Model T100H UV FLUORESCENCE SO2 ANALYZER
Transcript of Model T100H UV FLUORESCENCE SO2 ANALYZER
INSTRUCTION MANUAL
Model T100H
UV FLUORESCENCE SO2 ANALYZER Addendum to T100 Operation Manual, PN 068070000
35 INVERNESS DRIVE EAST ENGLEWOOD, CO 80112
USA
TOLL-FREE SUPPORT: 800-846-6062
FAX: 303-799-4853 TEL: 303-792-3300
E-MAIL: [email protected]
WEBSITE: http://www.teledyne-ml.com
072650000 REV. A Teledyne Monitor Labs, Inc. June 2011
SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of avoiding
personal injury or instrument damage. Please read these messages carefully. Each safety
message is associated with a safety alert symbol, and are placed throughout this manual;
the safety symbols are also located inside the instrument. It is imperative that you pay
close attention to these messages, the descriptions of which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument
without protection or proper tools could result in damage to the
part(s) and/or the instrument.
Technician Symbol: All operations marked with this symbol
are to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks
the central safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the
manner described in this manual. If you use this instrument in
a manner other than that for which it was intended,
unpredictable behavior could ensue with possible hazardous
consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
Note
Technical Assistance regarding the use and maintenance of the T100H or any other Teledyne ML product can be obtained by contacting Teledyne ML’s Customer Service Department:
Telephone: 800-846-6062
Email: [email protected]
or by accessing various service options on our website at http://www.teledyne-ml.com
Teledyne ML - T100H Addendum to T100 Operation Manual
iv
This page intentionally left blank.
WARRANTY PROCEDURE
Customer shall notify TML of a defect within the warranty period and request a return authorization
number and designated TML repair facility. Customer shall return the defective part or parts to
the designated TML Customer Service Facility as set forth below, freight prepaid by the
customer. TML will prepay the return freight.
TML will notify the customer of TML’s decision to repair or replace the defective part and the
expected shipment date.
At the customer’s request, TML may elect to repair defective product(s) located in North America
on site, in which case travel expenses, travel time, and related expenses incurred by TML
personnel (excluding repair time) shall be paid by the customer.
Teledyne Monitor Labs Service Response Center 1-800-846-6062 www.teledyne-ml.com
35 Inverness Drive East, Englewood, Colorado 80112-5189 USA
Tel: 303-792-3300, Fax: 303-799-4853
Teledyne ML - T100H Addendum to T100 Operation Manual
vi
This page intentionally left blank.
vii
ABOUT THIS MANUAL
This T100H manual, PN xxxxx, is to be used in conjunction with the T100 manual (PN 068070000); it is comprised of multiple documents, in PDF format, as listed below.
Part
No.
Rev Name/Description
NOTE
Please read in its entirety before making any attempt made to operate the instrument.
REVISION HISTORY
yyyy Mmm dd, MxxxX Manual, PNxxxxx Rev [X], DCN [xxxx]
Document PN Rev DCN Change Summary
00000 •
•
•
2010, T100H Manual, PN0 Rev A, DCN
Document PN Rev DCN Change Summary
Xxxx Manual 0xxxx X xxxx Initial Release
For the purpose of capturing this manual’s construct at its initial release, the following list
documents the current Rev of each part comprising Rev A of this manual. Any future changes
to this manual will be recorded in this Revision History section, most recent changes at the
top. Their new Rev letters will be updated in the preceding About This Manual section:
viii
This page intentionally left blank.
ix
TABLE OF CONTENTS
1. INTRODUCTION ...............................................................................................................................13 1.1. T100H Documentation .............................................................................................................. 13 1.2. Using This Manual Addendum ......................................................................................................... 13
2. SPECIFICATIONS, APPROVALS & WARRANTY ......................................................................................15 2.1. Specifications ............................................................................................................................. 15 2.2. CE Mark Compliance .................................................................................................................... 16
3. GETTING STARTED ..........................................................................................................................17 3.1. Unpacking and Initial Setup ............................................................................................................ 17
3.1.1. Electrical Connections: ............................................................................................................ 18 3.1.1.1. External Pump ................................................................................................................ 18
3.2. Pneumatic Connections................................................................................................................. 19 3.2.1.1. Pneumatic Connections to T100H Basic Configuration: ............................................................... 19 3.2.1.2. Connections with Internal Valve Options Installed ..................................................................... 20
3.2.2. T100H Layout ...................................................................................................................... 21 3.3. Initial Operation .......................................................................................................................... 23
3.3.1. Warning Messages ................................................................................................................ 23 3.3.2. Test Functions ...................................................................................................................... 23 3.3.3. Interferents for SO2 Measurements ............................................................................................. 24
4. FREQUENTLY ASKED QUESTIONS (FAQS) ....................................................................................25 5. OPTIONAL HARDWARE AND SOFTWARE .............................................................................................27
5.1. Ambient Zero/Ambient Span Valves (Option 50A) ................................................................................. 27 5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C)..................................................................... 28 5.3. Hydrocarbon Kicker Option (OPT 86D) .............................................................................................. 29
6. OPERATING INSTRUCTIONS ..............................................................................................................31 6.1. Warning Messages ...................................................................................................................... 31 6.2. Test Functions ............................................................................................................................ 31
6.2.1. Test Channel Output .............................................................................................................. 31 6.2.2. Range Units ......................................................................................................................... 32 6.2.3. Using the T100H with a Hessen Protocol Network ........................................................................... 32 6.2.4. Default DAS Channels ............................................................................................................ 33 6.2.5. Remote Operation Using the External Digital I/O ............................................................................. 33
6.2.5.1. Status Outputs ............................................................................................................... 33 6.2.5.2. Control Inputs................................................................................................................. 34
7. CALIBRATION AND CALIBRATION CHECK PROCEDURES ......................................................................35 7.1. Manual Calibration with the Zero and Two Span Point Valve Option (OPT 52)installed. .................................... 35 7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed ............... 37
8. INSTRUMENT MAINTENANCE ............................................................................................................39 8.1. Maintenance Schedule .................................................................................................................. 39 8.2. Predictive Diagnostics................................................................................................................... 39
9. THEORY OF OPERATION ..................................................................................................................41 9.1. The UV Light Path ....................................................................................................................... 41
9.1.1. The Reference Detector .......................................................................................................... 42 9.1.2. Direct Measurement Interferents ................................................................................................ 42
9.2. Pneumatic Operation .................................................................................................................... 42 9.2.1. Sample Gas Flow .................................................................................................................. 42 9.2.2. Pneumatic Sensors ................................................................................................................ 43
9.2.2.1. Sample Pressure Sensor ................................................................................................... 43 9.2.2.2. Vacuum Pressure Sensor .................................................................................................. 43 9.2.2.3. Sample Flow Calculation ................................................................................................... 44
9.3. Electronic Operation ..................................................................................................................... 45 10. TROUBLESHOOTING & REPAIR ........................................................................................................47
10.1.1. Fault Diagnosis with Warning Messages ..................................................................................... 47 10.1.2. Fault Diagnosis with Test Functions .......................................................................................... 47
10.2. Subsystem Checkout .................................................................................................................. 47 10.2.1. Pneumatic Sensor Assembly ................................................................................................... 47
10.3. Repair Procedures ..................................................................................................................... 48 10.3.1. Repairing the Sample Gas Flow Control Assembly ......................................................................... 48
Teledyne ML - T100H Addendum to T100 Operation Manual
x
10.3.2. Sensor Module Repair & Cleaning ............................................................................................ 49 10.3.2.1. Adjusting the UV Lamp (Peaking the Lamp) .......................................................................... 50 10.3.2.2. PMT Hardware Calibration (FACTORY CAL) ......................................................................... 52
10.4. Technical Assistance .................................................................................................................. 54
LIST OF FIGURES
Figure 3-1: Example of Pneumatic Connections to T100H External Pump ........................................... 19 Figure 3-2: Pneumatic Connections to T100H with Zero and Two Span Point Valve Option ...................... 20 Figure 3-3: Internal Pneumatic flow for T100H in Basic Configuration ................................................ 21 Figure 3-4: T100H Layout (Basic Unit – No Valve Options) ............................................................. 22 Figure 5-1: Pneumatic Diagram of the T100H With Z/S Option Installed. ............................................. 27 Figure 5-2: Pneumatic Diagram of the T100H with Option 50C Installed .............................................. 28 Figure 5-3: Hydrocarbon Scrubber (Kicker) – OPT 86D ................................................................. 29 Figure 5-4: T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed ............................. 30 Figure 6-1: Control Input Connector ......................................................................................... 34 Figure 9-1: UV Light Path ..................................................................................................... 41 Figure 9-2: Pneumatic Diagram of the T100H – Base Configuration................................................... 43 Figure 9-3: T100H Electronic Block Diagram .............................................................................. 45 Figure 9-4: T100H Power Distribution Block Diagram .................................................................... 46 Figure 10-1: Flow Control Assembly .......................................................................................... 48 Figure 10-2: Sensor Module Wiring and Pneumatic Fittings .............................................................. 49 Figure 10-3: Shutter Assembly - Exploded View ............................................................................ 50 Figure 10-4: Location of UV Reference Detector Potentiometer ......................................................... 51 Figure 10-5: Pre-Amplifier Board Layout ..................................................................................... 52
LIST OF TABLES
Table 2-1: Model T100H Basic Unit Specifications ....................................................................... 15 Table 3-1: Inlet / Outlet Connector Descriptions ........................................................................... 19 Table 2-1: Possible Warning Messages at Start-Up ...................................................................... 23 Table 5-1: Two-Point Span Valve Operating States ...................................................................... 29 Table 6-1: Additional M101EH Warning Messages ....................................................................... 31 Table 6-2: Additional T100H Test Functions ............................................................................... 31 Table 6-3: Additional M101EH Test Parameters Available for Analog Output A3.................................... 31 Table 6-4: T100H Default Hessen Status Bit Assignments .............................................................. 32 Table 6-5: Status Output Signals ............................................................................................ 33 Table 6-6: Control Input Signals .............................................................................................. 34 Table 8-1: Predictive Uses for Test Functions ............................................................................. 39 Table 10-1: Warning Messages - Indicated Failures ....................................................................... 47 Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values .............................................. 47 Table 10-3: Example of HVPS Power Supply Outputs ..................................................................... 51
Teledyne ML - T100H Addendum to T100 Operation Manual
xi
LIST OF APPENDICES
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX A-1: T100H Software Menu Trees, Revision C.0
APPENDIX A-2: Sample Display Menu – Z/S Valve Option Installed
APPENDIX A-3: Primary Setup Menu (Except iDAS)
APPENDIX A-4: Primary Setup Menu (iDAS)
APPENDIX A-5: Secondary Setup Menu (COMM & VARS)
APPENDIX A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)
APPENDIX A-7: Secondary Setup Menu – Hessen Submenu
APPENDIX A-8: Secondary Setup Menu (DIAG)
APPENDIX A-9: Setting up Communications
APPENDIX B - T100H SPARE PARTS LIST
APPENDIX C - REPAIR QUESTIONNAIRE - T100
APPENDIX D - ELECTRONIC SCHEMATICS
Teledyne ML - T100H Addendum to T100 Operation Manual
xii
This page intentionally left blank.
13
1. INTRODUCTION
This addendum is based on the Model T100 Operators Manual (P/N 068070000). In most ways the T100H
analyzer is identical to the T100 in design and operation, therefore most of the basic set up
information, operating instructions as well as calibration, maintenance, troubleshooting and repair
methods are found in that manual. This addendum documents only those areas where the T100H
is different in design or operating method from the T100.
1.1. T100H Documentation
NOTE
Throughout this addendum, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s front panel display
NOTE
The menu flowcharts in this addendum contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may
differ slightly from the actual display of your instrument.
1.2. Using This Manual Addendum
This manual addendum has the same overall structure as that of the T100 operator’s manual, to simplify referring between the two. The manual has the following sections:
Table of Contents:
Outlines the contents of the addendum in the order the information is presented. This is a good overview of the topics covered in the manual. There is also a list of tables, a list of figures and a list of appendices.
Specifications and Warranty
This section contains a list of the analyzer’s performance specifications, a description of the conditions and configuration under which EPA equivalency was approved and Teledyne Instrument’s warranty statement.
Getting Started:
A concise set of instructions for setting up, installing and running your analyzer for the first time.
FAQ:
Answers to the most frequently asked questions about operating the analyzer.
Optional Hardware & Software
A description of optional equipment to add functionality to your analyzer.
Introduction Teledyne ML - T100H Addendum to T100 Operation Manual)
14
Operation Instructions
This section includes step by step instructions for operating the analyzer and using its various features and functions.
Calibration Procedures
General information and step by step instructions for calibrating your analyzer.
Instrument Maintenance
Description of preventative maintenance procedures that should be regularly performed on you instrument to assure good operating condition.
Theory of Operation
This section describes the aspects of T100H operation that differ from the T100 manual.
Maintenance & Troubleshooting Section:
This section includes pointers and instructions for diagnosing problems that are specific to the T100H. The T100 manual has a more complete troubleshooting section, most of which also applies to the T100H.
Appendices:
For easier access and better updating, some information has been separated out of the manual and placed in a series of appendices at the end of this addendum. These include: software menu trees, warning messages, definitions of DAS & serial I/O variables, spare parts list, repair questionnaire, interconnect listing and drawings, and electronic schematics.
15
2. SPECIFICATIONS, APPROVALS & WARRANTY
2.1. Specifications
Table 2-1: Model T100H Basic Unit Specifications
Min/Max Range (Physical Analog Output)
In 1ppb increments from 10ppm to 5,000 ppm, dual ranges or auto ranging
Measurement Units ppm, mg/m3 (user selectable)
Zero Noise1 0.05 ppm rms
Span Noise1 < 0.5% of reading (above 50 ppm)
Lower Detectable Limit2 0.1 ppm rms
Zero Drift (24 hours) < 1 ppm
Zero Drift (7 days) < 2 ppm
Span Drift (7 Days) < 0.5% FS
Linearity 1% of full scale
Precision 0.5% of reading1
Temperature Coefficient < 0.1% per oC
Voltage Coefficient < 0.05% per V
Lag Time1 5 sec
Rise/Fall Time1 95% in < 30 sec
Sample Flow Rate 700 cm3/min. ±10%
Temperature Range 5-40oC
Humidity Range 0 - 95% RH, non-condensing
Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)
Weight, Analyzer (Basic Configuration)
45 lbs (20.5 kg) w/internal pump
Weight, Pump Pack 16 lbs (7 kg)
AC Power Rating 100 V, 50/60 Hz (3.25A); 115 V, 60 Hz (3.0 A); 220 – 240 V, 50/60 Hz (2.5 A)
Environmental Installation category (over-voltage category) II; Pollution degree 2
Analog Outputs Three (3) Outputs
Analog Output Ranges 100 mV, 1 V, 5 V, 10 V, 2-20 or 4-20 mA isolated current loop. All Ranges with 5% Under/Over Range
Analog Output Resolution 1 part in 4096 of selected full-scale voltage
Status Outputs 8 Status outputs from opto-isolators
Control Inputs 6 Control Inputs, 3 defined, 3 spare
Serial I/O One (1) RS-232; One (1) RS-485 (2 connecters in parallel) Baud Rate : 300 – 115200: Optional Ethernet Interface
Certifications EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.
IEC 61010-1:90 + A1:92 + A2:95,
1 As defined by the USEPA. 2 Defined as twice the zero noise level by the USEPA.
Specifications, Approvals & Warranty Teledyne ML - T100H Addendum to T100 Operation Manual)
16
2.2. CE Mark Compliance
Emissions Compliance
The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer was tested and found to be fully compliant with:
EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.
Safety Compliance
The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer was tested and found to be fully compliant with:
IEC 61010-1:90 + A1:92 + A2:95,
17
3. GETTING STARTED
3.1. Unpacking and Initial Setup
CAUTION
To avoid personal injury, always use two persons to lift and carry the Model T100H.
1. Inspect the received packages for external shipping damage. If damaged, please advise the shipper first,
then T-ML.
2. Included with your analyzer is a printed record (Form number 04989) of the final performance characterization performed on your instrument at the factory. This record is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.
3. Carefully remove the top cover of the analyzer and check for internal shipping damage.
Remove the set screw located in the top, center of the rear panel
Remove the screws fastening the top cover to the unit (four per side).
Lift the cover straight up.
4. Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated.
5. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.
6. Verify that all of the optional hardware ordered with the unit has been installed. These are checked on the paperwork (Form 04989) accompanying the analyzer.
WARNING
Ensure that the power source voltage and frequency match those of the instrument specs on the rear panel model label. Never disconnect electronic circuit boards, wiring
harnesses or electronic subassemblies while the unit is under power.
CAUTION – Avoid Warranty Invalidation
Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
See A Primer on Electro-Static Discharge in the main manual for more information on preventing ESD damage.
Getting Started Teledyne ML - T100H Addendum to T100 Operation Manual)
18
3.1.1. Electrical Connections:
For full details on the electrical connections of the T100H, please refer to the T100 user’s manual (#068070000), Electrical Connections section.
3.1.1.1. External Pump
The T100H is equipped with an external pneumatic pump. This pump is powered separately from the instrument via it’s own power cord. The pump has no ON/OFF switch and should begin operating as soon as it is plugged into a live power supply.
WARNING
Check the voltage / frequency label on the rear panel of the instrument and on the external pump for compatibility with the local power. Do not plug in either the analyzer or the pump unless the voltages or frequencies are correct.
Power connection must have a functioning ground connection. Do not defeat the ground wire on power plug.
Turn off analyzer power before disconnecting or connecting eletrical subassemblies.
Do not operate with cover off.
Teledyne ML - T100H Addendum to T100 Operation Manual Getting Started
19
3.2. Pneumatic Connections
NOTE
To prevent dust from getting into the analyzer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust plugs are removed before attaching exhaust
and supply gas lines. Store for future use.
Table 3-1: Inlet / Outlet Connector Descriptions
REAR PANEL LABEL
FUNCTION
Sample Connects the sample gas to the analyzer. When operating the analyzer without zero span option, this is also the inlet for any calibration gases.
Exhaust Connect an exhaust gas line to this port to the inlet of the external pump.
Zero Air On Units with zero/span valve option installed, this port connects the zero air gas or the zero air cartridge to the analyzer.
Figure 3-5 of the T100 Manual (P/N 068070000) shows the internal pneumatic flow of the T100 in its standard configuration. For a diagram of the internal pneumatic flow of the T100H, see Figure 3-2 of this addendum.
3.2.1.1. Pneumatic Connections to T100H Basic Configuration:
The pneumatic connections for the T100H analyzer in its basic configuration are nearly identical to those described the T100 Manual (P/N 068070000) Section 3.5 except that the T100H has an external pump. Therefore:
A pneumatic line of ¼” PTEF must be attached between the analyzer’s exhaust port and the inlet port of the pump.
The exhaust from must be vented outside the shelter or immediate area surrounding the instrument using a maximum of 10 meters of 1/4” PTFE tubing.
Source ofSAMPLE Gas
Removedduring
CalibrationMODEL 701
Zero Air Generator
MODEL T700 Gas Dilution Calibrator
PUMP
vented outside immediate area
(VENT if not
venting at calibrator)
VENT here
if sample gas is supplied under
pressure
Chassis
Sample
EXHAUST
Span
Zero Air
Cali
brate
d S
O2
at
HIG
H
Concentr
ation
Figure 3-1: Example of Pneumatic Connections to T100H External Pump
This change is true for all configurations and variations of the T100H.
Getting Started Teledyne ML - T100H Addendum to T100 Operation Manual)
20
3.2.1.2. Connections with Internal Valve Options Installed
There is no IZS option available for the T100H .
An additional valve option (Option 52 - Zero & Two Span Points) is available on the T100H. The pneumatic set up for this option is:
VENT here if input
is pressurized
Source ofSAMPLE Gas
MODEL 701 Zero Air
Generator
PUMP
VEN
T
Chassis
Sample
Exhaust
High Span Point
Low Span Point
Zero Air
Calib
rate
d S
O2
at
HIG
H S
pan
Concentr
ation
Calib
rate
d S
O2
at
LO
W S
pan
Concentr
ation
FilterExternal Zero
Air Scrubber
VEN
T
VENT
Control Valve
On/OffValves
Figure 3-2: Pneumatic Connections to T100H with Zero and Two Span Point Valve Option
Teledyne ML - T100H Addendum to T100 Operation Manual Getting Started
21
3.2.2. T100H Layout
FLOW CONTROL &
PRESSURE SENSOR
VACUUME
PRESSURE
SENSOR
SAMPLE
PRESSURE
SENSOR
CRITICAL
FLOW ORIFICE
700 cm3/min
@ 7 In-Hg-A
Particulate Filter
PUMP
EXHAUST GAS OUTLET
SAMPLE GAS INLET
INSTRUMENT CHASSIS
UV
LAMP
PMT
REACTION
CELL
UV
Detector
Figure 3-3: Internal Pneumatic flow for T100H in Basic Configuration
Getting Started Teledyne ML - T100H Addendum to T100 Operation Manual)
22
Figure 3-4: T100H Layout (Basic Unit – No Valve Options)
Teledyne ML - T100H Addendum to T100 Operation Manual Getting Started
23
3.3. Initial Operation
With the following exceptions, the operation of the T100H is nearly identical to that of the T100. Please refer to the T100 User’s Manual, Section 3, for details on initial operation, including common warning messages, functional check, and initial calibration and common interferents for the T100H.
3.3.1. Warning Messages
Please refer to the T100 User’s Manual (068070000), Section 3, for a complete listing of warnings for the T100H. The following table lists warnings that differ in the T100H from those described in the T100 manual.
Table 2-1: Possible Warning Messages at Start-Up
MESSAGE MEANING
Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range. The pump may have failed, or the instrument may have a leak or obstruction in the flow path.
3.3.2. Test Functions
Check to make sure that the analyzer is functioning within allowable operating parameters as described in the T100 Manual (P/N 068070000). The available test functions for the T100H are:
SAMPLE RANGE = 50.000 PPM CO =X.XXX
< TST TST > CAL SETUP
Toggle <TST TST> buttons to
scroll through list of functions
RANGE
STABIL
VAC
PRES
SAMP FL
PMT
NORM PMT
UV LAMP
LAMP RATIO
STR. LGT
DARK PMT
DARK LAMP
SLOPE
OFFSET
HVPS
RCELL TEMP
BOX TEMP
PMT TEMP
TEST1
TIME
1Only appears if analog output
A3 is actively reporting a test
function
Getting Started Teledyne ML - T100H Addendum to T100 Operation Manual)
24
3.3.3. Interferents for SO2 Measurements
Hydrocarbons are a significant interferent for UV fluorescent SO2 measurements, however, the typical T100H application does not have hydrocarbons in the sample stream. Therefore, in order to reduce cost to the customer, the T100H in its standard configuration does not include a hydrocarbon kicker/scrubber.
If your application includes hydrocarbons in the sample gas stream, it is very important that they be removed from the sample gas prior to the it entering the analyzer’s sample chamber. A hydrocarbon Kicker Option (OPT 65) package (see Section 5 of this manual) is available for this purpose.
Teledyne ML - T100H Addendum to T100 Operation Manual Frequently Asked Questions (FAQs)
25
4. FREQUENTLY ASKED QUESTIONS (FAQS)
More FAQs are included in the T100 manual, which also includes a glossary of terms.
Q: How long does the sample pump last?
A: The sample pump should last about one year and the pump diaphragms should to be replaced annually or when necessary. To determine if the diaphragm on a T100H needs replacing check the VAC test function (instead of the PRES function as described in the T100 Manual - P/N 068070000). If the VAC value is > 10 in-Hg-A, the diaphragm should be replaced.
Frequently Asked Questions (FAQs) Teledyne ML - T100H Addendum to T100 Operation Manual)
26
This page intentionally left blank.
27
5. OPTIONAL HARDWARE AND SOFTWARE
With the following additions, changes and exceptions, the options listed in Table 1-1 of the T100 Manual (P/N 068070000) are also available for the T100H.
5.1. Ambient Zero/Ambient Span Valves (Option 50A)
The T100H zero/span valve option is identical to that of the T100 in respect to operation and valve states (see Table 3-10 of the T100 Manual). The internal pneumatic connections are slightly different.
Figure 5-1: Pneumatic Diagram of the T100H With Z/S Option Installed.
Optional Hardware and Software Teledyne ML - T100H Addendum to T100 Operation Manual)
28
5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C)
This option includes a special set of valves that allows two separate SO2 mixtures to enter the analyzer from two independent sources. Typically these two gas mixtures will come from two, separate, pressurized bottles of certified calibration gas: one mixed to produce a SO2 concentration equal to the expected span calibration value for the application and the other mixed to produce a concentration at or near the midpoint of the intended measurement range. Individual gas inlets, labeled HIGH SPAN and LOW SPAN are provided at the back on the analyzer.
