1Model 600 Installation Instructions & Owners Manual

Automatic Door Operator • Center Hung• Flush

1/1/19

P/N 15099.00

2Contents

Section 1 Product Description 3 - 4

Section 2 Safety - READ BEFORE OPERATING OPENERS! 5

Section 3 Installation 8 - 24Cam-Rise Center Hung Doors -New Construction - 8

Door MountHeader Mount

Cam-Rise Center Hung Doors -Retrofit - 12Flush Infitting Doors - 20

Door MountHeader Mount

Section 4 Operation 25

Section 5 Maintenance 26

Section 6 Troubleshooting 27 - 28

Section 7 Parts List & Exploded View 29

Section 8 Electrical Wiring & Circuit Board User's Manual 30 - 38

Section 9 Options 39 - 44

Section 10 Instruction Sheets / Drawings 45 - 62

Doorstop Installation - Head Mounted - Center Hung Doors Only Floor Mounted - All Doors

Basic Component Orientation & Hole PatternsCloser Shim Tube Installation - Center Hung DoorsLCN 4011 Closer Component InstallationNo-Rise Conversion Kit Installation InstructionsFiller Tube Sizing for Cam-Lift to No-Rise Hinge ConversionDouble Acting (Center Hung) Doors: Jamb & Head Construction

Details 1, 2, 3, & 4Cam-Lift Double Acting Doors Converted to No-Rise Single

Action with Opener

Page

Section 1 - Model 600 Description

ApplicationThe 600 series door operator is a surface mounted pneumatic door opener. It is used forswing doors in Industrial, Institutional and Commercial applications. It is compatible with virtually all typesof interior and exterior doors. Door panels from 2’-6” to 5’-0” wide and weighing up to 600 pounds canbe accomodated. One way, two way and two way bi-parting traffic patterns can be used by varyingcombinations of activators and orientations of actuators. Simultaneous operation of doubledoors is standard.DescriptionThe 600 series operator applies opening force to the door header by a pneumatic cylinder, actuator arm and a rubber wheel. There are only three minimally wearing bearing points for long life and there are no gears, clutches or motors required. The operator is not attached to the door so it can be operated manually with complete means of egress at any time, without any harm to the opener mechanism. A standard pull side door closer provides the closing portion of the cycle. Automatic operation is obtained through a wide number of activation devices. Because of the operator Ultra-Force™ bracket configuration and pneumatic system there is little risk of damage if the doors are activated and then struck with a load, or activated while the doors are locked or blocked in the open or closed positions.OperationAutomatic door operation is accomplished when the open or initiate command is transmitted from theactivation device to the control enclosure. A wide variety of devices can be used to activate the doorsincluding: wall switches, floor mats, motion or proximity sensors, touchless switches, infrared beams, remoteradio control, or any device that switches using dry contacts. A microprocessor based control boardcontrols the hold open time and functionality of the doors. Hold open times can be set from 1-99 secondsby means of the control board, and opening times can be adjusted from 1.5 to 5 seconds by changing airregulator pressure and air flow controls.MountingThe 600 series can be easily mounted to any conventional door frame header and the face ofthe door. Reinforcement of hollow metal jams may be required. Special reinforcing plates are available.Installation and service should be conducted by qualified personnel. Technical support is available by calling the factory at 1-800-305-6736.Control EnclosureThe control enclosure is microprocessor based to insure maximun reliability and flexibility for the end user.The system has been designed to be easy to set up and operate. The control unit is designed to be con-nected to a constant power source of 110VAC 60HZ or 230VAC 50HZ, which powers the controlenclosure and a wide variety of activation devices with 24VAC power. The control enclosure can bemounted up to 25 feet away from the operators (consult factory for greater distances). The only connectionbetween the control enclosure and the operators is two flexible 1/4” diameter air lines. Air supply to thecontrol enclosure is accomplished through a single 1/4” or 3/8” air line.SecurityConnecting to security devices such as electric strikes, electromagnetic locks, card readers, keyed switches, time locks and push button key pads is easily accomplished. Consult factory to determine appropriate control panel configuration.

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4Section 1 - Product DescriptionC

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6Section 3 - Installation

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Center Hung, New Construction

8 Section 3A - Center Hung, New Construction

9Section 3A - Center Hung, New Construction

10 Section 3A - Center Hung, New Construction

11Section 3A - Center Hung, New Construction

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Center Hung, Retrofit

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Section 3B - Center Hung, Retrofit

14Section 3B - Center Hung, Retrofit

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Section 3B - Center Hung, Retrofit

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17 Section 3B - Center Hung, Retrofit

18Section 3B - Center Hung, