MODEL L4000G4 Parts List - Highway Equipment · CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281...

MODEL L4000G4Parts List

UNIT SERIAL NO.________________________________

MULTAPPLIER/MULTIBIN SERIAL NO.______________

MANUAL NUMBER: 307074-AB-H

EFFECTIVE 09/2016

1330 76TH AVE SWCEDAR RAPIDS, IA 52404-7052

PHONE (319) 363-8281 | FAX (319) 286-3350www.highwayequipment.com

Copyright 2003 Highway Equipment Company, Inc.

For Additional information, please visit (Online users direct click links):

Service Videos: http://www.highwayequipment.com/customer_support/service-videos/

Warranty Registration and Claims Request: http://www.highwayequipment.com/dealer-portal/unit (Dealer Use Only)

http://highwayequipment.comhttp://http://www.highwayequipment.com/customer_support/service-videos/http://www.highwayequipment.com/dealer-portal/unit

2

NEW LEADER L4000G4HEADER

307074-AB-HPage Rev. A

Please Give Part No., Description & Unit Serial No.

Table of Contents 2Interactive Features 4Instructions for Ordering Parts 5Body 7

Mounting Angle 7Inverted V 8Sight WIndow 9Side Boards 10Mounts - Side Boards Wood 11Ladder 12Bin Sensor 14

Body Hydraulics 16Standard Hydraulics 16Hi Performance Hydraulics 20Spinner Hydraulics 24Hydraulic Reservoir 26Hydraulic Reservoir w/ Cooler 28Spinner Control Valve - Style A 30Spinner Control Valve - Style B 31Gauge Kit 32

Pump Hydraulics 34Standard Hydraulics - 4.38 CID Pump 34Standard Hydraulics - 4.46 CID Tandem Pump 36Hi Performance Pump Hydraulics 38

Conveyor 40#3 Pintle Chain Conveyor 40#4 Belt-Over-Chain (BOC) Conveyor 41Chain Shields 42Conveyor Idler 44Conveyor Drive 45Gearcase Assembly - Standard Hydraulics 46Gearcase Assembly - Hi Performance Hydraulics 47Gearcase Service Parts 48Gearcase Breather 49Conveyor Chain Oiler 50Encoder 53Front Wiper 54Rear Wiper - #3 Chain Conveyor 55

Decals 56Feedgate 58

Removable Endgate, Feedgate & Jack 58Fenders 60

Fenders - Full Flotation Tires 60Fenders - Super Flotation Tires 61Fenders - Super Flotation Tires w/ 120 Straight Flare 62

Spinners 63Material Divider 63Hillside Divider 64Anti-Slab 65Spinner Assembly 66Spinner Guards & Deflectors 69Spinner Sensor 70

TABLE OF CONTENTSP

AR

TS

LI

ST

3

NEW LEADERHEADER


L4000G4


MULTAPPLIER 71Mounting Hardware 71Rear Feedgate - Style I 72Rear Feedgate - Style II 73Front Feedgate & Wiper - Style I 74Front Feedgate & Wiper - Style II 75Sealers - Style I 76Sealers - Style II 77Hillside DIvider & Conveyor Cover - Style I 78Hillside Divider & Conveyor Cover - Style II 79#4 Belt-Over-Chain (BOC) 80Chain Shields 81Conveyor Drive & Encoder 82Conveyor Idler 83Mounts 84Idler Grease Zerks 85Hydraulics 86Decals 87

MULTIBIN 88Shell & Mounting Hardware 88Mounts 89Front Feedgate & Wiper 90Sealers 91#4 Belt-Over-Chain (BOC) 92Chain Shields 93Divider Panel - Single Micro 94Divider Panel - Dual Micro 95Conveyor Drive & Encoder 96Conveyor Idler 97Idler Grease Zerks 98Rear Feedgate 100Divider 101Micro Group 102Micro Assembly 104Micro Screens 106Cover Group 107Cover Assembly 108Tarp Transition 110Cover Pneumatics 112Decals 114Hydraulics 116

TABLE OF CONTENTS CONTINUEDP

AR

TS

LI

ST

4




INTERACTIVE FEATURES

NOTE:This manual incorporates several interactive features to provide supplemental information and ease of navigation. The information below is to aid in the identification and use of these features.

Hyperlinks

Hyperlinks provide direct access to a specific destination when clicked. The entire Table of Contents of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the electronic version.

Hyperlinks within the content are denoted by blue, bold underlined text. Electronic format viewers can click these links for direct access to New Leader online features. Internet access is required.

Quick Reference (QR) Codes

Quick reference codes provide direct access to a specific destination when activated. An example is provided below. In the printed version of this manual, viewers may scan the codes with a supporting mobile device for direct access to New Leader online features. Mobile data is required.

The electronic version of this manual provides the option to scan codes on-screen, or to click the code like a button. Internet access/mobile data is required.

Click or Scan - Highwayequipment.com

PA

RT

S L

IS

T

http://www.highwayequipment.com

5

NEW LEADERHEADER

307074-AA-GPage Rev. B

L4000G4


INSTRUCTIONS FOR ORDERING PARTS

Order from the AUTHORIZED DEALER in your area.

1. Always give the pertinent model and serial number.

2. Give part name, part number and the quantity required.

3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.

Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased.

When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company.

No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company.

If your claims are not being handled (by the transportation company) to your satisfaction, please call our Product Sales & Support Department at Highway Equipment Company at 888-363-8006 for assistance.

In the parts list the following symbols and abbreviations stand for:

* - Not ShownAR As RequiredCS Carbon SteelSS Stainless SteelNS Not Serviced

The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel.

PA

RT

S L

IS

T

6

NEW LEADER L4000G4NOTES



This page is intentionally left blank.

PA

RT

S L

IS

T

7

NEW LEADERHEADER


L4000G4


BODYMOUNTING ANGLE

7

111 - 3

1 - 3 1 - 3

8

9

4

5, 6

10

ITEM PART NO. DESCRIPTION QTY

305579-AB Hardware Kit - Includes 1 - 61 20131 Cap Screw - 1/2-13NC x 2 122 20695 Washer Flat 1/2 123 20680 Nut - Lock 1/2-13NC 124 41762 Nut Lock 5/8-11NC 45 20195 Cap Screw - 5/8-11NC x 6-1/2 46 20697 Washer Flat 5/8 47 31856 Angle - Mounting 28 81847 Angle - Tie Down 29 81848 Mounting - Bar 2

10 81000 Spring 411 310424 Mounting - Bar 2

PA

RT

S L

IS

T

8




INVERTED V

1

1

2

3

3

7-9 7-9

7-9

STANDARD (LOWER) ASSY

4

4

HIGH YIELD ASSY

3

4

3

4

5,6

5,6

5,65,6

10-12

10-12

2

1

1

Click image to play assembly video.


409 SS 304 SS1 81262 81263 Hanger V Wldmt 3

2 82619 82623 Inverted V 9 (13 - 14 Units) 1

3 308646 308646 Bar Adjusting 34 302371 302371 Bracket V Bolt-on 35 58800 58800 Cap Screw 5/8-11NC x 1-3/4 SS 96 41762 41762 Nut - Lock 5/8-11NC SS 97 36402 36402 Cap Screw - 1/2-13NC x 1-1/4 SS 68 36426 36426 Washer - Flat 1/2 SS 69 39016 39016 Nut - Lock 1/2-13NC SS 6

10 42639 42639 Bolt - Carriage 5/16-18NC x 1 SS 611 36424 36424 Washer - Flat 5/16 SS 612 42221 42221 Nut - Lock 5/16-18NC SS 6

PA

RT

S L

IS

T

9

NEW LEADERHEADER


L4000G4


SIGHT WINDOW

2-4

1


1 302686 Window - Sight 5 x 12 12 36395 Cap Screw - 1/4-20NC x 1 SS 83 36423 Washer - Flat 1/4 SS 84 42034 Nut - Lock 1/4-20NC SS 8

PA

RT

S L

IS

T

10




SIDE BOARDS

4 7 - 10

1

2

5, 6

3

4 7 - 10

1

2

5, 6

3


98746 Kit - Hardware Side Boards SS, Includes Items 7 - 10 11 312601 Side Board Front Wldmt 12 312922

312924312602312926312928

RH Side Board Wldmt - 5RH Side Board Wldmt - 6RH Side Board Wldmt - 7RH Side Board Wldmt - 8RH Side Board Wldmt - 9

11111

3 312923312925312603312927312929

LH Side Board Wldmt - 5LH Side Board Wldmt - 6LH Side Board Wldmt - 7LH Side Board Wldmt - 8LH Side Board Wldmt - 9

11111

4 86867 Pocket Side Board 25 53950 Rubber 1/4 x 2-1/4 AR6 96254-AB Adhesive Blk Cyanoacrylate* AR7 36398 Cap Screw 3/8 x 1 128 36425 Washer Flat 3/8 129 36420 Washer Lock 3/8 12

10 36414 Nut Hex 3/8 12AR - As Required* - Use adhesive to attach rubber to bottom of side boards.

PA

RT

S L

IS

T

11

NEW LEADERHEADER


L4000G4



1 96285 Mount Wldmt Side Board 22 86867 Pocket Side Board 43 36401 Cap Screw 1/2 x 1 44 36426 Washer Flat 1/2 85 36422 Washer Lock 1/2 46 36416 Nut Hex 1/2 4

Note: Lumber not provided. Use 2 x 10 lumber cut to length for side boards. Attach to mounts with 3/8 carriage bolts (not provided).

MOUNTS - SIDE BOARDS WOODP

AR

TS

LI

ST

12




LADDER

14 - 17

20, 21, 24

2

18 - 21

26

2520 - 22

1

14 - 17

2720, 21, 23

7, 8

11 - 13

9

103 - 6

PA

RT

S L

IS

T

13

NEW LEADERHEADER


L4000G4


LADDER CONTINUED


306116-X1 Ladder - Kit, 132w Fenders, Includes Items 1 - 27 1306113-X1 Ladder - Assy Folding, Includes Items 1 - 17 1

1 305278-X1 Ladder - Wldmt Upper 12 300456 Ladder - Wldmt Insp Lower 304 13 39016 Nut - Lock 1/2-13NC SS 24 36426 Washer - Flat 1/2 SS 25 88638 Spacer - Bushing 26 36411 Bolt - Carriage 1/2-13NC x 1-1/2 SS 27 42448 Cap Screw - 1/4-20NC x 1-1/2 SS 28 42034 Nut - Lock 1/4-20NC SS 29 73344 Bracket - Anchor 2

10 73343 Hook - Rubber 211 34580 Cap Screw - 5/16-18NC x 1 SS 212 36419 Washer - Lock 5/16 SS 213 36413 Nut - Hex 5/16-18NC SS 214 150043 Bracket - Hood 215 47264 Screw - #10-24 x 3/4 SS 416 44451 Washer - Lock #10 SS 417 47295 Nut - Hex #10-24 SS 418 34858 Cap Screw - 3/8-16NC x 1-1/2 SS 219 36425 Washer - Flat 3/8 SS 220 36420 Washer - Lock 3/8 SS 1021 36414 Nut - Hex 3/8-16NC SS 1022 36399 Cap Screw - 3/8-16NC x 1-1/4 SS 223 36398 Cap Screw - 3/8-16NC x 1 SS 424 36408 Bolt - Carriage 3/8-16NC x 1 SS 225 305792 Strap - Support Ladder 226 305274 Decal - Warning, Do Not Ride 127 305272 Decal - Do Not Ride 1

AR - As Required

PA

RT

S L

IS

T

14




BIN SENSOR

MULTAPPLIER

SINGLE BIN1

3

2

1

4

2

Click or Scan - Bin SensorTest Procedure


1 98787-AB Sensor - Bin Level w/ 18 Lead AR2 307130 Cable - Jumper 102 AR3 36393 Cap Screw - 1/4-20NC x 3/4 SS AR4 307124 Mount - Sensor 304 AR

* - Not Shown

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/electronics/encoder-replacement--proper-installation/

15

NEW LEADERNOTES


L4000G4



PA

RT

S L

IS

T

16




LEFT HAND HYDRAULICS

NOTE: MultApplier Complete with PWM Valve Shown

RIGHT HAND HYDRAULICS

BODY HYDRAULICSSTANDARD HYDRAULICS

NOTE: See Hydraulics section of operators manual for codes linked to online hydraulic system service and repair procedures.

