®

MODEL NUMBER 917.259551 OWNER'SMANUAL

o Assemblyo Operationo Customer Responsibilitieso Service and Adjustmentso Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULESSafe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTSFAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH

L GENERAL OPERATION

• Read, understand, and follow all instructions in the manualand on the machine before starting

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine

• Clear the area el objects such as rocks, toys, wire, etc,which could be picked up and thrown by the blade

• Be sure the area is clear of other peopte before mowing Stopmachine if anyone enters the area

• Never carry passengers'* Do not mow in reverse unless absolutely necessary Always

look down and behind before and whife backing• Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either theentire grass catcher or the guard in place

o Slow down before turning• Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keysbefore dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or uncloggingchute.

• Mow only in daylight or good artificial light• Do not operate the machine while under the influence of

alcohol or drugs• Watch for traffic when operating near or crossing roadways

o Use extra care when loading or unloading the machine intoa trailer or truck

I1o SLOPE OPERATION

Slopes are a major factor related to loss-of-control andtipove r accidents, which can result in severe injury o r deathAll slopes require extra caution. If you cannot back up theslope or if you feel uneasy on it, do not mow it

DO:

• Mow up and down siopes, not across• Remove obstacles such as rocks, tree limbs, etc

• Watch for holes, ruts, or bumps Uneven terrain couldoverturn the machine Tail grass can hide obstacles

• Use slow speed Choose a tow gear so that you will not haveto stop or shift while on the slope

• Follow the manufacturer's recommendations for wheelweights or counterweights to improve stability

• Use extra care with grass catchers or other attachmentsThese can change the stability of the machine

• Keep all movement on the slopes slow and gradual Do notmake sudden changes in speed or direction_

• Avoid starting or stopping on a slope if tires lose traction,disengage the blades and proceed slowly straight down theslope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible

• Do not mow near drop-offs, ditches, or embankments Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in

• Do not mow on wet grass. Reduced traction couid causesliding

• Do not try to stabilize the machine by putting your foot on theground.

• Do not use grass catcher on steep slopes

111.CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity Never assume thatchildren wilt remain where you last saw them• Keep children out of the mowing area and under the watchful

care of another responsible adult• Be alert and turn machine off if children enter the area

• Before and when backing, _ook behind and down for smallchildren

• Never carry children They may lalt off and be seriouslyinjured or interfere with safe machine operation

• Never allow children to operate the machine

• Use extra care when approaching blind corners shrubs.trees, or other obiects that may obscure vision

IV. SERVICE

• Use extra care in handling gasoline and other fuels Theyareflammable and vapors are explosive

Use only an approved containerNever remove gas cap or add fuel with fl'_e enginerunning Allow engine to cool before refueling Do notsmokeNever refuel the machine indoorsNever store the machine or fuet container inside wherethere is an open flame, such as a water heater

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition

• Never tamper with safety devices Check their properoperation regularly

• Keep machine free el grass, leaves, or other debris build-upClean oil or fuel spillage Allow machine to cool beiorestoring

• Stop and inspect the equipment il you strike an obiectRepair, if necessary, before restarting

- Never make adjustments or repairs with the engine running• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or at!owobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary

• Mower blades are sharp and can cut Wrap the blade(s) orwear gloves, and use extra caution when servicing them

• Check brake operation {requently Adiust and service asrequired

i i i1,1,, IIH. ,,, ii ii i i , i IH, i,J, ,i i i i i Hi

Look for this symbol to point out im-portant safety precautions. It meansCAUTION!!! BECOMEALERT!!I YOURSAFETY IS INVOLVED.

i iiii, iii H,,,I, IH I III , I H,,,,,

.........................CAUTioN:Aiwaysdi oo.nectsparkp.,g.........

wire and place wire where it cannot contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs.

''''L ' :_-- :_

IH'll I'll . I II IIII I I IHHH

A WARNINGThe engine exhaust from this product con-tains cliemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm°

CONGRATULATIONS on your purchase of a SearsTractor,, It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService CentedDepartmenL We have competent, well-trained technicians and the proper tools to service or repairthis tractorPlease read and retain this manuai. The instructions winenable you to assemble and maintain your tractor properly.Always observe the "SAFETY RULES".

MODEL,,lUMBER

SERIALNUMBER

917.259551

DATE OF PURCHASE

THEMODELANDSERIALNUMBERSWtLLBEFOUNDON A PLATE UNDER THE SEAT

YOUSHOULDRECORDBOTHSERIALNUMBERANDDATE OF PURCHASE AND KEEPIN A SAFE PLACEFOR FUTURE REFERENCE,

PRODUCT SPECIFiCAT ONS

HORSEPOWER: 15,5

GASOUNE CAPACITY ; .25 GALLONS

OIL TYPE (AP[-SF/SG/SH): SAE 10W30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: Wi FILTER: 40 PINTSW/O FILTER: 35 PlNTS

SPARK PLUG: CHAMPION RC12YC(GAP: 040")

VALVE CLEARANCE: NOT ADJUSTABLE_ H

GROUND SPEED (MPH): FORWARD: 0 -5 5REVERSE: 0-24

TIRE PRESSURE: FRONT: 14 PS1REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN CCA: 240CASE SIZE: UtR

BLADE BOLT TORQUE: 30-35 FT. LBS.AND TYPE: UNLEADED REGULAR

MAINTENANCE AGREEMENTA Sears Maintenance Agreement is available on this prod-uct.. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBRUTIES• Read and observe the safety rules.

° Follow a regular schedule in maintaining, caring for andusing your tractor,

• Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owner's manual,

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws(if any)_ If a spark arrestor is used, it should be maintainedin effective working order by the operator,tn the state of California the above is required by law(Section 4442 of the California Public Resources Code}Other states may have similar laws Federal taws apply onfederal lands, A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual)

' [-IMITED TWOYEAR"WARRANTY 0N CRAFTSMAN RIDING EQUIPMENT ............For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears w{tl repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover:,, Expendable items which become worn during normal use, such as b_ades, spark plugs, air cleaners, belts, ere• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROMTHE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TOYOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYSFROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLYWHILE THIS PRODUCT IS 1NTHE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, 1L 60179,qu n, ,,,i,,

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 16-19WARRANTY .................................................................. 3TABLE OF CONTENTS ................................................ 4INDEX ............................................................................ 4TRACTOR ACCESSORIES ........................................... 5ASSEMBLY ................................................................ 7-9

OPERATION ............................................................ 10-I ,5MAINTENANCE SCHEDULE ....................................... 16SERVICE AND ADJUSTMENTS ............................ 20-25STORAGE ..................................................................... 26TROUBLESHOOTING ............................................ 27-28REPAIR PARTS - TRACTOR .................................. 30-47REPAIR PARTS - ENGINE ..................................... 48-53PARTS ORDERING/SERVICE .....................BACK PAGE

INDEXA

Accessories ................... : ................ 5

Adjustments:Brake .......................................... 22Carburetor .................................... 25Mower:

Front-To-Back ...........................21Side-To_Side ............... 21

Throttle Control Cable ................ 24

Air Filter, Engine ........................... 18Air Screen, Engine ............................. !8Assembly ........................................... 7-9

B

Battery:Charging ..............................................7-8Cleaning ................................ ........ 17Connecting ............................... 7-8Starting with Weak Battery ..............23Storage ....................................... 26Terminals ................................... 17

Belts:

Motion Drive

Removal/Replacement ..............22Mower Blade Drive

Removal/Replacement ..... 22Blade:

Sharpening ................................ 17Replacement .............................. 17

Brake Adjustment .................................. 22C

Carburetor Adjustment .......................... 25Controls, Tractor ............................... I 1Customer Responsibilities .............. 16-19

Engine:Air Filter .......................... 18

Air Screen, Engine ............. 19Battery ......................................... 17Cooling Fins, Engine ............... 19Engine Oil ............................... 19Fuel Filter ................................ 19

Spark Plugs ...................................19Tractor:

BJades ......................................... 17Lubrication Chart ........................ t6Maintenance Schedule .......... 16Tire Care .................... 8,17,23

Cutting Height, Mower .................... 12

EElectrical:

Interlocks and Relays ............... 24Schematic ............................... 29

Wiring Diagram ...................... 30Engine:

Air Filter ................................ 18Air Screen ................................. t g

Cooling Fins, Engine ........... t9Oil Change ................... t8Oil Level ........................... 13, t 8

Oil Type .................. 18Preparation .................. 13Repair Parts ...................... 48-53Starting ........................... 14Storage ............................... 26

FFilters:

Air ....................................... 18Fuel ................................. 19

Fuel:

Type ............................. 13Storage .......................... 26

Fuse ........................... 24

G

Gauge Wheels .................. 8H

Hoed RemovaVInstailation ................... 24L

Leveling Mower Deck ........................ 21Lubrication Chart ...................... 16

MMaintenance Schedule ............. 16Mower:

Adjustment, Front-to-Back ...... 21Adjustment, Side-to-Side ..... 21Blade Sharpening .......... !7Blade Replacement ............. 17Cutting Height .................. 12Installation ................................ 20

Operation .............................. 13Removal .................................. 20

Mowing Tips ...................................... ! 5Muffler .............................................. 19

Spark Arrestor ...............................3,40Mulcher Plate ............................ g

4

OOil:

Cold Weather Conditions .... 13,18Engine ............................... I8Storage .................................. 26

Operation ........................ t0-t5Operating Mower ........ 13Options:

Accessories .................... 5

Spark Arrestor ........... 3,40P

Parking Brake ............. 11_12Parts Bag ................................. 6Parts, Replacement!Repair 30-47

Product Specifications 3R

Repair Parts ............... 30-47S

Safety Rules ........... 2Seat ........................... 8

Service and Adjustments 20-25Brake ....... 22Carburetor .......... 25Fuse ..................... 24Hood Removal/Installation 24Motion Drive Beit

Removal/Replacement 22Mower B_ade Drive Belt

Remova!/Replacement ...... 22Mower Adjustment:

Front-to-Back ................. 2tSide-to-Side .................. 2I

Mower Installation ....... 20Mower Removal .............. 20

Tire Care ......... 8,17,23Slope Guide Sheet 55

Spark Plugs .......... t9Specifications ........ 3

Stading the Engine 13-14Steering Wheel ...... 7,23Stopping the Tractor 12

Storage ............................ 26T

Throttle Control Cable Adjustment 24Tires ............ 8. t 7.23

Trouble Shooting Chart 27.28

Transaxle Repair Parts 46-47W

Warranty ............. 3Wiring Diagram ......... 30Wiring Schematic 29

.n ..i...i.. ! ' i.iii1.1.11.1....1111.1....... i._.i.: . ' .......... .... i. i ....................... ,lulnlln

ACCESSORIES AND ATTACH ENTSii I,NII ........

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchasedMost Sears stores can order these items for you when you provide the model number of your tractor

ENGINESPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

2MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can helpyou. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed {or easyattaching and detaching..

AERATOR promotes deep root growth for a healthy lawn Ta-pered 2 54nch steel spikes mounted on 10-inch diameter discspuncture holes in soil at close intervaIs to let moisture soak inSteel weight tray for increased penetration,

BAGGER lets you collect grass clippings and leaves for ahealthier, neater !ook_ng lawn. Two Permane,, containers hold3Q-gallon plastic bags.

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plusaccessories such as side panel kits, too_ caddy, cart cover,protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots 36-inch swath.. 24hardened steel coring tips. 150 tb capacity weight tray.

EASY OIL DRAIN VALVE makes eli changes easier, fasterFRONT NOSE ROLLER canters in front of mower deck to reducechances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pulFbehind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments)_GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped

MULCH RAKE/DETHATCHER loosens soil and flips thatch andmatted leaves to lawn sudace for easy pickup Twenty spring tineteeth. Useful to prepare bare areas forseeding. Available for frontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once Installed, Iets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades For models not equipped as 3-in-1 Convertiblemowers. See "MOWER" in the Repair Parts section of thismanual.

RAMP TOPS AND FEET let you load and unload tractor from apickup truck. Use with 2 x 8 or 2 x 10 lumberROLLER for smoother lawn surface, 36-inch wide, 184nchdiameterwater-tightdrumhofdsupto3901bs ofweight. Roundededges prevent harm to tuff Adjustable scraper automaticallycleans drum.

SNOW B LAD E for snow removal only. 14-inch high, 48-inch widebtadeclears42-inch pathwhen angledleft or dght. Raises, lowerswith side lever Adjustable skids; replaceable, reversible scraperbar (Use with tire chains and wheel weights and/or rear drawbarweight )

SNOWTHROWER has 40-inch swath Drum-type auger handlespowdery and wet/heavy snow Mounts easily with simple pinarrangement.. Discharge chute adjusts from tractor seat 6-inchdiameter spout discharges snow 10 to 50 feel Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to lhetractor battery or other 12-volt source, Includes booms forautomatic spraying and hand held wand for spot spraying Wandhas adjustable spray pattern. For applying herbicides, insecti-cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy. Broadcast spreaders are also useful for granular de-icers and sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed bedscult vate and compost garden residue Titler has its own built-inlift and depth control system and does NOT require a sleeve hitchFits any lawn, yard or garden tractor Simply hook up to the traclordrawbar and go! Optional accessories convert unit fordethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding tractionTRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyt sides and windshields for use as sunprotector in summer Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leavesOptional wand attachment to pick up debris in hard-to-reachplaces VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applicationsUses (t) 55 lb weight

WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials.