The valves allow the user to switch between the two sources via keys on the front panel or from a remote location by way of either the analyzer’s digital control inputs or by sending commands over it’s serial I/O port(s).
NOTE
The analyzer’s software only allows the SLOPE and OFFSET to be calculated when sample is being
routed through the HIGH SPAN inlet.
The LOW SPAN gas is for midpoint reference checks only.
Figure 5-2: Pneumatic Diagram of the T100H with Option 50C Installed
Teledyne ML - T100H Addendum to T100 Operation Manual Optional Hardware and Software
29
Table 5-1 describes the state of each valve during the analyzer’s various operational modes.
Table 5-1: Two-Point Span Valve Operating States
MODE VALVE CONDITION
SAMPLE
Sample/Cal Open to SAMPLE inlet
Zero Gas Valve Closed to ZERO AIR inlet
High Span Valve Closed to HIGH SPAN inlet
Low Span Valve Closed to LOW SPAN inlet
ZERO CAL
Sample/Cal Closed to SAMPLE inlet
Zero Gas Valve Open to ZERO AIR inlet
High Span Valve Closed to HIGH SPAN inlet
Low Span Valve Closed to LOW SPAN inlet
HIGH SPAN CAL
Sample/Cal Closed to SAMPLE inlet
Zero Gas Valve Closed to ZERO AIR inlet
High Span Valve Open to HIGH SPAN inlet
Low Span Valve Closed to LOW SPAN inlet
Low Span Check
Sample/Cal Closed to SAMPLE inlet
Zero Gas Valve Closed to ZERO AIR inlet
High Span Valve Closed to HIGH SPAN inlet
Low Span Valve Open to LOW SPAN inlet
5.3. Hydrocarbon Kicker Option (OPT 86D)
This option is specifically designed for those applications where hydrocarbons are present in the sample gas stream. It includes an internal, scrubber consisting of a tube of a specialized plastic that absorbs hydrocarbons very well located within an outer flexible plastic tube shell.
As gas flows through the inner tube, hydrocarbons are absorbed into the membrane walls. and transported through the membrane wall and into the hydrocarbon free, purge gas flowing through the outer tube (see Figure 5-3). This process is driven by the hydrocarbon concentration gradient between the inner and outer of the tubes.
INNER TUBE
(Ambient Air)
OUTER TUBE (Clean Air)
SAMPLE AIR FROM
PARTICULATE FILTER
CLEANED SAMPLE AIR
TO SAMPLE
CHAMBER
CLEAN PURGE AIR
FROM VACUUM MANIFOLD
USED PURGE AIR TO
PUMP AND
EXHAUST PORT
Figure 5-3: Hydrocarbon Scrubber (Kicker) – OPT 86D
The scrubbed air from the inner tube is returned to be used as the purge gas in the outer tube after it passes through the analyzers reaction cell. This means that when the analyzer is first started, the concentration gradient
Optional Hardware and Software Teledyne ML - T100H Addendum to T100 Operation Manual)
30
between the inner and outer tubes is small and the scrubber’s efficiency is relatively low. When the instrument is turned on after having been off for more than 30 minutes, it takes a certain amount of time for the gradient to become large enough for the scrubber to adequately remove hydrocarbons from the sample air.
Figure 5-4: T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed
31
6. OPERATING INSTRUCTIONS
6.1. Warning Messages
Please refer to the T100 User’s Manual (068070000), Section 4.2.2, for a list of warnings for the T100H. The following table list describes an additional warning in the T100H.
Table 6-1: Additional M101EH Warning Messages
MESSAGE MEANING
Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range. The pump may have failed, or the instrument may have a leak or obstruction in the flow path.
6.2. Test Functions
Please refer to the T100 Manual (068070000), Section 4.2.1, for a list of test functions for the T100H. The following table lists test functions that are in addition to or differ from those listed there.
Table 6-2: Additional T100H Test Functions
DISPLAY PARAMETER UNITS DESCRIPTION
VAC Vacuum Pressure
In-Hg-A The actual pressure measured on the vacuum side of the T100H’s critical flow orifice. This is the pressure of the gas in the instrument’s sample chamber.
PRES Sample GAS
Pressure in-Hg-A
The current pressure of the sample gas as it enters the sample inlet at the back of the analyzer, but upstream of the critical flow orifice and before the gas enters the reaction cell.
6.2.1. Test Channel Output
When activated, output channel A3 can be used to report one of the test functions viewable from the SAMPLE mode display. To activate the A3 channel and select a test function, follow instructions in Section 6.9.10 of the T100 Manual (P/N 068070000).
The following table lists test functions that are in addition to or differ from those listed in Table 6-14 of the T100 Manual.
Table 6-3: Additional M101EH Test Parameters Available for Analog Output A3
TEST CHANNEL TEST PARAMETER RANGE
VACUUM PRESSURE 0-40 in-Hg-A
Operating Instructions Teledyne ML - T100H Addendum to T100 Operation Manual)
32
6.2.2. Range Units
The T100H only displays concentrations in parts per million (106 mols per mol, PPM) or milligrams per cubic
meter (mg/m3, MGM).
NOT AVAILABLE: Parts per billion (109 mols per mol, PPB) and micrograms per cubic meter (µg/m
3,
UGM).
To change the concentration units of the T100H follow the instructions found in Section 6.7.7 of the T100 Manual.
6.2.3. Using the T100H with a Hessen Protocol Network
The set up and use of the T100H in Hessen protocol networks is the sane as described in Section 6.12.4 of the T100 Manual (P/N 068070000) except that there are minor differences in the status flags. The following table supercedes Table 6-27 of the T100 Manual.
Table 6-4: T100H Default Hessen Status Bit Assignments
STATUS FLAG NAME DEFAULT BIT ASSIGNMENT
WARNING FLAGS
SAMPLE FLOW WARNING 0001
PMT DET WARNING 0002
UV LAMP WARNING 0002
HVPS WARNING 0004
DARK CAL WARNING 0008
RCELL TEMP WARNING 0010
PMT TEMP WARNING 0040
INVALID CONC 0080
OPERATIONAL FLAGS
In Manual Calibration Mode 0200
In Zero Calibration Mode 0400
In Low Span Calibration Mode 0800
In Span Calibration Mode 0800
UNITS OF MEASURE FLAGS
UGM1
0000
MGM 2000
PPB1
4000
PPM 6000
SPARE/UNUSED BITS 0020, 0100, 8000
UNASSIGNED FLAGS
Box Temp Warning System Reset
Sample Press Warning Front Panel Warning
Vacuum Press Warning Analog Cal Warning
Rear Board Not Detected Cannot Dyn Zero
Relay Board Warning Cannot Dyn Span
1 Although assigned flags, these units are not available on the T100H
Teledyne ML - T100H Addendum to T100 Operation Manual Operating Instructions
33
6.2.4. Default DAS Channels
The default Data Channels included in the M101EH analyzer’s software include the CONC, PNUMT & CALDAT channels. The FAST & DETAIL preset channels are not included.
6.2.5. Remote Operation Using the External Digital I/O
6.2.5.1. Status Outputs
The function and pin assignment5s for the T100H digital status outputs are:.
Table 6-5: Status Output Signals
SATUS CONNECTOR PIN NUMBER
1
STATUS DEFINITION
CONDITION
1 SYSTEM OK ON if no faults are present.
2 CONC VALID
OFF any time the HOLD OFF feature is active, such as during calibration or when other faults exist possibly invalidating the current concentration measurement (example: sample flow rate is outside of acceptable limits).
ON if concentration measurement is valid.
3 HIGH RANGE ON if unit is in high range of the AUTO Range Mode
4 ZERO CAL ON whenever the instrument’s ZERO point is being calibrated.
5 HIGH SPAN
CAL ON whenever the instrument is set for DUAL or AUTO reporting range
mode an it’s high range span point is being calibrated .
6 DIAG MODE ON whenever the instrument is in DIAGNOSTIC mode
7 LOW SPAN CAL ON whenever the instrument is set for DUAL or AUTO reporting range mode an it’s lows range span point is being calibrated .
8 SPARE
D EMITTER BUS The emitters of the transistors on pins 1-8 are bussed together.
SPARE
+ DC POWER + 5 VDC, 300 mA source (combined rating with Control Output, if used).
Digital Ground The ground level from the analyzer’s internal DC power supplies
1 Located on Rear Panel
Operating Instructions Teledyne ML - T100H Addendum to T100 Operation Manual)
34
6.2.5.2. Control Inputs
ZER
O C
AL
HI S
PA
N C
AL
ZER
O C
AL
CONTROL IN
A B C D E F U +
HI S
PA
N C
AL
CONTROL IN
A B C D E F U +
- +
Local Power Connections External Power Connections
5 VDC Power
Supply
LO
W S
PA
N C
AL
LO
W S
PA
N C
AL
Figure 6-1: Control Input Connector
Table 6-6: Control Input Signals
INPUT # STATUS DEFINITION ON CONDITION
A REMOTE ZERO CAL
The analyzer is placed in Zero Calibration mode. The mode field of the display will read ZERO CAL R.
B REMOTE
HIGH SPAN CAL
If the instrument is set for DUAL or AUTO reporting rang mode,
activating this input causes the analyzer to enter high range span calibration mode. The mode field of the display will read SPAN CAL R.
C REMOTE
LO SPAN CAL
The analyzer is placed in low span calibration mode as part of performing a low span (midpoint) calibration. The mode field of the display will read LO CAL R.
D, E & F SPARE
Digital Ground
The ground level from the analyzer’s internal DC power supplies (same as chassis ground)
U External Power input Input pin for +5 VDC required to activate pins A – F.
+
5 VDC output
Internally generated 5V DC power. To activate inputs A – F, place a jumper between this pin and the “U” pin. The maximum amperage through this port is 300 mA (combined with the analog output supply, if used).
35
7. CALIBRATION AND CALIBRATION CHECK PROCEDURES
Calibration procedures for the T100H are the same as those for the T100. One exception to this statement is that the T100H has a special valve option, Zero and Two Span Point Valve Option - OPT 52 (See Section 5.1), that allows a mid-span point be checked.
7.1. Manual Calibration with the Zero and Two Span Point Valve Option (OPT 52)installed.
NOTE
It is only possible to calibrate to the high span gas. The low span gas is only used for calibration checks.
Zero and Span calibrations using the Zero and two Span Valve option are similar to that described in Section 7.2, except that:
Zero air and both span gas is supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet.
The zero and cal operations are initiated directly and independently with dedicated keys (CALZ & CALS)
STEP ONE: Connect the sources of zero air and span gas to the respective ports on the rear panel (see Figure 3-2 of this addendum).
STEP TWO: Set the expected SO2 high span gas value:
SAMPLE RANGE = 5000.0 PPM SO2 =XXX.X
< TST TST > CAL CALZ CALS SETUP
M-P CAL RANGE = 5000.0 PPM SO2 =XXX.X
<TST TST> ZERO SPAN CONC EXIT
SAMPLE SPAN TO CAL:LOW
LOW HIGH ENTR EXIT
M-P CAL SO2 SPAN CONC:80.0 Conc
0 4 0 0 0 .0 ENTR EXITThe SO2 span concentration value
automatically defaults to
4000.0 Conc.
If this is not the the concentration of
the span gas being used, toggle
these buttons to set the correct
concentration of the SO2
calibration gase.
EXIT ignores the new
setting and returns to
the previous display.
ENTR accepts the new
setting and returns to
the
CONCENTRATION
MENU.
Calibration and Calibration Check Procedures Teledyne ML - T100H Addendum to T100 Operation Manual)
36
STEP THREE: Perform the calibration according to the following flow chart:
Analyzers enters SPAN cal
mode and the SPAN key
appears.
You may see both
keysduring the transition
from ZERO to SPAN modes.
If either the ZERO or SPAN
buttons fail to appear see
Section 11 for
troubleshooting tips.
The SPAN and CONC
buttons only appear when
the HIGH span gas is
selected in the previous
step
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL CALZ CALS SETUP
Press ENTR to changes
the OFFSET & SLOPE
values for the SO2
measurement.
Press EXIT to leave the
calibration unchanged and
return to the previous
menu.
ZERO CAL M STABIL= XXX.X PPM SO2=XXX.X
<TST TST> ZERO CONC EXIT
EXIT at this point
returns to the
SAMPLE menu.
Press ENTR to changes the
OFFSET & SLOPE values for
the SO2 measurement.
Press EXIT to leave the
calibration unchanged and
return to the previous menu.
Set the Display to show
the STABIL test function.
This function calculates
the stability of the SO2
measurement
Toggle TST> button until ...
Allow zero gas to enter the sample port
at the rear of the analyzer.Wait until STABIL
falls below 0.5 ppm.
This may take several
minutes.
ZERO CAL M STABIL= XXX.X PPM SO2=XXX.X
<TST TST> ENTR CONC EXIT
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> ZERO SPAN CONC EXIT
SAMPLE SPAN TO CAL:HIGH
LOW HIGH ENTR EXIT
Allow span gas to enter the sample port
at the rear of the analyzer.Wait until STABIL
falls below 0.5 ppm.
This may take several
minutes.
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> ENTR CONC EXIT
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> ENTR CONC EXIT
SAMPLE RANGE = 5000.0 PPM SO2 =XXX.X
< TST TST > CAL CALZ CALS SETUP
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL CALZ CALS SETUP
Analyzers enters
ZERO cal
mode.
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL CALZ CALS SETUP
Teledyne ML - T100H Addendum to T100 Operation Manual Calibration and Calibration Check Procedures
37
7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed
Set up is identical to that shown in STEP ONE of the preceding section. To perform the zero/span check:
Record SO2 LOW span point reading
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL SETUP
The ZERO, CONC and/or
SPAN keys may appear at
various points of this
process.
It is not necessary to press
them.
SAMPLE RANGE = 5000.0 PPM SO2 =XXX.X
< TST TST > CAL SETUP
Set the display to show
the STABIL test function.
This function calculates
the stability of the SO2
measurementToggle TST> button until ...
Wait until STABIL
falls below 0.5 ppm.
This may take several
minutes.
Wait until STABIL
falls below 0.5 ppm.
This may take several
minutes.
Record SO2 zero point reading
SAMPLE SPAN TO CAL:HIGH
LOW HIGH ENTR EXIT
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL CALZ CALS SETUP
Sets the analyzers
internal valves to
accept span gas
from the LOW
SPAN inlet.
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> EXIT
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> EXIT
SAMPLE STABIL= XXX.X PPM SO2=XXX.X
< TST TST > CAL CALZ CALS SETUP
Record SO2 HIGH span point reading
SAMPLE SPAN TO CAL:HIGH
LOW HIGH ENTR EXIT
SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX
<TST TST> EXIT
Sets the analyzers
internal valves to
accept span gas
from the HIGH
SPAN inlet.
SAMPLE SPAN TO CAL:LOW
LOW HIGH ENTR EXIT
Calibration and Calibration Check Procedures Teledyne ML - T100H Addendum to T100 Operation Manual)
38
This page intentionally left blank.
39
8. INSTRUMENT MAINTENANCE
8.1. Maintenance Schedule
There is no Internal IZS offered for the T100H.
8.2. Predictive Diagnostics
Because the T100H’s internal pneumatics are monitored in a different manner than those of the T100 there are some differences in how the instrument’s test functions are used as predictive diagnostics. Table 8-1 of this addendum supersedes Table 9-2 of the T100 Manual
Table 8-1: Predictive Uses for Test Functions
TEST FUNCTION
DAS FUNCTION
CONDITION BEHAVIOR INTERPRETATION
EXPECTED ACTUAL
PRES SMPPRS
Sample gas pressure
upstream of the critical flow
orifice.
Constant within atmospheric
changes
Slowly increasing
Flow path is clogging up. - Check critical flow orifice & sintered filter. - Replace particulate filter
Slowly decreasing
Developing leak in pneumatic system to vacuum (developing valve failure)
PRES SMPPRS
Sample gas pressure
upstream of the critical flow
orifice.
Constant within atmospheric
changes
Slowly increasing
Flow path is clogging up. - Check critical flow orifice & sintered filter. - Replace particulate filter
Slowly decreasing
Developing leak in pneumatic system to vacuum (developing valve failure)
VAC VACUUM
Gas pressure downstream of the critical flow
orifice (e.g. inside reaction
cell.
Constant within atmospheric
changes Fluctuating Developing leak in pneumatic system
SAMP FL SMPFLW Standard Operation
Stable Slowly
Decreasing
Flow path is clogging up. - Check critical flow orifice & sintered filter. - Replace particulate filter
DRK PMT DRKPMT PMT output
when UV Lamp shutter closed
Constant within ±20 of check-
out value
Significantly increasing
PMT cooler failure
Shutter Failure
SO2
Concentration CONC1
Standard configuration at
span
stable for constant
concentration
Decreasing over time
Drift of instrument response; UV Lamp output is excessively low.
Fluctuating Leak in gas flow path.
LAMP RATIO LAMPR Standard Operation
Stable and near 100%
Fluctuating or Slowly increasing
UV detector wearing out
UV source Filter developing pin holes
Slowly deceasing
UV detector wearing out
Opaque oxides building up on UV source Filter
UV lamp aging
Instrument Maintenance Teledyne ML - T100H Addendum to T100 Operation Manual)
40
This page intentionally left blank.
41
9. THEORY OF OPERATION
9.1. The UV Light Path
The UV light path of the T100H is similar to that of the T100 (see Section 10.2 of the T100 Manual). The main differences between the T100H and the T100 are:
The location of the reference detector (See Section 9.1.1 of this addendum).
The methods used to reject for certain measurement interferents is different (see Section 9.1.2 of this addendum).
UV
Lamp
PMT
UV Source Optical Filter
(214 nm)
Fluorescent UV Optical Filter
(360 nm)
UV Source
Lens
PMT Lens
Reference
Detector
Window Seal
Sam
ple
Gas I
N
Sample Gas OUT
Broadband
UV From
Lamp
Fluorescent
UV
Only
Focused
Fluorescent
UV
Collimated
Excitation UV Reflected
Excitation UV
and
Fluorescent UV
SO2
Beam Splitter
Figure 9-1: UV Light Path
Theory Of Operation Teledyne ML - T100H Addendum to T100 Operation Manual)
42
9.1.1. The Reference Detector
A vacuum diode UV detector that converts UV light to a DC current is used to measure the intensity of the excitation UV source lamp. The location of the T100H reference detector differs from that of the T100.
On the T100 this detector is located directly across the reaction cell from the lamp where it can measure the output of the lamp directly. Because the T100 is designed to measure relatively low concentrations of SO2, enough of the lamp’s 214 nm source light makes it through the reaction cell to get a reliable reading.
On the T100H the detector is located between the UV lamp and the reaction cell and to the side. A beam splitter reflects a portion of the lamp output 90 degrees, through a window and onto the detector. This arrangement is required because nearly all of 214 nm UV source light entering the reaction cell is absorbed by the higher concentrations of SO2 typically measured by the T100H.
A window transparent to UV light provides an air-proof seal that prevents ambient gas from contaminating the sample chamber.
9.1.2. Direct Measurement Interferents
The most common source of interference when measuring SO2 is from other gases that fluoresce in a similar fashion to SO2 when exposed to UV Light. The most significant of these are:
A class of hydrocarbons called poly-nuclear aromatics (PNA) of which xylene and naphthalene are two prominent examples.
Nitric oxide (NO), which fluoresces in the a spectral range near to SO2. For critical applications where high levels of NO are expected an optional 360 nm optical filter is available that improves the rejection of NO (contact customer service for more information).
The methods by which the Model T100H rejects interference for these substances differs from the T100 as follows.
Since the typical application for which the T100H rarely includes the presences of hydrocarbons or PNA’s, no hydrocarbon scrubber (kicker) is included in the T100H’s base configuration. An optional scrubber (see Section 5.3of this addendum) is available.
On the other hand the typical T100H application often includes much higher concentrations of Nitric Oxide (NO), which fluoresces in a spectral range near that of SO2. Therefore a 360 nm filter replaces the 330nm UV filter located between the PMT and the reaction cell in order to more efficiently reject for interference due to the higher concentrations of NO.
9.2. Pneumatic Operation
9.2.1. Sample Gas Flow
The flow of gas through the T100H UV Fluorescence SO2 Analyzer is created by a small external pump that pulls air through the instrument. The T100H has no kicker to scrub hydrocarbons from the sample stream. Typical applications for the T100H do not have hydrocarbons in the sample stream.
Teledyne ML - T100H Addendum to T100 Operation Manual Theory Of Operation
43
Figure 9-2: Pneumatic Diagram of the T100H – Base Configuration
9.2.2. Pneumatic Sensors
The T100H uses two pneumatic sensors to verify gas flow. These sensors are located on a printed circuit assembly, called the pneumatic pressure/flow sensor board. This PCA is attached to a manifold containing the critical flow orifice that sets the instrument flow rate.
9.2.2.1. Sample Pressure Sensor
An absolute pressure transducer plumbed to the input of the analyzer’s sample chamber is used to measure the pressure of the sample gas before it passes through the critical flow orifice. This is used to validate the critical flow condition (2:1 pressure ratio) through the instrument’s critical flow orifice.
The actual sample gas pressure measurement is viewable through the analyzer’s front panel display as the test function PRES
9.2.2.2. Vacuum Pressure Sensor
An absolute pressure transducer measures the pressure on the vacuum side of the critical flow orifice and is used to measure the sample gas pressure in the reaction cell. If the vacuum pressure is not in the correct range, a warning will be displayed by the software. Also, if the temperature/pressure compensation (TPC) feature is turned on, the output of this sensor is also used to supply pressure data for that calculation.
The actual pressure of the gas downstream from the critical flow orifice (including the gas inside the reaction cell) viewable through the analyzer’s front panel display as the test function VAC
Theory Of Operation Teledyne ML - T100H Addendum to T100 Operation Manual)
44
9.2.2.3. Sample Flow Calculation
Unlike the T100, which uses a thermal-mass flow sensor to directly measure the gas flow though the instrument, the T100H calculates the gas as follows.
The ratio of the two pressures is measured and used to validate critical flow. If the ratio is not correct (< 2:1) the SAMPLE FLOW WARN message is activated. Also, the value of the SAMP FL test function is set to XXXX.
If the pressure ratio between the two sensors is valid ( 2:1), the instrument calculates the flow based on sample gas pressure level (PRES) and is viewable via the front panel as the SAMP FL test function.
Teledyne ML - T100H Addendum to T100 Operation Manual Theory Of Operation
45
9.3. Electronic Operation
The following figures replace Figures 10-10 & 10-19 of the T100 Manual (P/N 068070000). There is no IZS option, a vacuum pressure sensor replaces the T100’s thermal-mass flow sensor and provision is made for the two ambient span valve option.
Pneumatic Sensor Board
Sample Gas Pressure Sensor
Vacuum Pressure Sensor
Analog Outputs
Status Outputs: 1 – 8
Control Inputs: 1 – 6
PC 104 CPU Card
Disk On Module
Flash Chip
Power-Up Circuit
I2C Bus
Analog Sensor Inputs
Box Temp
Thermistor Interface
SAMPLE CHAMBER
TEMPERATURE
PMT Temperature
Sensor
A1
C
A2
S A3
ST
Optional 4-20 mA
MOTHER BOARD
A/D Converter
(V/F)
PC 104 Bus
External Digital I/O)
Analog Outputs (D/A)
RELAY BOARD
I2C Status LED
PUMP (Externally Powered)
A4
ST
IZS PERM-TUBE TEMPERATURE
Shutter control
Sample Cal Valve Option Option
2 Span Pt. Valve Option
Reaction Cell Heater
PMT TEC PMT
TEC Drive PCA
Internal Digital I/O
ELECTRIC
TEST C
ON
TRO
L
OPTIC
TEST C
ON
TRO
L
PM
T O
UTPU
T (
PM
T D
ET)
HIG
H V
OLTAG
E P
OW
ER S
UPPLY L
EVEL
PM
T T
EM
PERATU
RE
PMT
PREAMP PCA
UV Reference Detector
COM1 (RS–232 ONLY)
COM2 (RS–232 or RS–485)
Display
Touchscreen
LVDS transmitter board
Analog RS232 COM2 USB Ethernet
IN Male Female COM port
USB or USB
(I2C Bus)
CPU
Status LED
Figure 9-3: T100H Electronic Block Diagram
Theory Of Operation Teledyne ML - T100H Addendum to T100 Operation Manual)
46
AC POWER ENTRANCE
ON/OFF SWITCH
Sample Gas Pressure Sensor
Mother Board
CPU
PS 1 (+5 VDC; ±15 VDC)
PS 2 (+12 VDC)
LVDS
Chassis Cooling
Fan
PMT High Voltage Supply
PUMP
Temperature Sensors
Vacuum Pressure Sensor
Sample
Chamber Heaters
Sample/Cal for Z/S and 2
Span Point Valve Options
KEY
AC POWER
DC POWER
UV Source
Lamp Power Supply
PMT Cooling
Fan
PMT Preamp
UV Source
Lamp Shutter
RELAY BOARD
TEC Control
PCA
UV Source Lamp
Shutter
Display
Touchscreen
USB
Figure 9-4: T100H Power Distribution Block Diagram
47
10. TROUBLESHOOTING & REPAIR
For the most part the information contained in Section 11 of the T100 Manual (P/N 068070000) is also applicable to the T100H. There are a few exceptions however.