PA

RT

S L

IS

T

17

NEW LEADERHEADER


L4000G4



1 306290 Valve, Assy SFP 40 GPM, Includes 68-74 12 29803 Fitting - 16-16 070120 AR3 300033 Clamp - Tubing Twin 1 64 29807 Fitting - 16-16 070321 15 86557 Clamp - Tube 1 AR6 302424 Tube - 1 OD x 91 Assy 304 13 Unit 1

302425 Tube - 1 OD x 103 Assy 304 14 Unit 17 302417 Tube - 1 OD x 81 Assy 304 13 Unit 1



302432 Tube - 1 OD x 97 Assy 304 14 Unit 110 302099 Washer - Step 411 34719 Adapter - Union 112 86556 Plate - Cover Hydraulic Tube Clamp AR13 34860 Cap Screw - 3/8-16 x 4 SS 214 72054 Nut - Lock 3/8 SS 515 34865 Cap Screw - 1/4-20 NC x 2-1/4 AR16 36423 Washer - Flat 1/4 SS AR17 42034 Nut - Lock 1/4-20NC SS AR18 71830 Cap Screw - 5/16-18NC x 2-1/2 SS AR19 29806 Adapter - Elbow, 45 120 305914 Bracket - Wldmt Valve Mounting 121 42639 Bolt - Carriage 5/16 x 1 SS 122 36424 Washer - Flat 5/16 AR23 42221 Nut - Lock 5/16-18 SS AR24 302345 Hose - Assy 1 x 22-1/2 100 R12 125 302346 Hose - Assy 1 x 31 100R2 126 82319 Hose - Assy 1 x 19 2CB 127 42996 Hose - Assy 1 x 32-7/8 2CB 128 56394 Hose - Assy 1 x 27-1/2 100R2 129 98724 Fitting - Tee Run 130 34761 Fitting - Socketless 131 305054 Hydraulic Reservoir Assy 1

306080 Hydraulic Reservoir Assy 304 132 98662 Hose 1-1/4 2CB x 48 133 305917 Hose - Assy 1-1/4 x 50-1/2 2CB 1

STANDARD HYDRAULICS CONTINUEDP

AR

TS

LI

ST

18





34 82599 Hose - Assy 1 x 42 2CB Return 135 29766 Fitting - 6-6 070102 136 302436 Tube - Assy 1 OD x 14-3/8 137 29783 Fitting - 6-6 070221 138 34750 Fitting - 16-16-16 070433 139 302397 Bracket - Valve Mount 140 42794 Cap Screw - 5/16-18NC x 3-3/4 SS 441 36398 Cap Screw - 3/8-16 NC x 1 SS 342 36425 Washer - Flat 3/8 SS 343 29840 Fitting - 16-16 070221 144 29836 Fitting - 16-16-16 070433 145 302435 Tube - Assy 1 OD x 19-3/4 146 305910 Valve - Assy Control PWM, Includes 75-81 1

305918 Valve - Assy Control Manual, Includes 75,76,82,83 147 306292 Valve - Assy SFP 9 GPM, Includes 84-89 148 98644 Tube - Assy 3/4 OD x 5 304 149 98650 Valve - Relief Assy 1500 PSI, Includes 90-93 150 98643 Tube - Assy 3/4 OD x 2-7/8 304 151 34709 Fitting - 12-12 070221 152 29792 Fitting - 12-12-12 070401 153 302720 Tube - Assy 3/4 OD x 8-1/2 154 98640 Tube - Assy 3/4 OD x 92 13 Unit 2

98641 Tube - Assy 3/4 OD x 104 14 Unit 255 29784 Fitting - 12-8 070102 156 96652 Disconnect - Quick Nipple 157 98668 Hose - Assy 1/2 100R1 x 36 158 96651 Disconnect - Quick Hex Nut 159 305919 Hose - Assy 3/4 x 87 2CB 160 75036 Clamp - Tubing Twin 3/4 361 98649 Clamp - Pair - 3/4 Tube 262 34195-48 Hose - 3/8 x 48 163 96926 Clamp - Pair - 1-1/4 Tube 264 96925 Plate - Top 1-1/4 Tube SS 265 36396 Cap Screw - 1/4-20NC x 3 SS 466 305928 Clamp - Tubing Twin 1-1/4 167 306030 Cap Screw - 5/16-18NC x 3-1/4 304 168 306270 Valve - Assy Control 40 GPM SFP, Includes 93 & 94 169 29803 Fitting - 16-16 070120 3


AR

TS

LI

ST

19

NEW LEADERHEADER


L4000G4



70 29850 Fitting - 16-16-16 070432 271 29806 Fitting - 16-16 070321 172 302449 Fitting - 16-16 Non Standard 173 302160-AB Valve - Check 1 174 29807 Fitting - 16-16 070221 175 38576-X4 Valve - Hydraulic Electric Actuated 1

See Spinner Control Valve parts pages38576 Valve - Hydraulic 1

38576-AH Valve - Kit Seal 176 29803 Fitting - 16-16 070120 AR77 34757 Adapter 178 34816 Elbow - Hydraulic Fitting 179 34761 Fitting - Socketless 180 34810 Adapter 181 98109 Valve - Relief Soft Start 182 302449 Fitting - 16-16 Non Standard 183 56291 Valve - Relief/Unloader 3100 PSI 184 306274 Manifold - 5-25 GPM SFP 185 306277 Valve - Flow Control 9 GPM 186 29789 Fitting - 12-12 070120 187 303226 Fitting - 12-12 Special 188 29809 Fitting - 12-12-12 070433 Branch Tee 189 29847 Fitting - 12-12 070220 190 77498 Valve - Relief 1500 PSI 191 29835 Adapter 192 29829 Adapter - Elbow 90 293 306272 Valve - Flow Control 40 GPM SFP94 306271 Manifold - 40 GPM SFP95 *307399 Pigtail - 3-Pin Metripack to Flying Lead (optional) AR

* - Not Shown AR As Required


AR

TS

LI

ST

20




HI PERFORMANCE HYDRAULICS

LEFT HAND HYDRAULICS

NOTE: MultApplier Ready with PWM Valve Shown

RIGHT HAND HYDRAULICS

PA

RT

S L

IS

T

21

NEW LEADERHEADER


L4000G4


HI PERFORMANCE HYDRAULICS CONTINUED


1 305054 Hydraulic Reservoir Assy 1306080 Hydraulic Reservoir Assy 304 1

2 306291 Valve - Assy SFP 25 GPM, Includes 68-76 13 305900 Tube - 3/4 OD x 84-1/2 Assy 304 13 Unit 1

305901 Tube - 3/4 OD x 96-1/2 Assy 304 14 Unit 14 75036 Clamp - Tubing Twin 3/4 15 305902 Tube - 3/4 OD x 81 Assy 304 13 Unit 1

305903 Tube - 3/4 OD x 93 Assy 304 14 Unit 16 305904 Tube - 1 OD x 88 Assy 304 13 Unit 1

305905 Tube - 1 OD x 100 Assy 304 14 Unit 17 300031 Clamp - Tubing Twin 1 SS 38 305906 Tube - 1 OD x 85 Assy 304 13 Unit 1

305907 Tube - 1 OD x 97 Assy 304 14 Unit 19 29850 Fitting - 16-16-16 070432 2

10 34849 Fitting - 16-12 070123 111 34709 Fitting - 12-12 070221 AR12 29785 Fitting - 12-12 070201 113 29783 Fitting - 16-16 070201 114 29806 Fitting - 16-16 070321 215 56424 Hose - Assy 1 x 25 100R2 116 29807 Fitting - 16-16 070221 117 29748 Hose - Assy 1 x 30 100R2 118 305522 Hose - Assy 3/4 x 36 100R12 119 29638 Hose - Assy 3/4 x 24 AR20 305910 Valve - Assy Control PWM, Includes 86-92 1

305918 Valve - Assy Control Manual, Includes 86,87,93,94 121 82599 Hose - Assy 1 x 42 2CB 122 305912 Hose - Assy 1-1/4 x 38-1/2 2CB 123 29766 Fitting - 6-6 070102 124 98724 Fitting - 6-6-6 070432 225 34761 Fitting - Socketless 3/8 x 9/16 126 34868 Fitting - 4-4 070221 127 306154 Hose - Assy 3/8 x 72 100R1 128 *307399 Pigtail - 3-Pin Metripack to Flying Lead (optional) AR29 71830 Cap Screw - 5/16-18NC x 2-1/2 SS AR30 36424 Washer - Flat 5/16 SS AR31 42221 Nut - Lock 5/16-19 SS AR32 86557 Clamp - Tube 1 1

PA

RT

S L

IS

T

22






33 86556 Plate - Cover Hyd Tube Clamp AR34 34865 Cap Screw - 1/4-20NC x 2-1/4 SS AR35 36423 Washer - Flat 1/4 SS AR36 42034 Nut - Lock 1/4-20 SS AR37 302097 Washer - Step 438 36396 Cap Screw - 1/4-20NC x 3 SS 239 306118 Bracket - Wldmt Valve Mount 140 42639 Bolt - Carriage 5/16 x 1 SS 241 29803 Fitting - 16-16 070120 142 29840 Fitting - 16-16 070220 143 302397 Bracket - Valve Mount 144 42794 Cap Screw - 5/16-18NC x 3-3/4 SS 445 36398 Cap Screw - 3/8-16NC x 1 SS 346 36425 Washer - Flat 3/8 SS 347 72054 Nut - Lock 3/8-16 SS 348 306292 Valve - Assy SFP 9 GPM, Includes 77-82 149 98644 Tube - Assy 3/4 OD x 5 304 150 98650 Valve - Relief Assy 1500PSI, Includes 83-85 151 98643 Tube - Assy 3/4 OD x 2-7/8 304 152 29792 Fitting - 12-12-12 070401 153 302720 Tube - Assy 3/4 OD x 8-1/2 304 154 98640 Tube - Assy 3/4 OD x 92 304 255 29784 Fitting - 12-8 070102 156 96652 Disconnect - Quick Nipple 157 98668 Hose - Assy 1/2 100R1 x 36 158 96651 Disconnect - Quick Hex Nut 159 98649 Clamp Pair - 3/4 Tube 260 305924 Hose - Assy 3/4 x 135 100R2 161 305925 Hose - Assy 3/4 x 112 2CB 162 34195-48 Hose - 3/8 x 48 163 305928 Clamp - Tubing Twin 1-1/4 364 306030 Cap Screw - 5/16-18NC x 3/1-4 304 365 34719 Fitting - 16-16 070101 166 302160-AA Check - Valve -12 PSI 167 98662 Hose 1-1/4 2CB x 48 168 306274 Manifold - 5-25 GPM SFP 169 306279 Valve - Flow Control 25 GPM 170 29789 Fitting - 12-12 070120 1