5

.... u ,, i ,,,u,u .......... _- .........................

CONTENTS OF HARDWARE PACKL U' UU'U U""UI" I...............

Parts Bag contents shown fu!l size

(1) Hex Bolt3/8q6 x 1

©

(1) Large Flat Washer

@(1) Lockwasher 3/8

(1) Hex Bolt 5t16-18 x 1-1/4

@(1) Locknut 5/16-18

........ i, , i ,,,u

(1) Hex Bolt(1) Shoulder Bolt _t ! t/2-t 3 x t

5/16-18

(1) Lock Washer t/2

(1) Washer _'_S

17/32 x 1-3/16 x I2 Gauge;,,, ..... i ..... ,, ,..... ,,, ,i,,

(2) Screws #t0 x 5/8

(2) Lock

Washers #1_

O /2_Wa_dNuts_10_ I(2) Washers

16 x 3/4 x t6 Gauge, u , u U,l,U,i, , i_,

(2) Hex Bolts 114-20 x 3/4 ,_k_\_ik _Y

(2) Hex Nuts "_.._114-20 -'_

(2) Washers @

9/32 x 5_/.8x,,16 Gau,,ge ...._(2_Lock Washers 1/4

Parts packed separately in carton

Q j

SteeringWheel

Seat

SteeringBoot

Manuai

g_E_

VideoCassette

MulcherPlate

Pa_s Bag

Parts bag contents not shown ful! sizeT i i ,, i,,Ul

_') (2)Washers 3/8x 7/8 x 14 Gauge

(2) ShoulderBelts

\Steering Wheel \

Adapter

_/ SteeringWheelInsert

.... (2) Gauge, Wheels

_) (2) :Latch T--IHookAssemblys

Slope Sheet-- j ,, , i, i,,,

SteeringExtensionShaft

(2) Keys

6

ASSE BLYi , i,i,, lU,,, ,...... ,u,,,,,,= ,,i.................................... ,,i,11,,,

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposesTo ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Usethe correct tools as necessary to insure proper tightness..TOOLS REQUnRED FOR ASSEMBLYA socket wrench set will make assembly easier. Standardwrench sizes are listed

(1) 3/4" Socket w/drive rachet(2) 7/16" wrenches (1) PHlfips Screwdriver

(2) 1/2" wrenches Tire pressure gauge(1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, itmeans when you are in the operating position. (seatedbehind the steering wheel)

TO REMOVE TRACTOR FROM CARTONUNPACK CARTON

o Remove at! accessible loose parts and parts cartonsfrom carton (See page 6).

o Cut, from top to bottom, along lines on all four cornersof carton, and lay panels flat.Check for any additional loose parts or cartons andremove.

BEFORE ROLUNGTRACTOR OFF SKIDATTACH STEERING WHEEL (See Fig. 1)ASSEMBLE EXTENSION SHAFT AND BOOTo Slide extension shaft onto lower steering shaft Align

mounting holes in extension and lower shafts andinstall 5/16 hex bolt and Iocknuto Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO18-22 FT, LBS TORQUEo Place tabs of steering boot over tab slots in dash and

push down to secure,,INSTALL STEERING WHEEL• Position front wheels of the tractor so they are pointing

straight forward,o Slide steering wheel adapter onto steering shaft exten-

sion,o Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.o Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.o Snap steering wheel insert into center of steering

wheet,° Remove protective plastic from tractor hood and grill.IMPORTANT: CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTORIS TO ROLL OFF SKtD

TO ROLL TRACTOR OFF SKiD (See Opera-tion section for location and function of con-

trols)= Press lift lever plunger and raise attachment lift lever to

its highest position.o Release parking brake by depressing clutch/brake

pedal

o Place gearshift lever in neutral (N) positiono Roll tractor backwards off skid°

o Remove banding holding discharge guard up againsttractor,

t

STEERING

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3).............. i ..................... i_, n

CAUTION: Do not short battery termi-nals. Before connecting battery, re-move metal bracelets, wristwatchbands, rings, etc°

Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

Remove cardboard packing from seat pan and lift seatpan to raised position.

° Open battery box door.• Remove terminal protective caps and discard.° If this battery is put into service after month and year

indicated on label (label located between terminals)charge battery for minimum of one hour at 6-10 amps

° First connect RED battery cable to positive (+) terminalwith hex bolt, fiat washer, lock washer and hex nut asshown. Tighten securely

o Connect BLACK grounding cable to negative (-) termi-nal with remaining hex boit, flat washer, lock washerand hex nut. Tighten securely.

,, Close battery box door

ASSEMBLYOpen battery box door for:o Inspection for secure connections (to tighten hard- SEAT

ware).. Inspection for corrosion. Testing battery.o Jumping (if required),o Periodic charging

DISCARDTERMINALPROTECTIVECAPS

HEXNUT

]

LOCKWASHER

FLATWASHER

POSITIVE(RED) CABLE

NEGATIVE(BLACK) CABLE

FIG, 2

SEATPAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)Adjust seat before tightening adjustment bolt,o Remove cardboard packing on seat pan.

SEAT PAN

HEXBOLT

SHOULDERBOLT

\

LARGE FLAT WASHER

ADJUSTMENTBOLT LOCi( WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory forshipping purposes Correct tire pressure is important forbest cutting performance

Reduce tire pressure to PSi shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESSFor best cutting results, mower housing shoutd be propedyleveled See "TO LEVEL MOWER HOUSING" in fl_eService and Adjustments section of this manualCHECK FOR PROPER POSIT_ON OF ALLBELTS

See the figures that are shown for replacing motion andmower blade drive belts in the Service and Adjustmentssection of this manual Verify that the belts are routedcorrectly.CHECK BRAKE SYSTEMAfter you learn how to operate your tractor, check to seethat the brake is properly adjusted.. See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual,

ASSEMBLE GAUGE WHEELS TO MOWERDECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck inproper position when operating mower Be sure tt_ey are

o Place seat on seat pan and assemble shoulder bolt,• Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighteno Tighten shoulder bolt securely

o Lower seat into operating position and sit on seat.

o Slide seat until a comfortable position is reached whichallows you to press clutch/brake pedal all the waydown.

o Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment bolt securely..

properly adjusted to ensure optimum mower perfolmance

o Assemble gauge wheefs with tractor on a fiat levelsurface

,, Adjust mower to desired cutting height (See "TO AD-JUST MOWER CUTTING HEIGHT" in the Operationsection of this manual)

o With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground. Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer, and 3/8-t6 Iocknut andtighten securely

o Repeat for opposite side installing gauge wheel insame adjustment hole

ASSEMBLY.......... ,'IM"I ....... H'II......

WHEEL

BRACKET

FfG. 5

INSTALL MULCHER PLATE (See Figs. 6and 7)= Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weJd nut as shown,

NOTE: Pre-assemble weld nut to iatch hook by insert!ngweld nut from the top with hook pointing down.o

o

o

Tighten hardware securely.Raise and hold deflector shield in upright position.

Place front of muicher plate over front of mower deckopening and slide into place, as shown.Hook front latch into hole on front of mower deck,

Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove dischargeguard from mower. Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation.

WELD NUTFROM

LOCKWELD. WASHER

NUT "'_

HOOK

WASHER

MULCHERPLATE

LOCKWASHER

FIG. 6

WELDNUT

9

DEFLECTORSHIELD

LATCHHOOKS

FIGo 7

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store in a safe place,,Your mower is now ready for discharging or installation ofoptional grass catcher accessoryNOTE: It is not necessary to change blades, The muicherblades are designed for discharging and bagging also

,/CHECKLISTBEFORE YOU OPERATE AND ENJOY YOUR NEWTRACTOR, WE WISH TO ASSURE THAT YOU RECEt VETHE BESTPERFORMANCEAND SATISFACTION FROMTHIS QUALITY PRODUCTPLEASE REVIEW THE FOLLOWING CHECKLISTv" All assembly instructions have been completed,/ No remaining loose parts in carton,,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps),/ Seat is adjusted comfortably and tightened securely,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory),/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must beproperly inflated for leveling),

,/ Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers

v" Check wiring.. See that all connections are still secureand wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is indrive position.

WHILE LEARNING HOW TO USE YOUR TRA CTOR, PAYEXTRA A TTENTION TO THE FOLLOWING IMPORTANTITEMS:v" Engine oil is at proper levelv' Fuel tank is filled with fresh, clean, regular unleaded

gasoline.,/ Become familiar with al! controls - their location and

function, Operate them before you start the enginev" Be sure brake system is in safe operating condition¢" it is important to purge the transmission before operat-

ing your tractor for the firsttime.. Follow proper startingand transmission purging instructions (See"TO START

.... i N"ENG NE and PURGE TRANSMISS O in the Op-eration section of this manual),

| ! .... i............ ii, .. '" _ .. ............. ...--......_..._... i ,. i i..i ..... i.....

OPERATION:_, .................. ....... ,_, ............ , ,,,, ,, ,,

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning

BATTERY CAUTION OR SLOWWARNING

ENGINE ON ENGINE OFF LIGHTS OFF

REVERSE FORWARD FAST

OIL PRESSURE CLUTCH LIGHTS ON

FUEL

\CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE

NNEUTRAL

ATTACHMENTCLUTCH ENGAGED

HH IG H LOW

ATTACHMENTCLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Models onty)

10

....... ii , , ,i,,,

OPERATIONii ii1,, i ....

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Savethis manual for future reference.

AMMETER

LIGHT SWITCHATTACHMENT IGNITION POSITIONCLUTCH LEVER SWITCH

THROTTLE/CHOKECONTROL

," . . LIFT LEVER_. PLUNGER

ATTACHMENTLIFT LEVER

CLUTCHIBRAKEPEDAL

HEIGHTADJUSTMENTINDICATOR

F}: I"CONTROL APPROXo

SPEED3 MPH2MPH1MPH

PARKINGBRAKE

MOTIONCONTROLLEVER

FIG, 8

Our tractors conform to the safety standards of the American National Standards tnstitute_

ATTACHMENT CLUTCH LEVER: Used to engage themower blades, or other attachments mounted to yourtractor,

LIGHT SWITCH: Turns the headlights on and off

THROTTLE/CHOKE CONTROL: Used for starting andcontrolling engine speed.

CLUTCHIBRAKE PEDAL: Used for declutching and brak-ing the tractor and starting the engine.PARKING BRAKE: Locks clutch/brake pedal into thebrake position,FREEWHEEL CONTROL - Disengages transmission forpushing or sfowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed anddirection of tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower themower deck or other attachments mounted to your tractor

LIFT LEVER PLUNGER: Used to release attachment liftlever when changing its position

IGNITION SWITCH: tJsed for starting and stopping theengineHEIGHT ADJUSTMENT INDICATOR: Used to adjust themower cutting height

AMMETER: Indicates battery charging (+) or discharging(-).

11

L, i ..... ,,,,='_' 1, _ ,,

i ..................................

OPERATIONT

The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operating yourtractor or performing any adjustments or repairs. We recommend a wide vision safety maskover the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped With an operator presence sensingswitch. When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine

. Depress clutch/brake pedal into full "BRAKE" positionand hot&

, Place parking brake lever in "ENGAGED" position andrelease pressure from clutch/brake pedal, Pedal shouldremain in "BRAKE" position, Make sure parking brakewill hold tractor secure.

ATTACHMENT CLUTCH LEVER"ENGAGED" POSITION

IGNITIONSWITCH

THROTTLE

CONTROL POSITION

"BRAKE" PARKING DRAKEPOSITION "ENGAGED"

POSITION

CLUTCH/BRAKE PEDAL"DRIVE" POSITION

FIG. 9

MOTION CONTROL

"DISENGAGED"POSITION

STOPPING (See Fig. 9)MOWER BLADES -

= Move attachment clutch lever to "DISENGAGED" po-sition.

GROUND DRIVE

° Depress clutch/brake pedal into full "BRAKE" position

o Move motion control lever to neutral (N) position,IMPORTANT: THE MOT!ON CONTROL LEVER DOESNOT RETURN TO NEUTRAL (N) POSITION WHEN THECLUTCH/BRAKE PEDAL tS DEPRESSED

ENGINE -

o Move throttle control to slow (,_.) position.