10.1.1. Fault Diagnosis with Warning Messages
Table 10-1: Warning Messages - Indicated Failures
WARNING MESSAGE
FAULT CONDITION POSSIBLE CAUSES
VACUUM PRESS WARN
Gas pressure inside the reaction cell outside of
warning limits.
If sample pressure is > 10 in-Hg: o Pneumatic Leak o Bad Pump Rebuild Pump o Failed pressure sensor/circuitry
10.1.2. Fault Diagnosis with Test Functions
Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values
TEST FUNCTION
NOMINAL VALUE(S)
POSSIBLE CAUSE(S)
VAC <9.1 IN-HG-A Incorrect sample gas pressure could be due to: pneumatic leak; malfunctioning valve;
malfunctioning pump; clogged flow orifices; sample inlet overpressure; faulty pressure sensor
10.2. Subsystem Checkout
10.2.1. Pneumatic Sensor Assembly
The pneumatic sensor assembly of the T100H differs from that of the T100 in that there is no flow sensor. Instead the assembly includes two pressure sensors located on either side of a critical flow orifice. The T100H software infers the gas flow rate by mathematically comparing the two pressure readings.
If you suspect that one of the two pressure sensors is failing:
1. Cap the sample inlet.
2. After a few seconds, check the VAC and PRES test functions and verify that:
The VAC value matches the PRES value to within 1 In-Hg-A, and;
Both are less than 10 in-Hg-A (i.e. under vacuum).
3. Uncap the sample inlet and unplug the pump.
4. After a few minutes, the value VAC and PRES should match within 1 In-Hg-A, and read atmospheric pressure.
If the two sensors do not match or are significantly different from ambient atmospheric pressure, call Teledyne Instruments customer service.
TROUBLESHOOTING & REPAIR Teledyne ML - T100H Addendum to T100 Operation Manual)
48
10.3. Repair Procedures
10.3.1. Repairing the Sample Gas Flow Control Assembly
The Critical Flow Orifice is part of the pressure sensor and flow control assembly. The jewel orifice is protected by a sintered filter, so it is unusual for the orifice to need replacing, but it is possible for the sintered filter and o-rings to need replacing. See the Spare Parts list in Appendix B for part numbers and kits.
To replace the filter and/or orifice
1. Turn off Power to the analyzer.
2. Locate the pressure sensor / flow control assembly.
3. Disconnect the signal cable and pneumatic fittings.
4. Remove the assembly from the optical bench by removing the 2 screws at each end of the assembly.
5. The inlet end of the assembly is located at the end with the straight pneumatic fitting. Remove the fitting and the components as shown in the exploded view.
6. Replace the o-rings (p/n:OR01) and the sintered filter (p/n:FL01).
7. if you are replacing the Critical Flow Orifice itself (p/n:00094100), make sure that the side with the colored window (usually RED) is facing upstream to the flow gas flow.
8. Re-assemble in reverse order. See the Spares List in Appendix B for part numbers.
9. After re-connecting the power and pneumatic lines, flow check the instrument as described in the Section 1.5.2 of the T100 Operator’s Manual.
Figure 10-1: Flow Control Assembly
49
10.3.2. Sensor Module Repair & Cleaning
NOTE:
After any repair or service has been performed on the sensor module, the T100H should be allowed to warm up for 60 minutes.
Always perform a perform a leak check (See Section 11.5.1) and calibrate the analyzer (see Section 7) before placing it back in service.
The most significant difference between the T100 sensor module and the T100H sensor module is the location of the reference detector. Therefore most of the procedures described in Section 11.6.3 apply to the T100H as well.
Exceptions are noted below:
Gas Inlet
fitting
TEC Power Cable
Connector
UV Detector
Housing
Shutter Cabling
Exits here
UV Lamp Power Supply Wiring
UV Beam Splitter
Thermistor
Wiring exits here
Heater Wiring
exits here
J5
J6
Gas Outlet fitting
Figure 10-2: Sensor Module Wiring and Pneumatic Fittings
TROUBLESHOOTING & REPAIR Teledyne ML - T100H Addendum to T100 Operation Manual)
50
10.3.2.1. Adjusting the UV Lamp (Peaking the Lamp)
There are three ways in which ambient conditions can effect the UV Lamp output and therefore the accuracy of the SO2 concentration measurement. These are:
Line Voltage Change: UV lamp energy is directly proportional to the line voltage. This can be avoided by installing adequate AC Line conditioning equipment such as a UPS/surge suppressor.
Lamp Aging - Over a period of months, the UV energy will show a downward trend, usually 30% in the first 90 days, and then a slower rate, until the end of useful life of the lamp. Periodically running the UV lamp calibration routine (see Section 6.9.7) will compensate for this until the lamp output becomes too low to function at all.
Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can affect the analyzers ability to accurately measure SO2.
UV Lamp Bracket Mounting Screws
Shutter Housing
Shutter Assy
UV Filter Retainer & Lens Housing
UV Lamp Power Supply Wires
Thumb Screw
DO NOT use Lamp Cap to
adjust Lamp position
Reaction Cell
Adjust Lamp Position by
grasping lamp body ONLY
Beam Splitter
Reference Detector Housing Reference
Detector PCA
Figure 10-3: Shutter Assembly - Exploded View
CAUTION:
ALWAYS wear UV-Protective, Safety Glasses when working with the UV Lamp Assembly
1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (see Section 11.1.3). UVLAMP_SIGNAL is function 33.
2. Slightly loosen the large brass thumbscrew located on the shutter housing (see Figure 10-3) so that the lamp can be moved.
3. While watching the UVLAMP_SIGNAL reading, slowly rotate the lamp or move it back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum.
DO NOT grasp the UV lamp by its cap when changing its position (see Figure 10-3). Always grasp the main body of the lamp.
4. Compare the UVLAMP_SIGNAL reading to the information in Table 10-3 and follow the instructions there.
Teledyne ML - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR
51
Table 10-3: Example of HVPS Power Supply Outputs
UVLAMP_SIGNAL ACTION TO BE TAKEN
3500mV±200mV. No Action Required
> 4900mV at any time. Adjust the UV reference detector potentiometer (see Figure 10-4) until UVLAMP_SIGNAL reads approximately 3600mV before continuing to adjust the lamp position.
>4500mV or < 1000mV Adjust the UV reference detector potentiometer (see Figure 10-4) until UVLAMP_SIGNAL reads as close to 3500mV as possible.
.< 600mV Replace the lamp.
UV Reference Detector
Adjustment
Pot
UV Reference Detector
PCA
Beam
Splitter
Reaction
Cell
Shutter
Housing
UV Reference
Detector
Figure 10-4: Location of UV Reference Detector Potentiometer
5. Finger tighten the thumbscrew.
NOTE:
DO NOT over-tighten the thumbscrew.
TROUBLESHOOTING & REPAIR Teledyne ML - T100H Addendum to T100 Operation Manual)
52
10.3.2.2. PMT Hardware Calibration (FACTORY CAL)
The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
Figure 10-5: Pre-Amplifier Board Layout
1. Set the instrument reporting range type to SNGL (see Section 6.7.4 of the T100 Manual)
2. Perform a zero–point calibration using zero air (see Section 7 of the T100 Manual).
3. Let the instrument stabilize by allowing it to run for one hour.
4. Adjust the UV Lamp. (See Section 10.3.2.1 of this addendum)
5. Perform a LAMP CALIBRATION procedure (see Section 6.9.7 of the T100 Manual).
6. Locate the Preamp board (see Figure 3-4 of this addendum).
7. Locate the Following Components On the Preamp board (see Figure 10-5 of this addendum):
HVPS coarse adjustment switch (Range 0-9, then A-F)
HVPS fine adjustment switch (Range 0-9, then A-F)
Gain adjustment potentiometer (Full scale is 10 to 12 turns).
Teledyne ML - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR
53
8. Set the HVPS coarse adjustment to its minimum setting (0).
9. Set the HVPS fine adjustment switch to its maximum setting (F).
10. Turn the gain adjustment potentiometer clockwise to its maximum setting.
11. Set the front panel display to show STABIL (see Section 6.2.1 of the T100 Manual)
12. Feed span gas into the analyzer.
13. Wait until the STABIL value is below 0.5 ppm,
NOTE
Use a span gas equal to 80% of the reporting range.
Example: for a reporting range of 200 ppm, use a span gas of 160 ppm.
14. Scroll to the OFFSET function and record the value.
15. Scroll to the NORM PMT value.
NOTE
Do not overload the PMT by accidentally setting both adjustment switches to their maximum setting. This can cause permanent damage to the PMT.
16. Determine the target NORM PMT value according to the following formulas.
If the reporting range is set for 500 ppm (the instrument will be using the 500 ppm physical range):
Target NORM PMT = (8 x span gas concentration) + OFFSET
If the reporting range is set for 2,001 ppb(the instrument will be using the 5,000 ppm physical range):
Target NORM PMT = (0.8 x span gas concentration) + OFFSET
EXAMPLE: If the OFFSET is 33 mV, the Reporting Range is 1000 ppm, the span gas should be 800
ppm SO2 and the calculation would be:
Target NORM PMT = (0.8 x 800) + 33 mV Target NORM PMT = 640 + 33 mV Target NORM PMT = 673 mV
17. Set the HVPS coarse adjustment switch to the lowest setting that will give you more than the
target NORM PMT signal from Step 16.
The coarse adjustment typically increments the NORM PMT signal in 100-300 mV steps.
18. Adjust the HVPS fine adjustment such that the NORM PMT value is at or just above the target NORM PMT signal from Step 16.
19. Continue adjusting the both the coarse and fine switches until NORM PMT is as close to (but not below) the target NORM PMT value from Step 16.
TROUBLESHOOTING & REPAIR Teledyne ML - T100H Addendum to T100 Operation Manual)
54
20. Adjust gain adjustment potentiometer until the NORM PMT value is ±10 mV of the target level from Step 16.
21. Perform span calibration (see Section 7 of the T100 Manual)
22. Scroll to the SLOPE function and record the value.
23. If the value of the SLOPE is between 0.900 and 1.100 the PMT Hardware calibration is complete.
24. If the value of the SLOPE is less than 0.900 or greater than 1.100:
1. Multiply the slope value from step 22 by the norm PMT value from step 19.
2. Repeat steps 17 through 24 using this new value for NORM PMT.
10.4. Technical Assistance
If this manual and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from Teledyne Monitor Labs, Inc., Customer Service, 35 Inverness Drive East, Englewood, CO 80112. Phone: 1-800-846-6062. Fax: 1-303-799-4853. Email: [email protected]
Before you contact customer service, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-ml.com/manuals.asp
User Notes:
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-1
APPENDIX A - Version Specific Software Documentation
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX A-1: T100H Software Menu Trees, Revision C.0
APPENDIX A-2: Sample Display Menu – Z/S Valve Option Installed
APPENDIX A-3: Primary Setup Menu (Except iDAS)
APPENDIX A-4: Primary Setup Menu (iDAS)
APPENDIX A-5: Secondary Setup Menu (COMM & VARS)
APPENDIX A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)
APPENDIX A-7: Secondary Setup Menu – Hessen Submenu
APPENDIX A-8: Secondary Setup Menu (DIAG)
APPENDIX A-9: Setting up Communications
NOTE
As the menu tree structure for the T100H and 100EH menu tree structure varies from that of the T100 and M100E, they are included in this appendix. Please refer to
Appendix A of the “parent” manual (either the T100 or the 100EH) for all other software documentation.
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-2
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-3
APPENDIX A-1: Software Menu Trees, Rev C.0
ZERO SPAN CONC
SAMPLE
<TST TST>
RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP TEST
TIME
Only appear if reporting range
is set for AUTO range
mode.
LOW HIGH
CAL MSG1,2 TEST1 CLR1,3
TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode
1 Only appears when warning messages are activated 2 Press this key to cycle through list of active warning
messages. 3 Press this key to clear/erase the warning message
currently displayed
COMM DIAG
SETUP
CFG DAS RANG PASS CLK MORE
VARS
(Secondary Setup Menu)
(Primary Setup Menu)
ENTER SETUP PASS: 818
Figure A-1: Basic Sample Display Menu
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-4
LOW HIGH
ZERO SPAN CONC
SAMPLE
<TST TST>
SETUP
COMM DIAG VARS
(Secondary Setup Menu)
CFG DAS RANG PASS CLK MORE
(Primary Setup Menu)
Only appear if reporting range
is set for AUTO range
mode.
LOW HIGH
ZERO
LOW HIGH
SPAN CONC
MSG1,2 CLR1,3 CAL CALZ CALS TEST1
1 Only appears when warning messages are activated 2 Press this key to cycle through list of active warning
messages. 3 Press this key to clear/erase the warning message
currently displayed
RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DRK PMT DRK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP
TEST
TIME TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode
ENTER SETUP PASS: 818
Figure A-2: Sample Display Menu - Z/S Valve Option installed
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-5
CFG
MODEL NAME SERIAL NUMBER SOFTWARE
REVISION LIBRARY REVISION iCHIP SOFTWARE
REVISION1
HESSEN PROTOCOL REVISION1
ACTIVE SPECIAL SOFTWARE OPTIONS1
CPU TYPE DATE FACTORY
CONFIGURATION SAVED
PREV NEXT
1 Only appears if a applicable option/feature is installed and activated.
2 Only appears whenever the currently displayed sequence is not set for DISABLED.
3 Only appears when reporting range is set to AUTO range mode.
CLK PASS MORE
TIME DATE
ON
OFF
SNGL IND AUTO
MODE SET UNIT
RNGE DAS
Go To iDAS MENU TREE
(Fig. A-8)
Go To SECONDARY SETUP MENU
(Fig. A-5) <SET SET>
ACAL1
PREV NEXT
SEQ 1) SEQ 2) SEQ 3)
PREV NEXT
DISABLED ZERO
ZERO/SPANSPAN
TIMER ENABLE STARTING DATE STARTING TIME
DELTA DAYS DELTA TIME DURATION CALIBRATE
RANGE TO CAL3
MODE
ENTR
SET2
ENTR
EDIT
LOW3 HIGH3
PPM UGM
SETUP
ENTER SETUP PASS: 818
Figure A-3: Primary Setup Menu (Except iDAS)
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-6
NAME EVENT
PARAMETERS REPORT PERIOD
NUMBER OF RECORDS RS-232 REPORT
CHANNEL ENABLE CAL. HOLD
CFG ACAL1
1 Only appears if Z/S valve is installed.
SAMPLE
CLK PASS MORE RNGE DAS
VIEW EDIT
CONC PNUMTC CALDAT
VIEW
DEL EDIT PRNT INS
SET> EDIT PRNT <SET
Cycles through available trigger
events.
Cycles through lists of
parameters chosen for this iDAS channel
Selects data point to view.
PREV NEXT NX10 PV10 <PRM PRM>
DEL EDIT PRNT INS
Cycles through already active parameters.
SET> EDIT PRNT <SET
SAMPLE MODE PRECISION
Cycles through available/active parameters.
AVG MIN MAX INST
OFF
ON
Creates/changes name.
Selects max no. of records
for this channel
PREV NEXT
PREV NEXT
PREV NEXT
PREV NEXT
PREV NEXT
PARAMETER
YES NO
YES NO
YES NO
YES NO
Sets the amount of time between each
report.
ENTER SETUP PASS: 818
CONC PNUMTC CALDAT
Figure A-4: Primary Setup Menu (iDAS)
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-7
QUIET COMPUTER SECURITY HESSEN PROTOCOL E, 7, 1 RS-485 MULTIDROP PROTOCOL ENABLE MODEM ERROR CHECKING2
XON/XOFF HANDSHAKE2 HARDWARE HANDSHAKE HARDWARE FIFO2 COMMAND PROMPT
CFG ACAL1
SAMPLE
CLK PASS RNGE DAS MORE
COMM VARS DIAG
Go To DIAG MENU TREE
(Fig A-8)
1 Only appears if Z/S valve option is installed. 2 Only appears when the ENABLE INTERNET mode is
enabled for either COM1 or COM2.
INET3
2
GTWY IP SNET START STOP
COM1 COM2
BAUD RATE
PREV NEXT
MODE
<SET SET> EDIT
OFF
ON
PREV NEXT
300 1200 2400 4800 9600
19200 38400 57760
115200
TEST
TEST PORT
Password required
PREV NEXT JUMP EDIT PRINT
DAS_HOLD_OFF TPC_ENABLE RCELL_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ
ID
ENTER SETUP PASS: 818
Figure A-5: Secondary Setup Menu (COMM & VARS)
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-8
INSTRUMENT IP5
GATEWAY IP5
SUBNET MASK5
TCP PORT3
DHCP INSTRUMENT IP GATEWAY IP SUBNET MASK TCP PORT3
HOSTNAME4
CFG ACAL1
SETUP
CLK PASS RNGE DAS MORE
COMM VARS DIAG
Go To DIAG MENU TREE
(Fig A-8)
1 Only appears if a valve option is installed. 2 Only appears when the Ethernet card (option 63) is installed. 3 Although TCP PORT is editable regardless of the DHCP state, do not change the setting for this property unless
instructed to by Teledyne Instruments Customer Service personnel. 4 HOST NAME is only editable when DHCP is ON. 5 INSTRUMENT IP, GATEWAY IP & SUBNET MASK are only editable when DHCP is OFF.
COM1
PREV NEXT JUMP EDIT PRINT
DAS_HOLD_OFF TPC_ENABLE RCELL_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ
ID
ENTER SETUP PASS: 818
<SET SET>
INET2
COMM - VARS MENU TREE
(Fig A-5) EDIT
ON
OFF EDIT
Figure A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-9
.
YES NO
PMT DET WARNINGUV LAMP WARNING
DARK CAL WARNINGIZS TEMP WARNING
BOX TEMP WARNINGPMT TEMP WARNING
RCELL TEMP WARNINGSAMPLE FLOW WARNING
SAMPLE PRESS WARNINGVACUUM PRES WARNING
HVPS WARNINGSYSTEN RESET
REAR BOARD NOT DETRELAY BOARDFRONT PANEL
ANALOG CAL WARNINGCANNOT DYN ZEROCANNOT DYN SPAN
INVALID CONCZERO CAL
LOW SPAN CALSPAN CAL
MANUAL MODEPPBPPMUGMMGM
TYPE 1 TYPE 2
CFG ACAL1
SETUP
CLK PASS RNGE DAS MORE
COMM VARS
See Fig A-8
1 Only appears if a valve is installed. 2 Only appears when the HESSEN mode is enabled for
either COM1 or COM2.
COM1 COM2
See Table 6-27 for Flag Assignments
See Fig A-5
ID
<SET SET>
HESN2
RESPONSE MODE GAS LIST STATUS FLAGS VARIATION
EDIT
BCC TEXT CMD
DEL EDIT PRNT INS PREV NEXT
SO2, 110, REPORTED
DIAG
ENTER SETUP PASS: 818
See Fig A-5
GAS TYPE GAS ID REPORTED
Select from list of available gases
(see Section 6.12.4.6).
ON OFF
Set Hessen ID number for selected gas type (see Section 6.12.4.6).
Figure A-7: Secondary Setup Menu - HESSEN Submenu
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-10
5) SAMPLE LED 6) CAL LED 7) FAULT LED 8) AUDIBLE BEEPER 9) ELEC TEST 10) OPTIC TEST 11) PREAMP RANGE HIGH 12) ST SYSTEM OK 13) ST CONC VALID 14) ST HIGH RANGE 15) ST ZERO CAL 16) ST SPAN CAL 17) ST DIAG MODE 18) ST LOW SPAN CAL 19) ST LAMP ALARM 20) ST DARK CAL ALARM 21) ST FLOW ALARM 22) ST PRESS ALARM 23) SR TEMP ALARM 24) ST HVPS ALARM 25) ST SYSTEM OK2 26) RELAY WATCHDOG 27) RCELL HEATER 28) CAL VALVE 29) SPAN VALVE 30) LOW SPAN VALVE 31) ZERO VALVE 32) DARK SHUTTER
33 INTERNAL ANALOG VOLTAGE SIGNALS 54 (see Appendix A)
CFG ACAL1 CLK PASS RNGE DAS MORE
COMM VARS
ANALOG OUTPUT
LAMP CALIBRATION
0) EXT ZERO CAL 1) EXT SPAN CAL 2) EXT LOW SPAN CAL 3) MAINT MODE 4) LANG2 SELECT
SIGNAL I/O
OFF
ON
ENTR
Start step Test
SAMPLE
DIAG
PREV NEXT
NONE PMT READING
UV READING VACUUM PRESSURE SAMPLE PRESSURE
SAMPLE FLOW RCELL TEMP
CHASSIS TEMP
PMT TEMP HVPS VOLTAGE
PREV NEXT ENTR ENTR
OPTIC TEST
ELECTRICAL TEST
Starts Test Starts Test
AOUTS CALIBRATED CONC OUT 1 CONC OUT 2 TEST OUTPUT CAL
RANGE REC OFFSET AUTO CAL CALIBRATED
0.1V 1V 5V 10V CURR
SET>
EDIT
CAL
OFF
ON
SET> <SET
<SET
ANALOG I/O CONFIGURATION
ENTR
Starts Test
PRESSURE CALIBRATION
ENTR
Starts Test
ENTR
Starts Test
TEST CHANNEL OUTPUT
FLOW CALIBRATION
ENTER SETUP PASS: 818
Figure A-8: Secondary Setup Menu (DIA
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-11
APPENDIX A-9: Setting up Communications
Setting up the communications for integration with a Teledyne Monitor Labs system.
The following describes the settings that should be entered into the analyzer’s COMM sub menus.
Ethernet Communication
The following settings must be entered into the comm. menus in order to achieve Ethernet communication. Analyzers shipped with systems are setup at the factory.
ID: Analyzer specific. See table below.
INET:
DHCP: OFF
INST IP: site specific
GATEWAY IP: leave as factory default or site specific.
SUBNET MASK: leave as factory default or site specific.
TCP PORT: 3000
ONLINE: ON
BAUD RATE: 115200
Analyzer ID Table
SO2 TRS NOx CO CO2 O2 O2/CO2
MACHINE ID 100 102 200 300 360 802
GAS ID 150 160 141 130 120 170
Serial Communication
Teledyne Monitor Labs systems communicate to the analyzers via the PLC using serial communication. The communication protocol used in the analyzer is the Hessen two protocol. When an analyzer is first turned on, the Hessen variables do not exist in the non-volatile memory. In order to create these variables, the Hessen protocol must be turned on in COM 1 and then the power must be cycled.
HESN:
HESSEN VARIATION: TYP2
HESSEN RESPONSE MODE: BCC
APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer
A-12
HESSEN GAS LIST:
Any gas to be reported via the serial string needs to be entered here. Enter the gas, a gas ID and whether it is reported or not. Please note that this ID is different form the machine or internet ID stated above. For example: SO2, 150, Reported. See table below for gas ID’s needed for each analyzer. When more than one analyzer is in a system, the second analyzer will be 2XX e.g. SO2, 250, Reported. Refer to system prints for system specific ID’s.
HESSEN STATUS FLAGS:
Set any the flag number to 0001 for any warning that should sent out on the serial string as a common analyzer fault. All other flags should be set to 0000 except for the PPM UNITS which should be set to 4000. Please see table below for TML recommended list of analyzer specific flags which should be set to 0001
COM1:
COM1 MODE: *This number is a hexadecimal based on the following settings. It may change with software revisions and therefore is not listed here.