PA

RT

S L

IS

T

23

NEW LEADERHEADER


L4000G4




71 29791 Fitting - 12-12-12 070428 172 29788 Fitting - 12-12 Non Standard 173 29835 Fitting - 12-16 070120 174 98705 Valve - Relief Soft Start 175 34750 Fitting - 16-16-16 070429 176 56269 Fitting - 12-16 070320 175 29788 Fitting - 12-12 S1040-30 Non Standard 176 98705 Valve - Relief Soft Start 3400 PSI 177 306277 Valve - Flow Control 9 GPM 178 306274 Manifold - 5-25 GPM SFP 179 29789 Fitting - 12-12 070120 180 303226 Fitting - 12-12 Special 181 29809 Fitting - 12-12-12 070433 Branch Tee 182 29847 Fitting - 12-12 070220 183 77498 Valve - Relief 1500PSI 184 29835 Adapter 185 29829 Adapter - Elbow 90 286 38576-X4 Valve - Hydraulic Electric Actuated 1

See Spinner Control Valve parts pages38576 Valve - Hydraulic 1

38576-AH Valve - Kit Seal 187 29803 Fitting - 16-16 070120 988 34757 Adapter - 7/16 x 9/16 189 34816 Elbow - Hydraulic Fitting 190 34761 Fitting - Socketless 3/4 x 9/16 191 34810 Adapter - 1-5/16 x 1-5/16 192 98109 Valve - Relief Soft Start 193 302449 Fitting - 16-16 070120 194 56291 Valve - Relief/Unloader 3100PSI 1


PA

RT

S L

IS

T

24




15

Click or Scan - 50/50 Flow Divider Valve Test Procedure

SPINNER HYDRAULICSP

AR

TS

LI

ST

http://www.highwayequipment.com/customer_support/service-videos/spinners/testing-50-50-valve/

25

NEW LEADERHEADER


L4000G4


SPINNER HYDRAULICS CONTINUED


305948 Motor - Assy LH Style II, Includes 1,5,8-10305949 Motor - Assy RH Style II, Includes 1,9-11

1 313512 305950

72548305824

Motor - Spinner 5.1 CID (Post-2016 Units)Motor-Spinner Style II (2016 & Previous units)Seal KitSeal Kit - Retainer

22

ARAR

2 71781 Valve Flow Divider 13 34810 Adapter 14 29840 Adapter - 90 25 29825 Tee Swivel Nut 16 87111 Hose Assy 17 87112 Hose Assy 18 29836 Tee Swivel Nut 19 29803 Adapter 4

10 34763 Adapter 211 34816 Adapter - 90 1 112 87113 Hose Return Assy 113 98102 Hose Pressure Assy 114 83601 Hose 13 Unit Drain Line 1

83602 Hose 14 Unit Drain Line 115 98101 Hose Assy 1

PA

RT

S L

IS

T

26




HYDRAULIC RESERVOIRP

AR

TS

LI

ST

27

NEW LEADERHEADER


L4000G4



305054 Hydraulic Reservoir Assy306080 Hydraulic Reservoir Assy 304

1 305050 Reservoir Hydraulic Wldmt 1306074 Reservoir - Hydraulic Wldmt 304 1

2 88838 Filter Return, Includes 3-6 13 306772 O-Ring - Cover Filter 14 306773 O - Ring - Housing Filter 15 306789 Seal - Filter Assy 16 305066 Element - Filter 17 305063 Strainer 2 NPT 18 305058 Pipe 1.5 SCH40 10 19 305057 Diffuser Tank 1

10 305062 Strainer 1-1/4 NPT 111 29768 Fitting 20-20 070102 112 305061 Plug Magnetic 1 NPT 113 6028 Nipple - Close 1-1/4 NPT 114 6011 Elbow 90 1-1/4 NPT 115 20068 Cap Screw 3/8-16 x 1-1/4 4

36399 Cap Screw - 3/8-16 x 1-1/4 SS 416 20712 Washer Lock 3/8 4

36420 Washer - Lock 3/8 SS 417 22324 Nipple - Close 2 NPT STD 118 306186 Gasket Maker - Silicone 119 23703 Adapter - Elbow 90 2 NPT 120 6035 Plug - Pipe 1-1/4 NPT 121 306301 Plug - Tapered 2 NPT 1

HYDRAULIC RESERVOIR CONTINUEDP

AR

TS

LI

ST

28




HYDRAULIC RESERVOIR W/ COOLER

24

22

26

25

242522

26

23

PA

RT

S L

IS

T

29

NEW LEADERHEADER


L4000G4


HYDRAULIC RESERVOIR W/ COOLER CONTINUED


1 305054 Hydraulic Reservoir Assy 1306080 Hydraulic Reservoir Assy 304 1

2 43534 Indicator Service 13 38575 Gauge Sight & Temperature 14 36398 Cap Screw 3/8-16NC x 1 SS 55 72054 Nut Lock 3/8 SS 56 36424 Washer Flat 5/16 87 34580 Cap Screw - 5/16 x 1 88 36413 Nut Hex 1/3-18NC SS 89 98568 Fitting 20-20 070221 1

10 96750-X1 Relay 12VDC 40A 111 305074 Switch Temperature 114 112 *98662 Hose 1-1/4 2CB x 48 113 36419 Washer Lock 5/16 SS 814 56258 Screw Truss Head 1/4-20 x 1/2 SS 115 42034 Nut Lock 1/4-20 SS 116 305767 Cooler Assy 1

*305767-AA Core - Cooler 1*305767-AB Fan - Assy Cooler 1*305767-AC Housing - Cooler 1

17 305761 Bracket Cooler LH 118 96916 Fitting 20-20 070220 219 56267 Fitting 20-20 070433 120 34819 Fitting 20-16 070123 121 305760 Bracket Cooler RH 122 39159 Belt Spacer 623 39158 Belt Flex Mount 224 36403 Cap Screw 1/2-13 x 2 SS 425 36426 Washer Flat 1/2 SS 626 39016 Nut Lock 1/2-13NC SS 427 306447 Bracket - Cooler Mount 2

* - Not Shown P

AR

TS

LI

ST

30




SPINNER CONTROL VALVE - STYLE A

10

11

12

1

89

2

3

4

5

7

611

5 4

Click or Scan - 12V Override - 40 GPMPWM Spinner Valve

Click or Scan - Manual Override - 40 GPM PWM Spinner Valve


38576-X4 Valve - Flow Control Electric Actuated 11 53960 Spring 12 90696 Shim 23 90697 Spool 14 90698 O-Ring 15 90699 Plug 26 38576-AA Cartridge 17 38576-AC O-Ring 18 38576-AD Screw - Set 19 38576-AE Nut - Jam 1

10 38576-BC Cartridge Valve Body 111 38576-BD Screw - SHCS 8-32 x .5 212 38576-AI Cable Assy 113 *38576-AH Valve - Kit Seal 1

* - Not Shown

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/spinners/12v-override-40-gpm-spinner-valve/http://www.highwayequipment.com/customer_support/service-videos/spinners/manual-override-40-gpm-spinner-valve/

31

NEW LEADERHEADER


L4000G4


SPINNER CONTROL VALVE - STYLE B

12

710

9

23

45

1

4

5

8

6

11


38576-X4 Valve - Flow Control Electric Actuated 11 53960 Spring 12 90696 Shim 23 90697 Spool 14 90698 O-Ring 15 90699 Plug 26 38576-AA Cartridge 17 38576-AG Nut - Cartridge 18 38576-AC O-Ring 19 38576-AD Screw - Set 1

10 38576-AE Nut - Jam 111 38576-AF Cartridge Valve Body 112 38576-AI Cable Assy 113 *38576-AH Valve - Kit Seal 114 **38576-BA Kit - Pilot Conversion

Use to convert Style B valve to Style A AR

* - Not Shown AR - As Required

PA

RT

S L

IS

T

32




*Note: 306797 Assy Shown

GAUGE KITP

AR

TS

LI

ST

33

NEW LEADERHEADER


L4000G4



1 76044 Gauge - Hyd. 5000 PSI w/ Built in Snubber 128389 Gauge - Hyd. 30000 PSI w/ Built in Snubber 1

2 306798 Hose - .35 dia. 100R2 x 160 Assy 1307509 Hose - .25 dia. 100R2 x 112 Assy 1304951 Hose - .25 dia. x 100 100R1 Assy 1

3 29765 Fitting - 4-4 070102 14 29849 Fitting - 4-4 070120 1

29795 Fitting - 4-4 070220 15 89051 Clamp - Insulated Closed AR6 26562 Clamp - Tubing 1/2 27 34129 Grommet - Rubber 18 304948 Bracket - Wldmt Gauge 19 34580 Cap Screw - 5/16-18NC x 1 SS 2

10 36424 Washer - Flat 5/16 SS 211 36413 Nut - Hex 5/16-18NC SS 212 36419 Washer - Lock 5/16 SS 213 36393 Cap Screw - 1/4-20 NC x 3/4 SS 214 36418 Washer - Lock 1/4 SS 215 36412 Nut - Hex 1/4-20 NC SS 2

GAUGE KIT CONTINUIEDP

AR

TS

LI

ST

34




PUMP HYDRAULICSSTANDARD HYDRAULICS - 4.38 CID PUMP

9

8

7

56

1

6

34

2

Click or Scan - Relief Valve Setup & Hydraulic Pump Pressure Test Procedure

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/body-hydraulics/test-hydraulic-pump-relief-valve/

35

NEW LEADERHEADER


L4000G4



1 86665 Pump - 4.38 CID Hydraulic Direct Mount 12 29780 Fitting - 1-7/8 - 12 SAE x 1-1/2 NPT 13 96654 Fitting - Hose End 1-1/2 NPT x 2 Hose 14 34845 Adapter 15 32401-108 Hose Suction 2 x 108 16 22380 Clamp Hose 17 29811 Fitting Hose End 18 305060 Valve Ball 2 19 22324 Nipple - 2 NPT 1

STANDARD HYDRAULICS - 4.38 CID PUMP CONTINUED

PA

RT

S L

IS

T

36




14

13

15

17 16

11

12

18

10 9

17

16

5

4

7

8231

6

23

1


STANDARD HYDRAULICS - 4.46 CID TANDEM PUMP

PA

RT

S L

IS

T


37

NEW LEADERHEADER


L4000G4



1 304424 Pump - 4.46 CID Hydraulic (Front section) 1* 300493 Gasket Paper Pump 1* 300492 Cover Pump Rear 1