NOTE; Failure to move throttle control to slow (_)position and allowing engine to idle before stopping maycause engine to "backfire"

, Turn ignition key to "OFF" position and remove key,Always remove key when leaving tractor to preventunauthorized use.

o Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass, To eliminate this possibility,always stop engine when stopping tractor on grass areas

CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle

o Operating engine at less than full throttle reduces thebattery charging rate

° Full throttle offers the best bagging and mower perfor-mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by themotion control leven

= Start tractor with motion control lever in neutral (N)position

• Release parking brake and clutch/brake pedal

o Slowly move motion control lever to desired position

TO ADJUST MOWER CUTTING HEIGHT (SeeFig. 9)

The position of the attachment lift lever determines thecutting height.

• Grasp lift lever.

o Press plunger with thumb and move lever to desiredposition

The cutting height range is approximately 1-1/2 to 4". Theheights are measured from the ground to the blade tip withthe engine not running. These heights are approximate andmay vary depending upon soil conditions, height of grassand types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2inches during the cool season and to over 3 inchesduring hot months, For healthier and better lookinglawns, mow often and after moderate growth

o For best cutting performance, grass over 6 inches inheight should be mowed twice Make the first cutrelatively high; the second to desired height

12

, i i,,,,llnluu!

i, n,i, ilUlU .... i

TO OPERATE MOWER (See Fig. 10)Your tractor is equipped with an operator presence sensingswitch, Any attempt by the operator to ieave the seat withthe engine running and the attachment clutch engaged willshut off the engine,o Select desired height of cut,° Start mower blades by engaging attachment clutch

control., TO STOP MOWER BLADES - disengage attachment

clutch control..

j_, CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the dis-c,ha.rge guard,in place.

OPERATION

FIG. 10

DISCHARGEGUARD

TO OPERATE ON HILLS

I ........A CAUTION: Do not driv'e'up or down hills .....with slopes greater than 15° and do not

, _ ......drive across any slope_ ..................o Choose the slowest speed before starting up or down

hills.= Avoid stopping or changing speed on hills.- If slowing is necessary, move throttle control lever to

slower position°. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parkingbrake.

• Move motion control lever to neutral (N) positionoIMPORTANT: THE MOTION CONTROL LEVER DOESNOT RETURN TO NEUTRAL (N) POSITION WHEN THECLUTCH/BRAKE PEDAL IS DEPRESSED,° To restart movement, slowly release parking brake and

clutch!brake pedal.• Slowly move motion control lever to slowest setting.° Make all turns slowly

TO TRANSPORT (See Figs. 8 and 11)When pushing or towing your tractor, be sure to disengagetransmission by placing freewheel control in freewheelingposition. Free wheel control is located at the rear drawbarof tractor.o Raise attachment lift to highest position with attach-

ment lift control= Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of controlrod,

o Do not push or tow tractor at more than two (2) MPH= To reengage transmission, reverse above procedureNOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closedand secured to tractor Use an appropriate means of tyinghood to tractor (rope, cord, etc)

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 17)• The engine in you r tractor has been shipped, from the

factory, already filled with summer weight oil.. Check engine oil with tractor on level ground• Unthread and remove oil fill cap/dipstick; wipe oit off

Reinsert the dipstick into the tube and rest oil fill cap onthe tube. Do not thread the cap onto the tube, Removeand read oil level. If necessary, add oil until "FULL"mark on dipstick is reached.. Do not overfill.

o For cold weather operation you should change oil foreasier starting (See "OIL VISCOSITY CHART" in theCustomer Responsibilities section of this manual)

o To change engine oil, see the Customer Responsibili-ties section in this manual.

13

.. : i.. . . . t...4_.... ...... ,. .i .i.¸ ..i.. • ........ ...............................

OPERATNON........ ,,,rlJ....

ADD GASOLINE• Fill fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce va{ve life) Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to assure fuel freshness.

IMPORTANT: WHEN OPERATING iN TEMPERATURESBELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTINGWARNING: Experience indicates that alcohol blendedfuels (called gasohol or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur.

CAUTION: Fill to bottom of gas tankfiller neck. Do notoverfilL Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

- , , ....... n i, ,u,,i i,:1

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the enginehas run out of fuel, it will take extra cranking time to movefuel from the tank to the engine

o Be sure freewheel control is in the transmission en-gaged position

o Sit on seat in operating position, depress clutchtbrakepedal and set parking brake

o Place motion control lever in neutral (N) position.o Move attachment clutch to "DISENGAGED" position

o Move throttle control to choke (N) position

Note: Before starting, read the warm and cold startingprocedures below

o Insert key into ignition and turn key clockwise to"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteen sec-onds per minute° If the engine does not start afterseveral attempts, move throttle control to fast (,_)position, wait a few minutes and try again If engine stiNdoes not start, move the throttle control back to thechoke (N) position and retry.

WARM WEATHER STARTING (50° F and above)

o When engine starts, move the throttle controlto the fast(,t_) position.

o The attachments and ground drive can now be used. tfthe engine does not accept the load, restart the engineand allow it to warm up for one minute using the chokeas described above,

i u..nl ii, _"_ -::=:="•'""1 ¸ ' i lUMUUl I',1

COLD WEATHER STARTING ( 50° F and below)

. When engine starts, allow engine to run with the throttlecontrol in the choke ( \ ) position until the engine runsroughly, then move thrott e contro to fast (,_) pos tionThis may require an engine warm-up period fromseveral seconds to several minutes, depending on thetemperature.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis-sion shoutd be warmed up as follows:o Be sure the tractor is on level ground• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brakeslowly return to operating position

o Allow one minute for transmission to warm upThis can be done during the engine warm upperiod

. The attachments can also be used during the enginewarm-up period afterthe transmission has been warmedup.

NOTE; If at a high altitude (above 3000 feet) or in coldtemperatures (below 32 F) the carburetor fuel mixture mayneed to be adjusted for best engine performance, See "TOADJUST CARBURETOR" in the Service and Adjustmentssection of this manual.

PURGE TRANSMISSION

_W r enga_hile the engine is run- I

To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air inside the transmission which may have devel-oped dudng shipping of your tractor.IMPORTANT; SHOULD YOUR TRANSMISSION REQUIREREMOVAL FOR SERVICE OR REPLACEMENT, tTSHOULD BE PURGED AFTER REINSTALLATIONBEFORE OPERATING THE TRACTOR

• Place tractor safely on level surface with engine off andparking brake set.

o Disengage transmission by placing freewheel controlin freewheeling position (See "TO TRANSPORT" inthis section of manual).

o Sitting in the tractor seat, start engine, After the engineis running, move throttle control to slow (,_,) position,With motion control lever in neutral (N) position, sfowlydisengage clutch/brake pedal,

• Move motion control lever to ful! forward position andhold for five (5) seconds Move lever to full reverseposition and hold for five (5) seconds Repeat thisprocedure three (3) times

14

.... irl,, u .... ii i UUlll,lll, llll ...................... ii

OPERATUO............... i,, ,UllllllUU, ,,u , ,, iii i i

NOTE" During this procedure there will be no movement ofdrive wheels. The air is being removed from hydraulic drivesystem,.. Move motion control lever to neutral (N) position., Shut-

off engine and set parking brake

o Engage transmission by placing freewheel control indriving position (See "TO TRANSPORT" in this sectionof manual),

- Sitting in the tractor seat, start engine. After the engineis running, move throttle control to half (1/2) speed,With motion control lever in neutral (N) position, slowlydisengage clutch/brake pedal,

o Slowly move motion control lever forward, after thetractor moves approximately five (5) feet, slowly movemotion control lever to reverse position After thetractor moves approximately five (5) feet return themotion control ]everto the neutral (N) position. Repeatthis procedure with the motion control lever three (3)times

. Your tractor is now purged and now ready for normaloperation,

MOWING TriPS• Tire chains cannot be used when the mower housing is

attached to tractor_

o Mower should be properly teveied for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual,,

o The left hand side of mower should be used for trim-ruing

• Drive so that clippings are discharged onto the areathat has been cuL Have the cut area to the right of thetractor This will result in a more even distribution ofclippings and more uniform cutting.

° When mowing large areas, start by turning to the rightso that clippings wilt discharge away from shrubs,fences, driveways, etc, After one or two rounds, mowin the opposite direction making left hand turns unti!finished (See Fig 12),

. if grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings, Make first cut relatively high; the second to thedesired heighL

° Do not mow grass when it is wet, Wet grass will plugmower and leave undesirable clumps° Allow grass todry before mowing,

• Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material, Regulate ground speed by select-ing a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

. When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used,

f

FIG. 12

MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH CLEAN AFTER EACH USE

. The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fall onto the lawn they witl disperse into the grassand not be noticed, Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of thebtades,

o Avoid cutting your lawn when it is wet Wet grass tendsto form clumps and interferes with the mulching actionThe best time to mow your lawn is the early afternoonAt this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig. t3) For extremely heavy mulching,reduce your width of cut on each pass and mow slowly

FIG. 13

MAX 113

tit rt,l,_L,I#1

I1_! =.t,

=.,

o Certain types of grass and grass conditions may re_quire that an area be mulched a second time to corn _pletely hide the clippings, When doing a second cut,mow across or perpendicular to the first cut path,

o Change your cutting pattern from week to week Mownorth to south one week then change to east to west thenext week, This will help prevent matting and grainingof the lawn

'15

OUSTOI IJER RESPONSBIB UTHES

iviAINTENANCE SCHEDULE /_ ./._e_'_,o_d _/_"FILL IN DATES /_,,,_/___ ._0_"AS YOU COMPLETE /_.,._/_"_?,'_"a/_,_O9,__._"

REGULAR SERVICE __TSERVICE DATES

Check Brake Operation _#/ _' ...... l /

Check Tire Pressure _

V7T Check for Loose Fasteners _' _#'

i Sharpen/Replace Mower Blades ._ _ _ _/'4, Lubrication Chart I_ 6#t

T Check Battery LeveltRecharge ___ _e ..........

Clean Battery and TerminalsCheck Transaxte Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oft

E Clean Air Filter I

N ! Clean Air Screen .... I

G i Inspect Muffler/Spark Arrester l

I Replace OIl Filter (lf equipped)

NE Clean Engine Cooling Fins

Replace Spark Plug

Replace Atr Filter Paper Cartridge

Replace Fuet Filter

v' v'e,'

Iv'2' tvSi

l!

1 - Change mere oilen when operating under a heavy load or in high ambient temperatures

2 - Service more ellen when operagng indirty or dusty conditions3 - t! equipped with oil tilter, change ell eve N 50 hours4 - Replace blades mote otlen when mowing in sandy soil

2 .....

v'5 - if equipped with ad}ustab_e system

6 ,. Not required il eq_Jipped with maintenance-free battery

7 - Tighten front axle pivot bo!l lo 35 It -tbs maximum

De nol overtighten

GENERAL RECOIVlMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence, Toreceive full value from the warranty, operate r must maintaintractor as instructed in this manual.

Some adjustments will need to be made periodically toproperly maintain your tractor

AII adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season,

Once a year you should replace the spark plug, cleanor replace air filteq and check blades and belts forwear, A new spark plug and clean air filter assureproper air-fuel mixture and help your engine run betterand fast longer

LUBRICATION CHART

(_! SPINDLE ZER K ___.._ SPIN DLE ZER K (_)

(_) FRONT WHEEL_I_ ............. ]/T'_ FRONT WHEEL (_

BEARING ZERK _ I _ _ BEARING ZERK

ENGINE (_)

®CLUTCHPIVOT(S)

BEFORE EACH USE

o Check engine oil level.

o Check brake operation

o Check tire pressure.• Check for loose fasteners.

16

(_) SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILtTIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTSWHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS, 1F YOUFEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POW-DERED GRAPHITE TYPE LUBRICANT SPARINGLY

=,==l ==,,= ,,==l,==,, ,,,,= i,=,

TRACTORAiways observe safety rules when pedorming any mainte-nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted,,(See 'q'O ADJUST BRAKE" in the Service and Adjust-ments section of this manual)°

TIRESo Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on pag 3 of this manual)= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.NOTE: To seal tire punctures and prevent flat tires due tostow leaks, tire sealant may be purchased from your localparts dealer. Tire sealant also prevents tire dry rot andcorrosion.

BLADE CAREFor best results mower blades must be kept sharp Re-place bent or damaged blades.

BLADE REMOVAL (See Fig, 14)• Raise mower to highest position to allow access to

blades., Remove hex bolt, lock washer and fiat washer secudng

blade.o Install new or resharpened blade with trailing edge up

towards deck as shown.o Reassemble hex bolt, lock washer and flat washer in

exact order as shown

• Tighten bolt securely (30-35 Ft. Lbs.. torque).IMPORTANT: BLADE BOLT tS GRADE 8 HEAT TREATED.NOTE: We do not recommend sharpening blade- but if youdo, be sure the blade is balanced.

BLADE MANDRELASSEMBLY

TRAILING EDGE

FLAT WASHER_ !

LOCK WASHER_.