QUITE MODE: ON
COMPUTER MODE: ON
SECURITY MODE: OFF
HESSEN PROTOCOL: ON
E,7,1 MODE: OFF
RS-485 MODE: OFF
MULTIDROP MODE: ON
ENABLE MODEM: OFF
ERROR CHECKING: OFF
XON/XOFF HANDSHAKE: OFF
HARDWARE HANDSHAKE: OFF
HARDWARE FIFO: ON
COMMAND PROMPT: OFF
COM1 BAUD RATE: 2400
Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation
A-13
Warning / ID SO2 TRS NOx CO CO2 O2 O2/CO2
PMT DET X X
UV LAMP X X
BOX TEMP X X X X X X X
PMT TEMP X X X
RCELL TEMP X X X
SAMPLE FLOW X X X X X X X
SAMPLE PRESSURE
X X X X X X X
HVPS X X X
MANIFOLD TEMP X
CONV TEMP X
RCELL PRESSURE
X
*High Range
X
OZONE FLOW X
OZONE GEN OFF X
SYNC WARN X X
SOURCE WARN X X
BENCH TEMP X X
WHEEL TEMP X X
SAMPLE TEMP X X
PHOTO TEMP X X
O2(CO2) CELL TEMP
X X
OPTIONAL GAS CELL TEMP
X *1 X *1 X *1 X *1 X *1
ID (machine or internet)
100 102 200 300 360 802
ID (Hessen Gas) 150 160 141 130 120 122
*1 If the analyzer has an optional gas sensor installed, i.e. a CO2 cell in a T300, set the temperature flag for that option.
THIS PAGE IS INTENTIONALLY LEFT BLANK
T100H Manual Addendum APPENDIX B – T100H Spare Parts List
072650000 Rev A B-1
APPENDIX B – T100H Spare Parts List
NOTE
Use of replacement parts other than those supplied by TML may result in non-compliance with European standard EN 61010-1.
T100HSP – T100H Spare Parts List
APPENDIX B – T100H Spare Parts List T100H Manual Addendum
B-2 072650000 Rev A
LTR DESCRIPTION DATE INCORP APPRA Initial Release per ECO 6988 7/15/2011 JN/CAD JN
REVISION HISTORY
T100H ANALYZER SPARE PARTS LIST
T100HSP RevA Page 1 of 4
Part Number Description Level
000940400 ORIFICE, 4 MIL, BLUE 2000940800 ORIFICE, 012 MIL, RXCELL 2002690000 LENS, UV 2002700000 LENS, PMT 2002740000 FILTER, PMT OPTICAL, 360 NM 2003290000 ASSY, THERMISTOR 3011630000 GASKET, HVPS INSULATOR 2013140000 ASSY, COOLER FAN (NOX/SOX) 3013400000 CD, PMT, SO2, TML50/E 2013420000 ASSY, ROTARY SOLENOID, TML50 2013570000 ASSY, THERMISTOR (COOLER) 3014080100 ASSY, HVPS, SOX/NOX 2016290000 WINDOW, SAMPLE FILTER, 47MM 3016300700 ASSY, SAMPLE FILTER, 47MM, ANG BKT, TFE 3018080000 KIT, DESSICANT BAGGIES (12) 1023410000 PCA, FLOW/PRESSURE TML50H 2037860000 ORING, TFE RETAINER, SAMPLE FILTER 1040010000 ASSY, FAN REAR PANEL, E SERIES 3045870100 PCA, TML50H UV REF DETECTOR 3046210000 ADDENDUM, MANUAL, TML50H 3046250000 ASSY, RXCELL HEATER/FUSE, TML50 2046260000 ASSY, THERMISTOR, RXCELL, TML50 3049310100 PCA, TEC CONTROL, E SERIES 2050610100 CONFIGURATION PLUGS, 115V/60Hz 3050610200 CONFIGURATION PLUGS, 115V/50Hz 3050610300 CONFIGURATION PLUGS, 220-240V/60Hz 3050610400 CONFIGURATION PLUGS, 220-240V/50Hz 3058021100 PCA, MOTHERBOARD, E SERIES, GEN 5-I 2066970000 PCA, INTRF.LCD TOUCH SCRN, F/P 3067240000 CPU,PC-104 3067300100 PCA, AUX-I/O BOARD, ETHERNET 3067900000 LCD MODULE, W/TOUCHSCREEN 3068810000 PCA, LVDS TRANSMITTER BOARD 3069340100 DISK ON MODULE, w/SOFTWARE, STD, T100H 3069500000 PCA,SERIAL & VIDEO INTERFACE BOARD 3072150000 ASSY. TOUCHSCREEN CONTROL MODULE 3072650000 MANUAL, OPERATORS, T100H 3884-017300 PUMP ASSY, EXTERNAL, 115V/60 HZ, THOMAS 298415105-1 EXTERNAL SCRUBBER ASSY., CHARCOAL 2
T100H INDIVIDUAL SPARE PARTS LIST
T100HSP RevA Page 2 of 4
Part Number Description Level
CN0000458 CONNECTOR, REAR PANEL, 12 PIN 3CN0000520 CONNECTOR, REAR PANEL, 10 PIN 3FL0000001 FILTER, SS 1HW0000005 FOOT, CHASSIS 3HW0000036 TFE TAPE, 1/4" (48 FT/ROLL) 1HW0000090 SPRING, SS, FLOW CONTROL 1HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP 3HW0000685 LATCH, MAGNETIC, FRONT PANEL 3KIT000095 REPLACEMENT, COOLER KIT, TML50/41 2KIT000253 KIT, SPARE PS37, E SERIES 2KIT000254 POWER SUPPLY, SWITCHING, 12V/60W 2OR0000001 ORING, FLOW CONTROL/IZS 1OR0000084 ORING, UV FILTER 1RL0000015 RELAY, DPDT, GORDOS PREFERRED 2SW0000051 SWITCH, POWER, CIRC BR 3SW0000059 PRESSURE XDUCER, 0-15 PSIA 2041800400 PCA, PMT PREAMP, TML50 R2043570000 AKIT, EXPENDABLES, TML50/87 R1045230200 PCA, RELAY CARD W/RELAYS, E SERIES, S/N'S >455 R2047280000 KIT, SPARE PARTS, TML50 R2061930000 PCA, UV LAMP DRIVER, GEN-2 R298000242 KIT, PUMP SERVICE, THOMAS PUMP R2
850-056500 REFILL KIT, ACTIVATED CHARCOAL, 1 LB. R1KIT000093 REPLACEMENT KIT, 214NM FILTER (03187) R2KIT000236 KIT, UV LAMP REPLCMNT w/E-A ADPTR. R2OR0000004 ORING, OPTIC/CELL, CELL/TRAP R1OR0000006 ORING, CELL/PMT R1OR0000007 ORING, PMT/BARREL/CELL R1OR0000015 ORING, PMT FILTER R1OR0000016 ORING, UV LENS R1OR0000027 ORING, COLD BLOCK/PMT HOUSING & HEATSINK R1OR0000048 ORING, REF DETECTOR R1OR0000060 ORING, PRESSURE TRANSDUCER R1OR0000083 ORING, PMT SIGNAL & OPTIC LED R1OR0000094 ORING, SAMPLE FILTER R1
T100H INDIVIDUAL SPARE PARTS LIST
SPARE PARTS FOR ANALYZER OPTIONS ARE ON FOLLOWING PAGE(S)
T100HSP RevA Page 3 of 4
Option Description41 Current Loop Analog Output
64A PCA, AUX-I/O BOARD, ETHERNET & USB 64B PCA, AUX-I/O BD, ETHERNET, ANALOG & USB 65A Oxygen Sensor67A Carbon Dioxide Sensor
FLTR TFE Filter ElementsPU71 Pump, External, Ultraquiet, KNF, 115V/60HZ
Option Part Number Description Level
41 KIT000219 PCA, 4-20MA OUTPUT, (E-OPTION) 3
64A 067300200 PCA, AUX-I/O BOARD, ETHERNET & USB 3
64B 067300000 PCA, AUX-I/O BD, ETHERNET, ANALOG & USB 3
65A 000940400 ORIFICE, 4 MIL, O2 OPTION R2
65A 043420000 ASSY, HEATER/THERMISTOR O2 OPTION 3
65A OP0000030 OXYGEN TRANSDUCER 3
67A 054250000 OPTION, CO2 SENSOR 20% VAISALA 367A OP0000033 CO2 MODULE, 0-20%, VAISALA 267A OR0000101 ORING, CO2 OPTION R1
FLTR 009690000 AKIT, TFE FLTR ELEMENT, 47MM, (FL6) (100) 2
FLTR 009690100 AKIT, TFE FLTR, 47MM, (FL6) (30) 1
PU71 PU0000071 PUMP, EXTERNAL, ULTRAQUIET, KNF, 115V/60HZ 2PU71 PU0000073 REBUILD KIT FOR PU71 R1
INDEX OF OPTIONS FOR T100H
T100H INDIVIDUAL OPTIONS SPARE PARTS LIST
Levels marked with an "R" are TML recommended parts to have on hand for typical repairs and maintenance.
(Not Included in Standard Analyzer Configuration)
Level 1: General maintenance supplies and expedables such as filters, O-rings, lamps, etc.
Level 2: Critical items that are known from experience to have a higher failure rate, such as pumps, heaters, converters, valves, and circuit boards.
Level 3: Other miscellaneous items not included in Level 1 or 2. This level includes other spare parts that are not expected to fail over a given time frame.
T100HSP RevA Page 4 of 4
T100H Instruction Manual
Warranty/Repair Questionnaire T100H
TELEDYNE ML CUSTOMER SERVICE EMAIL: [email protected]
PHONE: (303) 792-3300 TOLL FREE: (800) 846-6062 FAX: (303) 799-4853
072650000 Rev A Pg: C-1
Customer: _______________________________________ Phone: _______________________________________
Contact Name: ___________________________________ Fax No: ______________________________________
Site Address: _____________________________________________________________________________________
Serial No.: _______________________________________ Firmware Revision: _____________________________
1. Are there any failure messages? ____________________________________________________________________
________________________________________________________________________________________________
Please complete the following table: (Note: Depending on options installed, not all test parameters shown below will be available in your instrument)
PARAMETER DISPLAYED AS OBSERVED
VALUE UNITS NOMINAL RANGE
Range RANGE PPM
UG/M3 1-5000 PPM Standard
Stability STABIL PPM
UG/M3 <.1 PPM with Zero Air
Vacuum VAC In-Hg-A 4 – 10 “Hg
Sample Pressure PRES In-Hg-A 24 – 29
Sample Flow SAMP FL cc/min 700 ±10%
PMT Signal PMT mV 0 ± 100 with Zero Air
Normalized PMT Signal NORM PMT mV 0 ± 100 with Zero Air
UV Lamp UV LAMP mV 1000 – 4800
UV Lamp Ratio LAMP RATIO % 35 – 120%
Stray Light STR. LGT PPM -50 to +100
Dark PMT DRK PMT mV <200
Dark Lamp DRK LMP mV -30 to 50
Slope SLOPE - 1.0 ± 0.3
Offset OFFSET mV <200
High Voltage Power Supply HVPS V 400 – 750*
Reaction Cell Temperature RCELL TEMP °C 50 ± 1
Box Temperature BOX TEMP °C Ambient + (3-7)
PMT Temperature PMT TEMP °C 7 ± 2
Time of Day TIME HH:MM:SS
T100H Instruction Manual
Warranty/Repair Questionnaire T100H
TELEDYNE ML CUSTOMER SERVICE EMAIL: [email protected]
PHONE: (303) 792-3300 TOLL FREE: (800) 846-6062 FAX: (303) 799-4853
Page C-2 072650000 Rev A
Test Settings
Test Value Observed Value Acceptable Value
ETEST PMT Reading 2000 ± 1000MV
OTEST PMT Reading 2000 ± 20 MV
2. Have you performed a leak check and flow check? ________________________________________________
3. What are the failure symptoms? ______________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
4. What test have you done trying to solve the problem? _____________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
5. If possible, please include a portion of a strip chart pertaining to the problem. Circle pertinent data.
Other information: ____________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
Thank you for providing this information. Your assistance enables Teledyne ML to respond faster to the problem that you are encountering.
T100H Instruction Manual APPENDIX D - ELECTRONIC SCHEMATICS
072650000 Rev A D-1
APPENDIX D - ELECTRONIC SCHEMATICS
Table D-1: List of Included Electronic Schematics
DOCUMENT # DOCUMENT TITLE
0690801 Interconnect List, T100
06908 Interconnect Drawing, T100
04354 PCA, 04003, Pressure/Flow Transducer Interface
04524 PCB, Relay, T100
04181 PCA, PMT Preamp, T100
05064 PCA, UV Ref, Dual Out, T100
04693 Driver, Bursting UV Lamp, T100
04932 PCB, TEC Amplifier, T100
04468 PCA, Analog Output Isolator, T100
05083 PCA, G5 Motherboard PN 05802
06698 GUI Interface
06882 LVDS, Transmitter Board
06731 Auxiliary I/O Board (Power-Ethernet)
User Notes:
APPENDIX D - ELECTRONIC SCHEMATICS T100H Instruction Manual
D-2 072650000 Rev A
Interconnect List, T100(Reference 0690801A)
Revision Checked Date DCNA KV 9/3/10 5833
Cable PN Signal Assembly PN J/P Pin Assembly PN J/P Pin0364901 CBL ASSY, AC POWER
AC Line Power Entry CN0000073 L Power Switch SW0000025 LAC Neutral Power Entry CN0000073 N Power Switch SW0000025 NPower Grnd Power Entry CN0000073 ShieldPower Grnd Power Entry CN0000073 ChassisAC Line Switched Power Switch SW0000025 L PS2 (+12) 068020000 SK2 1AC Neu Switched Power Switch SW0000025 N PS2 (+12) 068020000 SK2 3Power Grnd Power Entry CN0000073 PS2 (+12) 068020000 SK2 2AC Line Switched Power Switch SW0000051 L PS1 (+5, ±15) 068010000 SK2 1AC Neu Switched Power Switch SW0000025 N PS1 (+5, ±15) 068010000 SK2 3Power Grnd Power Entry CN0000073 PS1 (+5, ±15) 068010000 SK2 2AC Line Switched Power Switch SW0000025 L Relay PCA 045230100 J1 1AC Neu Switched Power Switch SW0000025 N Relay PCA 045230100 J1 3Power Grnd Power Entry CN0000073 Relay PCA 045230100 J1 2
03829 CBL ASSY, DC POWER TO MOTHERBOARDDGND Relay PCA 045230100 J7 1 Motherboard 058021100 J15 1+5V Relay PCA 045230100 J7 2 Motherboard 058021100 J15 2AGND Relay PCA 045230100 J7 3 Motherboard 058021100 J15 3+15V Relay PCA 045230100 J7 4 Motherboard 058021100 J15 4AGND Relay PCA 045230100 J7 5 Motherboard 058021100 J15 5-15V Relay PCA 045230100 J7 6 Motherboard 058021100 J15 6+12V RET Relay PCA 045230100 J7 7 Motherboard 058021100 J15 7+12V Relay PCA 045230100 J7 8 Motherboard 058021100 J15 8Chassis Gnd Relay PCA 045230100 J7 10 Motherboard 058021100 J15 9
04023 CBL, I2C, RELAY BOARD TO MOTHERBOARDI2C Serial Clock Motherboard 058021100 P107 3 Relay PCA 045230100 P3 1I2C Serial Data Motherboard 058021100 P107 5 Relay PCA 045230100 P3 2I2C Reset Motherboard 058021100 P107 2 Relay PCA 045230100 P3 4I2C Shield Motherboard 058021100 P107 6 Relay PCA 045230100 P3 5
0402602 CBL, IZS HTR/TH, RXCELL & OB THRTHA Motherboard 058021100 P27 7 RX Cell Thermistor 046260000 2RTHB Motherboard 058021100 P27 14 RX Cell Thermistor 046260000 1IZTA Motherboard 058021100 P27 6 IZS Therm/Htr 052660000 2IZTB Motherboard 058021100 P27 13 IZS Therm/Htr 052660000 3IZS-L Relay PCA 045230100 P18 1 IZS Therm/Htr 052660000 4IZS-N Relay PCA 045230100 P18 2 IZS Therm/Htr 052660000 1GND Relay PCA 045230100 P18 11 ShieldO2-L Relay PCA 045230100 P18 6 O2 Sensor Therm/Htr 043420000 4O2-N Relay PCA 045230100 P18 7 O2 Sensor Therm/Htr 043420000 2TS3 Relay PCA 045230100 P18 3 Relay PCA 045230100 P18 4TS4 Relay PCA 045230100 P18 8 Relay PCA 045230100 P18 9N/C Relay PCA 045230100 P18 12 ShieldO2TA Motherboard 058021100 P27 4 O2 Sensor Therm/Htr 043420000 3O2TB Motherboard 058021100 P27 11 O2 Sensor Therm/Htr 043420000 1
0402701 CBL, RX CELL HEATERSRH1B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 4RH2B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 6RH1A Relay PCA 045230100 P2 2 RX Cell Heaters 046250000 3RTS1 Relay PCA 045230100 P2 3 RX Cell Heaters 046250000 1RTS2 Relay PCA 045230100 P2 4 RX Cell Heaters 046250000 2RH2A Relay PCA 045230100 P2 5 RX Cell Heaters 046250000 5
Relay PCA 045230100 P2 13 Relay PCA 045230100 P2 14Relay PCA 045230100 P2 8 Relay PCA 045230100 P2 9
04105 CBL, KEYBD TO MTHBRDKbd Interupt LCD Interface PCA 066970000 J1 7 Motherboard 058021100 J106 1DGND LCD Interface PCA 066970000 J1 2 Motherboard 058021100 J106 8SDA LCD Interface PCA 066970000 J1 5 Motherboard 058021100 J106 2SCL LCD Interface PCA 066970000 J1 6 Motherboard 058021100 J106 6Shld LCD Interface PCA 066970000 J1 10 Motherboard 058021100 J106 5
FROM TO
DescriptionInitial Release
068070000 Rev A D-1
Interconnect List, T100(Reference 0690801A)
Cable PN Signal Assembly PN J/P Pin Assembly PN J/P PinFROM TO
04176 CBL, DC POWER TO RELAY BOARDDGND Relay PCA 045230100 P8 1 Power Supply Triple 068010000 J1 3+5V Relay PCA 045230100 P8 2 Power Supply Triple 068010000 J1 1+15V Relay PCA 045230100 P8 4 Power Supply Triple 068010000 J1 6AGND Relay PCA 045230100 P8 5 Power Supply Triple 068010000 J1 4-15V Relay PCA 045230100 P8 6 Power Supply Triple 068010000 J1 5+12V RET Relay PCA 045230100 P8 7 Power Supply Single 068020000 J1 3+12V Relay PCA 045230100 P8 8 Power Supply Single 068020000 J1 1
04437 CBL, PREAMPLIFIER TO TECPreamp TEC drive VREF Preamp PCA 041800400 J1 1 TEC PCA 049310100 J3 1Preamp TEC drive CTRL Preamp PCA 041800400 J1 2 TEC PCA 049310100 J3 2Preamp TEC drive AGND Preamp PCA 041800400 J1 3 TEC PCA 049310100 J3 3
0448501 CBL, SHUTTER TO RELAY BOARD+12V RET Shutter 013420000 1 Relay PCA 045230100 P6 1+12V Shutter 013420000 2 Relay PCA 045230100 P6 2
04488 CBL, MAIN HARNESSAGND Relay PCA 045230100 P5 1 O2 Sensor 049210000 P1 5-V15 Relay PCA 045230100 P5 2 O2 Sensor 049210000 P1 6 Motherboard 058021100 P109 10 O2 Sensor 049210000 P1 9O2 SIGNAL- Motherboard 058021100 P109 7 O2 Sensor 049210000 P1 10O2 SIGNAL+ Motherboard 058021100 P109 1 ShieldPMT TEMP Motherboard 058021100 P109 4 PMT Preamp PCA 041800400 P6 5HVPS Motherboard 058021100 P109 5 PMT Preamp PCA 041800400 P6 6PMT SIGNAL+ Motherboard 058021100 P109 6 PMT Preamp PCA 041800400 P6 7AGND Motherboard 058021100 P109 12 PMT Preamp PCA 041800400 P6 8AGND Motherboard 058021100 P109 11 ShieldETEST Motherboard 058021100 P108 8 PMT Preamp PCA 041800400 P6 1OTEST Motherboard 058021100 P108 16 PMT Preamp PCA 041800400 P6 2PHYSICAL RANGE Motherboard 058021100 P108 7 PMT Preamp PCA 041800400 P6 4AGND Motherboard 058021100 P109 9 UV Ref PCA 050630100 P1 4CH7 Motherboard 058021100 P109 3 UV Ref PCA 050630100 P1 1CH2 Motherboard 058021100 P109 2 UV Ref PCA 050630100 P1 5+15V Relay PCA 045230100 P10 4 UV Ref PCA 050630100 P1 2-15V Relay PCA 045230100 P10 6 UV Ref PCA 050630100 P1 3TEC +12V RET Relay PCA 045230100 P10 7 TEC PCA 049310100 2TEC +12V Relay PCA 045230100 P10 8 TEC PCA 049310100 1DISP RET Relay PCA 045230100 P10 1 LCD Interface PCA 066970000 P14 8+5 DISP Relay PCA 045230100 P10 2 LCD Interface PCA 066970000 P14 1EGND Shield LCD Interface PCA 066970000 P14 4SDA Lamp Driver PCA 061930000 P1 4 LCD Interface PCA 066970000 P14 5SCL Lamp Driver PCA 061930000 P1 3 LCD Interface PCA 066970000 P14 6+12V Lamp Driver PCA 061930000 P1 1 Relay PCA 045230100 P9 8+12RET Lamp Driver PCA 061930000 P1 2 Relay PCA 045230100 P9 7DGND PMT Preamp PCA 041800400 P5 1 Relay PCA 045230100 P9 1VCC PMT Preamp PCA 041800400 P5 2 Relay PCA 045230100 P9 2+15V PMT Preamp PCA 041800400 P5 4 Relay PCA 045230100 P9 4-15V PMT Preamp PCA 041800400 P5 6 Relay PCA 045230100 P9 6DGND LCD Interface PCA 066970000 P14 2 Relay PCA 045230100 P11 1VCC LCD Interface PCA 066970000 P14 3 Relay PCA 045230100 P11 2+12RET Fan 040010000 1 Relay PCA 045230100 P11 7+12V Fan 040010000 2 Relay PCA 045230100 P11 8AGND Flow Module PCA 040030100 P1 3 Relay PCA 045230100 P11 3+15V Flow Module PCA 040030100 P1 6 Relay PCA 045230100 P11 4PRESS SIGNAL 1 Flow Module PCA 040030100 P1 2 Motherboard 058021100 P110 6PRESS SIGNAL 2 Flow Module PCA 040030100 P1 4 Motherboard 058021100 P110 5FLOW SIGNAL 1 Flow Module PCA 040030100 P1 5 Motherboard 058021100 P110 4FLOW SIGNAL 2 Flow Module PCA 040030100 P1 1 Motherboard 058021100 P110 3SHIELD Shield Motherboard 058021100 P110 12SHIELD Shield Motherboard 058021100 P110 9TC SIGNAL 1 Relay PCA 045230100 P17 1 Motherboard 058021100 P110 2TC 1 SIGNAL DGND Relay PCA 045230100 P17 2 Motherboard 058021100 P110 8TC SIGNAL 2 Relay PCA 045230100 P17 3 Motherboard 058021100 P110 1TC 2 SIGNAL DGND Relay PCA 045230100 P17 4 Motherboard 058021100 P110 7
068070000 Rev A D-2
Interconnect List, T100(Reference 0690801A)
Cable PN Signal Assembly PN J/P Pin Assembly PN J/P PinFROM TO
04562 CBL, Z/S IZS VALVESSample Valve +12V Relay PCA 045230100 P4 1 SMP/CAL 055560000 1Sample Valve +12V RET Relay PCA 045230100 P4 2 SMP/CAL 055560000 2Zero/Span valve +12V Relay PCA 045230100 P4 3 ZS/HI S 055560100 1Zero/Span valve +12V RERelay PCA 045230100 P4 4 ZS/HI S 055560100 2Low Span Valve +12V Relay PCA 045230100 P4 5 Lo Span 055560100 1Low Span Valve +12V RERelay PCA 045230100 P4 6 Lo Span 055560100 2AutoZero Valve +12V Relay PCA 045230100 P4 7 Zero 055560000 1AutoZero Valve +12V RETRelay PCA 045230100 P4 8 Zero 055560000 2
04671 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTIONGND Motherboard 058021100 P12 2 Xmitter bd w/Multidrop 069500000 J4 2RX0 Motherboard 058021100 P12 14 Xmitter bd w/Multidrop 069500000 J4 14RTS0 Motherboard 058021100 P12 13 Xmitter bd w/Multidrop 069500000 J4 13TX0 Motherboard 058021100 P12 12 Xmitter bd w/Multidrop 069500000 J4 12CTS0 Motherboard 058021100 P12 11 Xmitter bd w/Multidrop 069500000 J4 11RS-GND0 Motherboard 058021100 P12 10 Xmitter bd w/Multidrop 069500000 J4 10RTS1 Motherboard 058021100 P12 8 Xmitter bd w/Multidrop 069500000 J4 8CTS1/485- Motherboard 058021100 P12 6 Xmitter bd w/Multidrop 069500000 J4 6RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5
06737 CBL, I2C to AUX I/O (ANALOG IN OPTION ATX- Motherboard 058021100 J106 1 Aux I/O PCA 067300000 J2 1
ATX+ Motherboard 058021100 J106 2 Aux I/O PCA 067300000 J2 2LED0 Motherboard 058021100 J106 3 Aux I/O PCA 067300000 J2 3ARX+ Motherboard 058021100 J106 4 Aux I/O PCA 067300000 J2 4ARX- Motherboard 058021100 J106 5 Aux I/O PCA 067300000 J2 5LED0+ Motherboard 058021100 J106 6 Aux I/O PCA 067300000 J2 6LED1+ Motherboard 058021100 J106 8 Aux I/O PCA 067300000 J2 8
06738 CBL, CPU COM to AUX I/O (USB OPTION RXD CPU PCA 067240000 COM1 1 Aux I/O PCA 0673000 or -02 J3 1
DCD CPU PCA 067240000 COM1 2 Aux I/O PCA 0673000 or -02 J3 2DTR CPU PCA 067240000 COM1 3 Aux I/O PCA 0673000 or -02 J3 3TXD CPU PCA 067240000 COM1 4 Aux I/O PCA 0673000 or -02 J3 4DSR CPU PCA 067240000 COM1 5 Aux I/O PCA 0673000 or -02 J3 5GND CPU PCA 067240000 COM1 6 Aux I/O PCA 0673000 or -02 J3 6CTS CPU PCA 067240000 COM1 7 Aux I/O PCA 0673000 or -02 J3 7RTS CPU PCA 067240000 COM1 8 Aux I/O PCA 0673000 or -02 J3 8RI CPU PCA 067240000 COM1 10 Aux I/O PCA 0673000 or -02 J3 10
06738 CBL, CPU COM to AUX I/O (MULTIDROP OPTION RXD CPU PCA 067240000 COM1 1 Xmitter bd w/Multidrop 069500000 J3 1
DCD CPU PCA 067240000 COM1 2 Xmitter bd w/Multidrop 069500000 J3 2DTR CPU PCA 067240000 COM1 3 Xmitter bd w/Multidrop 069500000 J3 3TXD CPU PCA 067240000 COM1 4 Xmitter bd w/Multidrop 069500000 J3 4DSR CPU PCA 067240000 COM1 5 Xmitter bd w/Multidrop 069500000 J3 5GND CPU PCA 067240000 COM1 6 Xmitter bd w/Multidrop 069500000 J3 6CTS CPU PCA 067240000 COM1 7 Xmitter bd w/Multidrop 069500000 J3 7RTS CPU PCA 067240000 COM1 8 Xmitter bd w/Multidrop 069500000 J3 8RI CPU PCA 067240000 COM1 10 Xmitter bd w/Multidrop 069500000 J3 10
06739 CBL, CPU ETHERNET TO AUX I/O ATX- CPU PCA 067240000 LAN 1 Aux I/O PCA 06730XXXX J2 1
ATX+ CPU PCA 067240000 LAN 2 Aux I/O PCA 06730XXXX J2 2LED0 CPU PCA 067240000 LAN 3 Aux I/O PCA 06730XXXX J2 3ARX+ CPU PCA 067240000 LAN 4 Aux I/O PCA 06730XXXX J2 4ARX- CPU PCA 067240000 LAN 5 Aux I/O PCA 06730XXXX J2 5LED0+ CPU PCA 067240000 LAN 6 Aux I/O PCA 06730XXXX J2 6LED1 CPU PCA 067240000 LAN 7 Aux I/O PCA 06730XXXX J2 7LED1+ CPU PCA 067240000 LAN 8 Aux I/O PCA 06730XXXX J2 8
06741 CBL, CPU USB TO FRONT PANELGND CPU PCA 067240000 USB 8 LCD Interface PCA 066970000 J9 LUSBD3+ CPU PCA 067240000 USB 6 LCD Interface PCA 066970000 J9 LUSBD3- CPU PCA 067240000 USB 4 LCD Interface PCA 066970000 J9 VCC CPU PCA 067240000 USB 2 LCD Interface PCA 066970000 J9
068070000 Rev A D-3
Interconnect List, T100(Reference 0690801A)
Cable PN Signal Assembly PN J/P Pin Assembly PN J/P PinFROM TO
06746 CBL, MB TO 06154 CPUGND Motherboard 058021100 P12 2 ShieldRX0 Motherboard 058021100 P12 14 CPU PCA 067240000 COM1 1RTS0 Motherboard 058021100 P12 13 CPU PCA 067240000 COM1 8TX0 Motherboard 058021100 P12 12 CPU PCA 067240000 COM1 4CTS0 Motherboard 058021100 P12 11 CPU PCA 067240000 COM1 7RS-GND0 Motherboard 058021100 P12 10 CPU PCA 067240000 COM1 6RTS1 Motherboard 058021100 P12 8 CPU PCA 067240000 COM2 8CTS1/485- Motherboard 058021100 P12 6 CPU PCA 067240000 COM2 7RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 COM2 1TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 COM2 4RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 COM2 6RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 485 1TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 485 2RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 485 3
06910 CBL, COOLER FAN+12V RET Relay PCA 045230100 P12 7 Cooler Fan 013140000 2+12V Relay PCA 045230100 P12 8 Cooler Fan 013140000 1
WR256 CBL, XMITTER TO INTERFACELCD Interface PCA 066970000 J15 Transmitter PCA 068810000 J1
068070000 Rev A D-4
06807 Rev A D-5
TML
068070000 Rev A D-5
1 2 43
A
B
C
D
4321
D
C
B
A
APPROV ALS
DR AWN
CHECKED
APPROV ED
DATE
S IZE D R AW ING NO . R E V IS ION
S HEET
The information herein is theproperty of TML and issubmitted in strictest con-
Unauthorized use by anyonedence for reference only.