2 304425 Pump .93 CID (Rear section) AR3 300669 O-Ring 4 ID AR4 41015 Kit Flange Split -32 15 34806 Fitting 32-32 12151-3-E90S-L 16 29840 Adapter Elbow 90 17 304427 Fitting 20-20 430260 AR8 29789 Fitting 12-12 070120 AR9 32401-108 Hose Suction 2 x 108 1

10 23184-108 Hose Suction 1-1/4 AR11 29811 Fitting Hose End 112 305060 Valve Ball 2 113 305059 Valve Ball 1-1/4 AR14 6028 Nipple - 1-1/4 NPT AR15 16582 Fitting Hose Barb AR16 22380 Clamp Hose 417 6335 Clamp Hose AR18 22324 Nipple - 2 NPT 1

AR - As Required * - Not Shown Use when .93 CID pump add-on not installed on 4.46 CID pump

STANDARD HYDRAULICS - 4.46 CID TANDEM PUMP CONTINUED

PA

RT

S L

IS

T

38




14

13

15

17 16

11

12

18

10 9

17

16

5

4

7

8231

6

23

1


HI PERFORMANCE PUMP HYDRAULICSP

AR

TS

LI

ST


39

NEW LEADERHEADER


L4000G4



1 304424 Pump - 4.46 CID Hydraulic Direct Mount 12 304426 Add-on Pump - 2.17 CID 13 300669 O-Ring - 4 ID 14 41015 Kit - Flange Split -32 15 34806 Fitting - 32-32 12151-3-E90S-L 16 29840 Adapter - Elbow 90 17 312904 Fitting - 24-20 430260 18 29789 Adapter 19 32401-108 Hose - Suction 2 x 108 1

10 23184-108 Hose - Suction 1-1/4 x 108 111 29811 Fitting - Hose End 212 305060 Valve - Ball 2 113 305059 Valve - Ball 1-1/4 114 6028 Nipple - 1-1/4 NPT 115 16582 End - Hose 1-1/4 NPT x 1-1/4 Hose 116 22380 Clamp - Hose 417 6288 Clamp - Hose 418 22324 Nipple - 2 NPT 1

HI PERFORMANCE PUMP HYDRAULICS CONTINUIED

PA

RT

S L

IS

T

40




CONVEYOR#3 PINTLE CHAIN CONVEYOR


1 97091 #3 Pintle Chain 13 Unit Assy 197092 #3 Pintle Chain 14 Unit Assy 1

2 36699 Link - Pintle Chain AR3 88857 Bar - Cross Wldmt AR4 36697 Pin - Pintle Chain AR5 20817 Pin - Cotter AR

PA

RT

S L

IS

T

41

NEW LEADERHEADER


L4000G4


#4 BELT-OVER-CHAIN (BOC) CONVEYOR

Click or Scan - #4 Belt-Over-Chain Conveyor Replacement Procedure


305614-AG Belt-Over-Chain - #4 13 MOR 1305614-AH Belt-Over-Chain - #4 14 MOR 1

1 305646 Screw - #4BOC 1/4 x 9/16 torx Flat Head AR2 305643 Crossbar AR3 73317 Kit Splicer 1

Lacing Strips 23 256405 Pin - Connecting 1

Staples AR4 36697 Pin Pintle Chain AR5 20817 Pin Cotter AR6 36699 Link Pintle Chain AR7 56377-AB Belt Conveyor AR

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/conveyors/replacing-4-belt-over-chain/

42




CHAIN SHIELDS


409 SS 304 SS1 Chain Shield #3 Chain

97732-AB 97749-AB 13 Unit 297732-AC 97749-AC 14 Unit 2

2 Chain Shield #4 Belt-Over-Chain97836 97854 13 Unit 297837 97855 14 Unit 2

A 56258 56258 Screw Truss Head 1/4 x 1/2 ARB 88931 88931 Nut Tee 1/4 x 1/4 ARC 305975 305975 Sealer - Belt, #4 BOC Shield AR

(Specify Unit Length)3 71829 71829 Bolt Carriage 3/8 x 1 AR4 36420 36420 Washer Lock 3/8 AR5 36414 36414 Nut Hex 3/8 AR

PA

RT

S L

IS

T

43

NEW LEADERNOTES


L4000G4



PA

RT

S L

IS

T

44




CONVEYOR IDLER

82

2

11 - 13

11 - 13

4, 56

10

1

7 9

3


97053 Shaft - Assy Idler, Includes Items 6 - 9 11 36508 Screw Wldmt Adjust 22 79321 Take-up Wldmt SS 2

7895 Take-up Wldmt 23 39110 Nut Wldmt 24 20925 Pin Roll 1/4 x 1 1/2 25 30725 Collar Set 1 26 22511 Bearing Take-up 27 97051 Sprocket Idler 28 82799 Shaft Idler 19 2135 Key Square 5/16 x 2 1/2 2

10 36509 Nut Hex 1-8NC SS 211 36414 Nut Hex 3/8 SS 1212 36409 Bolt Carriage 3/8 x 1-1/4 SS 1213 36420 Washer Lock 3/8 SS 12

PA

RT

S L

IS

T

45

NEW LEADERHEADER


L4000G4


CONVEYOR DRIVE

2, 41

11, 12

10

6

13

7 - 9

3

15

2, 41

11, 12

10

6

13

7 - 9

3

15

2, 4

1

3

67 - 9 5

2, 4

1

3

67 - 9 5


97052 Shaft - Drive Assy, Includes Items 1 - 51 310606 Shaft Drive 12 88276 Sprocket 2

20743 Screw Set 5/16 x 3/8 13 6465 Bearing 24 6131 Key Square 3/8 x 1 1/2 25 56264 Cap/Plug - Plastic 16 82885 Guide Bearing 47 36399 Cap Screw - 3/8 x 1 1/4 88 36420 Washer Lock 3/8 89 36414 Nut Hex 3/8 8

10 82552 Bracket Torque Arm LH 111 20128 Cap Screw - 1/2 x 1 1/4 212 20680 Nut Lock 1/2 213 20833 Pin Cotter 1/4 x 1 1/2 114 *37010 Key Square 1/2 x 1 1/2 215 311172 V-Ring Seal 1

Gearcase Assy See Gearcase parts list* Not Shown

PA

RT

S L

IS

T

46




GEARCASE ASSEMBLY - STANDARD HYDRAULICS

1

17

2

15

4, 5

4, 51312

10

16 11

7

7

81

14

1

6

9

3

3

1

17

2

15

4, 5

4, 51312

10

16 11

7

7

81

14

1

6

9

3

3


302448 Gearcase - Assy (Includes Items 1 - 17)1 37985 Gearcase - 6:1 12 74524 Gasket - SAE 101-2 23 82459 Motor - Hydraulic 14.1 CID 2

39137 Seal Kit - Motor 24 20129 Cap Screw - 1/2-13 NC x 1-1/4 45 20714 Washer - Lock 1/2 46 29778 Adapter - Reducing 27 29773 Adapter - Elbow 28 29807 Adapter - Elbow 39 29850 Tee - Swivel Nut 2

10 80888 Tube Assy - 1 OD x 2-15/16 111 34709 Adapter - Elbow 112 29809 Adapter - Tee Branch 113 80886 Tube - 3/4 x 4-7/8 114 34712 Adapter - Bushing 115 304818 Valve - Dump relief 2050 PSI 116 304819 Fitting - 16-16 Non Standard 90 117 29840 Fitting - 16-16 070220 2

PA

RT

S L

IS

T

47

NEW LEADERHEADER


L4000G4


GEARCASE ASSEMBLY - HI PERFORMANCE HYDRAULICS


1 37985 Gearcase - 6:1 12 74524 Gasket 43 34650 Spacer 24 56261 Motor- Hydraulic 2000 Series 6.2 CID 25 305098 Cap Screw - Sockethead - 1/2-13 NC x 1-3/4 46 30227 Washer - Lock 1/2 47 29773 Fitting - 12-12 070220 28 34709 Fitting - 12-12 070221 49 29809 Fitting - 12-12-12 070433 2

10 98707 Tube - 3/4 OD x 4-7/8 211 29753 Fitting - 12-12 070120 212 29795 Fitting - 4-4 070220 113 34700 Fitting - 4-4-4 070429 114 98760 Hose - 1/4 x 7-13/16 Drain 1

PRESSURE

RETURN

PA

RT

S L

IS

T

48




GEARCASE SERVICE PARTS


304268-AB Parts Service, Includes 1171 304557 Housing Outboard 12 304558 Housing Inboard 13 304561 Gear Pinion 11 Tooth 24 304562 Gear Driven 67 Tooth 15 37007 Bearing 26 37008 Bearing 47 37006 Seal Oil 18 38979 Washer Flat 2-1/2 x 11/32 29 6031 Plug Pipe 1

10 304564 Gasket Housing 111 20040 Cap Screw 5/16NC x 2 1012 20711 Washer Lock 5/16 1013 2564 Cap Breather 114 27465 Bushing Pipe 1/8 x 3/8 115 21490 Plug Pipe Magnetic 116 38980 Screw Allen Head 5/16-18 x 1 117 37010 Key - 1/2 x 1/2 x 1-1/2 2

PA

RT

S L

IS

T

49

NEW LEADERHEADER


L4000G4


GEARCASE BREATHER

2

1

3

Click or Scan - Gearcase Seal Replacement Procedure


1 306891 Fitting - 4-2 630202K 12 9005-0-7761 Tubing - 1/4 OD Air Brake Black 1.5 ft3 311172 V-Ring Seal 1

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/conveyors/gear-case-seals-replacement/

50




CONVEYOR CHAIN OILER

10

10

11

7, 8, 9

5, 6

12

41

22

3

5, 6, 14, 15

17

16

2-7

1 +3

18

PA

RT

S L

IS

T

51

NEW LEADERHEADER


L4000G4


12

12

12

23

22

21

20

19

1925

24

31

2728, 29, 30

2726

25


306063 Tank Assy, Includes 1-13306658 Nozzle & Hose - Assy, Includes 12,13,19-29

1 304398 Tank Wldmt 12 306657 Elbow 33 304409 Mount Pump 14 304390 Pump Assy with Connector 1

304834 Pump Diaphragm 1.1 GPM 30 PSI 1303730-AB Connector FEM Socket Sealed 1303730-CC Terminal FEM Sealed (Sleeve) 2303730-EB Seal Cable Lt Gray 2

5 36393 Cap Screw - 1/4-20 NC x 3/4 SS 56 36418 Washer Lock 1/4 SS 57 44454 Screw - Socket Head #10-24 NC x 1 SS 48 171052 Washer Flat #10 SS 89 56355 Nut - Hex Lock #10-24 NC SS 4

10 301337 Fitting 90 Male 1/8 NPT 211 306437 Tubing Clear Feet 1.16712 26544 Hose Low Pressure 1/4 ID Feet 5.513 *306670 Tape Thread Seal w/PTFE Yellow Gas Line AR14 36423 Washer - Flat 1/4 SS 815 36412 Nut - Hex 1/4-20 NC SS 4