HEXBOLT(GRADE8)*

"A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)Care should be taken to keep the blade balanced. Anunbalanced blade wilt cause excessive vibration and even-tual damage to mower and engine.

...... =.... ,,.,!-H .==l H,,

o The blade can be sharpened with a file or on a grindingwheel Do not attempt to sharpen while on the mower

, To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebafancer, follow the instructions supplied with bal-ance r)..

o Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground,If blade is balanced, it should remain in a horizontalposition_ If either end of the blade moves downward,sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not

CENTER HOLE

5_"BOLT BLADE

OR PtN

17

FIG. 15

BATTERY

Your tractor has a battery charging system which is suffi-cient for normal use However, periodic charging of thebattery with an automotive charger will extend its life• Keep battery and terminals clean. Keep battery bolts tight_o Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual). Recharge at 6-10 amperes for I hour.TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery and terminals can causethe battery to "leak" power= Open battery box door

Disconnect BLACK battery cable first then RED bat-tory cable and remove battery from tractor

• Wash battery with solution of four tablespoons ofbaking soda to one gallon of water. Be careful not to getthe soda solution into the cells.

o Rinse the battery with plain water and dry.o Clean terminals and battery cable ends with wire brush

until bright.• Coat terminals with grease or petroleum jellyo Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)

V-BELTS

Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary_ The belts are notadjustable Replace belts if they begin to slip from wear

TRANSAXLE COOLING

The fan and cooling fins of transmission should be keptclean to assure proper cooling.

Do not attempt to clean fan or transmission while engine isrunning or while the transmission is hot

OUSTO#ER RESPONSIB L[TmES• Inspect cooling fan to be sure fan blades are intact and

clean. AIR CLEANER

o Inspect cooling fins for dirt, grass clippings and other COVERmaterials, To prevent damage to seals, do not usecompressed air or high pressure sprayer to cleancooling fins

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-nance is not required for the life of the transaxle. Should thetransaxle ever leak or require servicing, contact your near-est authorized service center/department.

ENGINE

LUBRICATION

Onfy use high quality detergent oil rated with API serviceclassification SF, SG, or SH.. Select the oil's SAE viscositygrade according to your expected operating temperature,

SAE V1SCOSITYGRADES

°! "2°_ O° 30° a2" 40" 60" e0° too°

°c .30° -2o° -lo. 0" 1'o° 20' 30' 4o°TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 16

Change the oil after the first two hours of operation andevery 50 hours thereafter or at least once a year if thetractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engineand after each eight (8) hours of operation. Tighten oil fillcap/dipstick securely each time you check the oil level..

TO CHANGE ENGINE OIL (See Fig 17)

Determine temperature range expected before oil changeAll oil must meet API service classification SF, SG, or SH

° Be sure tractor is on level surface.

• Oil will drain more freely when warm.° Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirtto enter the engine when changing oil

. Remove drain plug.

o After oil has drained cOmpletely, replace oil drain plugand tighten securely.

o Refill engine with oil through oil fill dipstick tube. Pourslowly. Do not overfill, For approximate capacity see'PRODUCT SPECIFICATIONS" on page 3 of thismanual

. Use gauge on oil fill cap/dipstick for checking level,Insert dipstick into the tube and rest the oil fill cap on thetube. Do not thread the cap onto the tube when takingreading. Keep oil at"FULL" line on dipstick. Tightencap onto the tube securely when finished,

FOAMPRE-CLEANER

PAPER CARTRIDGE

AIRSCREEN

OIL DRAINPLUG

FIG. 17

COVER KNOB

WING NUT

AIR CLEANERBASE

, OIL FILLCAP/DIPSTICK

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filterClean the foam pre*cleaner after every 25 hours of opera-tion or every season, Service paper cartridge every 100hours of operation or every season, whichever occurs first

Service air cleaner more often under dusty conditionso Remove knob and cover

- Remove wing nut and air cleaner from baseTO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge

o Wash it in liquid detergent and water,

o Squeeze it dry in a clean cloth. Allow it to dry

o Saturate it in engine oil Wrap it in clean, absorbentcloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

o Replace a dirty, bent, or damaged cartridge

NOTE: Do not wash the papercartridge or use pressurizedair, as this will damage the cartridge

. Reinstall the pre-cleaner (cleaned and oiled) over thepaper cartridge.

• Reassemble air cleaner, wing nut, cover and tightenknob securely

18

i i , i ii I,,HI II II ......................... __

CUSTOMER RESPONS!BULmTIES........ : = ................ i,i.................. i ......

CLEAN AIR SCREEN (See Fig. 17) MUFFLER

Air screen must be kept free of dirt and chaff to prevent inspect and replace corroded muffler and spark arrester (ifengine damage from overheating, Clean with a wire brush equipped) as it could create a fire hazard and/or damageor compressed air to remove dirt and stubborn dried gumfibers° SPARK PLUGS

CLEAN AiR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,cooling fins, and other external surfaces of the engine arekept clean at all times.

Every 100 hours of operation (more often under extremelydusty, dirty conditions), remove the blower housing andother cooling shrouds. Clean the cooling fins and externalsurfaces as necessary. Make sure the cooling shrouds arereinstalled..

NOTE: Operating the engine with a blocked grass screen,dirty or plugged cooling fins, and/or cooling shrouds re-moved will cause engine damage due to overheating

ENGINE OIL FILTER (See Fig. 18)

Replace the engine oil filter every season or every other oilchange if the tractor is used more than 100 hours in oneyear

o Drain oil from engine crankcase (See "TO CHANGEENGINE O1U' in this section of this manual, throughstep remove drain plug).

o Remove oil filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to the rubbergasket on replacement oil filter.

o Install replacement oil filter on filter adapter. Turn oilfilter clockwise until rubber gasket contacts the filteradapter, then tighten filter an additional 1/2 turn

o Fill crankcase with new oil (See "TO CHANGE EN-GINE OIL" in this section of this manual). For approxi-mate capacity see "PRODUCT SPECIFICATIONS" onpage 3 of this manual

o Start the engine and check for oil leaks. Correct anyleaks before placing engine into ful! operation..

OIL FILTER - L_.,.,.J

Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug type and gap setting are shown in"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)The fuel filter should be replaced once each season., if fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required

o With engine coot, remove filter and plug fuel linesections

o Place new fuel filter in position in fuel line with arrowpointing towards carburetor.

o Be sure there are no fuel line leaks and clamps areproperly positioned

o Immediately wipe up any spilled gasoline

CLAMPCLAMP

FUEL /FILTER'

FIG. 19

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreignmatter.

o Keep finished surfaces and wheels free of all gasoline,oi!, etc.

o Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out Water in enginecan result in a shortened engine life

FIG, 18

t9

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Ii

o Depress clutchtbrake pedal fully and set parking brake.

!

o Place motion control lever in neutral (N) position.o Place attachment clutch in "DISENGAGED" position,o Turn ignition key "OFF" and remove key,o Make sure the blades and all moving parts have completely stopped.o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug., ', ..... ,,,, i,,,u,, , ............ ........ I lUlH

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mowerwi]l be easier to remove from the right side of tractor

o Place attachment dutch in "DISENGAGED" position,• Move attachment lift tever forward to tower mower to its

lowest position

Roll belt off engine pulley,

o Disconnect c{utch rod from clutch lever by removklgretainer spring

° Disconnect antFsway bar from chassis bracket byremoving retainer spring

° Disconnect suspension arms from rear deck bracketsby removing retainer springs.

• Disconnect front links from deck by removing retainersprings_

o Raise lift lever to raise suspension arms Slide mowerout from under tractor

IMPORTANT: IF AN ATTACHMENT OTHER THAN THEMOWER IS TO BE MOUNTED TO THE TRACTOR, THER.H. AND L.H, SUSPENSION ARMS MUST BE REMOVEDFROM TRACTOR

TO INSTALL MOWER (See Fig. 20)

o Raise attachment lift lever to its highest position

o Slide mower under tractor with discharge guard to rightside of tractor,

° Lower lift lever to its lowest position,o Install mower in reverse order of removal instructions

RETAINERSPRING

ANTI-SWAY BARRETAINERSPRINGS(BOTH SIDES)

FIG, 20

LEVER

RETAINERSPRING

PULLEY

RETAINERSPRINGSBOTH SIDES

2O

SERVICE ANTO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground ordriveway, Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual).If tires are over or underinfiated, you wil! not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

= Raise mower to its highest position

= At the midpoint of both sides of mower, measure heightfrom bottom edge of mower to ground. Distance"A" onboth sides of mower should be the same or within t/4"of each other.

o if adjustment is necessary, make adjustment on oneside of mower only.

To raise one side of mower, tighten lift link adjustmentnut on that side.

To tower one side of mower, loosen lift link adjustmentnut on that side

o

o

NOTE: Each full turn of adjustment nut will change mowerheight about 1/8"

o Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TOGROUND GROUND

................. =-,,m

ADJUSTMENTS' i 1,1,,,N 1,,,,,,,,,,1 =l,= ,,1 .......................

GROUND LINE

FIG. 21

SUSPENSIONARM

\

FIG. 22

LIFT LINKADJUSTMENT NUT

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IFTHE FOLLOWING FRONT*TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO.SIDE.

To obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/8" to1/2" lower than the rear when the mower is in its highestposition..Check adiustment on right side of tractor Measure dis-tance"D" directly in front and behind the mandrel at bottomedge of mower housing as shown.. Before making any necessary adjustments, check that

both front links are equal in length. Both links should beapproximately t 0-3/8"

o If links are not equal in length, adjust one link to samelength as other link.

o To lower front of mower loosen nut "E" on both frontlinks an equal number el turns

• When distance "D" is 1/8" to 1/2" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks

o To raise front of mower, loosen nut"F" from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns..

o When distance "D" is 1/8" to 1/2" lower at front thanrear, tighten nut"F" against trunnion on both front links

o Recheck side-to-side adjustment.

!r,¢ , _ MANDREL

FIG, 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

NUT "F"

FRONT LINKS TRUNNION

21 FIG. 24

i _,, , i ...... i • ii ii ...... i, ii i1,, ii ,, ,i,i , ,, i,ii ,i i ii1,,..i

SERVICE A ADJUSTMENTS.................... ,....... , ................................... _ .... i .llm i,, ml.i

TO REPLACE MOWER BLADE DRaVE BELT(See Fig. 25)The mower blade drive belt may be replaced without tools.Park the tractor on level surface° Engage parking brake.BELT REMOVAL -• Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).• Work belt off both mandrel pulleys and idler pulleys.,, Pull belt away from mower.BELT INSTALLATION -o Install new bait in reverse order of removal.o Make sure be{t is in a!l pultey grooves and inside all belt

guides.o Install mower in reverse order of removal instructions.

MANDREL IDLERPULLEY PULLEYS

MANDRELPULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake systemwhich is mounted on the side of the transaxle

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted°

WITH PARKING BRAKE "ENGAGED"

NUT "A"

PERAT,. _ I _"./---_, =_, _._._ _ ARM

L._J ilj " "....

DO NOTTOUCH THIS NUT. IF FURTHERBRAKE ADJUSTMENT IS NECESSARYCONTACT YOUR NEAREST AUTHORIZEDSERVICE CENTER/DEPARTMENT

o Depress clutch/brake pedat and engage parking brake

o Measure distance between brake operating arm andnut "A" on brake rod_

o If distance is other than 1-3/4", loosen jam nut and turnnut"A" until distance becomes I-3/4" Retighten jamnut against nut "A".

o Road test tractor for proper stopping distance as statedabove. Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary Contact your nearest au-thorized service center/department

TO REPLACE MOTION DRIVE BELT(See Fig. 27)

Park the tractor on level surlace. Engage parking brakeFor assistance, there is a belt installation guide decal onbottom side of left footrest

o Remove mower (See "TO REMOVE MOWER" in thissection of this manual)

= Remove upper belt keeper

o Remove belt from stationary idler and clutching idler

. Pull belt slack toward rear of tractor Carefully removebelt upwards from transmission input pulley and overcooling fan blades,

o Pull belt toward front of tractor and remove downwardfrom around engine pulley

o Install new belt by reversing above procedure.IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABS

ENGINE'-,-.-..__I1PULLEY _ _ _ LOCATOR

CLUTCHING_ _J_J.L_ "_,DLER "--

IDLERSTATIONARY__1__, I _"_'_ YPP-E_R2ELT_,ct:_,:ti

TRANSMISSION It _ [

iNPUT PULLEY--_: . _L,

FIG, 27

FIG. 26

22

u i i1,,,,nl i,, i,,i,, nil,,,M' "1IlUIII ' "1' ,............. ............ ........................ m

SERVBCE AND ADJUSTMENTSiin..................... ,,............................................. ± __

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)The motion control lever has been preset at the factory andadjustment should not be necessary°If for any reason the motion control lever will not hold itsposition while at a selected speed, it may be adjusted at thefriction pack located on the right side of transmission°• Park tractor on level surface° Stop tractor by turning

ignition key to "OFF" position, and engage parkingbrake,

• Adjust motion control lever by tightening adjustmentiocknut one haft (1/2) turn_

NOTE: If for any reason the effort to move the motioncontrol lever becomes too excessive, reverse the aboveadjustment procedure by loosening locknut 1/4 to 1/2 turn,Road test tractor after adjustment and repeat procedure ifnecessary,TRANSMISSION REMOVAL/REPLACEMENTShould your transmission require removal for service orreplacement, it should be purged after reinstaElation andbefore operating the tractor,, See "PURGE TRANSMIS-SION" in the Operation section of this manual°

J ADJUSTMENTLOCKNUT

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (ieft to right)when wheels are positioned straight forward, remove steer-ingwheel and reassemble per instructionsin the Assemblysection of this manual

FRONT WHEEL TOE-INICAMBER

The front wheel toe-in and camber are not adiustable onyour tractorr If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center/department

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 29)• Block up axle securely,

,, Remove axle cover, retaining ring and washers _oallowwheet removai (rear wheel contains a square key _ Donot lose)_

Repair tire and reassembte.