for any other purposes isprohibited. This document orany information containedin it may not be duplicatedwithout proper authorization.
S CH , P CA 04003, PR E SS/FLOW, ' E ' S E R IE S
04354 D
1 13-Dec- 2007 LAS T M OD.
B
of
R 21.1K
+15V
123456
S 1
AS CX PR E SS UR E S E NSOR
123456
S 2
AS CX PR E SS UR E S E NSOR
123
S 3
FLOW S E NSOR
+15V
+15VTP5
S 2_OUTTP 4
S 1/S4_OUTTP 2
10V _R E FTP 1G ND
TP 3S 3_OUT
2
3
1
VR 2
LM4040CIZ
2
3
1
VR 1
LM4040CIZ
R 1499
123
456
J1
MINIF IT6
C11. 0UF
C21. 0UF
1234
S4
CON4
+15V
C31.0
C N_64 7 X 3
F M_4
068070000 Rev A D-6
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddbDrawn By:
TeTe
04524 D
Schem, M100E/M200E/M400E Relay PCB
1 3
1 2
U2A
SN74HC04
3 4
U2B
5 6
U2C
11 10
U2E
OUT4 1
K2
OUT 33
GND
4GND
5
OUT 26
K 7
OUT 1 8IN 19IN 2
10
VCC
11
GND
12
GND
13
ENABLE14 IN 315
IN 416U5
UDN2540B(16)
12345
J3
CON5
VBATT1
VOUT2
VCC3
GND4
BATT_ON5
LOW LINE'6
OSC IN7
OSC SEL8
RESET 16
RESET' 15
WDO' 14
CD IN'13
CD OUT'12
WDI11
PFO'10
PFI 9
U4
MAX693C20.001
VCC
R41M
C31
AA
KK
D17
DL4148
VCC
D1
RED
21 3 4 5 6 7 8 9
10
RN1330
I2C_Vcc
D2
YEL
D3
YEL
D4
YEL
D7
GRN
D8
GRN
D9
GRN
AA
KK
D10
GRN
9 8
U2D
VCC
12345678
J4
8 PIN
+12RET
VALVE0
VALVE1
VALVE2
VALVE3
+C6
2000/25
+12V
123456789
10
J5
CON10THROUGH
112345678910
J7
CON10THROUGH
112345678910
J8
CON10THROUGH
112345678910
J9
CON10THROUGH
DGNDVCCAGND+15VAGND-15V+12RET+12VEGNDCHS_GND
AC_Line
AC_Neutral
I2C_Vcc
1 2
JP3
HEADER 1X2
DC PWR IN KEYBRD MTHR BRD SYNC DEMOD SPARE
1 2
+3 - 4
K1
SLD-RLY
1 2
+3 - 4
K2
SLD-RLY
1 2
+3 - 4
K3
SLD-RLY
I2C_Vcc
123
JP4
WTCDG OVR
+C510/161
12
2
+ C410/16
C10.1
R320K
1234
J1
4 PIN
12345678910111213141516
J2 16 PIN
112345678910
J10
CON10THROUGH
1
TP1DGND
1TP2+5V
1
TP3AGND
1
TP4+15V
1
TP5-15V
1
TP6+12RT
1
TP7+12V
T
General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5. Traces between J7 - J12 should be top and bottom and at least 140 mils. 6. Traces to the test points can be as small as 10 mils.
T
Q1
IRF7205
RELAY0 RELAY1 RELAY2
1 23 45 67 8
JP1
HEADER 4X2
R12.2K
R22.2K
VCC
R610K
R510K
INT1
A12
A23
SCL22
SDA23
P1013
P00 4
P015
P026
P037
P04 8
P05 9
P06 10
P0711
Vss
12
A021
P1114
P1215
P13 16
P14 17
P1518
P1619
P1720
Vdd
24
U1
PCF8575
I2C_Vcc
IO3IO4
IO10IO11IO12IO13IO14IO15
AC_Neutral
RELAY0
RELAY1
RELAY2
VLV_ENAB
1 2 3 4 5 6 7 8 9 101112
JP2Heater Config Jumper
RELAY0TS0
TS1
TS2
RELAY1
RELAY2
TS0TS1TS2
112345678910
J11
CON10THROUGH
112345678910
J12
CON10THROUGH
RELAY0
RELAY1
RELAY2WDOG
RL0 RL1 RL2 VA0 VA1 VA2 VA3
COMMON0
COMMON1
COMMON2
LOAD0
LOAD1
LOAD2
REV AUTH DATE
B CAC 10/3/02 CE MARK LINE VOLTAGE TRACE SPACING FIX
DD215V TVS
+C16
22 uFfind low ESR electroytic
DD16A RECTIFIER
VALVE_POWER
DD46A RECTIFIER
F14A PTC INTERRUPTOR
F24A PTC INTERRUPTOR
112345678910
J13
CON10THROUGHPrinted documents are uncontrolled
D RJ 5/16/07 Add alternate thermocouple connectors
068070000 Rev A D-7
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddbDrawn By:
TeTe
04524 D
Schem, M100E/M200E/M400E Relay PCB
2 3
1 2
U3A
SN74HC04
9 8
U3D
11 10
U3E
OUT41
K2
OUT 3 3
GND
4GND
5
OUT 2 6
K7
OUT 18IN 1
9IN 210
VCC
11
GND
12
GND
13
ENABLE14IN 3
15 IN 416
U6
UDN2540B(16)
21 3 4 5 6 7 8 9
10
RN2330
D5YEL
D6YEL
D11GRN
D12GRN
D13GRN
D14GRN
D15GRN
VCC
1234567891011121314
J6
CON14
+12RET
Valve4
Valve5
Valve6
Valve7
I2C_Vcc
1 2
+3 - 4
K4
SLD-RLY
1 2
+3 - 4
K5
SLD-RLY
I2C_Vcc
TT
RELAY3 RELAY4
IO3IO4
IO10IO11IO12
IO13
13 12
14
7
U3F
IO14
IO15
AC_LineAux Relay Connector
RELAY3
RELAY4
VLV_ENAB
AA
KK
D16GRN
3 4
U3B
5 6
U3C
12
J19
MINIFIT-2
12
J14
MINIFIT-2
VCC
C130.1
Q2IRL3303
Q3IRL3303
+12V
+12V
+12RET
RL3 RL4 VA4 VA5 VA6 VA7 TR0 TR1
12345678910111213141516
J18 16 PIN
AC_Neutral
1 2 3 4 5 6 7 8 9 101112
JP6Heater Config Jumper
RELAY3TS3
TS4RELAY4
TS3TS4
RELAY3
RELAY4
COMMON3
COMMON4
LOAD3
LOAD4
DD315V TVS
VALVE_POWER
+C17
22 uF
JP7 Configuration
Standard Pumps60 Hz: 3-850 Hz: 2-7, 5-10
World Pumps60Hz/100-115V: 3-8, 4-9, 2-750Hz/100-115V: 3-8, 4-9, 2-7, 5-1060Hz/220-240V: 3-8, 1-650Hz/220-240V: 3-8, 1-6, 5-10
1234
J20
1 62 73 84 95 10
JP7
MINI-FIT 10
PUMP
AC_NeutralAC_Line
13 12
14
7
U2F
VCC
Q4IRL3303
12
J21
MINIFIT-2
+12V
Use 50 mil traces
Printed documents are uncontrolled
068070000 Rev A D-8
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddbDrawn By:
TeTe
04524 D
Schem, M100E/M200E/M400E Relay PCB
3 3
C7
0.1
-15V
+15V
R11 1M
R9
10K
12
J15
THERMOCOUPLE CONNECTOR
C80.01
1234
J17
MICROFIT-4
K7
Vin
2Gnd
4
J 8
TOUT3
R- 5
U10
LT1025
R12
1M
12
J16
THERMOCOUPLE CONNECTOR
C11
0.01
+15V
C140.1
R14
1M
3
21
84
U7A
OPA2277
CW
R17
5K
5
67
U7B
OPA2277
AA
KK
ZR34.7V
ZR4
4.7V
R211k
R22
1k
+
-
R24
6.81K
C150.01
1234567891011121314151617181920
JP5MICROFIT-20
TC PROGRAMMING SOCKET
R2514K
R1510K
R13
10K
TC1_GND
K7
Vin
2Gnd
4
J8
TOUT 3
R- 5
U8
LT1025
+15V
R10 1M
R720K
TC1_JGAINA TC1_JGAINB
TC1_JGAINB
TC1_JGAINA
C100.1
R23
6.81KC120.01
TC1_GND
TC1_JCOMPBTC1_KCOMPB
TC1_JCOMPA
TC2_JCOMPB
TC2_KCOMPB
TC2_KCOMPBTC2_JCOMPB
TC2_JCOMPA
TC2_5MVA TC2_5MVB
R27
10K
CW
R28
5K
R2614.3K
TC2_JGAINA
R820K
TC2_JGAINB
R1610K
TC2_GND
R18
10K
TC2_JGAINA
TC2_JGAINBTC2_5MVB
TC2_5MVA
TC1_5MVA TC1_5MVB
R193M
R203M
-15V
-15V
TC1_5MVA
TC1_5MVB
TC1_KCOMPA
TC1_KCOMPA
TC2_KCOMPA
TC2_GND
* GROUNDED THERMOCOUPLES ARE EXPECTED BY DEFAULT No extra connections are necessary for grounded thermocouples* FOR UNGROUNDED THERMOCOUPLES short TCX_GNDTCA to TCX_GNDTCB* FOR K THERMOCOUPLE: 1) Install CN0000156 for thermocouple connector 2) Short only TCX_KCOMPA to TCX_KCOMPB on TC Programming Plug 4) Leave TCX_JCOMPX pins of the plug unconnected* FOR J THERMOCOUPLE: 1) Install CN0000155 for thermocouple connector 2) Short TCX_JCOMPA to TCXJCOMPB on TC Programming Plug 3) Short TCX_JGAINA to TCX_JGAINB on TC Programming Plug 4) Leave TCX_KCOMPX pins of the plug unconnected* DEFAULT OUTPUT IS 10 mV PER DEG C
TC1_JCOMPA
TC2_KCOMPA
TC2_JCOMPA
C9
0.1
TC2_GNDTCA
TC1_GNDTCA
TC1_GNDTCB
TC2_GNDTCB
TC2_GNDTCA
TC1_GNDTCA
ZR13V
ZR63V
F61/8 AMP FUSE
F41/8 AMP FUSE
F31/8 AMP FUSE
F51/8 AMP FUSE
ZR23V
ZR5
3V
+
-
12
J15A
THERMOCOUPLE CONNECTOR
+
-
OMEGA
HAMITHERM
12
J16A
THERMOCOUPLE CONNECTOR
+
-
HAMITHERM
OMEGA
Printed documents are uncontrolled
068070000 Rev A D-9
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddbDrawn By:
R27 499
R8150K
R15SEE TABLE
R32499
R351.0K
R251.1K
b1c
2E
3 Q2
PN2222
C23100 pF
+15V
+15V
+15V
+15VR710K
R110K
R16100K
R6
100K
R9
2.0K
+12V_REF
+12V_REF
Q3
J176
RT1
C6
0.1 uF
C260.1 uF
5
67
48
U3B
LF353
48
2
31
U3A
LF353
48
2
31
U2A
LF353
+
C1
N/I
R373.3K
+5V_SYS
123
J2
3 PIN INLINE
TP23*
TP24*
TP3*
VREFCOOLER CONTROLAGND
TH1
6.2V
S
GD
R28
50K 12
3
D211DQ05
D16.2V ZENEROPTIC TEST
R18SEE TABLE
FSV
+12V_REF
LED+
THERMISTOR+
R23
4.99K
PMT TEMPERATURE FEEDBACK
TO TEC BOARD
PMT_TEMP
OPTIC_TEST
12345678
J6
MICROFIT-8
+5V_SYS
TP16*
TP11*
TP15*
TP14*
TP13*
TP20*
TP21*
TP22*
TP19*
TP25*
TP17*
TP18*
ELEC TESTOPTIC TESTPREAMP RNG BIT2PREAMP RNG BIT1PMT TEMPHVPS VOLTAGEPMT SIGNAL
HVPS
PMT_TEMP
OPTIC_TEST
123456789
J3
INLINE-9-RA
+15V
HVPS
THERMISTOR+
LED+
PREAMP1
100E/200E PMT PREAMP PCA Schematic
H
1 3
04181
HIGAIN
ETEST
12345678910
J5
MINIFIT-10
Power Connector
Signal Connector
+15V
L2
4.7 uH
+C21
100uFC490.68 uF
-15V
L1
4.7 uH
+
C16
4.7uF, 16vC460.68 uF
R41300K
R10
SEE TABLE
123456
JP2
PMT TEMP CONFIG JUMPER
TJP1A
TJP1A
TJP2A
TJP2A
-15V
VPMT
24
U13
74AHC1GU04
ON JP2:
FOR 100E/200E : SHORT PINS 2 &5 ONLY. FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5.
COMP. 100E 200E 0200EU
-------------------------------------------------
R18 10K 10K 14K
R15 55K 55K 47K
R10 8.09K 8.09K 10K
Printed documents are uncontrolled
068070000 Rev A D-10
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddbDrawn By:
R12
1000M
R3
4.99K
R38
N/I
R17SEE TABLE
+
C28 10uF/25V
+
C2710uF/25V
C2 100 pF
-15V
+15V
GUARD RING
NOTES: UNLESS OTHERWISE SPECIFIED
3.
2.
1.
RESISTANCE IS IN OHMS.
RESISTORS ARE 1%, 1/4W.
CAPACITANCE IS IN MICROFARADS.
R13N/I, POT
1
2
3
3
26
87
4
U1
OPA124
SPAN ADJUST
THIS CIRCUIT MUST BE USEDAS A MATCHED PAIR WITH THETEC CONTROL CIRCUIT
4.
R4
100
R44
SEE TABLE
R11 100M
IN11
COM12
NC13
V-
4GND
5NC4
6COM4
7IN 4
8
IN 39
COM310
NC311
V(L)
12
V+
13
NC214
COM215
IN216
U4
DG444DY
-15V+15V
C4 0.001 uF
+5V_SYS
ETEST
R434.99K
TP6*
VREF
R19
10K, POT
1
2
3
ELECT. TEST
PREAMP1
PREAMP2
PREAMP1 PREAMP2
ETEST
ETEST_SIGNAL
ETEST_SIGNAL
ETEST
24
U17
74AHC1GU04
24
U5
74AHC1GU04
ETEST
HIGAIN
R36
250K
C3
SEE TABLE
5
67
48
U2B
LF353, OPAMP
+15V
C48
0.1 uF
C47
0.68 uF
-15V
HIGAIN
VPMT
R5
N/I, SHORTED
FB1
AGND2
V-3
DIV RATIO4
C OSC5
V+6
OUT7
BUFOUT8
U11
LTC1062CN8
+12V_REF-2.5V
C93900 pF, FILM
C11
1.0uF
TP9*
TP1*
TP8*
TP7*
C30 0.68 uF
C5 0.68 uF
R2950k, POT
12
J1
COAX
PMT Signal Connector
PMTGND
PMTGND
PMTGND
PMTGND
5
67
48
U16B
LF353, OPAMP
R481K
R46 100
48
2
31
U9A
LF353
+15V
-15V
TP2*
C310.68 uF
C290.68 uF
+15V
-15V
R51SEE TABLE
HIGAIN
R50N/I
H04181
M100E/200E PMT Preamp PCA Schematic
2 3
VERSION TABLE:
0100 - M10XE
0200 - M20XE
COMP. 0100 0200
----------------------------------------------
R17 20.0K 10.0 ohms
R44 39.2K 25.5K
R51 10K not installed
C3 0.1 uF 0.012
C11 11.0 1.0
C360.1 uF
+ C11A22uF/25V
+ C11B22uF/25V
For 1.0 uF use C11.For 11 uF use C11A & C11B.
SEE TABLE
Printed documents are uncontrolled
068070000 Rev A D-11
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddbDrawn By:
48
2
31
U16A
LF353, OPAMP
R33 4.99K
R47
3.92K
R49
1.0K
C45 100pF
C20
0.68 uF
+12V_REF
+ C15
10uF/25V
+ C50
10uF/25V
-15V
+5V_LOCAL
C330.68 uF
C70.68 uF C32
1.0uF/16V
R42
4.99K
R20
4.99K
1 4 3 6
2 5
S1
1 4 3 6
2 5
S2
+5V_LOCAL
+15V
TP4*
TP10*+5V_LOCAL
VREF
1 12 4 8 2 4 8
HVPS
D611DQ05+ C34
10uF/25V
A1
K2
D7
16V
HIGH VOLTAGE SUPPLY
3
2
1
VR1LM336Z-2.5
R242k
-15V
-2.5V
TP12*
TP5*
C420.68 uF
C1410uF/25V
+15V
5
67
48
U9B
LF535
C
1012346789
5
RN1
100Kx8
IN1
ON/OFF3
OUT5
NC4
GND
2
U14
LP2981IM5
+ C22
10uF/25V
IN3
OUT1
GND
2
U8
LM78L12ACZ(3)
+15V
-15V
C25
0.1 uF
C240.1 uF
H04181
M100E/200E PMT PREAMP PCA Schematic
3 3
C510.1uF/ 50V
CA0000199
CA0000192
IN4
OUT6
GND
1GND
2
U22 LT1790AIS6-5
GND
6Vcc
1
Iout8
D79
Vrf(-)3
D610
D511
Vrf(+)2
D412
D313
D214
COMP4
D115
D016
Vee7
TC5
U6
DAC0802
Printed documents are uncontrolled
068070000 Rev A D-12
1 2 3 4
A
B
C
D
4321
D
C
B
A
APPROVALS
DRAWN
CHECKED
APPROVED
DATE
SIZE DRAWING NO. REVISION
SHEET
The information herein is theproperty of TML and issubmitted in strictest con-
Unauthorized use by anyonefidence for reference only.
for any other purposes isprohibited. This document orany information containedin it may not be duplicatedwithout proper authorization.
T100 UV REF PCA, DUAL OUT
05064 C
1 115-Mar-2005LAST MOD.
A
of
USA
+15V
D1PHOTOCELL
R12
4.99M
C9
0.2 uF-15V
+15V
+ C61.0uf
C70.1uf
C80.1uf
-15V
3
26
1 5
74
U2
OPA124
R11
1.0K
+ C41.0uF
R81.0K
R13100
12345678
J1
MICROFIT
+15V-15V
REF_OUT
C10N/I
TP4REF
TP2
+15V
TP1
-15V
PHOTO_ABS
TP5
AGND
R9
100C2N/I
-15V
+15V
C10.1uf
C30.1uf
3
26
1 5
74
U1
OPA124
CW
VR1
5K
R7
1.0K
R147.5K
TP3
ABS
R61K
R52K
R44K
R38K
R215.8K
R134K
Note: Once detector is installed and calibrated, the board and detector are a matched set. Do not swap detectors.