CONVEYOR CHAIN OILER CONTINUEDP

AR

TS

LI

ST

52





16 36399 Cap Screw 3/8-16 NC x 1-1/4 SS 217 34129 Grommet Rubber 118 304391 Panel Assy Oiler Control 1

99676 Fuse 10AMP Fast Acting 119 306649 Nozzle Mount Assy 2

304839 Angle Wldmt Nozzle Mount 1306650 Body Male Nozzle Brass 1

20 306651 Strainer Check Valve 221 306652 Plate Orifice SS 222 306654 Nozzle Even Flat Spray SS 223 306653 Cap Nozzle 224 306655 Tee Black 125 306656 Elbow Black 326 306678 Coupling Polypropylene 127 306804 Bracket Coupling 128 36293 Cap Screw 3/8-16 NC x 3/4 SS 129 36420 Washer Lock 3/8 SS 130 36414 Nut - Hex 3/8-16 NC SS 131 99674 Tie - Wire 2


CONVEYOR CHAIN OILER CONTINUEDP

AR

TS

LI

ST

53

NEW LEADERHEADER


L4000G4


ENCODER

4

22

1

3

Click or Scan - Encoder Test Procedure

Click or Scan - Encoder Installation Procedure


1 303994 Encoder 180 with Hardware 12 310601 Coupler - Rate Sensor SS 13 310603 Screw - Set 1/4-20NC x 5/16 SS 14 304946 Bracket - Sensor, Drive Mount 1

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/electronics/testing-the-encoder-sensor/http://www.highwayequipment.com/customer_support/service-videos/electronics/encoder-replacement--proper-installation/

54




FRONT WIPER

1

2

3

4

1

2

3

4


90826 Belt - Front Wiper Assy, Includes Items 1 - 4 11 14743 Wiper Belt 12 71656 Retainer Belt 304 13 32446 Screw TR HD 1/4 x 3/4 64 36412 Nut Hex 1/4 6

PA

RT

S L

IS

T

55

NEW LEADERHEADER


L4000G4


REAR WIPER - #3 CHAIN CONVEYOR

1 2 34, 5

6, 7

8

95, 10

5, 10

11

1213

14

4, 5

15, 16


98086 Lip - Rear 30 Group 304, Includes Items 8 - 16 11 96744 Kit - Wiper Belt, Includes Items 2 - 7 12 304418 Belt - Rear Wiper 30 13 96746 Plate - Wiper Belt Spinner/Conveyor 14 56258 Screw - Truss Head 1/4-20NC x 1/2 SS 75 88931 Nut - Tee 1/4 AR6 32446 Screw - Truss Head 1/4-20NC x 3/4 SS 27 42034 Nut - Lock 1/4-20NC SS 28 98068 Lip - Rear 30 304 Assy, Includes Items 9 -11, 5 19 98030 Lip - Wldmt Rear 30 304 1

10 56400 Screw - Flat Head 1/4-20NC x 1/2 SS 1311 305331 Wiper - 30 Rear Lip 112 304416 Wiper - 30 Internal Assy, Includes Items 13, 14, 4, 5 113 304422 Mount - 30 Internal Wiper 304 114 304423 Rubber - Internal Wiper 115 36399 Cap Screw - 3/8-16NC x 1-1/4 SS 516 72054 Nut - Lock 3/8-16NC SS 5

PA

RT

S L

IS

T

56




DECALS

15

1413

4

129 10 111 2

15

1413

4

129 10 111 2

68

71 3

15

5

68

71 3

15

5

1012

1314

21 1012

1314

21

PA

RT

S L

IS

T

57

NEW LEADERHEADER


L4000G4



1 312561 Decal - New Leader BlackDecal - New Leader White33

2 8712287129Decal - G4 Red/BlackDecal - G4 Black/White

22

3 306151 Decal - L4000G4 Black 14 302601 Decal - Patent 6,817,551 15 87109 Decal - New Leader G4 16 23769 Decal - Feedgate Slide Scale 17 368 Decal - Danger, Flying Material 18 71526 Decal - Notice, Spread Pattern 19 150034 Decal - Caution, Improper Operation 1

10 364 Decal - Danger, Moving Part 211 321 Decal - Caution, Hazardous Material 112 39138 Decal Warning, High Pressure Fluid 213 55630 Decal - Warning, Falling Hazard 214 55631 Decal - Warning, Moving Part Hazard 215 98319 Decal - Patent 6,517,281 116 *39200 Decal - Warning, Fenders 2

* - Not Shown

DECALS CONTINUEDP

AR

TS

LI

ST

58




FEEDGATEREMOVABLE ENDGATE, FEEDGATE & JACK

6

7 14, 15

10 - 12

16, 1713

1

6

7 14, 15

10 - 12

16, 1713

1

8

18 - 209

13

11, 1210

8

18 - 209

13

11, 1210

22

18 - 216

22

18 - 216

PA

RT

S L

IS

T

59

NEW LEADERHEADER


L4000G4



409 SS 304 SS1 86773 86952 Endgate Removable Wldmt 12 *20128-X1 20128-X1 Cap Screw 1/2 x 1 1/4 Gr8 43 *20695 20695 Washer Flat 1/2 84 *20714 20714 Washer Lock 1/2 45 *20646 20646 Nut Hex 1/2 46 72641 72641 Handle 17 98512 303937-AA Feedgate Wldmt 18 36384 36384 Slide Feedgate 29 36385 36385 Guide Feedgate 2

10 85002 85002 U-Joint 111 20918 20918 Pin Roll 212 40704 40704 Jack 113 86878 86878 Pin Hair 114 71827 71827 Cap Screw - 3/8 x 3 SS 115 72054 72054 Nut Lock 3/8 116 80798 80798 Cap Screw - 1/2 x 3 3/4 117 39016 39016 Nut Hex 1/2 118 40750 40750 Cap Screw 1/4 x 1-1/4 619 36418 36418 Washer Lock 1/4 620 36412 36412 Nut Hex 1/4 621 305078 305078 Sealer Endgate Bolt-in (inside) 222 36423 36423 Washer Flat 1/4 2

* - Not Shown

REMOVABLE ENDGATE, FEEDGATE & JACK CONTINUED

PA

RT

S L

IS

T

60




FENDERSFENDERS - FULL FLOTATION TIRES


409 SS 304 SS1 86614-X1

305090305097305584

Fender - RH, 13 UnitFender - RH, 14 Unit

11

2 83051-X2305091

305096305585

Fender - LH, 13 Unit (with Cutout & Light Mtg Holes)Fender - LH, 14 Unit (with Cutout & Light Mtg Holes)

11

3 83021 96969 Angle - Fender AR4 83019 96967 Support - RH Rear AR5 83020 96968 Support - LH Rear AR6 83018 96966 Support - RH Front (without mudflaps) 17 83017 96965 Support - LH Front (without mudflaps) 18 83124 83124 Material - Non-Skid, 16 Wide Inches

21699 21699 Material - Non-Skid, 8 Wide Inches9 20318 36408 Bolt Carriage 3/8 x 1 AR

10 20693 36425 Washer Flat 3/8 AR11 20712 36420 Washer Lock 3/8 AR12 20644 36414 Nut Hex 3/8 AR13 *304245 *304245 Mudflap - Midguard 1/2 x 44 x 36 2

AR As Required * - Not Shown

PA

RT

S L

IS

T

61

NEW LEADERHEADER


L4000G4



409 SS 304 SS1 86614

866048654486620


11

2 83286-X183316-X1

83302-X183322-X2

Fender - LH, 13 Unit (with Cutout & Light Mtg Holes)Fender - LH, 14 Unit (with Cutout & Light Mtg Holes)

11

3 83256 96972 Angle - Fender AR4 83254 83254-X10 Support - RH Rear AR5 83255 83255-X10 Support - LH Rear AR6 83253 96971 Support - LH Front (without mudflaps) 17 83252 96970 Support - RH Front (without mudflaps) 18 83124 83124 Material - Non-Skid, 16 Wide AR

21699 21699 Material - Non-Skid, 8 Wide AR9 20318 36408 Bolt Carriage 3/8 x 1 AR

10 20693 36425 Washer Flat 3/8 AR11 20712 36420 Washer Lock 3/8 AR12 20644 36414 Nut Hex 3/8 AR13 *304245 *304245 Mudflap - Midguard 1/2 x 44 x 36 2


FENDERS - SUPER FLOTATION TIRESP

AR

TS

LI

ST

62





409 SS 304 SS1 86614-X2

86604-X186614-X286604-X1


11

2 83286-X286605-X1

83286-X286605-X1

Fender - LH, 13 Unit (with Tank Cutout)Fender - LH, 14 Unit (with Tank Cutout)

11

3 83256-X3 96972-X1 Angle - Fender AR4 83254-X13 83254-X12 Support - RH Rear AR5 83255-X13 83255-X12 Support - LH Rear AR6 83253-X8 96971-X1 Support - LH Front (without mudflaps) 17 83252-X7 96970-X1 Support - RH Front (without mudflaps) 18 83124

216998312421699

Material - Non-Skid, 16 WideMaterial - Non-Skid, 8 Wide

ARAR

9 20318 36408 Bolt Carriage 3/8 x 1 AR10 20693 36425 Washer Flat 3/8 AR11 20712 36420 Washer Lock 3/8 AR12 20644 36414 Nut Hex 3/8 AR13 *304245 *304245 Mudflap - Midguard 1/2 x 44 x 36 2


FENDERS - SUPER FLOTATION TIRES W/ 120 STRAIGHT FLARE

PA

RT

S L

IS

T

63

NEW LEADERHEADER


L4000G4


SPINNERSMATERIAL DIVIDER

7 - 9

10

1

3 - 5

5 - 7

2

7 - 9

10

1

3 - 5

5 - 7

2


87108 Divider Material Assy, Includes 1-51 87054 Divider Wldmt 12 87064 Deflector Rear Wldmt 13 20673 Nut Wing 3/8 SS 14 36425 Washer Flat 3/8 SS 15 36420 Washer Lock 3/8 SS 16 36293 Cap Screw 3/8-16NC x 3/4 SS 27 36414 Nut Hex 3/8-16NC SS AR8 36398 Cap Screw - 3/8-16NC x 1 SS 29 36425 Washer - Flat 3/8 SS 2

10 87381 Mount - Divider Storage Wldmt SS 1AR - As Required

PA

RT

S L

IS

T

64




HILLSIDE DIVIDER

14

5, 6, 9

5 - 8

2

3

5, 6, 9

14

5, 6, 9

5 - 8

2

3

5, 6, 9


1 86788 Bracket Wldmt Support 12 82288 Panel Hillside Divider 13 56879 Bracket Clamp 14 56880 Angle Clamp 15 34580 Cap Screw 5/16 x 1 66 36424 Washer Flat 5/16 87 36419 Washer Lock 5/16 48 36413 Nut Hex 5/16 49 42221 Nut Lock 5/16 2

Note: Use chain shield hardware to attach Item 1 to sills.