On rear wheels only: align grooves in rear wheel huband axle insert square key

o Replace washers and snap retaining ring securely inaxle groove

= Replace axte cover

NOTE: To seal tire punctures and prevent fiat tires due toslow leaks, tire sealant may be purchased from your localparts dealer, Tire sealant also prevents tire dry rot andcorrosion,

a

WASHERS

RETAININGRING

AXLE COVER

t

SQUARE KEY

(REAR WHEELONLY)

FIG. 29

23

: : -=,,m_ .... = .... J _ i, ,,,i,,i,1,"=,,i ,,,, - ,: ........ " __ ..............

SERVBCE AND ADJUSTMENTS,,,, ii -¸-. -.TI.I

TO START ENGINE WITH A WEAK BATTERY(See Fig. 30)

CAUTION: Lead-acid batteries geneP

ateexplosivegases. Keepsparks, flameand smoking materials away from bat-teries. Always wear eye protectionwhen around batteries.

If your battery is too weak to start, the engine, it should berecharged. If "jumper cables" are used for emergencystarting, follow this procedure:

IMPORTANT: YQUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO blOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to shortagainst chassis,,

o Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery,

° Connect the other end of the BLACK cable to goodCHASSIS GROUND, awayfrom fuel tankand battery

TO REMOVE CABLES, REVERSE ORDER -

. BLACK cable first from chassis and then from the fu!lycharged battery,

. RED cable last from both batteries,

POSITIVE TERMINAL NEGATIVE TERMINAL

CHARGEDBATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 30

i i .............................

TO REPLACE HEADLIGHT BULB

o Raise hood.

o Pull bulb holder out of the hole in the backside of thegrill,

• Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill,

• Close hood,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting,

- Check wiring., See eleclrical wiring diagram in theRepair Parts section of this manual,

TO REPLACE FUSE

Replace with 30 amp automotive-type ptugqn fuse, Thefuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)• Raise hood

, Unsnap headlight wire connector

o Stand in front of tractor G rasp hood at sides, tilt towardengine and lift off of tracton

o To replace, reverse above procedures

FIG. 3'1

24

• 1, i,i .... i,,,r,, i i,ll!l ii ii1,11111 ,llll ,i , ,, illl,,ll, i i, , ii................. i,i ,i,

SERVICE AN ADJUSTMENTSENGINE

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 32)

The throttle control has been preset at the factory andadjustment should not be necessary,. Check adjustment asdescribed below before loosening cable, If adjustment isnecessary, proceed as follows:

• With engine not running, move throttle control leverfrom slow (,,_) to choke (X) position. Slowly movelever from choke (N) to fast (,_y) pos tion

o Check to see if hole in throttle lever and hole !n speedcontrol bracket are aligned.

o If holes are not aligned, loosen cabie clamp screw andalign the holes by inserting a pencil or a 1/4" drill bitthrough both holes,

• Pull throttle cable up to remove slack and tighten cableclamp screw Remove alignment pencil or drill bit.

CABLE CLAMPSCREW

SPEED CONTROLBRACKET

THROTTLELEVER

FIG. 32

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-ment should not be necessary, However, minor adjust-ment may be required to compensate for differences in fuel,temperature, altitude or toad_ If the carburetor does needadjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)decreases the suppfy of fuel to the engine giving a leanerfuel/airmixture. Turningthe adjusting needlesout (counter-clockwise) increases the supply of fuel to the engine givinga richer fuel/air mixture,

IMPORTANT: DAMAGE TO THE NEEDLES _,ND THESEATS IN CARBURETOR MAY RESULT IF NEEDLE ISTURNED IN TOO TIGHT

NOTE: The carburetor on this engine is low emission° It isequipped with an idle fuel adjusting needle with a limitercap, which allows some adjustment within the fimits allowedby the cap. Do not attempt to remove the limiter cap. Thelimiter cap cannot be removed without breaking the adjustingneedie_

o Be sure you have a clean air filter and the throtttecontrol cable is adjusted properly (see above)

" Start engine and allow to warm for five minutes Makeadjustments with engine running and shift/motion controllever in neutral (N) position

• ldle___eed setting - With throttle control lever in slow(.,_8_)position, engine should idle at 1750 RPM Ifengine idles too slow or fast, turn idle speed adjustingscrew in or out until correct idle is attained

o !die fuel needle setting - With throttle controt lever inslow (',_.) position, turn idle fuel adjustment needle in(clockwise) until engine begins to die and then turn out(counterclockwise) until engine runs rough., Turn needleto a point midway between those two positions

• Recheck idle speed Readjust if necessary

ACCELERATION TEST -

- Move throttle control lever from slow (,._) to fast ("t6_)position. If engine hesitates or dies, turn idle fueladjusting needle out (counterclockwise) 1/8 turn, Re-peat test and continue to adjust, if necessary, untilengine accelerates smoothly

High speed stop is factory adjusted Do not adjust -damage may resultIMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED QVERSPEEDINGTHEENGtNEABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS. IF YOU THINKTHE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS

IDLE SPEEDADJUSTINGSCREW

IDLE FUELADJUSTINGNEEDLE

FIG. 33

25

,u,n,,ll.................. _ ____.

STORAGE

immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormore,

_t_ CAUTION: Never store the tractor with! _, ]_ gasoline in the tank inside a building| _ where fumes may reach an open flame| _ or spark, Allow the engine to cool

I before storinq in any enclosure,

TRACTOR

Remove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc. Store in aclean, dry area.

• Clean entire tractor (Sea"CLEANING" in the CustomerResponsibilities section of this manual).

o inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual).

. Lubricate as shown in the Customer Responsibilitiessection of this manual.

. Be sure that all nuts, bolts and screws are securelyfastened Inspect moving parts for damage, breakageand wear. Replace if necessary..

• Touch up all rusted or' chipped paint surfaces; sandfightty before painting.

BATTERY

o Fully charge the battery for storage.

- After a period of time in storage, battery may requirerecharging.

- To help prevent corrosion and power leakage duringlong periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see "1"OCLEAN BATTERY AND TERMINALS' in the Cus..tomer Responsibilities section of this manual).

o After cleaning, leave cables disconnected and piacecables where they cannot come in contact with batteryterminals.

. Be sure battery drain tube is securely attached.

o If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces

ENGtNE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING hl ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR. FUEL FILTER.FUEL HOSE, OR TANK DURHtG STORAGE, ALSO,EXPERIENCE iNDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE tN STORAGE• Drain the fuel tank.

• Start the engine and let it run until the fuel lines andcarburetor are empty

° Never use engine or carburetor cteaner products in thefuel tank or permanent damage may occur

• Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuet gum deposits during stor-age. Add stabilizer to gasotine in fuel tank or storagecontainer, Always follow the mix ratio found on stabilizercontainer. Run engine at least lO minutes after addingstabilizer to aItowthe stabilizer to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer

ENGINE OIL

Drain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual)

CYLINDERS

o Remove spark ptug(s)

o Pour one ounce of oil through spark plug hole(s) intocylinder(s),

o Turn ignition key to"START" position for a few secondsto distribute oil..

o Replace with new spark plug(s).

OTHER

- Do not store gasoline irom one season to another

o Replace your gasoline can if your can starts _o rustRust and/or dirt in your gasoline wilt cause problems

o if possible, store your tractor indoors and cover it togive protection from dust and dirt.

Cover your tractor with a suitable protective cover thatdoes not retain moisture Do not use plastic. Plasticcannot breathe which allows condensation to form andwill cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM

26

i, ' '"'"

TROUBLESHOOTING POUNTS...... u, ,,u,,,,,i,i .... i................... ii M Ill n " n Ull ' II

CAUSE CORRECTION

lu

PROBLEM

........................i,

Will not start

Hard to start

Engine will not turn over

i "' ,

Engine clicks but will notstart

==1,1 lu

Excessive vibration

1 Out of luel

2 Engine not "CHOKED" pmpedy3 Engine flooded4 Bad spark plug5 Dirty air filter6 Ditty fuel filter7 Water in fue!

8 Loose or damaged widng9 Carburetor out of adjustment

tO Engine valves out of adjustment

l Dirty air filter2 Bad spark plug3 Weak or dead battery

4 Dirty fuel filter5 Stale or dirty fuel6 Loose or damaged wiring7 Carburetor out of adjustment

8 Engine valves out of adjustment

1 Clutch/brake pedal not depressed2 Attachment clutch is engaged3 Weak or dead battery4 Blown fuse5 Corroded battery terminals6 Loose or damaged wiring7 Faulty ignition switch8 Faulty solenoid or starterg Faulty operator presence swilch(es)

.........=11.. .i....11. ....... u l ...... ... . i-,.I

1 Weak or dead battery2 Corroded battery terminals3 Loose or damaged wiring4 Faulty solenoid or starter

1 Cutting too rnuch grass/too fast2 Throttle in "CHOKE" position3: Build-up of grass, leaves and trash under mower4 Dirty air filler5 Low oil feveltdirty oil6 Faulty spark plug7 Dirty fuel filter8 Stale or dirty fuel9 Water in fuel

10 Spark plug wire loose.t 1 Dirty engine air screen/fins12 Dirty/c!ogged muffler13 Loose or damaged wiring14 Carburetor out of adjustment

15 Engine valves out of adjustment

i , i, i u

t Worn, bent or loose blade2 Bent blade mandrel3 Loose/damaged part(s)

1 Fill fuel tank

2, See '`TO START ENGINE" in Operation section3 Wait several minutes before attempting to start4 Replace spark plug5 Clean/replace air filter6 Replace Iuel filter7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter8 Check all wiring9 See "To Adjust Carburetor" in Service Adjustments

section

10 Contact an authorized serVice center/department

I Clean!replace air filter2 Replace spark plug3 Recharge or replace battery4 Replace fuel filter5 Drain fuel tank and refill with fresh gasoline6 Check all wiring7 See "To Adjust Carbureto¢ in Service Adiuslments

section8 Conlact an authorized service center/department

1 Depress clutchlbraka pedal2 Disengage attachment clutch3 Recharge or replace battery4 Replace fuse5 Clean batter! termina!s6 Check all wiring7 Check/replace ignition switch8 Check/replace solenoid or starter9 Contacl &n authorized service canter/department

1 Recharge or replace battery2 Clean battery terminals3 Check all wiring4 Check/replace solenoid or starter

t, Set in "Higher Cut" position/reduce speed2 Adjust throttle control3 Clean underside ol mower housing4. Cieanirepiace air filter5 Check oil level/change oil6 Clean and regap or change spark plug7 Replace luet fiRer8 Drain luel tank and refill with fresh gasoline9 Drain luel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter10 Connect and tighten spark plug wire11 Clean engine air screen/fins12, Clean/replace mufflerI3 Check all wiring14 See "To Adjust Carburetor" in Service Adjustments

section15 Contact an authorized service cenlerldepartment

i,i ,t_ it,

1 Replace blade Tighten blade bolt2 Reptace blade mandrel

3 Tighten loose parlIs), Replace damaged parts

27

TtROUIBLESHOOTONG POINTSPROBt.EM

1iiii1,1

Engine continues to runwhen operator leaves seatwith attachment clutchengaged

Poor cut " uneven

Mower blades witl notrotate

Poor grass discharge

Headlight(s) net working(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"when turning engineOFF'

CAUSE

t Faulty operator safety presence control system

1 Worn, bent or loose blade2 Mowerdeck not level

3 Buildup of grass,, leaves, and trash under mower4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup otgrass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism2 Worn/damaged mower drive belt3 Frozen idiot pultey4 Frozen blade mandrel

1 Engine speed too slow2 Travel speed too fast3 Wet grass4 Mower deck not level

5 Low/uneven tire air pressure6 Worn. bent ortoose blade

7 Buildup of grass, leaves and lrash under mower8 Mower drive belt worn

9 Blades improperly installed10 Improper blades used.11 Clogged mower deck vent holes from buildup of

grass, leaves, and Irash around mandrels

I Switch is "OFF'2 Bufb(s) burned out3 Faulty light switch4 Loose or damaged wiring5 Blown fuse