CR112V ZENER
R10
100
C5N/I
FACTORY SELECT
R15
1.0K
Rev A: Initial ReleaseRev B: 7/14/04 - Reversed adjust direction of potRev C: 3/15/05 - Adjusted noise filtering (C9, R10 & C5)
068070000 Rev A D-13
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
AAPPROVALS
DRAWN
CHECKED
APPROVED
DATE
SIZE DRAWING NO. REVISION
SHEET
Error : LOGO.BMP file not found.
The information herein is theproperty of TML and issubmitted in strictest con-
Unauthorized use by anyonefidence for reference only.
for any other purposes isprohibited. This document orany information containedin it may not be duplicatedwithout proper authorization.
Sch, Bursting UV Lamp Drv, M100E
04693 E
1 22-Jun-2004 LAST MOD.
B
of
T1
PE-6196
Q3
IRF520
Q2
IRF520
R2
N/I
R3
N/I
R4
100
C4
0.01 uF
R12
249R13
249
R20
2.7k, 25W
+12V
R1410
+12V
R163.9K
R15
232
C11
0.0047 uF
C12
0.1 uFC9
0.1 uF
3
21
84
U1A
LM358
5
67
U1BLM358
C60.03 uF
C50.01 uF
+12V
D3
1N4148
D5
1N4148
D4
1N4148
D6
1N4148
R675, 1/4W
12345678
P2
LAMP OUTPUT
C20.1 uF
CAC 5/1/03
1 2RP2A
4.7K
3 4
RP2B4.7K
78
RP2D4.7K
DATE CHANGE DESCRIPTION INITIALREV.
5/1/03 CREATED CACA
Vdd1
A02
A13
Vout4
PD5
SCL6
SDA7
GND8
U3
AD5321-RM8
A0 A1 WRITE ADDRESS READ ADDRESSDAC I2C ADDRESS
0 00 11 01 1
ASSY NUMBER181A1C1E
191B1D1F
TBDTBDTBDTBD
VREF
OUTPUT A11
OUPUT B14
SOFT START8
INV. INPUT1
SHUTDOWN10
GROUND12
RT6
DISCHARGE7
CT5
NONINV. INPUT2
VREF16
VC
C1
5
VC
13
SYNC3
OSC. OUTPUT4
COMP9
U2SG3525
TP1TEST_PLUG
TP2TEST_PLUG
TP3TEST_PLUG
TP4TEST_PLUG
R73.9K
VREF
VREF
1234
P1
HEADER 4
JP1
JUMPER2
R1075, 1/4W
Applies to PCAs: 04540 -01 and -02
R210.2 Ohms, 2W
TP8Primary Current
TP11Lamp Current
R1N/I
R5N/I
TP9Lamp Voltage
TP5Drive Voltage
TP6Q2 Drain V
TP7
Q3 Drain V
VREF
R1747K
R1840k
R1147K
R2230K
R2510K,1%
Q6NPN
C7
0.01 uF
ACOMP
R29100K
R3147K
C14
1 uF
R3047K
D8
1N91
4
R3440K
R3540K
VD
AC
R27
40K
VSET
R3240K
R3340K
ACOMP
+12VLAMP_FDBACK
R8 10k
VDAC
VREF
+12V
VDRIVE
VLAMP
5
67
U4B
LM358
D91N914
R39255K
R4030K
R384.7K
C16
0.01 uF
IPR
IMA
RY
IPRIMARY
VREF
VCOMP
VCOMPLAMP POWER CONTROL DAC
LAMP CURRENT FEEDBACK AMPLIFIER
BLINK MULTIVIBRATORPRIMARY WINDING OVERCURRENT CUTOFF
PWM CONTROLLER
CC STAGE AMPLIFIER FOR COMP
LAMP DRIVE POWER STAGE
HYSTERIESIS SET RESISTORS FOR PWM ERROR COMPARATOR
R28
5.1K
R3620K
TP10PreReg_Control
+12V VDRIVE
LA
MP
_F
DB
AC
K
VREF
ACOMP_2
04693_p204693_p2.sch
+
C3
220
R2650K
TP12ACOMP
D2
7v ZENER
D1
1N914
D77V
VREF
ACOMP
C23N/I
C24N/I
6/1/03 Changed layout on 1st switvher stage CACB9/3/03 Changed R15 value CACC11/18/03 Changed R43 & C15 values CACC1
Used for PCA 04692
068070000 Rev A D-14
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 2-Jun-2004 Sheet of File: N:\PCBMGR\RELEASED\04691CC\source\04693e.ddbDrawn By:
VIN
5G
ND
3
SW 4
FB 2
VCOMP 1
U5
LT1268
L1
25 uH
L225 uH
C21
4.7 uF
C18
4.7 uF
R41
1k
R4225.5K
R432k
C150.68 uF
LAMP_FDBACK
D10
DIODE
R371k
+ C20
1000 uF
+
C17
100 uF
+12VVDRIVE
C19N/I
C80.1 uF
+12V
3
21
84
U4ALM358
+12V
+12V
C100.1 uF C13
0.1 uF
R44
0
+12VVDRIVE
lamp_fdback
VSWITCH R45
5.1KC22
N/I
R23
5.1K
VREF
ACOMP_2R47
100KR4650K
Q1PN3645_PNP
E04693
Sch, Bursting UV Lamp Drv, T100
2 2
068070000 Rev A D-15
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
B
Date: 13-Jan-2005 Sheet of File: N:\PCBMGR\UNREL\04930PW\Protel\04930.DDBDrawn By:
12
J2
+15
TP2 TP3
C16
0.1uF
R12
49.9
+15 +15+15
+15
+C14
22uF
12
J1
123
J3
+15
TP4
TEC Amplifier PCB
C
1 1
04932
R33 1.00K
+C15
22uF
2
31
11
4
U1A
LMC6464BIM
6
57
U1B
LMC6464BIM
6
57
U2B
LMC6464BIM
13
1214
U1D
LMC6464BIM
R1 10.0K
R2 10.0K
R16
20.0K
R13 20.0K
R14 10.0K
C6
0.1uF
C7 0.1uF
Open for T100Closed for M100A
C17
0.1uF
1 2
JP1
JUMPER
Q4NTB30N06L
Q1MTB30P6V
R31 1.00K
R7 1.00K
C2
0.1uF
C4
0.1uF
U1V+
R3
0.2
R6
0.2
R8 1.00K
C1
0.1uF
R32 1.00K
9
108
U1C
LMC6464BIM
Q5NTB30N06L
R9
0.2
R10 1.00K
C3
0.1uF
R11
49.9
C5
0.1uF
U2V+
U1V-
R15 2.00K
R22
49.9
+15
C12
0.1uF
R27
6.04K
R28
6.04K
C18
0.1uF
C9
0.1uF
R29 1.00K
R17
0.2
Q3MTB30P6V
R18 1.00K
+15
2
31
11
4
U2A
LMC6464BIM
C8
0.1uF
R24 1.00K
R4
0.2
Q2MTB30P6V
R5 1.00K
9
108
U2C
LMC6464BIM
R25 20.0K
R23 10.0K
C13 0.1uF
R26 20.0K
R30 1.00K
13
1214
U2D
LMC6464BIM
Q6NTB30N06L
R19
0.2
R20 1.00K
C10
0.1uF
R21
49.9
C11
0.1uF
U2V+
RJ
X1 X2 X3 X4 X5
Mounting Holes
U2V-
TP1
D1R34 2.00K
R36 0.2
R35 0.2
068070000 Rev A D-16
1
1
2
2
3
3
4
4
D D
C C
B B
A A
Title
Number RevisionSize
A
Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By:
12345678
JP1
Not UsedR1
22R2
SCH, T-Series Analog Output Isolator, PCA 04467
04468 B
068070000 Rev A D-17
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
0 8
05083 B
D[0..7]IOWIORSHDACDIGIO3DIGIO4TEMPDACVWRDACVFPROG
CHGAINVFREAD
SHDNDIGIO0DIGIO2
TC1SHDN
I2C_RESETI2C_DRV_RST
I2C_RESETI2C_DRV_RST
PC104 IF
05801b-P1.sch
D[0..7]D[0..7]
IOWIOR
SHDACDIGIO3DIGIO4
TEMPDACV
WRDACVFPROG
CHGAINVFREADSHDNDIGIO0DIGIO2TC1SHDNI2C_RESETI2C_DRV_RSTI2C_RESETI2C_DRV_RST
sheet2
05801b-P2.sch
IOWD[0..7]DACVCSDACACSDACBDAC0DAC1DAC2DAC3SHDAC
DAC0VDAC3VDAC1VDAC2V
WRDACVREF
TC2
ANAOUT
05801b-P3.sch
IOWD[0..7]
D[0..7]
DACVCSDACACSDACB
DAC0DAC1DAC2DAC3
SHDAC
DAC0VDAC3VDAC1VDAC2VWRDACVREFTC2
IORVFREADD[0..7]VFPROGDACMUXCHGAIN
TEMPMUXIOW
SHDNVREF
TC6TC7TC8
ANAIN
05801b-P4.sch
IORVFREAD
D[0..7]D[0..7]
VFPROGDACMUX
CHGAIN
TEMPMUXIOWSHDNVREFTC6TC7TC8
TEMPMUXDACMUXTEMPIOWDAC1DAC2DAC3
D[0..7]DAC0V
DAC0DAC1VDAC3VDAC2V
SHDN
SENSORIN
05801b-P5.sch
TEMPMUXDACMUX
TEMPIOW
DAC1DAC2DAC3
D[0..7]D[0..7]
DAC0VDAC0DAC1VDAC3VDAC2VSHDN
D[0..7]DIGIO4
IORDIGIO0
DIGIN
05801b-P6.sch
D[0..7]D[0..7]
DIGIO4IORDIGIO0
SHDND[0..7]
IOWDIGIO2DIGIO3
DIGOUT
05801b-P7.sch
SHDND[0..7]
D[0..7]IOWDIGIO2DIGIO3
SHDNDIGIO0
D[0..7]IOW
DIGIO4
DIGOUT2
05801b-P8.sch
SHDNDIGIO0
D[0..7]D[0..7]
IOWDIGIO4
068070000 Rev A D-18
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
1 8
05803 B
A3A2A1
D1
D4
IOW
A0
A0
D7
IOR
SYSCLK
D2
D5
D3
D0
D6
A6
A4
A7
A9A8
A5
INT
0X32E0X32D
IOEN
AEN
A10A11A12A13A14A15
ENAB2
INT
D4
D1
D2
D5
D5
D6
IOW
D4
D7
IOW
D2
D6
D0
D4
D3
D0
D2
D3
D3
D5
IOR
D1
D0
D6
IOR
D7
D1
D7
DIGIO1
IRQ12 KBINT
1
TP2
A12
A23
A34
A45
A56
A67
A78
A89
G11
G219
Y118
Y217
Y316
Y415
Y514
Y613
Y712
Y811
U774HC541
12345678910111213141516
J108
MICROFIT-16
C
10
1 2 3 4 6 7 8 9
5
RN16 47Kx8
D12
CLK11
Q9
Q8
PRE10
CLR13
U5B
74HC74
GND32
A031
IOCHECK1
D72
D63
D54
D45
D36
D27
D18
D09
IOCHRDY10
AEN11
A1912
A1813
A1714
A1615
A1516
A1417
A1318
A1219
A1120
A1021
A922
A823
A724
A625
A526
A427
A328
A229
A130
J101APC104
GND33
RESETDRV34
+5V35
IRQ936
-5V37
DRQ238
-12V39
ENDXFR40
+12V41
(KEY)42
SMEMW43
SMEMR44
IOW45
IOR46
DACK347
DRQ348
DACK149
DRQ150
REFRESH51
SYSCLK52
IRQ753
IRQ654
IRQ555
IRQ456
IRQ357
DACK258
TC59
BALE60
+5V61
OSC62
GND63
GND64
J101BPC104
R6147k, 5%
R382.2K, 5%
A02
A14
A26
A38
A411
A513
A615
A717
B03
B15
B27
B39
B412
B514
B616
B718
EN1
P=Q19
VCC20
GND10
U1 74HC688
D19
D28
D37
D46
D55
D64
D73
D82
CLK11
OC1
Q112
Q213
Q314
Q415
Q516
Q617
Q718
Q819
U874HC574
C38
0.15 uF, ceramic
1
TP56
A23
B22
C21
D20
G118
G219
Y01
Y12
Y23
Y34
Y45
Y56
Y67
Y78
Y89
Y910
Y1011
Y1113
Y1214
Y1315
Y1416
Y1517
U2 74HC154
12JP1
IDC-HEADER
C3
0.15 uF, ceramic
1
23
U51A
74HC08
D2
CLK3
Q5
Q6
PRE4
CLR1
U5A 74HC74
123456789
10111213141516171819202122232425262728293031323334353637383940
J102
PC104CD
12JP5
IDC-HEADER
R5947k, 5%
4
56
U51B
74HC08
IACK4
INT5
VCC20
A06
SDA2
VSS10
RD16
CS17
WR18
RESET19
DB07
DB18
DB29
DB311
DB412
DB513
DB614
DB715
SCL3
CLK1
U10 PCF8584
1 2
JP3 IDC-HEADER
1
TP44
R3
2.2K, 5%
123456
J107
INLINE-6
12
1311
U51D
74HC08
R42.2K, 5%
VC
C1
VC
C2
GN
D3
GN
D4
WDI6
RESET7
GN
D8
U3
LTC699CS8
3
4
6
1
X3
JITO-2-DC5F-10OHM
C39
1.2 uF, 10V
D[0..7]
IOWIOR
SHDAC
DIGIO3DIGIO4TEMPDACVWRDACVFPROGCHGAINVFREAD
SHDN
DIGIO0
DIGIO2
TC1
SHDN
I2C_RESET
I2C_RESET
I2C_DRV_RSTVCC
VCC
+12V
VCC
VCC
VCC
VCCVCCADDR = 0x360 (DEFAULT)
R5
47k, 5%
R25
NOT INSTALLED
DO0DO1DO2DO3DO4DO5DO6
DI0DI1DI2DI3DI4DI5DI6DI7
DO0
DO1
DO2
DO3
DO4
DO5
DO6
DO7
DI0
DI1
DI2
DI3
DI4
DI5
DI6
DI7
SCL
SDA
DGND
12345678
J106
MICROFIT-8
KBINT
D1
D0D
12CLK
11Q
9
Q8
PRE10
CLR13
U4B 74HC74
D2
CLK3
Q5
Q6
PRE4
CLR1
U4A
74HC74
VCC
DO7
IRQ10
R242.2K, 5%
DS5LED, RED, smt 1206
2 4
U39
74AHC1GU04
12JP6
IDC-HEADER
ADDR = 0x320 (JP1 INSTALLED)
AEN
IOEN
IOW
123
JP7
HEADER3-DEFAULTED-1
12
shorted - sldr sideJP4
1 2
shorted - sldr side
JP2
SDA
SCL
DGND
VCC
Notes:
1) This schematic is for PCA 05802 2) This schematic is for PCB 05801
Pins 1&2 shorted on PCB
0X32C
0X32F
A3A2A1A0
A6
A4
A7
A9A8
A5
A10A11
A12
A13
A14
A15
VCC
9
108
U51C
74HC08
DS6DS7SCL SDA
R40
422 1%
R39
422 1%
VCC
VCC
VCC
DD0000061
DD0000087
RS0000514
IC0000184
IC0000191
BLUE BLUE
SDA
SCL
12
1311
U20D
74HC32
9
108
U6C
74HC32
12
1311
U6D
74HC32
1
23
U50A
74HC32
1
23
U6A
74HC32
1
TP59
1
TP60
1
TP61
1
TP62
1
TP63
1
TP64
IC00001914
56U50B
74HC32
9
108U50C
74HC32
12
1311U50D
74HC32
068070000 Rev A D-19
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
2 8
05803 B
1
MT1
MOUNTING HOLE
1
TP13
+12V8
+12RET7
DGND1
+15V4
-15V6
AGND3
+5V2
AGND5
EGND9
CHASGND10
J15
MOLEX-10
11
65
4
12
3
98
21
7
10
SW1001SW SLIDE-4PDT
TV ARRAY
11
22
33
44
55
88
77
66
TV1
SMDA15LCC
TV ARRAY
11
22
33
44
55
88
77
66
TV2SMDA15LCC
123456789
1011121314
J12
INLINE-12
R114.9K, 5%
NC1
RXD2
TXD3
NC4
GND5
NC6
RTS7
CTS8
NC9
J1013
DB9M
AK
DS2
LED, GRN, smt 1206
R10
NOT INSTALLED
A K
DS1
LED, REDR111
10k, 1%
1
TP14
1
TP18
R124.9K, 5%
1
TP15
R13
NOT INSTALLED
R14
NOT INSTALLED
1
TP16
1
TP17+15V -15VVCC +12VRET+12V
-15V
Com1 - RS232-A
Com2 - RS232-B/RS485
AUX�DC �POWER�IN
123456789
J1010DB9 FEMALE
TX1CTS1RS-GND1
RX0
TX0RTS0
CTS0RS-GND0RX1RTS1
VCC
1
MT2
MOUNTING HOLE
1
MT3
MOUNTING HOLE
1
MT4
MOUNTING HOLE
1
MT5
MOUNTING HOLE
1
MT6
MOUNTING HOLE
1
MT7
MOUNTING HOLE
1
MT8
MOUNTING HOLE
1
MT9
MOUNTING HOLE
DCE side of switch is side towards pin 1,
TX for Com1
RX for Com1
VCC
RX1TX1
RTS1CTS1
RS-GND1
DTE
+C1
10 uF, 35V, TANTALUM
VCC
+ C210 uF, 35V, TANTALUM
D1
MBRS340CTD9
MBRS340CT
R35
NOT INSTALLED
D1, D9 & R35 must be within 1" of J15
DD_71
1
Z1
MOUNTING HOLE
1
Z2
MOUNTING HOLE
1
Z3
MOUNTING HOLE
21
DS4
LED, RED
2 1
DS3
LED, GRN
R22.2K, 5%
R12.2K, 5%
TX for Com2 RX for Com2
068070000 Rev A D-20
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
3 8
05803 B
D0
CLK
D0
CLK
CSDACA
C140.15 uF, ceramic
CLK1
DIN2
VOA5
GND6
CS3
VOB8
DOUT4
VCC7
U31 DAC, 12 BIT
1
TP32-
+
9
108U35C
OPA4277UA
W122
AGND121
W24
AGND45
B22
AGND21
A123
DGND9
W48
A47
A23
RS15
AGND317
W318
A319
B320
VCC16
B46
CLK14
SDO13
SHDN10
CS11
B124
SDI12
U32 POT, DIGITAL
1
TP28
C10
0.15 uF, ceramic
C12
0.15 uF, ceramic
R23
10k, 1%
R22
18.7K
1
TP26
R19
10k, 1%
-
+
2
31
411
U35A
OPA4277UA
C180.15 uF, ceramic
-
+
13
1214U35D
OPA4277UA
-
+
6
57U35B
OPA4277UA
R17
18.7K
SHDAC
DAC0V
DAC1V
VCC
VCC
-15V
+15V
DAC1
DUAL DAC A1
R64 22
R65 22
D7
MBRS340CT
D8
MBRS340CT
D7 and D8Must be locatedwithin 1" of U32 &
D0
CLK
SHDAC
D0
CLK
CSDACB
C11
0.15 uF, ceramic
-
+
6
57
U36B
OPA4277UA
-
+
13
1214
U36D
OPA4277UA
1
TP27
W122
AGND121
W24
AGND45
B22
AGND21
A123
DGND9
W48
A47
A23
RS15
AGND317
W318
A319
B320
VCC16
B46
CLK14
SDO13
SHDN10
CS11
B124
SDI12
U34 POT, DIGITALCLK
1DIN
2
VOA5
GND6
CS3
VOB8
DOUT4
VCC7
U33 DAC, 12 BIT
R18
10k, 1%
R16
18.7K
C170.15 uF, ceramic
-
+
2
31
411
U36A
OPA4277UA
-
+
9
108
U36C
OPA4277UA
C9
0.15 uF, ceramic
1
TP33
C16
0.15 uF, ceramic
R20
18.7KR21
10k, 1%
1
TP29
DAC3V
DAC2V
+15V
VCC
VCC
-15V
DAC 2
DAC3
DUAL DAC A2
R67
22
R66
22
DAC3V
22
44
66
88
11
33
55
77
J19
IDC-8
22
44
66
88
11
33
55
77
J21
IDC-8
22
44
66
88
11
33
55
77
J23
IDC-8
11
22
33
44
55
66
77
88
99
1010
J22
MICROFIT-10
01
0G2
13
1G4
25
2G6
37
3G8
J1020
TERMBLOCK-8
+15V-15V
ANALOG VOLTAGE & CURRENT OUTPUTS
ISOLATED 0-20MA OPTIONAL BOARDS
L1
L2L3L4
FE BEAD
L5L6L7
FE BEAD
C21
10000 pF
C7
10000 pF
C15
10000 pF
C20
10000 pF
C4
10000 pF
C5
10000 pF
C13
10000 pF
C19
10000 pF
L15
DAC2V
DAC1V
DAC0V
VCC
VCC
DACV
D3
D6
D7
D5
D0
D1
IOW
D2
CLK
D4
CSRANGE1
CSRANGE2
9
108
U20C
74HC32
4
56
U20B
74HC32IOW
DACV
WRDAC
TC2
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OC1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U30 74HC574
D[0..7]
DAC RANGE & OFFSET PROGRAM
CSDACA
CSDACB
DAC0DAC1DAC2DAC3
CSDACB
CSDACA
C6
0.15 uF, ceramic
C53
0.15 uF, ceramicC8
0.15 uF, ceramicR6310k, 1%
R15 40K
1
TP21
VREF
-15V
+15V
DD_71
RS0000421
1
TP58
-
+
2
31
84
U29A
OPA2277
-
+
6
57
U29B
OPA2277
SOCKET U31
SOCKET U33
22
44
66
88
11
33
55
77
J24
HEADER-IDC8
TV ARRAY
11
22
33
44
55
88
77
66
TV3 SMDA15LCC
TV ARRAY
11
22
33
44
55
88
77
66
TV4 SMDA15LCC
R36 0
R37 0
Install J24 for 4-20 mA on 4th channel.
Install R36 & R37 if 4-20 mA on 4th channel not used.