PA

RT

S L

IS

T

65

NEW LEADERHEADER


L4000G4


ANTI-SLAB

3

1

2

3

1

2


312953 Anti-Slab Assy, Includes Items 1 - 31 312954 Support - Wldmt 304 12 312959 Round - 1/2 x 31 304 13 312960 Chain 6

PA

RT

S L

IS

T

66




SPINNER ASSEMBLY

2

1

3

4

5 - 7

5 - 7

8

910

11

12

1314

15, 16

17

171819

20

212223

24

25 26

2728

29

35

36

37

3738

39- 4243

43 44

44

5, 25

48

4749

LEFT HAND

RIGHT HAND

28

29

30, 34

31, 33

30

3030

31, 5032

32

40, 41, 45, 46

Click or Scan - Spinner Motor Replacement Procedure

Click or Scan - Spinner Disc Replacement Procedure

Click or Scan - Spinner Assembly Motor Mount Adjustment Procedure

Click or Scan - New Leader Spinner Disc Identification

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/spinners/replacing-spinner-motor/http://www.highwayequipment.com/customer_support/service-videos/spinners/replace-spinner-disc/http://www.highwayequipment.com/customer_support/service-videos/spinners/how-to-adjust-spinner-motor-mount-assembly/http://www.highwayequipment.com/customer_support/service-videos/spinners/new-leader-spinner-discs/

67

NEW LEADERHEADER


L4000G4


SPINNER ASSEMBLY CONTINUED


86503 24 Spinner Assy, Includes Items 1 - 187106 Spinner Disc LH Assy, Includes Items 19, 21 - 24 187105 Spinner Disc RH Assy, Includes Items 18, 20, 22 - 24 1

1 87090 Plate Back Wldmt 12 87082 Mount Motor Wldmt 13 87021 Shaft Support Wldmt 14 87023 Plate Shaft Mount 15 36402 Cap Screw 1/2-13NC x 1-1/4 SS 126 39016 Nut Lock 1/2-13NC SS 57 36426 Washer Flat 1/2 SS 48 87110 Scale - Spinner Position 19 87170 Jack Coated Assy 1

10 87024 Handle 111 85002 U-Joint 112 20918 Pin Roll 213 6547 Pin Clevis 114 36429 Pin Hair SS 115 80798 Cap Screw 1/2-13NC x 3-3/4 SS 116 39016 Nut - Lock 1/2-13NC SS` 117 6072 Zerk Grease 218 27056-X4 Disc Distributor RH 119 27056-X5 Disc Distributor LH 120 309091 Fin - RH Wldmt 421 309092 Fin LH Wldmt 422 10877 Hub 223 20676 Nut Lock 1/4-20NC 1224 20004 Cap Screw 1/4-20NC x 7/8 1225 36422 Washer Lock 1/2 SS 1026 36401 Cap Screw 1/2-13NC x 1 SS 227 305571 Washer Rubber 228 305949 Motor - RH Style II Assy, includes Items 30 - 32, 51 129 305948 Motor LH Style II Assy, includes Items 30 - 34 130 34717 Adapter - O-Ring 431 34763 Adapter - O-Ring 232 313512

30595072548

305824

Motor - Spinner 5.1 CID (Post-2016 Units)Motor-Spinner Style II (2016 & Previous units)Seal KitSeal Kit - Retainer

22

ARAR

33 29809 Fitting - 12-12-12 070433 1

PA

RT

S L

IS

T

68




SPINNER ASSEMBLY CONTINUED


34 29825 Fitting - 6-6-6 070433 135 71781 Valve Flow Divider 136 34810 Adapter - Straight 137 29840 Adapter - Elbow 90 138 87053 Angle Valve Mount 139 36412 Nut Hex 1/4-20NC SS 240 36418 Washer Lock 1/4 SS 241 76825 Spacer 142 34865 Cap Screw 1/4-20NC x 2-1/4 SS 143 20677 Nut Lock 5/16-18NC 2444 20034 Cap Screw 5/16-18NC x 3/4 2445 36423 Washer Flat 1/4 SS 146 36395 Cap Screw 1/4-20NC x 1 SS 147 87111 Hose - Assy SAE 16 x 26-1/2 100R2 148 87112 Hose - Assy SAE 6 x 28 100R1 149 98101 Hose - Assy SAE 16 x 26-1/2 100R12 150 34816 Fitting - Elbow 90 151 * 36940 Bolt Carriage 1/2 x 2 SS 452 * 36426 Washer Flat 1/2 SS 453 * 36422 Washer Lock 1/2 SS 454 * 36416 Nut Hex 1/2-13NC SS 4

AR - As Required * - Not Shown Used to attach spinner to sills.

PA

RT

S L

IS

T

69

NEW LEADERHEADER


L4000G4


SPINNER GUARDS & DEFLECTORS

WARNING Guards are intended to reduce hazard of entanglement with machinery and injury.All guards must be installed per this drawing before spreader is put into operation.


1 87066-X1 Guard Center Section Wldmt 12 87027-X1 Guard RH Wldmt 13 87031-X1 Guard LH Wldmt 24 36398 Cap Screw - 3/8 x 1 185 36425 Washer Flat 3/8 146 36420 Washer Lock 3/8 147 72054 Nut Lock 3/8 68 36414 Nut Hex 3/8 149 36940 Bolt Carriage 1/2 x 2 2

10 36426 Washer Flat 1/2 211 36422 Washer Lock 1/2 212 36416 Nut Hex 1/2 213 87068

305040Bar StiffenerBar Stiffener Lower 304

22

14 305043305075

Deflector RH Wldmt 108 OAWDeflector RH Wldmt 126 OAW

11

15 305044305076

Deflector LH Wldmt 108 OAWDeflector LH Wldmt 126 OAW

11

PA

RT

S L

IS

T

70




SPINNER SENSOR

6

1, 27

3, 5

1 - 4

GUARD REMOVEDFOR CLARITY

8

Click or Scan - Spinner Speed Sensor Test Procedure

Click or Scan - Spinner Speed Sensor Installation Procedure


97310 Sensor Kit Spinner (Includes Items 1 - 8)1 36412 Nut Hex 1/4 SS 62 36418 Washer Lock 1/4 SS 63 36423 Washer Flat 1/4 SS 34 36393 Cap Screw 1/4 x 3/4 SS 25 42448 Cap Screw 1/4 x 1-1/2 SS 26 86672 Bracket 17 89011 Sensor Assy 18 89009 Cable Sensor Extension 1

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/electronics/testing-spinner-speed-sensor/http://www.highwayequipment.com/customer_support/service-videos/electronics/proper-mounting-spinner-speed-sensor/

71

NEW LEADERHEADER


L4000G4


MULTAPPLIERMOUNTING HARDWARE

1 - 4

1 - 4


86951 Hardware - Kit Mount, Includes Items 1 - 41 20128-X1 Cap Screw - 1/2 x 1 1/4 Grade 8 82 20695 Washer - Flat 1/2 163 20714 Washer - Lock 1/2 84 20646 Nut - Hex 1/2 8

PA

RT

S L

IS

T

72




REAR FEEDGATE - STYLE I

12

2


1 98557 Panel - Feedgate 12 36429 Pin - Hair 2

PA

RT

S L

IS

T

73

NEW LEADERHEADER


L4000G4


REAR FEEDGATE - STYLE II

21


1 306579 Panel - Feedgate 12 36429 Pin - Hair 2

PA

RT

S L

IS

T

74




FRONT FEEDGATE & WIPER - STYLE I

6,7

23,4

1

5

Note: Front endgate removed for clarity.


1 39426 Wiper Belt Front 12 54230 Retainer Wiper 13 42033 Screw - Truss Head 1/4 x 1 54 36412 Nut Hex 1/4 55 86868 Feedgate - Panel 1.5 1

96984 Feedgate - Panel 2 16 36398 Cap Screw - 3/8 x 1 27 36420 Washer - Lock 3/8 2

PA

RT

S L

IS

T

75

NEW LEADERHEADER


L4000G4


FRONT FEEDGATE & WIPER - STYLE II

12 3, 4

FRONT ENDGATE HIDDENFOR CLARITY

5

68

7


1 39426 Wiper Belt Front 12 54230 Retainer Wiper 13 42033 Screw Machine 1/4-20NC x 1 54 36412 Nut Hex 1/4-20NC 55 306583 Feedgate - 304 16 36293 Cap Screw - 3/8-16NC x 3/4 SS 27 36425 Washer - Flat 3/8 SS 28 36420 Washer - Lock 3/8 SS 2

PA

RT

S L

IS

T

76




SEALERS - STYLE I

6

2

10

7,8

4,5

VIEW A-A9

1

7

2

3


97967 Seal - Assy, Includes 2-51 36395 Cap Screw - 1/4-20NC x 1 SS 102 97966 Retainer - Seal 304 13 97968 Seal - 3 x 1/4 x 47-7/8 14 88931 Nut - Tee 1/4 x 1/4 145 56258 Screw - Truss Head 1/4-20 x 1/2 SS 146 305832 Plate - Bin Sensor 17 36393 Cap Screw - 1/4-20NC x 3/4 SS 48 42034 Nut - Lock 1/4-20 SS 29 307125 Plate - Bin Sensor 304 1

10 34129 Grommet - Rubber 1

PA

RT

S L

IS

T

77

NEW LEADERHEADER


L4000G4


SEALERS - STYLE II

1

8

12

9 - 11

2

5

6

7

3,4


306637 Seal - Assy, Includes 1-41 306581 Retainer - Seal 304 22 306582 Seal - 3 x 1/4 x 45 23 56258 Screw - Truss Head 1/4-20NC x 1/2 SS 124 88931 Nut - Tee 1/4 x 1/4 125 36395 Cap Screw - 1/4-20NC x 1 SS 106 36393 Cap Screw - 1/4-20NC x 3/4 SS 27 34129 Grommet - Rubber 18 306707 Sealer - Endgate Bolt-In 304 29 36418 Washer - Lock 1/4 SS 2

10 40750 Cap Screw - 1/4-20NC x 1-1/4 SS 211 36423 Washer - Flat 1/4 SS 212 307125 Plate - Bin Sensor 304 1

PA

RT

S L

IS

T

78




HILLSIDE DIVIDER & CONVEYOR COVER - STYLE I

1

2

3-6

7

8

8


1 86825 Support - Divider 22 98553 Divider - Wldmt Hillside 13 36408 Bolt - Carriage 3/8-16 NC x 1 44 36425 Washer - Flat 3/8 45 36420 Washer - Lock 3/8 46 36414 Nut - Hex 3/8-16 NC 47 98562 Cover - Wldmt Rear 304 18 36429 Pin - Hair 2

Note: Use chain shield hardware to attach Item 1 to sills.