1 Bad battery cell(s)2 Poor cable connections

3 Faulty regulator (if so equipped)4 Faulty alternator

1 Freewheel control in "disengaged" position2 Molion drive belt worn, damaged, or broken3 Air trapped in transmission during shipment

or servicing.............................. , .................... , i _ _ t_ ,_ Hu i,,, i t_ll,,,tl_,,i,,,it,ii

1 Engine lhrottle control not set at "SLOW"position for 30 seconds before stepping engine

CORRECTION

............. i

1 Check wiring switches and conneclions If notcorrected contact an authorized service centeddepartment

1 Replace blade Tighten blade bolt2 Level mcwer deck

3 Clean underside of mower housing4 Replace blade mandret5 Clean around mandrels to open vent holes

i,,i

t Remove obstruclion2 Repiace mower drive belt3 Replace idler pulley4 Replace blade mandrel

I Place throttle control in "FAST" position2 Shift to slower speed.3 Allow grass to dry before mowing4 Level mower deck

5 Check tires for proper air pressure6 Replace/sharpen blade Tighten blade bolt7 Clean underside of mower housing8 Replace mower drive belt9 Reinstall blades sharp edge down

10 Replace wifh blades listed in this manual11 Clean around mandrels to open vent holes

t Turn switch "ON"

2 Replace bulb(s)3 Check!replace llght switch4 Check wiring and connections5 Replace fuse

1 Replace battery2 CheckJctean all connections

3 Replace regulator4 Replace alternator

t Place freewheel control in "engaged" position2 Replace motion drive belt3 Purge transmission

1 Move throttle control to 'SLOW" position and allowto idle for 30 seconds before stopping engine

28

TRACTOR - o MODEL NUMBER 917.259551

SCHEMATIC

RED

BATTERY

BLACK

AMMETER(OPTIONAL)

IGNITIONSWITCH

RED

WHITE

IGNITION SWITCH

POSITION ] CIRCUIT ] "MAKE"

_i" IG:+_I+ _ilf NONE

RUN/LIGHTJ__B + L t A+Y

__B_ NONET_;ET_t NONE

FUSE 30 AMP

t I

I I ' I

CLUTCH / BRAKE(PEDAL UP)

BLACK

h__ HOURMETER _:_

(OPTIONAL)BLACK

t ......

RED

_ STARTER_LACK

L WHITE

SEAT SWITCH

........ _ (NOT OCCUPIED)WHITE_ _ i F', i i ,.... t .... '

fCLUTCH6_f" t _GR_9.U.N2!NG, _' ' t J CONNECTOR

(_I IGNITIONUNIT

SPARK

----O PLUGGAP(2 PLUGS ON

TWIN CYL ENGINES) _)

28 VOLTS AC MIN, @ 3600 RPM(CHARGING SYSTEM DISCONNECTED]

ALTERNATOR

HEADLIGHTS

@ 0 F,NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

BROWN

THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE-BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED, AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING

29

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.259551

ELECTRICAL

32

26

]!

i t

t

I

I

52

/

//

t

3O

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

ELECTRICAL

KEY PARTNO, NO. DESCRIPTION

1449262 747604123 STD5510254 STD5511256 STD5410257 109238X8 1564179 t09596X

16 15366419 STD55112520 733504O021 147430

22 4152J24 4799J25 146147

26 108824X28 4207J29 121305X30 !4030131 124211X32 14122633 109310X40 15644.241 7111040842 13'156343 14567344 7364040045 121433X52 14194070 14262t

Battery 12 Volt 30 AmpBolt, Hex Head 1/4-20 unc x 3/4WasherWasherNutTube, Plastic, 12"Case, Battery Mech HingeClamp, .HoseSwitch, Interlock Push-InWasher, LockNut, Hex, Jam 1/4-20 UNCHarness, Light Socket(includes 4152J)Bulb, L.igiltCable, Battery, 6 Gauge, Red, t I"Cable, Battery, 6 Gauge, Red, W/16WireFuse, 30 AmpCable, Ground, 6 Gauge, Black, 12"Switch, PlungerSwitch, IgnitionNut, IgnitionCover, Key SwitchKey, IgnitionHarness, IgnitionBolt, Hex Head, Fin 1/4-20 x 1/2Cover, Terminal, RedSolenoidNut Keps Blk Hex 1/4-20 UNCAmmeter Rectangular 6 AmpProtection Wire LoopHarness Engine

NOTE: All component dimensions given in LJ.S. inches1 inch = 254 mm

31

REPAnR PARTSTRACTOR - - MODEL NUMBER 917.259551

CHASSIS AND ENCLOSURES

29

123

122_ <

58

28

12

14

31

6O

37

5351

52

54

5557

74

33 14

32

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.259551

CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

! 1595272 1403563 174906124 191312165 1552729 150156X01t

t0 STD53371011 15592712 14566013 155934X01014 17490608!7 144983X55818 126938X25 1913131226 STD54143728 145198X55829 15521730 151287X55831 13997637 174905O838 13988639 13988751 7380040052 1909141653 14520154 1703081455 14520257 STD52250758 15O1276O 721406O664 15479871 7368040074 73680600122 157301123 157927140 158418142 156095143 154966t44 154207I45 156524147 74760412

Chassis AssemblyDrawbarScrew, Thd, Roll 3/8-16 x 3/4Washer 13/32 x 3/4 x 16 GaugeBumper Hood/DashDashBolt, Carriage 3/8-16 x UNC x 1Panel, Dash, LHClip Tinnerman Grille PiLPanel, Dash, R.HScrew Thdrol 3/8-16 x 1/2Hood AssemblyBumper HoodWasher 13/32 x 13/16 x 12 GaugeNutGdile w/Clips MS-558Lens, GrilleFend/Rrest Pnt STLT N HLD 558Bracket, Fender SupportScrew Thdrof 5/16-18 x t/2 TYTPivot Bracket Assembly, L.H.Pivot Bracket Assembly, R.HNut Lock w!Insert 1/4-20 UNCWasher 9/32 x 7/8 x 16 GaBracket Grille Pickoff LHScrew Spiderlock Hex Hd #8-7/8Bracket Grille Pickoff RHBolt, Fin Hex 1/4-20 UNC x .75Duct Air Engine P!L LTBolt Rdhd Sqnk 3/8q6 UNC x 3/4Dash Lower STLTNut Crownlock 1/4-20 UNCNut Crownlock 3/8-16 UNCBracket, Shift STLTScrew TT #10-32 5 38 FlangeBracket Suspension FrontPlate Reinforcement STLTBracket Swaybar ChassisBracket Pnt Footrest STLTRod Pivot Chassis/HoedBott Hex Hd 1/4_20 UNC x 3/4

NOTE: All component dimensions given in US. inches1 inch = 25..4 mm

33

REPAIR PARTSTRACTOR

DRIVE - - MODEL NUMBER 917.259551

59

61

53

100

106

55

<_

34

REPAIR

DRIVE

PARTSTRACTOR - - MODEL NUMBER 917.259551

KEYNO.

1238

10151618192122242526272829303234353637383940414247484950515253555657596162

PARTNO.

150071142431143995154792760204157449054473800500747806167380060013056414562773350600106888X1913131676020412145204124236X13080774760512155071120183X192116161572H123674X747606444470J15477719131312127783154604t23205X747606247368060073680500105710X105709X74760620140294140312174906128883R

KEY PARTDESCRIPTION NO. NO.

Transaxle Assembly 63Spring, Return, Brake 64Pulley, Transaxle 65Rod Shift Hydro LT 66Pin Cotter 1/8 x t CAD 70Bolt Hex Flghd 5/16-18 Gr 5 71Nut Lock Hex W/Ins 5/16-'[8 Unc 72Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5 73Nut Lock Hex W/Wsh 3/8-16 Unc 74Knob, Deluxe 1/2-13 75Rod, Brake Hydro 76Nut, Hex Jam 3/8_16 Unc 77Spring, Brake Red 78Washer 81Pin Cotter 1/8 x 3/4 CAD 82Rod, Parking Brake 83Cap, Parking Brake 84Bracket, Transaxle 86Bolt Hex Hd 5/16-18 Unc x 3/4 87Shaft, Foot Pedal 88Bearing, Nylon 89Washer 90Pin, Roll 91Pulley, Idler, Fiat 92Bolt 93Spacer, Split 94Keeper, Belt tdier 95Washer 13/32 x !3/16 x 12 Gauge 96Pulley, Idler, V-Groove 97Bellcrank Assembly Clutch 98Retainer, Belt 100Bolt 102Nut Crowntock 3/8-I6 UNC 103Nut, Crowntock 5/16q 8 Uric 104Link, Clutch 105Spring, Return, Clutch 106Bolt Hex 3/8-16 x 1-!/4 116V_Bett, Ground Drive 118Keelser, Center Span 121Screw Thdrot. 3/8-16 x 3/4 Ty TTCover, Pedal

DESCRIPTION

140186711707641004070015477813468314015819132012156347121199X121749X12000001123583Xt2t748X156046123782X19171216140548712081921201612000008154882124346X74780536747805241425641404621446434497H140469735106001911121614132273940800140156710705167478052072110610154774154419

Pulley, EngineBolt Hex 7/16-20 x 4 Gr 5WasherKeeper Belt Engine Full ProofKeeper Belt EngineStrap Torque Lh Hydro 18/20" TWasher 13/32 x 1-1/4 x 12 GaugeStrap Torque Rh Hydro t8/20" TSpacer, SplitWasher 25/32 x 1-1/4 x 16 GaugeE-RingKey, SquareWasher 25/32 x 1-5/8 x 16 GaugeShaft Asm. Cross Hydro 20" TiresSpring Torsion T/AWasher 17/32 x 3/4 x 16 Ga.Rod, Tie Hydro 20" TiresBushing Rod Strig 629/632 lDWasher 21/32 x 1_1/4 x 16 GaRing Klip #5304-62Console, ShiftNut Self-Thd Wsh-hd 1/4 ZincBott Fin Hex 5/16-18 x 2-1/4Bolt Fin Hex 5/6-18 Unc x 1-1/2Line Fuel Hydro 4"Fan, Hydro 7"Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/CadKeeper Bolt Rh Hydro 0750 18/20"Nut Keps Hex 3/8-16 UncWasher 11/32 x 3/4 x t6 Ga.Washer Betlville 501D x 1 50DNut Hex Jam Toplock 1/4-20 UnfArm, Control HydroScrew Cap Hex 5/16 x 18 x 1Bolt Fin Hex 5/16-18 Uric x 1-I/4Bolt Rdhd Sqneck 3/8_16 x 1..25Spacer BellcrankNyliner Clutching STL

NOTE: All component dimensions giverr in U.S. inchest inch = 2&4 mm

35

REPABR PARTSTRACTOR -- MODEL NUMBER 917.259551

STEERING ASSEMBLY

k

<_.-_'_-- tl

,?_-_'_ 39

t --_

37 _-_--_ l

\\

36

\

43

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.259551

STEERING ASSEMBLY

KEY PARTNO. NO, DESCRIPTION

1 1337412 1544273 1564834 1574735 6266H6 12t748X7 192720168 120000299 3366R

I0 156438I1 STD551137I3 15477915 73901000t7 15654618 5707919 124035X20 126684X22 7120O41023 12750125 15440626 126847X27 13687428 1913141629 1749061230 STD56!21032 13046538 15509937 15292738 13374239 1913380840 STD54153741 100711L42 14505443 121749X44 15372046 121232X47 6855M51 STD54143154 7478052062 15659463 STD52371065 15478066 15440467 7478104468 15442g

Steering WheelAxle Assembly STMP Dropped STLSpindle Assembly, LH.Spindle Assembly, RH.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x lq/4 x 16 GaugeRing, KlipBearing, Steering ColumnDraglink Extended StampedWasher, LockBearing Axle STLTiGTNut, Loci(, Flange 5/8-11 UNCShaft Assembly, SteeringWasherl Thrust .515 x .750 x .033Support, ShaftWasher, Shim 1/4 x 5/8 x 062Screw Hex Socket 1/4-20 x 5/8Pittman Shaft AssemblyBracket, SteeringBushing, Link, DragGear, SectorWasher t3/32 x 7/8 x 16 GaugeScrew, Thd. Rolf 318-16 x 3/4PinRod, TieBushing, SteeringScrewCap Steering WheelWasher 13/32 x 2-3/8 x 8 GaugeGripco NutAdaptor, Steering WheelBoot, Steering ShaftWasher 25/32 x 1-1/4 x 16 GaugeExtension Shaft Steering LRLTCap, SpindleFitting, GreaseNut Lock Hex w/Ins 5/16-!8 UNCBolt Fin Hex 5/t6-18 UNC x 1-1/4Kit Steering Asm ServiceBolt, Fin Hex 3/8-t6 UNC x 1 Gr 5Spacer AxleBearing Arm PittmanBolt, Fin Hex 5/8-11 UNC x 2_3/4Axle, Brace

NOTE: All component dimensions given in U rS inchesl inch = 254 mm

37

REPAIR PARTSTRACTOR =- MODEL NUMBER 917.259551

SEAT ASSEMBLY

KEYNO.

t23456789

1012t3t4

PARTNO.