RS0000510
068070000 Rev A D-21
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
IOW
CH1
CH3CH4
CH7CH8CH9
CH12CH13CH14
SB
MID
SA
SC
MSB
D4
D0
D3
D6
LSB
START
D7
SEL60
D5
SEL60
CH2
CH11
D4D3
D6
D4
D1
D2
D2
D0
D3
D1
D5
D2
D1
D7
D7
D0
D5D6
1
TP50
3
4
6
1
X2
JITO-2-DCA5AE-4.8MHZ
+C41
10 uF, 35V, TANTALUM
1
TP52
123456789
101112
J110MICROFIT-12
C51
0.15 uF, ceramic
C42 0.15 uF, ceramic
R46
1.1K, 5%
C47
1.2 uF, 6.3V ceramic
1
TP48
IN 164
IN 155
IN 146
IN 137
IN 128
IN 119
IN 1010
IN 911
IN 321
NC3
+VSS1
NC2
IN 523
IN 422
IN 220
IN 119
ENB18
A017
A116
A215
A314
VREF13
IN 624
GND12
IN 826
-VSS27
OUT28
IN 725
U52
AN MUX
+C50
10 uF, 35V, TANTALUM
1
TP57
1TP51
R49
100NC1
VIN2
TRIM5
VOUT6
NR3
NC8
GND4
NC7
U56
VOLTAGE REF
C430.15 uF, ceramic
1
TP55
C400.15 uF, ceramic
C49
0.15 uF, ceramic
C540.15 uF, ceramic
C44
.022 uF, 50V
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OE1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U5874HC574
C520.15 uF, ceramic
C48
1.0 uF, 25V
1
TP53
CO
S1
2
OP
T1
0V
10
-VS
11
CL
K1
3
FOUT14
8V
I9
10VI8
GND15
AGND16
COMP-17
COMP+18
OP OUT4
NC
3
+V
S2
OP-5
OP+6
RE
F2
0
5VI7
NC
19
NC
1
U54
AD652KP
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OE1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U6074HC574
1
TP54
R43
100
R47 100
1
TP49
123456789
101112
J109MICROFIT-12
R48 200
4
5
8
1X1
MB100H-4.8MHZ
+C45
10 uF, 35V, TANTALUM
R45
1M, 1%, 1206 CHIP
C46
0.15 uF, ceramic
TIE
40
TIE39
TIE38
TIE37
TIE36
FREQ35
TIE34
TIE12
GND10
DB711
TIE13
DB014
ICL
K4
2
TIE33
DB39
RDMBYTE8
VCCIO32
SEL6029
ST
AR
T2
8
TDO30
TDI15
TMS16
TCK17
RD
MS
B1
8
VF
CL
K4
3D
B5
44
DB
64
TIE
3
TIE
2
DB
25
VC
CIN
T4
1
RD
LS
B6
RE
AD
27
SC
26
SB
25
GN
D2
3IO
R2
2V
CC
INT
21
DB
12
0
TIE
1
SA
24
DB47
TIE
19
GND31
U57
Xilinx CPLD
C550.15 uF, ceramic
C
1012346789
5
RN17100Kx8
D12
S13
-VS4
GND5
S46
D47
IN48
IN39
S311
IN11
IN216
D215
S214
+VS13
VCC12
D310
U55DG444DY
IOR
VFREAD
D[0..7]
VFPROG
DACMUX
CHGAIN
TEMPMUX
IOW
SHDN
VREF
TC6
TC7
TC8
+15V
VCC
+15V
VCC
-15V
VCC
-15V
+15V
-15V
VCC
+15V
VCC
VCC
+15V
VCC
-15V
ANALOG INPUTS
C
10
12346789
5
RN15 100Kx8
C
10
12346789
5
RN14 100Kx8
CH1CH2CH3CH4
CH7
CH6
CH6
CH8CH9CH11CH12CH13CH14
1
TP1VREF
1
TP3AGND
4
R9 100
PLACE 100 OHM RESISTOR AS CLOSE AS POSSIBLE TO X1 AND X2
R45 induces an offset in analog signal to give a 'live 0' for sensors with 0 or slightly negative output
R47 and R48 reduce the gain for analog inputs by 1%, so that we can read slightly above full scale, to prevent overflow of ADC reading
VCC
Schematic for T Series G5 Motherboard PCA PN 05802
05803 B
8
IC0000127OPA2277UA
C105
0.15 uF
C1040.15 uF
+15V
-15V
IC0000158
-
+
6
57U61B
LF353
-
+
2
31
84
U61A
LF353
R79
20.0K
R80
20.0K
R7710.0K
R7884.5K
R8210.0K
R8184.5K
+15V
D10BAS70-04
-15V
DD0000085
D11 BAS70-00
D12 BAS70-00
RS0000275
RS0000409
R76 1.0KADCVREF
VREFCLIP
CA_185
RS0000287
DD0000086
RS0000282
-
+
2
31
84
U53A
OPA2277
-
+
6
57U53B
OPA2277
1
23
U59A
74HC32
4
56
U59B
74HC32
068070000 Rev A D-22
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
5 8
05803 B
DAC2V
DAC1V
DAC0V
DAC3V
D0
D1
D2
C37 0.15 uF, ceramic
C36 0.15 uF, ceramic
1234 5
678
RN18 1Kx4
A02
ENB3
V-4
IN 15
IN 26
IN 37
IN 48
OUT9
IN 711
WR1
A216
GND15
+VSS14
IN 513
IN 612
IN 810
A117
RS18
U48MAX382CWN
D12
S13
-VS4
GND5
S46
D47
IN48
IN39
S311
IN11
IN216
D215
S214
+VS13
VCC12
D310
U49
DG444DY
1234567891011121314
J27
MICROFIT-14
XT1THERMISTER
TEMPMUX
DACMUX
TEMP
IOW
DAC1DAC2DAC3
D[0..7]
DAC0V
DAC0
DAC1V
DAC3VDAC2V
SHDN
+15V-15V
+5VANA
VCC
VCC +15V
+5VANA+15V
1234 5
678
RN21 10Kx4
R34 10K
THERMISTER1THERMISTER2THERMISTER3THERMISTER4THERMISTER5THERMISTER6THERMISTER7THERMISTER8
IN1
ON/OFF3
OUT5
NC4
GN
D2
U23
LP2981IM5
C291 uF
BYPASS CAPS MUST BE WITHIN 1/2" OF THE REGULATOR INPUT/OUTPUT PINS
+ C6010 uF, 35V, TANTALUM
R6810K 1%
RS0000287 R6910K 1%
R7010K 1%
R7110K 1%
R7210K 1%
R7310K 1%
R7410K 1%
R7510K 1%
THERMISTER8THERMISTER7THERMISTER6THERMISTER5THERMISTER4THERMISTER3THERMISTER2
THERMISTER1
12
1311U59D
74HC32
XT2
THERMISTER
Install XT1 (through hole) OR XT2 (SMD), but not both.
068070000 Rev A D-23
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
6 8
05803 B
D0D1D2D3D4D5D6D7
D[0..7]
IOR
D0D1D2D3D4D5D6D7
A12
A23
A34
A45
A56
A67
A78
A89
G11
G219
Y118
Y217
Y316
Y415
Y514
Y613
Y712
Y811
U11
74HC541
123456789
10
J1004
TERMBLOCK-10
1
TP7
123456789
10
J1006
TERMBLOCK-10
1 2 3 45678
RN1
330x4
16
14
12
10
15
13
11
98
76
54
32
1
U15PS2702-4
A12
A23
A34
A45
A56
A67
A78
A89
G11
G219
Y118
Y217
Y316
Y415
Y514
Y613
Y712
Y811
U14
74HC541
16
14
12
10
15
13
11
98
76
54
32
1
U13PS2702-4
16
14
12
10
15
13
11
98
76
54
32
1
U12PS2702-4
D[0..7]
DIGIO4
IORDIGIO0
VCC
VCC
CONTROL INPUTS
EXTERNAL
CONTROL
IN
A
EXTERNAL
CONTROL
IN
B
EXT_+5V_OUT
EXT_+5V_OUT
L19L20
L22 FE BEAD
L21
L23
L24
L25FE BEAD
L26
L28
L29
L27
FE BEAD
L30
C3
5
10000 pF
C5
6
C5
7
C3
4
10000 pF
C5
9
10000 pF
C6
1
C6
2
C5
8
10000 pF
C6
4
10000 pF
C6
5
C6
6
C6
3
10000 pF
C
10
12346789
5
RN3470x8
C
10
12346789
5
RN215Kx8
C
10
12346789
5
RN415Kx8
C9
7
330 pF, 50V
C9
8
C9
9
C9
6
330 pF, 50V
C1
01
330 pF, 50V
C1
02
C1
03
C1
00
330 pF, 50V
R26100
R27100
R28100
R29100 R30
100
R31100
R32100
R33100
D0
D1
D2
D3
D4
D5
D6
D7
Place these termination resistors at the end of each data line. Each data line should be laid out as a daisy-chain, the signal passing from one IC to the next.
C2
2
C2
3
L8
L9
C2
5
C2
4
L11L10
068070000 Rev A D-24
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
7 8
05803 B
D4
D5
D6
IOW
D7
SHDN
D0
D1
D2
D3
1
TP19
16
14
12
10
15
13
11
98
76
54
32
1U25 PS2702-4
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OE1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U2474HC574
16
14
12
10
15
13
11
98
76
54
32
1U22 PS2702-4
123456789101112
J1017
TERMBLOCK-12
SHDN
D[0..7]
DIGIO2
VCC
DIGITAL OUTPUTS
A STATUS OUTPUTS
VCC
D6
DIODE, SCHOTTKY
F1
RESETTABLE FUSE, 0.3A, 60V
L48
L49
L47 FE BEAD
L50
L43
L44
L46 FE BEAD
L45
C81
10000 pF
C80
C79
C8210000 pF
C84
10000 pF
C85
C86
C83
10000 pF
EXT_+5V_OUT
C
10
12346789
5
RN10470x8
L12
FE BEAD
L13
FE BEAD
C26
C27
4
56U6B
74HC32
068070000 Rev A D-25
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
Title
Number RevisionSize
Orcad B
Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:
Schematic for T Series G5 Motherboard PCA PN 05802
8 8
05803 B
IOW
SHDN
D3
D7
D0
D1D2
D1
D6
D3
D4
SHDN
D5D4
D2
D7
D6
D0
D5
Q4
SO2222
R8
2.2K, 5%
14
3
25
K4
RELAY SPDT
R58
2.2K, 5%
14
3
25
K1 RELAY SPDT
123456789101112
J1009
TERMBLOCK-12
Q2
SO2222
R6
2.2K, 5%
14
3
25
K2
RELAY SPDT
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OE1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U2174HC574
Q3
SO2222
16
14
12
10
15
13
11
98
76
54
32
1U19 PS2702-4
R7 2.2K, 5%
14
3
25
K3
RELAY SPDT
11
22
33
Q1
SO2222
16
14
12
10
15
13
11
98
76
54
32
1U18 PS2702-4
D12
D23
D34
D45
D56
D67
D78
D89
CLK11
OE1
Q119
Q218
Q317
Q416
Q515
Q614
Q713
Q812
U1774HC574
1234567891011121314
J1008
TERMBLOCK-14
16
14
12
10
15
13
11
98
76
54
32
1U16 PS2702-4
SHDN
DIGIO0
D[0..7]
IOW
DIGIO4
VCC
VCC
+12V
+12V
+12V
+12V
+12VRET
DIGITAL OUTPUTS
CONTROL OUTPUTS
EXTERNAL CONNECTOR
SOLDER SIDE
EXTERNAL
REAR PANEL
ALARM OUTPUTS
D2
DIODE, SCHOTTKY
D3
DIODE, SCHOTTKY
D4
DIODE, SCHOTTKYD5
DIODE, SCHOTTKY
L40L41
L39 FE BEAD
L42
L32L33
L31 FE BEAD
L34
L36L37
L35 FE BEAD
L38
C7
2
10000 pF
C7
3
C7
4
C7
1
10000 pF
C6
9
10000 pF
C6
8
C6
7
C7
0
10000 pF
C7
6
10000 pF
C7
7
C7
8
C7
5
10000 pF
C
10
12346789
5
RN7510x8
C
10
12346789
5
RN5510x8
L59 FE BEAD
C9
5
10000 pF
CO_EXT_RET
9
108U59C
74HC32
1
23U20A
74HC32
068070000 Rev A D-26
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
B
Date: 6/24/2010 Sheet ofFile: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By:
GUI Interface
06698 D
1 4
2345678
1
5152
91011121314151617181920212223242526272829303132333435363738394041424344454647484950
GM800480X-70-TTX2NLW
J2
CL586-0529-2
Mode
aVsyncaHSync
3.3V
100KR7
L/RU/D
aReset
DithB
L/RU/DDithB10K
R1
22uF/6.3VC1
JMK316BJ226KL 0.0022CA_112
C2Mode
aVsyncaHSync
i BackLightDrive
aB7aB6aB5aB4aB3aB2
aG7aG6aG5aG4aG3aG2
aR6aR5aR4aR3aR2
aR7
aDCLK
3.3V
1.0C7
GMK107BJ105KA
B5B4B3B2B1B0
G5G4G3G2G1G0
R4R3R2R1R0
R5
DEN
2345678
1
4142
910111213141516171819202122232425262728293031323334353637383940
NI
J3
CL586-0527-7
B4
B2
B0
G4
G2
G0
R4
R2
R0
B5
B3
B1
G5
G3
G1
R3
R1
R5
DEN
DC
LK
L/R
U/D
Mode
3.3V +5V
+5V
5V-GND
13 2
46 5
79 8
1012 11
JP3
4X3 Jumper
13 2
46 5
79 8
1012 11
1315 14
1618 17
JP2
6X3 Jumper
Bklght+
Bklght-
Vcom
Vgh
AVdd
Vcom
aG1aG0
aR1aR0
aB1aB0
CHASSIS CHASSIS CHASSIS CHASSIS
MT1
TP1
1238
5
7
4
6
109
J1
0039300100
1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 30
B30B-PHDSS (LF)(SN)
J7
1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 30
B30B-PHDSS (LF)(SN)
NIJ8
FBMH3216HM501NT
FB1
CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS
Vgl
Make Model JP2 JP3FEMA GM800480W 1-2, 4-5, 7-8, 10-11, 13-14, 16-17 1-2, 4-5, 7-8, 10-11Data Image FG0700A0DSWBG01 3-2, 6-5, 9-8, 12-11, 15-14, 18-17 2-3, 5-6, 8-9, 11-12United Radiant Tech. UMSH-8173MD-1T 2-3, 4/5/6 NC, 7/8/9 NC, 10-11, 13-14, 16/17/18 NC 2-3, 5-6, 8-9, 11-12
Internal Dithering 0 = Enable 1 = Disable Scan Direction U/D L/R Scan Dir. 0 1 UD, LR 1 0 DU, RL 0 0 UD, RL 1 1 DU, LR
(1 = H, 0 = L)
22uF/6.3VC3
JMK316BJ226KL
22uF/6.3VC5
JMK316BJ226KL
10K
R2
10K
R3
10K
R4
10K
R5
10K
R6
FBMH3216HM501NT
FB2
FBMH3216HM501NT
FB3
FBMH3216HM501NT
FB4
0.0022CA_112
C4
0.0022CA_112
C6
TP3 TP4
R280
MT2 MT3 MT4 MT5 MT6 MT7 MT8 MT9
5V-GND
5V-GND
TP2
BACKL
AB
R21jumper
bDCLK
CLK
NIR48R47
0NIR46
aB6aB5aB4aB3aB2
aG7aG6aG5aG4aG3aG2
aR7aR6aR5aR4aR3
SCL
SDA
aB7
aR2
aDat
a En
able
aData Enable
aB7aB6aB5aB4aB3aB2
aG7aG6aG5aG4aG3aG2
aR7aR6aR5aR4aR3aR2
aDat
a En
able
Default:R21B
+5V
5V-GND
1238
5
7
4
6
109
J14
0039300100
FBMH3216HM501NT
FB16
FBMH3216HM501NT
FB17SCL
SDA
RT
PIC101
PIC102COC1
PIC201
PIC202COC2
PIC301
PIC302COC3
PIC401
PIC402COC4
PIC501
PIC502COC5
PIC601
PIC602COC6
PIC701
PIC702COC7
PIFB101 PIFB102
COFB1
PIFB201 PIFB202
COFB2
PIFB301 PIFB302
COFB3
PIFB401 PIFB402
COFB4
PIFB1601 PIFB1602
COFB16
PIFB1701 PIFB1702
COFB17PIJ101
PIJ102
PIJ103
PIJ104
PIJ105
PIJ106
PIJ107
PIJ108
PIJ109
PIJ1010
COJ1
PIJ201
PIJ202
PIJ203
PIJ204
PIJ205
PIJ206
PIJ207
PIJ208
PIJ209
PIJ2010
PIJ2011
PIJ2012
PIJ2013
PIJ2014
PIJ2015
PIJ2016
PIJ2017
PIJ2018
PIJ2019
PIJ2020
PIJ2021
PIJ2022
PIJ2023
PIJ2024
PIJ2025
PIJ2026
PIJ2027
PIJ2028
PIJ2029
PIJ2030
PIJ2031
PIJ2032
PIJ2033
PIJ2034
PIJ2035
PIJ2036
PIJ2037
PIJ2038
PIJ2039
PIJ2040
PIJ2041
PIJ2042
PIJ2043
PIJ2044
PIJ2045
PIJ2046
PIJ2047
PIJ2048
PIJ2049
PIJ2050
PIJ2051
PIJ2052
COJ2
PIJ301
PIJ302
PIJ303
PIJ304
PIJ305
PIJ306
PIJ307
PIJ308
PIJ309
PIJ3010
PIJ3011
PIJ3012
PIJ3013
PIJ3014
PIJ3015
PIJ3016
PIJ3017
PIJ3018
PIJ3019
PIJ3020
PIJ3021
PIJ3022
PIJ3023
PIJ3024
PIJ3025
PIJ3026
PIJ3027
PIJ3028
PIJ3029
PIJ3030
PIJ3031
PIJ3032
PIJ3033
PIJ3034
PIJ3035
PIJ3036
PIJ3037
PIJ3038
PIJ3039
PIJ3040
PIJ3041
PIJ3042
COJ3
PIJ701 PIJ702
PIJ703 PIJ704
PIJ705 PIJ706
PIJ707 PIJ708
PIJ709 PIJ7010
PIJ7011 PIJ7012
PIJ7013 PIJ7014
PIJ7015 PIJ7016
PIJ7017 PIJ7018
PIJ7019 PIJ7020
PIJ7021 PIJ7022
PIJ7023 PIJ7024
PIJ7025 PIJ7026
PIJ7027 PIJ7028
PIJ7029 PIJ7030
COJ7
PIJ801 PIJ802
PIJ803 PIJ804
PIJ805 PIJ806
PIJ807 PIJ808
PIJ809 PIJ8010
PIJ8011 PIJ8012
PIJ8013 PIJ8014
PIJ8015 PIJ8016
PIJ8017 PIJ8018
PIJ8019 PIJ8020
PIJ8021 PIJ8022
PIJ8023 PIJ8024
PIJ8025 PIJ8026
PIJ8027 PIJ8028
PIJ8029 PIJ8030
COJ8
PIJ1401
PIJ1402
PIJ1403
PIJ1404
PIJ1405
PIJ1406
PIJ1407
PIJ1408
PIJ1409
PIJ14010
COJ14
PIJP201PIJP202
PIJP203
PIJP204PIJP205
PIJP206
PIJP207PIJP208
PIJP209
PIJP2010PIJP2011
PIJP2012
PIJP2013PIJP2014
PIJP2015
PIJP2016PIJP2017
PIJP2018
COJP2
PIJP301PIJP302
PIJP303
PIJP304PIJP305
PIJP306
PIJP307PIJP308
PIJP309
PIJP3010PIJP3011
PIJP3012
COJP3
COLG
PIMT101
COMT1
PIMT201
COMT2
PIMT301
COMT3
PIMT401
COMT4
PIMT501
COMT5
PIMT601
COMT6
PIMT701
COMT7
PIMT801
COMT8
PIMT901
COMT9
PIR101
PIR102COR1
PIR201
PIR202COR2
PIR301
PIR302COR3
PIR401
PIR402COR4
PIR501
PIR502COR5
PIR601
PIR602COR6
PIR701
PIR702
COR7
PIR2101
PIR2102
PIR2103
COR21
PIR2801PIR2802
COR28
PIR4601
PIR4602COR46
PIR4701
PIR4702
COR47
PIR4801
PIR4802
COR48
PITP101COTP1
PITP201COTP2
PITP301COTP3
PITP401COTP4
POAB2POAB3POAB4POAB5POAB6POAB7
POADATA ENABLE
POAG2POAG3POAG4POAG5POAG6POAG7
POAR2POAR3POAR4POAR5POAR6POAR7
POSCL
POSDA
068070000 Rev A D-27
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
B
Date: 6/24/2010 Sheet ofFile: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By:
06698 D
2 4
22uH
L1
Vin5
SHDN4
SW 1
GN
D2
FB 3
U1
CAT4139TD-GT3
4.7uF/16VC9
1K
R12
2.0R14
5V-GND
+5V
9.76R13
3.9uH
L2
487K
R9
309K
R8
80.6KR18
66.5KR19
464KR16
806KR11
A2 K 1D2
MBRM120LT1G
0.001C8
24pfC13
0.33
C16
0.220C20
470pfC21
22uf/25V
C12TMK325BJ226MM
0.1
C26
3.3V
33KR23
43pf
C23
D3BAT54S
3.3V
Bklght+
Bklght-
Vcom
Vgh
AVdd3.3V
D3
G1 S2
Q1FDV305N
5V-GND
+5V
Default: NI
R22 jumper
AVdd: +10.4V
TP5
AO1
A12
A23
SCL14
SDA15
INT 13
P0 4
P1 5
P2 6
P3 7
P4 9
P5 10
P6 11
P7 12
Vdd
16V
ss8
U3
PCF8574
S2
SW_46
Maint_SWLang_Select
5V-GND
5V-GND
+5V
FDLY
24
PGND8
DRVP 17
PGND7
DRVN18
VCOM 10
SUP 9
COMP22
IN11
VGH 15
REF20
GND19
SW6
DLY
23
SW5
FB 1
DLY
12
FBP 12
FBN21
AD
J14
GD 23CTRL13
CPI 16
VIN
4
TPS65150PWP
?
HTSNK 25
U2
D1CD214A-B140LF
S1
SW_46
Opt. Lang. Sw.