PA

RT

S L

IS

T

79

NEW LEADERHEADER


L4000G4


HILLSIDE DIVIDER & CONVEYOR COVER - STYLE II

3-5

1

2

76


1 311428 Hillside Divider Wldmt 304 12 311438 Support - Hillside Divider Wldmt 304 13 36408 Bolt - Carriage 3/8-16NC x 1 SS 44 36425 Washer - Flat 3/8 SS 45 72054 Nut - Lock 3/8-16NC SS 46 311444 Cover - Wldmt Rear 304 17 36429 Pin - Hair 2

PA

RT

S L

IS

T

80




#4 BELT-OVER-CHAIN (BOC)

1

2

35

4

6


308712-AA308712-AC

Chain Wldmt - 5, Includes 1-8Chain Wldmt - 7, Includes 1-8

11

1 20617 Screw - Flat 1/4-20NC x 1/2 82 20624 Screw - Truss Head 1/4-20NC x 1/2 283 308534 Screw - 1/4 x 1/2-20NC AR4 21118 Pin - Chain Pintle 25 20817 Pin - Cotter 26 70473 Bar - Splicer 17 *308652

*308654Chain - 54LK #4 - 5 UnitChain - 75LK #4 - 7 Unit

11

8 *56376-AA Belting - Specify Length AR* Not Shown

PA

RT

S L

IS

T

81

NEW LEADERHEADER


L4000G4


CHAIN SHIELDS

A

B

D

C

C,D12

3

4

A

B


5 Unit 7 Unit1 86876

303977Shield Chain Assy - 5 UnitShield Chain Assy - 7 Unit

2--

--2

A 86798303978

Shield Chain - 5 UnitShield Chain - 7 Unit

2--

--2

B 305975 Belting Sealer, specify length AR ARC 56258 Screw Truss Head 1/4-20 x 1/2 46 62D 88931 Nut Tee 1/4 x 1/4 - 5 Unit 46 62

2 71829 Screw Machine 3/8-16 x 1 SS 14 163 36420 Washer Lock 3/8 SS - 5 Unit 14 164 36414 Nut Hex 3/8-16 SS - 5 Unit 14 16

AR As Required

PA

RT

S L

IS

T

82




CONVEYOR DRIVE & ENCODER

12,3,4

5

5

6

78

10,12,13

11,12,13

9,12,13

14

16

15

18 17


86759-X1 Shaft - Drive Assy, Includes Items 1-51 310644 Shaft - Drive 12 86757 Sprocket 23 6131 Key - Square 24 20743 Screw - Set 45 6697 Bearing 26 86762

* 4059Coupling - Shaft Key - Square 5/16 x 1-1/2

11

7 311056*56327

Motor - Hydraulic 17.1 CIDSeal Kit

11

8 86766 Mount - Motor 19 304484 Screw - Button Head 1/2-13NC x 1-1/2 SS 8

10 72056 Bolt - Carriage 1/2-13NC x 1 SS 211 36539 Cap Screw - 1/2-13NC x 1-1/2 SS 212 36422 Washer - Lock 1/2 SS 1213 36416 Nut - Hex 1/2 SS 1214 303994 Encoder - Conveyor 180 115 304953-X1 Bracket - Encoder 116 310601 Coupler - Rate Sensor 117 310602 Washer - Special Lock 118 310603 Screw - Set 1/4-20NC x 5/16 SS 1

* - Not Shown

PA

RT

S L

IS

T

83

NEW LEADERHEADER


L4000G4


CONVEYOR IDLER

64

97

132

5

5

2

10


89780 Shaft - Idler Assy, Includes 1-51 89779 Shaft - Idler 12 86757 Sprocket 23 6131 Key - Square 24 20743 Screw - Set 5/16-18NC x 3/8 45 22511 Bearing 26 87857 Bolt Wldmt 27 17078 Collar - Set 28 * 36417 Nut - Hex 5/8 SS 29 87856 Nut Wldmt 304 2

10 306974306595

Extended Idler - Pipe Wldmt Adj 5 304Extended Idler - Pipe Wldmt Adj 7 304

22

* - Not Shown

PA

RT

S L

IS

T

84




MOUNTS

12

32,4


1 306924 Mount - Foot Pad 22 47268 Screw - Flathead 1/4-20NC x 1 SS 83 307097 Mount - Pad 24 42034 Nut - Lock 1/4-20NC SS 4

PA

RT

S L

IS

T

85

NEW LEADERHEADER


L4000G4


IDLER GREASE ZERKS


Style I Style II1 34734 34734 Adapter - Elbow 42 99674 311806 Tie - Cable AR3 301332 301332 Connector - Bulkhead 24 301333 301333 Nut - Lock Connector 25 6072 6072 Zerk - Grease 26 307131

307128307131307128

Hose - Assembly 5Hose - Assembly 7

22

AR - As Required

PA

RT

S L

IS

T

86




HYDRAULICS

2

53

1

6 4


1 22020 Fitting - 10-8 Non Standard 12 29772 Fitting - 8-10 070220 13 34742 Fitting - 8-8 140237 14 96651 Disconnect - Quick Female 15 96652 Disconnect - Quick Male 16 98667 Hose Assembly - 1/2 x 36 1

PA

RT

S L

IS

T

87

NEW LEADERHEADER


L4000G4


DECALS


1 312561 Decal - New Leader Black 12 87122 Decal - G4 13 306151 Decal - L4000G4 14 312591 Decal - MULTAPPLIER 15 368 Decal - Danger Flying Material 16 71526 Decal - Important Spread Pattern 17 21476 Decal - Important Chain Life 1

PA

RT

S L

IS

T

88




MULTIBINSHELL & MOUNTING HARDWARE

1 - 4

1 - 4


307129 Hardware Kit Mount2 20129-X1 Cap Screw 1/2 x 1 1/2 Grade 8 83 20695 Washer Flat 1/2 164 20714 Washer Lock 1/2 85 20646 Nut Hex 1/2 8

PA

RT

S L

IS

T

89

NEW LEADERHEADER


L4000G4


12

32,4


1 306924 Mount - Foot Pad 22 47268 Screw - Flathead 1/4-20NC x 1 SS 83 307097 Mount - Pad 24 42034 Nut - Lock 1/4-20NC SS 4

MOUNTSP

AR

TS

LI

ST

90




FRONT FEEDGATE & WIPER

12,3,4

657,8


1 306583 Feedgate 304 12 36293 Cap Screw - 3/8 x 3/4 SS 23 36425 Washer - Flat 3/8 SS 24 36420 Washer - Lock 3/8 SS 25 306545 Wiper - Belt Front 16 306546 Retainer - Wiper 304 17 42033 Screw - Truss Head 1/4 x 1 SS 58 36412 Nut - Hex 1/4 SS 5

PA

RT

S L

IS

T

91

NEW LEADERHEADER


L4000G4


SEALERS

1

8

12

9 - 11

2

5

6

7

3,4


306637 Seal - Assy, Includes 1-41 306581 Retainer - Seal 304 22 306582 Seal - 3 x 1/4 x 45 23 56258 Screw - Truss Head 1/4-20NC x 1/2 SS 124 88931 Nut - Tee 1/4 x 1/4 125 36395 Cap Screw - 1/4-20NC x 1 SS 106 36393 Cap Screw - 1/4-20NC x 3/4 SS 27 34129 Grommet - Rubber 18 306707 Sealer - Endgate Bolt-In 304 29 36418 Washer - Lock 1/4 SS 2

10 40750 Cap Screw - 1/4-20NC x 1-1/4 SS 211 36423 Washer - Flat 1/4 SS 212 307125 Plate - Bin Sensor 304 1

PA

RT

S L

IS

T

92




#4 BELT-OVER-CHAIN (BOC)

1

7

5

2

4

3

6

9

10

8


308712-AC 7 #4 Belt-Over-Chain1 308654 Chain - Wldmt #4 12 304304-AB Belt - 18 x 132 MOR 13 20617 Screw - Flat 1/4 x 1/2 84 20624 Screw - Truss 1/4 x 1/2 285 308534 Screw - 1/4-20 x 1/2 #4 BOC 1446 21118 Pin - Chain Pintle 27 20817 Pin - Cotter 28 305637 Chain - Assembly 75 Link 29 305642 Bar - Cross 36

10 70473 Bar - Splicer 1

PA

RT

S L

IS

T

93

NEW LEADERHEADER


L4000G4


CHAIN SHIELDS

3

7

8,9

2

14,5,6

10

13

11

10

12


1 306542-AA Shield - Chain Assembly LH 304, Includes 10-13 12 306542-AB Shield - Chain Assembly RH 304, Includes 10-13 13 71829 Screw - Truss Head 3/8 x 1 SS 164 42033 Screw - Truss 1/4 x 1 SS 25 36423 Washer - Flat 1/4 SS 26 36412 Nut - Hex 1/4 SS 27 306558 Sealer - Feedgate Bolt-In 304 28 32446 Screw - Truss Head 1/4 x 3/4 SS 29 42034 Nut - Lock 1/4 SS 2

10 305975 Belting - Sealer Strip MOR 211 56258 Screw - Truss Head 1/4-20 x 1/2 SS 5412 88931 Nut - Tee 1/4 x 1/4 5413 306543 Shield - Chain 304 2

PA

RT

S L

IS

T

94




DIVIDER PANEL - SINGLE MICRO

12,3

* - Parts removed for clarity.


1 306532 Panel - Weldment Rear 304 12 36393 Cap Screw - 1/4-20 x 3/4 SS 33 36418 Washer - Lock 3

PA

RT

S L

IS

T

95

NEW LEADERHEADER


L4000G4


DIVIDER PANEL - DUAL MICRO

3,4,5

2

1

3,4,5

* - Rear Endgate removed for clarity.


1 306528 Panel - Insert Upper 304 12 306529 Panel - Weldment Lower 304 13 42639 Bolt - Carriage 5/16 x 1 SS 264 36424 Washer - Flat 5/16 265 42221 Nut - Lock 5/16 SS 26

PA

RT

S L

IS

T

96




CONVEYOR DRIVE & ENCODER

12,3,4

5

5

6

78

10,12,13

11,12,13

9,12,13

14

16

15

18 17


86759-X1 Shaft - Drive Assy, Includes Items 1-51 310644 Shaft - Drive 12 86757 Sprocket 23 6131 Key - Square 24 20743 Screw - Set 45 6697 Bearing 26 86762

* 4059Coupling - Shaft Key - Square 5/16 x 1-1/2

11

7 31105656327

Motor - Hydraulic 17.1 CIDSeal Kit

11

8 86766 Mount - Motor 19 304484 Screw - Button Head 1/2-13NC x 1-1/2 SS 8

10 72056 Bolt - Carriage 1/2-13NC x 1 SS 211 36539 Cap Screw - 1/2-13NC x 1-1/2 SS 212 36422 Washer - Lock 1/2 SS 1213 36416 Nut - Hex 1/2 SS 1214 303994 Encoder - Conveyor 180 115 304953-X1 Bracket - Encoder 116 310601 Coupler - Rate Sensor 117 310602 Washer - Special Lock 118 310603 Screw - Set 1/4-20NC x 5/16 SS 1

* - Not Shown

PA

RT

S L

IS

T

97

NEW LEADERHEADER


L4000G4


CONVEYOR IDLER

64

97

132

5

5

2

10


89780 Shaft - Idler Assy, Includes 1-51 89779 Shaft - Idler 12 86757 Sprocket 23 6131 Key - Square 24 20743 Screw - Set 5/16-18NC x 3/8 45 22511 Bearing 26 87857 Bolt Wldmt 27 17078 Collar - Set 28 * 36417 Nut - Hex 5/8 SS 29 87856 Nut Wldmt 304 2

10 306595 Extended Idler - Pipe Wldmt Adj 7 304 2* - Not Shown

PA

RT

S L

IS

T

98




21

4

3

5

1

6

REPLACE GREASE ZERKWITH ADAPTER


1 34734 Adapter - Elbow 22 99674 Tie - Cable 83 301332 Connector - Bulkhead 24 301333 Nut - Lock Connector 25 6072 Zerk - Grease 26 307128 Hose - Assembly 1/4 100R1 x 80 2