140122! 40551STD52371019131610145006STD54t437124181 X1749061619131614! 5592512t 246X121248X720504t 1

DESCRIPTION

SeatBracket, Pivot, SeatBoltWasher 13/32 x 1 x 10 GaugeClip, Push-In HingedNutSpring, SeatScrew, Thd, Roll. 3/8-16 x 1Washer 13/32 x 1 x 14 GaugePan, Seat Emboss QCK Conn.Bracket, Switch MountingBushing, SnapBolt, Carriage 1/4=20 x 1-3/8

KEY PARTNO. NO. DESCRIPTION

t5 13430016 121250XI7 123976X21 15323622 STD54143123 74780814

24 1917191225 127018X26 STD551150

Spacer, Split .28 x 88SpringLocknut, Flange i/4 Grade 5Bolt, Shoulder 5/16-t8 UNCNutBolt, Hex Head, Fin.1/2-t3 x 7/8 Grade 5Washer 17/32 x 1-3/!6 x 12 GaugeBolt, Shoulder 5/16-18 x .62Washer, Lock

NOTE: All component dimensions given in U.S inches1 inch = 25.4 mm

38

REPAIR

DECALS

21

9

PARTS"TRACTOR - - MODEL NUMBER 917.259551

2 6 3 18 7 7 18 4 13 1

13

2115

1I

5

14

12

KEY PARTNO. NO.

1 1568112 15O3333 '15t2994 1513005 t2-113-646 1336447 1494078 1567879 146709

10 156439ll 14234112 146046

DESCRIPTION

Decal, Oper. Instr.Decal, Cap Cnsmr Help LineDecal, Hood, RoHDecal, Hood, L,H.Decal Hp EngineDecal, Customer MaintenanceDecal, Side PanelDecal, Deck Mower EZ3Decal, Fender, CraftsmanDecal, Fender DangerDecal, Drawbar Cntrl Mvt Hyd LtDecal, V-Belt Drive Schematic

KEY PARTNO. NO.

131415I821

14713813683215985415t708156810138311154515154516160444160445

DESCRIPTION

Decal, Chassis; 42"Decal, V-Belt SchematicDecal, insert Wheel SteeringDecal, lns, HoodDecal, Fender Auto Sears GoldDecal, Lift HandlePad Footrest LH STLTPad Footrest RH STLTOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS & TIRES

5,8

4,!0

11

KEYNO.

I234

PARTNO.

5919265139106222X59904

5 106732X4276 278H7 9040H8 106108X4279 122082X

10 7152J

11 104757X-- 144334

DESCRIPTION

Valve Cap, TireStem, ValveTire, FrontTube, Front Tire(Not Provided, Service Item Only)Rim, FrontFitting, Grease (Front Wheel Only)Bearing, Flange (Front Wheel Only)Rim, RearTire, RearTube, Rear Tire(Not Provided, Service Item Only)Cap, AxleSealant, Tire 10 oz.

NOTE: All component dimensions given in U.S inches1 inch = 254 mm

39

REPAnR PARTSTRACTOR-- MODEL NUMBER 917.25955!

ENGINE

277 80 _._

33

3729

\OPTIONAL EQUIPMENT

Spark Arrester

23

"'-,..%tg _"_¢_ -_'-j'_ 35

4O

REPAIR

ENGINE

PARTSTRACTOR -- MODEL NUMBER 917.259551

KEY PARTNO, NO. DESCRIPTION

14702517720410

4 13735014 1328032815 1320030016 STD55123723 15612329 13718031 109202X32 123549X33 123487X35 1749051237 13704038 .......

4O 124028X44 17490412

46 1909'141662 STD55113177 1910121679 M74010802580 747605088t 128861

Control, ThrottleScrew, Hex Head, Thread Cutting1/4-20 x 5/8Engine, (See Breakdown) KohterModel No, CVt5S_41526MufflerNipple, Pipe 3/8 NPT x 3-1!2Elbow, Standard 90°, 3/8-18 NPTWasherShield, HeatArrestor, SparkTank, FuelCap Assembly, Fuel Tank, VentedClamp, HoseScrew Thdrel 5/t6-18 x 3-4 TytLine, FuelPlug, Oil Drain(Order From Engine Manufacturer)Bushing, Snap, Fuel LineScrew, Hex Washer Head, Thd, Roll114-20 x 3/4Washer 9/32 x 7/8 x 16 GaugeWasher, LockWasher 5/16 x 3/4 x 16 GaBolt HexBolt Hex Hd 5116-18 Unc x 1/2Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in US. inches1 inch = 25_4 mm

41

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

MOWER LIFT

7

11

313 2\

46

13

13

19

2O15

2O

718 2O

32

1915

42

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

MOWER LIFT

KEY PARTNO. NO. DESCRIPTION

1 1594602 1594713 105767X4 12000O025 192116216 120183X7 125631X8 122365X

11 13986512 139866!3 4939M15 12721816 73350800I7 13017118 73800800

19 13986820 3146R3I 14030232 73540600

Wire Assembly tnnedSprg w/PlugrShaft Assembly, LiftPin, GrooveE-RingWasher 21/32 x 1 x 21 GaugeBearing, NylonGrip, Handle, FlutedButton, Plunger, RedLink, Lift, LH,Link, Lift, RHRetainer SpringLink, FrontNut, Hex, Jam 1/2-13 UNCTrunnionLocknut, Hex, with Washer Insert1t2-13 UNCArm, Suspension, RearRetainer SpringBearing, Pvt, Lift SphericalNut, Crownlock 3/8-24

NOTE: Al! component dimensions given in U,S inches1 inch = 25,4 mm

43

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

MOWER DECK

76

58

83

68

34

32,__ 103

_I04105

106

105

/106

27

44

REPARR PARTSTRACTOR -- MODEL NUMBER 9!7.259551

MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 1443932 STD5331073 1380174 !384405 STD6240086 1308328 8508579 STD551137

10 14029611 13414912 12989513 137645

14 12877415 110485X16 14032917 7211061018 7214050519 13282720 13688821 STD54143122 13475323 13126724 105304X25 123713X26 110452X27 13096828 19111O1629 13149130 13877631 12996332 12986133 13726634 STD53371735 13383536 13149437 1913131640 STD54143741 13355143 14008344 14008845 STD62400346 13772948 13394449 1339405O 13134O51 STD54141052 13988853 131845X90054 13394355 14008456 122052X

Mower HousingBoltBracket Assembly,Sway Bar, FrontBracket Assembly, Sway BarRetainer SpringArm, Suspension, RearBolt, Hex 3/8-24 x 1.25 Grade 8Washer, LockWasher, HardenedBlade, MulchingBearing, BailShaft Assembly, Mandrel, Vented(Includes Key Number 6)Housing, Mandrel, VentedBearing, Ball, MandrelStripper, Vented Mower DeckBolt, Carriage 3/8-16 x 1-1/4Bolt, Carriage 5/16-18 x 5/8Bolt, ShoulderBaffle, VortexNut Crownlock 5/16-18 UNCStiffener BracketBracket, DeflectorCap, SleeveSpring, Torsion, DeflectorNut, PushShield, DeflectorWasher 1t/32 x 5/8 x 16 GaugeRod, HingeScrew Thdrol Hex Head Zinc MwrWasher, SpacerPulley, MandrelNut, Toplock, FtangedBoltFastner, Christmas TreePulley, Idler, FlatWasher 13/32 x 13/16 x t6 GaugeNut Crownlock 3/8-16 UNCRod, Pivot, with NibsRod, Clutch, Secondary, with NibsGuard, Mandrel, L.H.RetainerScrew, Thd_ Roll I/4-20 x 5/8Washer, HardenedRoller Assembly, Cam Follower'Bo_t, Shoulder #10-24 Grade 5LocknutBolt, Shoulder 5/16-18 UNCArm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, Retainer

58 14008659 14104367 14984668 14420071 14242772 13187073 12784774 121748X75 1200002976 12890377 12784578 15480979 12749880 15370181 7335060082 14202883 120958X84 15608485 7214061892 STD54143710I 136420102 71161010103 19061216104 STD551110105 130758106 2029J111 155197112 155198113 174905121t4 73510500115 72110504116 137644117 133957118 73930600119 19121414121 143723128 153390129 19131312130 STD523710131 STD533710132 19132203

130794

145411

Spring, Torsion BrakesGuard, TUV IdlerKnob Custom OvalV-BeltRod, Clutch, Primary, with NibsSpring, ReturnArm, Clutch, SecondaryWasher 25/32 x 1-5/8 x 16 GaugeRing, KlipBolt, Shoulder 3/8-16 UNC x ! .44Keeper, SpringLever Asm. Clutch Pri PIm STLTBushing, Large, BrassSpring, Mower ClutchNut, Hex Jam 3/8-t6 UncTrunnion, AdjWasher SinteredKeeper Belt IdlerBolt Carriage 3/8-16 x 2-t/4NutMulcher CoverScrewWasher #10Washer, LockLatch Assembly, BaggerNut, WeldBracket, Gauge, Wheel L..H.Bracket, Gauge, Wheel R.HScrew Thdrol 5/16q 8 x 3/4Nut, Hex, Keps 5/16-18 UNCBolt, Carriage 5/16 UNC x 1,/2Bolt, ShoulderWheel, GaugeNut, Centerlock 3/8-t6Washer 3/8 x 7/8 x 14 GaugeBracketWasher FeltWasher t3/32 x t3/16 x 12 Ga.Bolt, Fin Hex 3/8-18 UNC x 1 Gr. 5Bolt, RDHD SQNK 3/8-I6 UNC x 1Spacer Washer 13/32 I.D x 1-3/8OD xl/4Mandrel Assembly (Includes KeyNumbers 8q0, 12_15, 31 and 32)Mower Deck, Complete (StandardDeck, Order Separately MulcherPlate and Gauge WheelComponents, Key No& 101-106and 111-121)

NOTE: All component dimensions given in [JS_ inches1 inch = 25.4 mm

45

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

58

34

41

26

23

19

91

90 52

jf

59

14

28

4

53

46

1!3

24

35

REPAIR PARTSTRACTOR - - MODEL NUMBER 9!7.259551

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

KEY PART KEY PARTNO, NO, DESCRIPTION NO. NO,, DESCRIPTION

1 142930 Housing, Lower 43 1428842 142931 Assembfy, Upper Housing 44 1508293 142932 Seal, Lip 52 1429914 142928 Ring, Wire Retaining 53 1429615 142933 Ring, Retaining 56 1429636 142934 Bearing, Shaft Ball 58 1429647 142935 Bearing, Cradle 59 1429658 150771 Bearing, Thrust 30 x 52 x 13 62 1429669 142937 Swashplate, Variable 63 142967

t3 142938 Block, Cylinder Assembly 64 14292014 142939 Arm, Trunnion 68 142969t5 142940 Seat, Lip 69 144610t7 142941 Guide, Slot 83 14297118 150772 Shaft, Motor 85 150806t9 150773 Bearing, Thrust 42 x 68 x 16 88 14297323 142944 Block, Cylinder Assembly 89 14297424 142945 Seat, Lip 10x25 x 7 90 14297525 142946 Actuator, Bypass 91 14297626 150774 Center Section Assembly Kit 92 14297727 142948 Sea!, Lip 26x42 x 8 93 14297828 142949 Ring, Retaining 113 14291729 142950 Washer 26x35xl 114 !4291834 142951 Oil Filter Element 119 14298035 142952 Arm, Bypass 134 14460736 142953 Ring, Retaining 135 14460837 142954 Arm, Actuating 139 15077538 142955 Pin, Actuating 140 15077639 150777 Bolt 5/16-24 x 1-31440 150778 Locknut, Hex 5/16-24 UNJC41 142958 Brake RotoriStator Kit

Washer 7/16 x 7/8 x 060Differential AssemblyWasher 3/4x 15 x .13Seal 75xt 25x.250Shaft, InputBolt 1/4-20 x 1.38Pin 5ODx 431Dx 750Arm, ControlPuck, DampenerSet ScrewSpringStud 5/16_24Jackshaft AssemblyJackshaftScrew, CapWasher 7/16 x 1 x 1/2Sleeve BearingSeal, WiperSpring, BlockWasher, Block ThrustCap, Vent AssemblyFitting, Q-Ring AssemblySpacerNut, Castle 5/16-24Pin, CotterSpring, CompressionNut, Hex 5/16-24