Opt. Main Sw
Vgl
22uF/6.3VC11
JMK316BJ226KL1.0C14
GMK107BJ105KA1.0
C15
GMK107BJ105KA
1.0C27
GMK107BJ105KA
24pfC22
43pf
C24
43pf
C25
10KR10
10KR24
10KR25
10KR26
100KR15
806KR17
0.33C17
0.33C18
0.33C19
D4BAT54S
4.7uF/16VC10
Vgh: +16V
TP9
Vcom: +4V
TP10
Vgl: -7VTP7
TP6
TP8
GUI Interface
C35
0.1
5V-GND A BR31
10K3.3V
AB
R27jumper
BACKL
SCLSDA
Default:R27B
Default:R31B
Backlight Brightness Control Control Mode R22 R27 R31
Remote – Video Port NO A NO Remote – I2C YES B NO
Fixed Bright (default) NO B B
RT
PIC801 PIC802
COC8
PIC901
PIC902COC9
PIC1001
PIC1002COC10
PIC1101
PIC1102COC11
PIC1201
PIC1202COC12
PIC1301
PIC1302COC13
PIC1401
PIC1402 COC14
PIC1501
PIC1502COC15
PIC1601 PIC1602
COC16
PIC1701 PIC1702COC17
PIC1801
PIC1802COC18
PIC1901
PIC1902COC19
PIC2001
PIC2002COC20
PIC2101
PIC2102COC21
PIC2201
PIC2202COC22
PIC2301
PIC2302COC23PIC2401
PIC2402COC24PIC2501
PIC2502COC25PIC2601
PIC2602COC26
PIC2701
PIC2702COC27
PIC3501
PIC3502COC35
PID101 PID102
COD1
PID201PID202
COD2
PID301
PID302
PID303
COD3
PID401
PID402
PID403COD4
PIL101 PIL102
COL1
PIL201 PIL202
COL2
PIQ101
PIQ102
PIQ103COQ1
PIR801 PIR802
COR8PIR901 PIR902
COR9
PIR1001
PIR1002COR10
PIR1101
PIR1102COR11
PIR1201 PIR1202COR12
PIR1301
PIR1302COR13
PIR1401
PIR1402COR14
PIR1501
PIR1502COR15
PIR1601
PIR1602COR16
PIR1701
PIR1702COR17
PIR1801
PIR1802COR18
PIR1901
PIR1902COR19
PIR2201 PIR2202COR22
PIR2301
PIR2302COR23
PIR2401
PIR2402COR24
PIR2501
PIR2502COR25
PIR2601
PIR2602COR26
PIR2701
PIR2702
PIR2703
COR27
PIR3101 PIR3102 PIR3103
COR31
PIS101
PIS102
PIS103COS1
PIS201
PIS202
PIS203COS2
PITP501COTP5
PITP601COTP6
PITP701COTP7
PITP801COTP8
PITP901COTP9
PITP1001COTP10
PIU101
PIU102
PIU103PIU104
PIU105
COU1
PIU201
PIU202 PIU203
PIU204 PIU205 PIU206
PIU207
PIU208
PIU209
PIU2010
PIU2011
PIU2012
PIU2013
PIU2014
PIU2015
PIU2016
PIU2017
PIU2018
PIU2019
PIU2020
PIU2021
PIU2022
PIU2023
PIU2024PIU2025
COU2
PIU301
PIU302
PIU303
PIU304
PIU305
PIU306
PIU307
PIU308
PIU309
PIU3010
PIU3011
PIU3012
PIU3013
PIU3014
PIU3015
PIU3016COU3
POSCLPOSDA
068070000 Rev A D-28
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
B
Date: 6/24/2010 Sheet ofFile: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By:
06698 D
43
12345
To old TScreen70553-004
NIJ11
LLRLSDRTLT
+5V
CHASSIS
12
NIJ12
BUS +5
12345
To new TScreen70553-004
J10
LT1
RT
2SH
LD3
RL
4LL
5G
ND
6
GN
D7
D+
8
D-
9
+510
CHS A
CHS B
A1TSHARC-12C
RTRLSDLLLT
VB
US
1
D-
2
D+
3
ID4
GN
D5
6J9
USB-B-MINI
VBUS
CHASSIS
CHASSIS
5V-GND
USB3.3V
SDA
SCL
USB3.3V
USB3.3V
USB3.3V
USB3.3V
USB3.3V
R36
12K
E 1+V4
-V 2OUT3
U5
24MHZ
DS2GRN
DS1
YEL
SCL
SDA
R37100K
5V-GND
5V-GND
5V-GND 5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
+5V
5V-GND
C281uF
USB3.3V
IN8
SHTDN6
GN
D2
OUT 1
BP 4
U4
3.3V-REG
R38
1K
F3
0.5A/6V
D1-
1
D1+
2
D2-
3
D2+
4
+3.3
V5
D3-
6
D3+
7
D4-
8
D4+
9
+3.3V 10TEST 11PWR1 12OCS1 13+1.8V 143.3VCR 15PWR2 16OCS2 17PWR3 18OC
S319
PWR
420
OC
S421
SDA
/R1
22+3
.3V
23SC
L/S0
24H
S-IN
D/S
125
RES
ET26
VB
US-
DET
27
SUS/R028
+3.3V29
USB-30
USB+31
XTL232
CLK-IN33
1.8VPLL34
RBIAS35
+3.3PLL36
GND37
U8USB2514-AEZG
C321uF
C441uF
5V-GND
+5V1 D-2 D+3 GND4
5
J4USB-A_R/A
5V-GND
CHASSIS
CHASSIS
FBMH3216HM501NT
FB5
C340.1
C360.1uF
C330.1uF
C310.1uF
R30100K
R29
1K
F2
0.5A/6V
F1
0.5A/6V
1234
5
D+D-
GND
+5V J5USB-A_VERT
C29470pfC30
1uF
C37 0.01uF
JP4
3.3V
GND
FB7
R2049.9
FB8
FB9
FB10
FB11
FB12
FB13
GUI Interface
1 872
34
65
U7
1 872
34
65
U9
1 872
34
65
U11
C400.1uF
C420.1uF
C450.1uF
C390.1
C430.1uF
C41
0.1
R33100K
AB
R45
ABR32
R34100K
R35100K
C38
1uF
R39100K
JP5
C600.1uF
C590.1
1234
5
D+D-
GND
+5V J6USB-A_VERT
+5V
D1_ND1_P D4_P
D4_ND3_PD3_ND2_PD2_N
D_PD_N
Configuration Select Mode R32 R45
Default A A MBUS B B
Install 100K for A, 0 Ohm for B
+5V
+5V
+5V
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
5V-GND
RT
PIA101PIA102PIA103PIA104PIA105
PIA106 PIA107 PIA108 PIA109 PIA1010
PIA10A
PIA10B
COA1
PIC2801
PIC2802 COC28
PIC2901
PIC2902COC29PIC3001
PIC3002 COC30
PIC3101PIC3102COC31
PIC3201
PIC3202COC32
PIC3301
PIC3302COC33
PIC3401
PIC3402COC34
PIC3601
PIC3602COC36
PIC3701 PIC3702COC37
PIC3801
PIC3802 COC38
PIC3901
PIC3902 COC39 PIC4001
PIC4002
COC40
PIC4101
PIC4102 COC41
PIC4201
PIC4202
COC42
PIC4301
PIC4302COC43
PIC4401
PIC4402COC44
PIC4501
PIC4502COC45
PIC5901
PIC5902COC59
PIC6001
PIC6002COC60
PIDS101 PIDS102CODS1
PIDS201PIDS202
CODS2
PIF101PIF102
COF1
PIF201PIF202
COF2
PIF301PIF302
COF3
PIFB501PIFB502
COFB5
PIFB701
PIFB702
COFB7
PIFB801PIFB802
COFB8
PIFB901PIFB902
COFB9
PIFB1001PIFB1002
COFB10
PIFB1101PIFB1102
COFB11
PIFB1201PIFB1202
COFB12
PIFB1301PIFB1302
COFB13
PIJ401
PIJ402
PIJ403
PIJ404
PIJ405
COJ4
PIJ501
PIJ502
PIJ503
PIJ504
PIJ505
COJ5
PIJ601
PIJ602
PIJ603
PIJ604
PIJ605
COJ6
PIJ901 PIJ902 PIJ903 PIJ904 PIJ905
PIJ906COJ9
PIJ1001
PIJ1002
PIJ1003
PIJ1004
PIJ1005
COJ10
PIJ1101
PIJ1102
PIJ1103
PIJ1104
PIJ1105
COJ11
PIJ1201PIJ1202
COJ12
PIJP401PIJP402
COJP4
PIJP501PIJP502
COJP5
PIR2001
PIR2002
COR20
PIR2901 PIR2902
COR29PIR3001
PIR3002
COR30
PIR3201
PIR3202
PIR3203
COR32
PIR3301
PIR3302
COR33
PIR3401
PIR3402COR34
PIR3501
PIR3502COR35
PIR3601PIR3602COR36
PIR3701
PIR3702
COR37
PIR3801 PIR3802
COR38
PIR3901
PIR3902COR39
PIR4501
PIR4502
PIR4503
COR45
PIU401
PIU402PIU404
PIU406
PIU408
COU4
PIU501
PIU502PIU503
PIU504
COU5
PIU701
PIU702
PIU703
PIU704 PIU705
PIU706
PIU707
PIU708
COU7
PIU801 PIU802 PIU803 PIU804 PIU805 PIU806 PIU807 PIU808 PIU809
PIU8010
PIU8011
PIU8012
PIU8013
PIU8014
PIU8015
PIU8016
PIU8017
PIU8018
PIU8019PIU8020PIU8021PIU8022PIU8023PIU8024PIU8025PIU8026PIU8027
PIU8028
PIU8029
PIU8030
PIU8031
PIU8032
PIU8033
PIU8034
PIU8035
PIU8036
PIU8037
COU8PIU901
PIU902
PIU903
PIU904 PIU905
PIU906
PIU907
PIU908
COU9
PIU1101
PIU1102
PIU1103
PIU1104 PIU1105
PIU1106
PIU1107
PIU1108
COU11
068070000 Rev A D-29
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
B
Date: 6/24/2010 Sheet ofFile: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By:
06698 D
44
TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
GUI Interface
R40
10K
Opt
ion
CLKOUT_PCLKOUT_N
3.3V
C49
0.1
R41100
FB6
FB14Vcc PIN 28
C47
0.0122uF/6.3V
C46
JMK316BJ226KL
C50
0.1
C51
0.1
C52
0.1 C55
0.1
C57
0.1
bDCLK
BACKL
NOTE:To receive backlight control (BACKL) from CPU board when using ICOP_0096 LVDS Transmitter.The connection from pin 42 on the TTL video connector (VSYNC) to U1-23 must be broken and connected to pin 43.
aB6aB5aB4aB3aB2aG7aG6aG5aG4aG3aG2aR7aR6aR5aR4aR3
aB7
aR2
aData Enable
R42100
R43100
R44100
Vcc PIN 36
C48
0.01
Vcc PIN 42
C53
0.01
Vcc PIN 48
C54
0.01 C56
0.01
C58
0.01
FBMH3216HM501NTFB15 C61
0.1
12
34
56
78
910
1112
1314
J13
HEADER-7X2
Y0M8 Y0P9
Y1M10 Y1P11
Y2M14
Y2P15
CLKOUT23
CLKINM16
CLKINP17
SHTDN22
NC6
VCC48
VCC28
VCC36
VCC42
LVDS/VCC12
PLLVCC20
LVDSGND7
LVDSGND13
LVDSGND18
PLLGND19
PLLGND21
D0 24
D1 26
D2 27
D3 29
D4 30
D5 31
D6 33
D7 34
D8 35
D9 37
D10 39
D11 40
D12 41
D13 43
D14 45
D15 46
D16 47
D17 1
D18 2
D19 4
D20 5
GND 3
GND 25
GND 32
GND 38
GND 44
U6
SN75LVDS86A
3.3V
Y0_PY0_N
Y1_PY1_NY2_NY2_P
MH3MH4
2945638
7MH1MH2
112111013141516171819
J15
G3168-05000202-00
CHASSIS
R490
R500
R510R520
R530R540
R550
R560
FBMH3216HM501NT
FB18
C62
0.1
3.3V
Y0_P1
Y0_N1Y1_P1
Y1_N1Y2_N1
Y2_P1CLKOUT_N1
CLKOUT_P1
RT
PIC4601
PIC4602COC46
PIC4701
PIC4702COC47
PIC4801
PIC4802 COC48
PIC4901
PIC4902COC49
PIC5001
PIC5002COC50
PIC5101
PIC5102COC51
PIC5201
PIC5202COC52
PIC5301
PIC5302COC53
PIC5401
PIC5402 COC54
PIC5501
PIC5502COC55
PIC5601
PIC5602 COC56
PIC5701
PIC5702COC57
PIC5801
PIC5802 COC58
PIC6101
PIC6102COC61
PIC6201PIC6202
COC62
PIFB601PIFB602COFB6
PIFB1401PIFB1402COFB14
PIFB1501
PIFB1502COFB15
PIFB1801PIFB1802
COFB18
PIJ1301
PIJ1302
PIJ1303
PIJ1304
PIJ1305
PIJ1306
PIJ1307
PIJ1308
PIJ1309
PIJ13010
PIJ13011
PIJ13012
PIJ13013
PIJ13014
COJ13
PIJ1501
PIJ1502
PIJ1503
PIJ1504
PIJ1505
PIJ1506
PIJ1507
PIJ1508
PIJ1509
PIJ15010
PIJ15011
PIJ15012
PIJ15013
PIJ15014
PIJ15015
PIJ15016
PIJ15017
PIJ15018
PIJ15019
PIJ150MH1
PIJ150MH2
PIJ150MH3
PIJ150MH4
COJ15
PIR4001 PIR4002
COR40
PIR4101
PIR4102COR41
PIR4201
PIR4202COR42
PIR4301
PIR4302COR43
PIR4401
PIR4402COR44
PIR4901 PIR4902COR49
PIR5001 PIR5002COR50
PIR5101 PIR5102
COR51
PIR5201 PIR5202COR52
PIR5301 PIR5302
COR53
PIR5401 PIR5402
COR54
PIR5501 PIR5502COR55
PIR5601 PIR5602COR56
PIU601
PIU602
PIU603
PIU604
PIU605
PIU606
PIU607
PIU608
PIU609
PIU6010
PIU6011
PIU6012
PIU6013
PIU6014
PIU6015
PIU6016
PIU6017
PIU6018
PIU6019
PIU6020
PIU6021
PIU6022
PIU6023
PIU6024
PIU6025
PIU6026
PIU6027
PIU6028
PIU6029
PIU6030
PIU6031
PIU6032
PIU6033
PIU6034
PIU6035
PIU6036
PIU6037
PIU6038
PIU6039
PIU6040
PIU6041
PIU6042
PIU6043
PIU6044
PIU6045
PIU6046
PIU6047
PIU6048
COU6
POAB2POAB3POAB4POAB5POAB6POAB7
POADATA ENABLE
POAG2POAG3POAG4POAG5POAG6POAG7
POAR2POAR3POAR4POAR5POAR6POAR7
068070000 Rev A D-30
1
1
2
2
3
3
4
4
D D
C C
B B
A A
Title
Number RevisionSize
A
Date: 5/7/2010 Sheet ofFile: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By:
LVDS, Transmitter Board
B
11RT
06882
VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7
VBDE
Y0_NY0_PY1_NY1_PY2_NY2_P
CLKOUT_NCLKOUT_P
R2
22.1
From ICOP CPU To LCD Display
D044
D145
D247
D348
D41
D53
D64
D76
D87
D99
D1010
D1112
D1213
D1315
D1416
D1518
D1619
D1720
D1822
D1923
D2025
GND5
GND11
GND17
GND24
GND46
Y2P 34Y2M 35Y1P 38Y1M 39Y0P 40Y0M 41
CLKOUTP 32CLKOUTM 33CLKIN 26
SHTDN 27
NC 14
NC 43
VCC 2
VCC 8
VCC 21
LVDSVCC 37
PLLVCC 29
VLDSGND 42
VLDSGND 36
VLDSGND 31
PLLGND 30
PLLGND 28
U1
SN75LVDS84A
CHASSIS-0 CHASSIS
1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 3031 3233 3435 3637 3839 4041 4243 44
J2 Header 22X2
MH3MH4
2345678
1 MH1MH2
910111213141516171819
J1
G3168-05000101-00
CHASSIS+3.3V
+3.3V
VAD0 VAD1VAD2 VAD3
VAD6 VAD7VAD8 VAD9VAD10 VAD11
VBD2 VBD3VBD4 VBD5VBD6 VBD7
VBD10 VBD11
VBDEVBGCLK
+3.3V
CLKIN
Y0_N
Y0_PY1_N
Y1_PY2_N
Y2_P
CLKOUT_N
CLKOUT_P
10KR1
BACKL
BACKL
C2
0.1
C3
0.0122uF/6.3V
C1
JMK316BJ226KL
C4
0.1
C6
0.1
C5
0.01
C7
0.01
+3.3V
C8
0.1
C9
0.01
C10
0.1
C11
0.01
1 23 45 67 89 1011 1213 14
J3
Header 7X2
+3.3V
Y0_P Y0_NY1_P Y1_N
CLKOUT_PY2_N
CLKOUT_NY2_P
MT1 MT2
PIC101
PIC102COC1
PIC201
PIC202COC2
PIC301
PIC302COC3
PIC401
PIC402COC4
PIC501
PIC502 COC5
PIC601
PIC602COC6
PIC701
PIC702 COC7
PIC801
PIC802COC8
PIC901
PIC902 COC9
PIC1001
PIC1002COC10
PIC1101
PIC1102 COC11
PIJ101
PIJ102
PIJ103
PIJ104
PIJ105
PIJ106
PIJ107
PIJ108
PIJ109
PIJ1010
PIJ1011
PIJ1012
PIJ1013
PIJ1014
PIJ1015
PIJ1016
PIJ1017
PIJ1018
PIJ1019
PIJ10MH1
PIJ10MH2
PIJ10MH3
PIJ10MH4
COJ1
PIJ201 PIJ202
PIJ203 PIJ204
PIJ205 PIJ206
PIJ207 PIJ208
PIJ209 PIJ2010
PIJ2011 PIJ2012
PIJ2013 PIJ2014
PIJ2015 PIJ2016
PIJ2017 PIJ2018
PIJ2019 PIJ2020
PIJ2021 PIJ2022
PIJ2023 PIJ2024
PIJ2025 PIJ2026
PIJ2027 PIJ2028
PIJ2029 PIJ2030
PIJ2031 PIJ2032
PIJ2033 PIJ2034
PIJ2035 PIJ2036
PIJ2037 PIJ2038
PIJ2039 PIJ2040
PIJ2041 PIJ2042
PIJ2043 PIJ2044
COJ2
PIJ301 PIJ302
PIJ303 PIJ304
PIJ305 PIJ306
PIJ307 PIJ308
PIJ309 PIJ3010
PIJ3011 PIJ3012
PIJ3013 PIJ3014
COJ3
COLG1
PIMT101
COMT1
PIMT201
COMT2
PIR101
PIR102COR1PIR201PIR202
COR2
PIU101
PIU102
PIU103
PIU104
PIU105
PIU106
PIU107
PIU108
PIU109
PIU1010
PIU1011
PIU1012
PIU1013 PIU1014
PIU1015
PIU1016
PIU1017
PIU1018
PIU1019
PIU1020PIU1021
PIU1022
PIU1023
PIU1024
PIU1025
PIU1026
PIU1027
PIU1028
PIU1029
PIU1030
PIU1031
PIU1032
PIU1033
PIU1034
PIU1035
PIU1036
PIU1037
PIU1038
PIU1039
PIU1040
PIU1041
PIU1042
PIU1043
PIU1044
PIU1045
PIU1046
PIU1047
PIU1048
COU1
068070000 Rev A D-31
1
1
2
2
3
3
4
4
D D
C C
B B
A A
Title
Number RevisionSize
A
Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-1_ETHERNET.SchDocDrawn By:
Auxiliary I/O Board (PWR-ETHERNET)
A
31RT
06731
STRAIGHT THROUGH ETHERNET
GND
+5V
SCL
SDA
R71.37K
+5V
R81.37K
+5V-ISO
+ C17
100uF
GND
DS3
GRN
12345678
P2
Header 8
+5V
1
2
3 4
5
6
U6
SP3050
1 2 345
U7
SMF0
5T2G
GND
R102.2k
L1
47uH
TP1
TP3
TP2
8
2
3
5
7
4
6
1
J2
DF11-8DP-2DS(24)
SDA
SCL
CHASSIS-1
10 9
12 1112345678
1516
1413
J1
CONN_RJ45_LED
+5V-OUT
TP4
ISO-GND
C284.7uF
R161k
LG1
ATX+ATX-ARX+
ARX-
LED0LED0+
LED1+LED1
VDD2 5
GND2 7
VDD14
GND11
1211
1413
U8
LME0505
12345678
P3
Header 8
PIC1701
PIC1702
COC17
PIC2801
PIC2802COC28
PIDS301PIDS302
CODS3
PIJ101
PIJ102
PIJ103
PIJ104
PIJ105
PIJ106
PIJ107
PIJ108
PIJ109PIJ1010
PIJ1011PIJ1012
PIJ1013
PIJ1014
PIJ1015
PIJ1016
COJ1
PIJ201
PIJ202
PIJ203
PIJ204
PIJ205
PIJ206
PIJ207
PIJ208
COJ2
PIL101PIL102
COL1
COLG1
PIP201
PIP202
PIP203
PIP204
PIP205
PIP206
PIP207
PIP208
COP2
PIP301
PIP302
PIP303
PIP304
PIP305
PIP306
PIP307
PIP308
COP3
PIR701
PIR702
COR7
PIR801
PIR802
COR8
PIR1001
PIR1002COR10
PIR1601
PIR1602COR16
PITP101
COTP1
PITP201
COTP2
PITP301
COTP3
PITP401
COTP4
PIU601
PIU602
PIU603 PIU604
PIU605
PIU606
COU6
PIU701 PIU702 PIU703
PIU704PIU705COU7
PIU801
PIU804 PIU805
PIU807
PIU8011
PIU8012
PIU8013
PIU8014
COU8
POSCL
POSDA
068070000 Rev A D-32
1
1
2
2
3
3
4
4
D D
C C
B B
A A
Title
Number RevisionSize
A
Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-2_USB.SchDoc Drawn By:
Auxiliary I/O Board (USB)
A
32RT
06731
TXD-ARTS-ADTR-A
RXD-ACTS-ADSR-ADCD-ARI-A
V-BUS
VBUS 1D- 2D+ 3
GND 4
J4
USB
GND
GND
V-BUS
CHASSIS
GND
GND
C1+28
C1-24
C2+1
C2-2
TI114
TI213
TI312
RI3 6RI2 5RI1 4
TO3 11TO2 10TO1 9
RO2 20
V- 3
V+ 27
VCC 26
STAT21
SHTDN22
RI4 7
RI5 8
ONLINE 23
GND 25
RO119
RO218
RO317
RO416
RO515
U9
SP3243EU
GNDR124.75k
GND
1
2
nc3 nc 4
5
6
U11
NUP2202W1
TXD-B
RXD-BCTS-B
RTS-B
DSR-B
DTR-B
RI-BDCD-B
MT1MT-HOLE
C24
4.7uF
C261uF
C250.1uF
C220.1uF
C230.1uF
C190.1uF
C200.1uF
C210.1uF
DS4
GRN
R112.2k
CHASSIS
MT2MT-HOLE
R140
R150
DCD2
RXD1
TXD4
DTR3
GND6
DSR5
RTS8
CTS7
RI10
N/C9
J3
DF11-10DP-2DS(24)
V-BUS
CHASSIS-1
22211918
DCD 1
RI 2
DTR 28
DSR 27
TXD 26
RXD 25
RTS 24
CTS 23
GND 3
16 15 13 101420
17
VBUS8 VREG-I7 D-5
RST9
SUSPEND11
SUSPEND12
VDD6
D+4U10
CP2102
3.3V
PIC1901
PIC1902COC19
PIC2001
PIC2002COC20
PIC2101
PIC2102COC21
PIC2201
PIC2202COC22
PIC2301
PIC2302COC23
PIC2401PIC2402
COC24
PIC2501
PIC2502COC25
PIC2601
PIC2602COC26
PIDS401
PIDS402
CODS4
PIJ301
PIJ302
PIJ303
PIJ304
PIJ305
PIJ306
PIJ307
PIJ308
PIJ309
PIJ3010
COJ3
PIJ401
PIJ402
PIJ403
PIJ404
PIJ405
PIJ406
COJ4
PIMT101
COMT1
PIMT201
COMT2
PIR1101
PIR1102
COR11
PIR1201
PIR1202COR12
PIR1401
PIR1402
COR14
PIR1501
PIR1502
COR15
PIU901
PIU902
PIU903
PIU904
PIU905
PIU906
PIU907
PIU908
PIU909
PIU9010
PIU9011PIU9012
PIU9013
PIU9014
PIU9015
PIU9016
PIU9017
PIU9018
PIU9019
PIU9020PIU9021
PIU9022
PIU9023PIU9024
PIU9025
PIU9026
PIU9027
PIU9028
COU9
PIU1001
PIU1002
PIU1003
PIU1004
PIU1005
PIU1006
PIU1007
PIU1008
PIU1009
PIU10010
PIU10011
PIU10012
PIU10013PIU10014PIU10015PIU10016PIU10017
PIU10018 PIU10019 PIU10020 PIU10021 PIU10022
PIU10023
PIU10024
PIU10025
PIU10026
PIU10027
PIU10028
COU10
PIU1101
PIU1102
PIU1103 PIU1104
PIU1105
PIU1106
COU11
068070000 Rev A D-33
1
1
2
2
3
3
4
4
D D
C C
B B
A A
Title
Number RevisionSize
A
Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-3_ADC.SchDoc Drawn By:
Auxiliary I/O Board (ADC)
A
33RT
06731
123456789
P1
ANALOG INPUT
+5V-ISO
CH015
CH116
CH217
CH318
CH419
CH520
CH621
CH723
NC4
NC7
SHTDN 13VDD 2VDD 1
SDA 9
SCL 5
A2 10
A1 12
A0 6
REF 27NC8
AGND14
REF-AJ 26
DGND 3
NC22
NC24 NC 28
NC 25
NC11
U1
MAX1270BCAI+
+5V
GND
GND
+5V-ISO
SCL
SDA
ISO-GND
ISO-GND
ISO-GND
+5V-ISO
1 6
52
U4A
NC7WZ17P6X
3 4U4BNC7WZ17P6X
ISO-GND
+5V-ISO
ISO-GND
1
32
456
U2
SMS12
C130.1uF
C140.1uF
C120.1uF
C10.1uF
C11
0.01uF
YEL
DS2SCL
YEL
DS1SDA
GND11
NC2 VDD13
NC4 SDA15
SCL16
GND17
NC8
GND2 9
NC 15VDD2 14
NC 13SDA2 12
SCL2 11
GND2 16
NC 10
U5
ADuM2251
R1
4.75k
R2
4.75kC8
0.1uFC9
0.1uF
C20.1uF
C30.1uF
C40.1uF
C50.1uF
C60.1uF
C70.1uF
C104.7uF
AN-CH0AN-CH1
AN-CH2AN-CH3
AN-CH4AN-CH5
AN-CH6AN-CH7
R94.99
C274.7uF
ISO-GND
+5V-ADC
ISO-GND
ISO-GND
ISO-GND
ISO-GND
R32.2k
R52.2k
R62.2k
1
32
456
U3
SMS12
R42.2k
PIC101
PIC102COC1PIC201
PIC202COC2
PIC301
PIC302COC3
PIC401
PIC402COC4
PIC501
PIC502COC5
PIC601
PIC602COC6
PIC701
PIC702COC7
PIC801
PIC802COC8
PIC901
PIC902COC9
PIC1001
PIC1002COC10PIC1101
PIC1102COC11
PIC1201
PIC1202COC12PIC1301
PIC1302COC13
PIC1401
PIC1402COC14
PIC2701
PIC2702COC27
PIDS101
PIDS102
CODS1PIDS201
PIDS202
CODS2
PIP101
PIP102
PIP103
PIP104
PIP105
PIP106
PIP107
PIP108
PIP109
COP1
PIR101PIR102
COR1
PIR201PIR202
COR2
PIR301
PIR302COR3
PIR401
PIR402COR4
PIR501
PIR502
COR5
PIR601
PIR602
COR6
PIR901
PIR902
COR9
PIU101
PIU102
PIU103
PIU104
PIU105
PIU106
PIU107
PIU108
PIU109
PIU1010
PIU1011
PIU1012
PIU1013
PIU1014
PIU1015
PIU1016
PIU1017
PIU1018
PIU1019
PIU1020
PIU1021
PIU1022
PIU1023
PIU1024 PIU1025
PIU1026
PIU1027
PIU1028
COU1
PIU201
PIU202
PIU203 PIU204
PIU205
PIU206
COU2PIU301
PIU302
PIU303 PIU304
PIU305
PIU306
COU3
PIU401
PIU402
PIU405PIU406
COU4A
PIU403 PIU404
COU4BPIU501
PIU502
PIU503
PIU504
PIU505
PIU506
PIU507
PIU508
PIU509
PIU5010
PIU5011
PIU5012
PIU5013
PIU5014
PIU5015
PIU5016
COU5
POSCL
POSDA
068070000 Rev A D-34