Modernization Program

For

Kurtz EPS

Shape Molding Machinery

2011

Kurtz North America

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- Customer Asset -

ADDRESS: Kurtz North America1779 Pilgrim RoadPlymouth, WI 53073

PHONE: 920-893-1779

FAX: 920-893-1562

Machine Modernization Program 2011General Company Information

Kurtz North America

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COMPANY E-MAIL: info-kna@kurtzersa.com

INDIVIDUAL E-MAIL: john.floryance@kurtzersa.comryan.brown@kurtzersa.compete.tatro@kurtzersa.commarcelino@kurtzersa.com

WEB SITE: www.kurtznorthamerica.com

Machine Modernization Program 2011K-813 --- Before

Whether your own asset or a used asset within stock at Kurtz North America…

Kurtz North America

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Machine Modernization Program 2011K-813 --- After

…We remanufacture and modernize shape molding machines back into “like new” condition, and warranty them for 1 year.

Kurtz North America

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Machine Modernization Program 2011New Control Panel

The latest control system is available to keep up with the latest in process technology.

Kurtz North America

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Windows based, 10.4” color touch screen (shown here).

Or

Siemens.

Machine Modernization Program 2011New Control Panel

Kurtz North America

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Machine Modernization Program 2011K-1014 --- Before

Kurtz North America

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Machine Modernization Program 2011K-1014 --- After

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Each machine that enters our Modernization Program will have the

following items and components either replaced, upgraded or

refurbished.

• New control panel, with electronic media control

• Pulse generator for precise platen positioning

• New wiring and control air lines to all motors and valves

• Tie bars and bushings

• Control valves at the media block and internal seats

• Actuator valves throughout water system

• Bosch solenoid valves for control air supply to actuator valves

• Rotary joints for steam and drain lines

• Drain valves

• New steam, drain and water hoses throughout machine

• Drain header and consensator weldment

Machine Modernization Program 2011Specifications

Kurtz North America

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• Drain header and consensator weldment

• Installation of new vacuum pumps, “Atlantic Fluidic Brand”

• Actuator valves on vacuum and condensator system

• New safety gate control switches

• Safety gate components

• Parallel guidance system

• Recondition hydraulic system components: Hydraulic cylinders and valves

• Hydraulic hoses

• Installation of hydraulic oil cooling system

• Pressure fill system complete with tanks and side channel fan

• Modification of top frame to fit pressure fill tanks

• Replace threaded brass inserts on platens

• Receiving frames, back plate and fixed side cooling lead

• Replacement and recondition of back support bars and hardware

• Sandblast and paint all machine components. Main components will be painted Kurtz hammer tone blue

• Dry cycle machine for 8 hour test period

Machine Modernization Program 2011Benefits

The following is a short list of the benefits your company can enjoy if you

chose to utilize our Machine Modernization Program.

• Precise operator friendly control of machine functions

• Precise platen positioning

• Reduced downtime from failure of old worn items

• Pressure fill system decreases time to fill parts

• Increased efficiency of vacuum system

• Improved cycle time

• Reduced scrap rate

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• Reduced scrap rate

• Energy savings

• Original serial number of machine is maintained

• A “new” machine at a savings of approximately 35% of the price of a new machine from our manufacturing plant in Germany.

• Target turn around time of 8 - 12 weeks to modernize your machine

Machine Modernization Program 2011Price Guideline

The price guideline for each Machine Model are outlined below.

K-68 & K-710 EPS Molding Machine: $ 89,000.00 - $ 95,000.00

K-813EPS Molding Machine: $124,000.00 - $134,000.00

K-1014EPS Molding Machine: $148,000.00 - $160,000.00

Base Price Range of Standard Rebuild

Customer Asset

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K-13.517 EPS Molding Machine: $177,000.00 - $192,000.00

NOTES:

• Replacement of hydraulic cylinders, hydraulic pump or hydraulic valve will bedone at an additional charge, if required.

• At current new machine pricing, the above rebuild machine cost represents a significant savings versus purchasing a new machine.

• Price structure is valid as of January 2011, subject to change to reflectmovement of exchange rates.

• Ex-works, Kurtz North America, Plymouth, WI unless specifically stated in aformal offer

Machine Modernization Program 2011Options and Accessories

The following options and accessories are available to meet your specific needs for machine functionality:

• Hoist to facilitate mold changes

• Second set of Receiving Frames to facilitate Fast Mold Changes

• Fluidizing Modifications for Pressure Fill Units

(used with special materials such as ARCEL®)

• Ejection Air Manifold

• Dual Density Molding Modifications

• Conveyors for Parts Removal

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• Conveyors for Parts Removal

• Removing & Stacking System for Automatic Part Handling

• Steam Chest Reduction

• Fill injectors and fill injector maintenance test stands

• Machine equipped for Central Vacuum

• Central Vacuum Systems

Machine Modernization Program 2011Alternatives

If your equipment is not ready for a complete modernization but is in need of repair, Kurtz North America can help!

KNA has a full service fabrication, assembly and service team that is ready to take on any project that you may have.

We have provided the following products and services to our customers and can do the same for you.

• Fabrication of new drain header assemblies

• Fabrication of new condensator assemblies

• Fabrication of new cooling leads

• New control panel, complete with updated PLC

• Pressure fill systems

• Mix / Metering systems

• Material handling and storage systems

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• Material handling and storage systems

• Addition of core pull function and components

• Hydraulic oil cooler assemblies

• Fill injectors and fill injector maintenance test stands

• Plant layout assistance - Engineering to installation

• Machine maintenance reviews

• Training programs

Kurtz North America is available for on-site support for the installation and implementation of your project(s).

Kurtz North America is available to evaluate existing manufacturing operations and discuss potential areas for operational savings.