NOTE: All component dimensions given in U S inches1 inch=254mm

47

REPAHR PARTSTRACTOR - - MODEL NUMBER 917.259551

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

0--5

11 -- _--10

--9

= = ii ,= i= = ii lil

CRANKSHAFT I=

BLOWER HOUSING AND BAFFLES]

15\

1 _:_

2 3/

48

REPAIR PARTSTRACTOR = = MODEL NUMBER 917.259551

KOHLER ENGINE-- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

AIR INTAKE ENGINE CONTROLS

KEY PART KEY PARTNO, t',lO, DESCRIPTION NO. NO, DESCRIPTION

23456789

12-743-05

25-341-0212-096-2412-083-0812-100-01X-25-6312-083-05124313-0412-094-I 2

t0 t2-072-0511 12-086_01

!2 12_041-02

Kit, Air Cleaner 1 12-079-07(includes Key Numbers 2 thru I2) 2 12-237-01Knob, Air Cleaner Cover 3 M-0664020Cover, Air CleanerPrecleaner Element 4 M-05450t6Wing Nut 5 12-536-09Washer, Plain 1/4Element, Air Cleaner (includes #7) 6 M-0443020Grommet 7 SM-0443025Base, Air Cleaner 8 12-089-11(Includes Key Numbers 9 and 10) 9 t2-089-23Stud, Mounting Plate M6 x 1..0x 66 10 12-089-24Screw, #10 Hi-Lo Thread 11 M-0641060Forming (2) 12 SM-0642025Gasket, Air Cleaner

NOT iLLUSTRATED- - t2-1!3-53 Decal, Air Cieaner

13 12-090-0514 25-t58-1115 I2-07g-0t16 25-158-08

Linkage, ChokeClamp, CableScrew, Locked SocketM6 x t.0 x 20 (2)Screw, Hex Flange M5 x 8 x 16Control, Speed Assembly (includesKey Numbers 6 through 9)Screw, Pan Head M4 x 0 7 x 20Screw, Pan Head M4 x 0.7 x 25Spring, Choke Adjust (2)Spring, Choke ReturnSpring, GovernorNut, HexFIange M6xl 0Screw, Hex FlangeM6x10x25Lever, GovernorBushing, Throttle LinkageLinkage, ThrottleBushing, Linkage Retaining

CRANKSHAFT

KEY PARTNO. NO. DESCRIPTION

1 12-014-37 Crankshaft2 12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PARTNO, NO. DESCRIPTION

EXHAUST

KEY PARTNO, NO.

1 M-08290332 12-041-033 M-08410804 12-126-115 12-445-066 M-0645025

DESCRIPTION

Stud, M8 x 1.25 x 33 (2)Gasket, Exhaust ManifoidNut, Hex Flange M8 x 1 25 (2)Bracket, MufflerStrap, LiftingScrew, Hex FlangeM6x1.0x25(2)

M_0545010

2 24-468-103 12-t46_074 M-06450205 2205346 24-096-057 12-027-329 12-141-018 12-096-28

t0 25-154-02I1 M-0545020t2 12-063-0513 M-0645016

I4 12-063-0815 12-063-01

Screw, Hex FlangeM5 x 0.8 x !0 (8)Washer, Plain 1/4Plate, Blower HousingScrew, Hex Flange M6 x 10 x 20Washer, Plain 5/16 (2)Cover, PinionHousing, BlowerRing, Retainer (2)CoverClip, Mounting (3)Screw, Hex Flange M5 x .8 x 20 (3)Baffle, Intake SideScrew, Hex FlangeM6 x 1.0 x 16 (2)Baffle, Cylinder HeadBaffle, Cylinder

NOT ILLUSTRATED

KEY PARTNO, NOo DESCRIPTION

-- t2-522-18-- I2-755-59

Short BlockGasket Set

RPM Settings:RPM Settings:

Low Speed: 1500-2000High Speed: 320043400

NOTE: Atl component dimensions given in U S inchest inch = 25.4 mm

NOT ILLUSTRATED- - 12_113-64 Decal, Horsepower

49

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

FUEL SYSTEM !

4

2/

23

1918

222'I

20

1310

27

50

REPARR PARTSTRACTOR - - MODEL NUMBER 917.259551

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

FUEL SYSTEM CYLINDER HEAD, VALVE AND BREATHER

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-853-562 12-041_023 12-053-56

4 12-041-015 12-089-236 12,079-077 12-265-048 X_426-99 25-353q0

10 25-050-0211 47-154-0112 12-086_0713 12-431_0114 12-368-0515 12-089-0916 12-086-0417 12-089_0918 12-I46_0319 25-086-2720 t2-144-0921 12q44-0822 12-089-1023 12-146-0224 12-337-0325 12-757-0226 I2-04t-0527 12q04-0128 t2-757-09

Kit, Carburetor (Includes #2 thru 6) 1Gasket, Air Cleaner 2Carburetor Assembly 3(For Information Only - Not 4Available Separatety) 5(Includes Key Numbers 12 thru 27)Gasket, Carburetor (2) 6Spring, Choke ReturnLinkage, Choke 7Deflector, Heat 8Clamp, Hose (2) 9Line, Fuel, 9" I0Filter, FuelClip, Cable 1!Screw, Hex Cap 8-32 x 3/8 t2Sleeve, Insulating 13Needle, Idle, Fuel Adjust 14Spdng, ldte Fuel 15Screw, Idle Speed Adjust 16Spring, Idte SpeedPlate, ThrottJe 17Screw, Throttle Plate (2) 18Shaft, Throttle with Lever and Seal I9Shaft, Choke 20Spring, Choke 21Plate, Choke 22Jet, Main 23Kit, FloatGasket, Bowl 24Bowl, Fuel 25Kit, Solenoid Assembly 26(Includes Key Number 29) 27Gasket, Bowl Retainer ScrewNut, Hex Flange M6 x 1,0 (2)Washer, Plain I/4Washer, Lock 1/4Stud, M6 x 1,0 x 122 (2)

29 12-04!-0630 M-064106031 X-25-6332 X-22-1133 M-0629122

NOT ILLUSTRATED- - 12-041-01 Gasket, Carburetor-- 12-757-03 Kit, Carburetor Repair-- 12-518-05 Lead, Solenoid, Black, 5", 14

Gauge, Uninsulated Push-On Tabs- - 41-518-34 Lead, Ground, Green, 5,18 Gauge

Insulated Grip Barrel Eyelets

12-35t-0112-755-6012-411-0112-041-1012-017-0112-017-0212-016-0112-016-0212-146-1312-468-0512-112-1312-086-15

!2-089-0112-173-0112-755-03X-426-912-326-03M_0645020

12-096-0723501 t24-032-05M-064003424-194-0124-186-03M-0545010

t2-018-0112-402-02t2-318-09X-75-23

Lifter, Valve (2)Kit, Cylinder HeadRod, Push (2)Gasket, Cylinder HeadValve, tntake, Standard SizeValve, Intake, .25" OversizeValve, Exhaust, StandardValve, Exhaust, 25" OversizePtate, GuideWasher, Plain t3/32Spacer, Head Bolt Exhaust PortScrew, Hex FlangeM10xl 5x81 (5)Spring, Valve (2)Cap, Valve Spring (2)Kit, Retainer (2)Clamp, Hose (2)Hose, BreatherScrew, Hex FlangeM6 x I 0 x 20 (5)Cover, Valve with NippleRetainer, SpringSeal, Valve StemScrew, Hex Ftange M6 x 1 x 34 (2)Pivot, Rocker Arm (2)Arm, Rocker (2)Screw, Hex FlangeM5 x 0 8 x 10Retainer, Breather ReedReed, BreatherHead, CytinderPlug, Pipe, Allen Head 1/8

NOTE: At_component dimensions given in US inches1 inch = 25.4 mm

51

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.259551

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41526

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IGNITION / ELECTRICAL i

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OIL PAN / LUBRICATION I

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RIEPABR PARTSTRACTOR - - MODEL NUMBER 917.259551

KOHLER ENGINE -- MODEL NUMBER CV15S, TYPE NUMBER PS-41528

IGNITION / ELECTRICAL CRANKCASE

KEY PART KEY PARTNO, NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14 Screw, Hex Flange I 12_032-03MIO x 1.5x46 2 12-522-18

2 12-468_03 Washer, Plain 3/8 3 12-445-023 24-162-03 Screen, Grass 4 M-08390254 M-0639016 Screw, Hex Flange M6 x i x 16 (4) 5 12-380-035 12-112-01 Spacer, Fan (4) 6 12-755-496 12-157-02 Fan 7 12-089-187 X-42-15 Key 8 12-422-088 12-025-25 Flywheel Assembly 12-422-099 41-t55-02 Connector (4 Contact) 12-422-10

10 M-0548025 Screw, Hex Cap 12-422-11M5 x 0,8 x 25 (2) 12-422-12

l'1 M-0545010 Screw, Hex Flange 12-422-13M5 x 0,8 x 10 (2) 12-422-07

I2 12-t54-02 Clip, Stator Harness 9 12-144-27I3 12-085-03 Stator Assembly 10 12-874-07I4 12-132-02 Spark Plug 12-874-08t5 X-728-1 Clip, Cable 12-874-0916 12-58&01 Module, Ignition 11 12-018-02I7 M-0545020 Screw, Hex Flange 12 12-108-07

M5 x 0,8 x 20 (2) 12-108-0812-108-09

NOT ILLUSTRATED 13 12-067-05- - 12-5I 8-01 Lead, White, Ground To Kilt (19", 12-067-06

t8 Gauge, Fully Insulated Push-on 14 12-380-01Tab and Uninsulated Push-on Tab t5 12-043-05Terminals) 16 M-0631005

t7 12-144-02OiL PAN / LUBRICATION I8 52-139-09

19 12-755-64KEY PARTNO, NO. DESCRIPTION

12_038-01

2 25-755-133 12-153-034 12-153-025 12-123-046 M-05450207 12-t53-018 25-t62-079 12-096-03

10 M-05450!611 M-103902512 12-126-0213 12-089-0314 12-462-0115 12-208-0116 12-050-0117 X-75-1018 12-393-0119 t2-032-0420 t2-096-0221 M-0545016

22 t2-032-0323 SM-0839045

Dipstick Assembly(Includes Key Numbers 2 and 3)Kit, Oil Fill Cap (Includes Key #3)O-Ring, DipstickO-Ring, Upper Oil Fill TubeTube, Oil FillScrew, Hex Flange M5 x 0 8 x 20O-Ring, Lower Oil Fill TubeScreen, Oil Pick-upCover, Oil Pick-up ScreenScrew, Hex Flange M5 x 08 x 16Screw, Hex Flange M10 x t 5 x 25Bracket, Oil Pump Relief ValveSpring, Oil Pump Relief ValvePiston, Oil Purnp Relief ValveBody, Oil Pump Relief ValveFilter, OilPlug, Square Head, Solid 3/8Oil Pump AssemblyO-Ring, Oil Pump CoverCover, Oil PumpScrew, Hex FlangeM5 x 0.8 x 18 (3)Seal, Oil (P.T.O. End)Screw, Hex FlangeM8 x 1.25 x 45 (12)Pan, Oil

5324 t2-199-30

20 12-!44-2421 X-25-10222 12-032_0123 SM-063101524 12-!54-05

Seal, CrankshafBlock, Cylinder (Use Short Block)Strap, LiftingScrew, Hex Flange M8 x 1 25 x 25Dowel, Locating (4)Kit, Camshaft (includes Key #7 & 8)Spring, ActuatincShim, CamshaftShim, CamshaftShim, CamshaftShim, CamshaftShim, CamshaftShim, CamshaftShim, CamshaftShaft, Balance

BlueRed (AR)Yellow (AR)Green (A.R)Grey (A R)Black (A R )White (A R)

Piston w!Ring Set, StandardPiston w/Ring Set .25" OversizePiston w/Ring Set .50" OversizeRetainer, Piston Pin (2)Ring Set, StandardRing Set 25" OversizeRing Set 50" OversizeConnecting Rod, StandardConnecting Rod 25" OversizePin, Governor RegulatingGear, Governor AssemblyWasher, Plain, 6mmShaft, Governor GearPlug, CupKit, Shaft, Governor Cross, withClip (Includes Key #20 and 24)Shaft, Governor CrossWasher, Plain 1/4Seal, Governor Cross ShaftWasher, Plain, 6ramClip, Hitch Pin

STARTING SYSTEM

KEY PARTNO. NO. DESCRIPTION

34-5678

M-0839070

25-098-03

12-755-5412-227-0645-17O-O382-755-2812-227-1112-086-25

Screw, Hex FlangeM8 x 125 x 70 (2)Starter Assembly(includes Key Numbers 3 thru 8)Kit, Drive EndCap, Drive EndArmatureKit, Brush and SpringEnd Cap, CommutatorScrew, Hex Flange1/4-20 x 4-5/8 (2)

NOTE: All component dimensions given in U S inches1 inch = 254 mm

$ERVBCE NOTES

54