IDLER GREASE ZERKSP

AR

TS

LI

ST

99

NEW LEADERNOTES


L4000G4



PA

RT

S L

IS

T

100




REAR FEEDGATE

1

2


1 306578 Feedgate - Weldment 304 12 36429 Pin - Hair 2

PA

RT

S L

IS

T

101

NEW LEADERHEADER


L4000G4


DIVIDER

9,10,115

1

107

8

9,10,11

2,3,4


1 306712 Divider - Weldment Lower 304 12 34580 Cap Screw - 5/16 x 1 43 36424 Washer - Flat 5/16 84 42221 Nut - Lock 5/16 SS 45 306576 Support - Divider 304 16 306577 Support - Divider 304 17 306570 Divider - Weldment Upper 304 18 306575 Clamp - Angle 304 19 36408 Bolt - Carriage 3/8 x 1 SS 4

10 36425 Washer - Flat 3/8 SS 411 72054 Nut - Lock 3/8 SS 4

PA

RT

S L

IS

T

102




MICRO GROUP

1

6

78

913

4,5

2,3

11,12

14

4

5

6

PA

RT

S L

IS

T

103

NEW LEADERHEADER


L4000G4


MICRO GROUP CONTINUED


1 306584 Micro - Assembly Single (see next page) 1306585 Micro - Assembly Dual (see next page) 1

2 56858 Cap Screw - 5/16 x 3/4 123 42221 Nut - Lock 5/16 SS AR4 304170 Coupling - Encoder 5/8 Shaft AR5 310603 Screw - Set 1/4-20NC X 5/16 SS AR6 303994 Encoder - 180 Count DJ with Mount Kit AR

303994-AA Encoder AR303994-AB Mount - Kit AR

7 306553 Torque Arm - Encoder 304 AR8 36429 Pin - Hair AR9 306706-AA Cover - Multibin Access LH 304 1

10 *306706-AB Cover - Multibin Access RH 304 111 36418 Washer - Lock 1/4 SS 1212 36393 Cap Screw - 1/4 x 3/4 SS 1213 306819 Seal - Rubber 10 ft.14 20735 Screw - Set 1/4 x 1/4 AR

* - Not Shown

PA

RT

S L

IS

T

104




MICRO ASSEMBLY

19,20,212

3

2425

25

1

14,26

4,22,23

COUPLING ASSEMBLY

17,18

14

1

3

24

1013

19,20,21

15,16

2

11

6

7

8

511

1

15,16

14

1 24

10

1210

9 13

19,20,21

17,18 COUPLING ASSEMBLY

2

11

6

7

8

511

1

14,26

2

2425

25

1

3 219,20,21

METER WHEEL ASSEMBLY

DUAL

SINGLE

Click or Scan - MULTIBIN Meter Wheel Service

PA

RT

S L

IS

T

http://www.highwayequipment.com/customer_support/service-videos/conveyors/servicing-the-multibin-metering-wheel/

105

NEW LEADERHEADER


L4000G4


MICRO ASSEMBLY CONTINUED


312254 Micro - Assembly Bottom Single 304Includes 1-31

312255 Micro - Assembly Bottom Dual 304Includes 1-3, 5-21, 24-31

312253 Wheel - Assembly Meter, Includes 2, 27-311 306534 Micro - Weldment Bottom 304 12 304125 Hub - Bearing AR3 306555

306556Retainer - Cover Single 304Retainer - Cover Dual 304

ARAR

4 306557 Guide Retainer 304 AR5 39685 Coupling - Chain, Half AR6 34562 Key - Woodruff 5/32 x 5/8 AR7 11409 Coupling - Chain, Half AR8 306865 Chain - Assembly 304 AR9 306547

306548Mount - Motor Single 304Mount - Motor Dual 304

11

10 304129313015

Motor - Hydraulic 11.9 CIDKit - Seal

ARAR

11 20737 Screw - Set 1/4 x 1/2 AR12 306549 Guard - Weldment Upper 304 113 306551 Guard - Weldment Lower 304 114 98787-AB Sensor - Bin Level 18 Lead AR15 36539 Cap Screw - 1/2 x 1-1/2 AR16 39016 Nut - Lock 1/2 SS AR17 36398 Cap Screw - 3/8 x 1 SS 418 72054 Nut - Lock 3/8 SS 419 36393 Cap Screw - 1/4 x 3/4 SS 420 36423 Washer - Flat 1/4 SS 421 36418 Washer - Lock 3/8 422 32446 Screw - Truss Head 1/4 x 3/4 223 42034 Nut - Lock 1/4 SS 224 306807 Plug - Inspection 225 99674 Tie - Wire 226 58728 Conduit - Flexible 1.5 ft.27 304130 Shaft - Meter Wheel AR28 312252 Wheel - Meter Section 304 AR29 304133 Washer AR30 96066 Washer - Rubber AR31 56313 Pin - Roll SS AR

PA

RT

S L

IS

T

106




MICRO SCREENS

2-5

2-4

2-4

1

1


1 306931 Screen - Weldment 304 AR2 36293 Cap Screw - 3/8-16 x 3/4 SS AR3 36425 Washer - Flat 3/8 SS AR4 36420 Washer - Lock 3/8 SS AR5 72054 Nut - Lock 3/8 SS 2

PA

RT

S L

IS

T

107

NEW LEADERHEADER


L4000G4


COVER GROUP

1

2,3

2,3

4

57

6


1 306629 Cover - Assembly MultiBin 304 (see next page) 12 36398 Cap Screw - 3/8 x 1 SS 103 36425 Washer - Flat 3/8 SS 104 306833 Fitting 25 306829 Fitting 26 99674 Wire - Tie 67 9005-0-7761 Tubing - 1/4 OD Airbrake Lock 11 ft.

PA

RT

S L

IS

T

108




COVER ASSEMBLY

5

19

17

18

15,16

52

4

12,13,14

36

30

1 34

33

33

15,16

4

7

29

28

18

1719

32

5

36

37

27

15,16

7

5

2625

32 46

3

1

21

33

33

14

22,23,31 22,23,31

3022,23,24,3122,23,24,31

22,23,2420

8

8

69

9

310,11,35

PA

RT

S L

IS

T

109

NEW LEADERHEADER


L4000G4


COVER ASSEMBLY CONTINUED


306629 Cover - Assembly1 306586 Cover - Weldment 12 306711 Bearing - Flange 1 23 306597 Lid - Weldment 304 14 306710 Shaft - Pivot 304 15 306709 Link - Weldment 304 26 306607 Rod - Guide 304 17 306697 Pivot - Weldment 304 18 306809 Block - Guide 29 36417 Nut - Hex 5/8 SS 2

10 42221 Nut - Lock 5/16 SS 211 36424 Washer - Flat 5/16 212 36293 Cap Screw - 3/8 x 3/4 SS 413 36420 Washer - Lock 3/8 SS 414 36414 Nut - Hex 3/8 SS 515 2212 Key - Square 1/4 x 1-1/2 316 20742 Screw - Set 5/16 x 5/16 617 306816 Pin - Clevis 318 36425 Washer - Flat 3/8 SS 319 306817 Pin - Cotter 320 306811 Clevis - Base Cylinder SS 121 311034 Cylinder - Assembly 122 36393 Cap Screw - 1/4 x 3/4 SS 623 36418 Washer - Lock 1/4 SS 624 36412 Nut - Hex 1/4 SS 425 306814 Eyebolt - Wire 3/8 x 6 SS 126 306618 Pivot - 304 127 311040 Plate - Clevis Spring 304 228 36426 Washer - Flat 1/2 SS 129 36427 Pin - Cotter 1/8 x 1 130 306806 Guard - Rear 304 131 36423 Washer - Flat 1/4 SS 632 306813 Spring 133 306818 Seal - Rubber 12.25 ft.34 55241 Decal - Danger Pinch Point 135 8804 Bolt - Carriage 5/16 x 1 SS 236 306870 Screen - Weldment 304 237 36429 Pin - Hair 4

PA

RT

S L

IS

T

110




TARP TRANSITION

2

1


1 306927-AA Transition - Tarp LH 304 12 306927-AB Transition - Tarp RH 304 1

PA

RT

S L

IS

T

111

NEW LEADERHEADER


L4000G4


AIR CYLINDER - COVER

99

7 8

1011

34 5

5

912

1

2

912

1110

6


311034 Cylinder Assy1 306810 Cylinder - Air 2 x 16 SS 12 306812 Clevis - Rod Cylinder SS 13 311038 Isolator - Tube 14 311037 Mount - Valve 304 15 308029 Clamp - Hose SAE 36 SS 26 311035 Valve - Dual Pilot Check 17 42448 Cap Screw - 1/4-20NC x 1-1/2 SS 18 42034 Nut - Lock 1/4-20NC SS 19 308222 Fitting - 4-4 630202K 4

10 311036 Valve - Speed Control 211 9005-0-7761 Tubing -1/4 OD Airbrake Black 1.33 ft.12 306828 Fitting - 4 630101K 2

PA

RT

S L

IS

T

112




COVER PNEUMATICS

LID CLOSE

AIR SUPPLY

LID OPEN

1

9-11

6

7

8

12

13

14

7

PA

RT

S L

IS

T

113

NEW LEADERHEADER


L4000G4


COVER PNEUMATICS CONTINUED


307186 Valve - Assy includes 6-14 11 307185 Valve - Assy includes 8-11 12 307598 Screw - Truss Head #8-32NC x 2 SS 23 45168 Nut - Lock #9-32NC 24 307596 Spacer - Air Valve Mntg 15 307597 Washer - Step 26 307187 Fitting - 4-0 630220B 27 9005-0-7833 Fitting - 4-2 630102B 58 58728 Conduit - Flexible .375 ft.9 303730-BD Connector - Male Sealed 1

10 303730-EC Seal - Cable 411 303730-DC Terminal - Male Sealed 412 9005-0-7761 Tubing - Air Brake 38 ft.13 308219 Conduit - Flexible .33 ft.14 311039 Filter - In-Line 1

PA

RT

S L

IS

T

114




31 4 2

8

7

10

59

6 11

31 4 2

8

7

10

59

6 11

DECALSP

AR

TS

LI

ST

115

NEW LEADERHEADER


L4000G4



1 312561 Decal - New Leader Black 12 87122 Decal - G4 13 306151 Decal - L4000G4 14 312971 Decal - MULTIBIN 15 368 Decal - Danger Flying Material 16 71526 Decal - Important Spread Pattern 17 21476 Decal - Important Chain Life 18 55631 Decal - Warning Moving Part Hazard 19 304206 Decal - Notice Do Not Spread Herbicide 1

10 321 Decal - Caution Hazardous Materials 111 39017 Decal - No Step 1

DECALS CONTINUEDP

AR

TS

LI

ST

116




52

53 56

58

13

57

54

12

54

51

12

MODEL L4000G4 Parts List - Highway Equipment · CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281...

Documents

Transcript of MODEL L4000G4 Parts List - Highway Equipment · CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281...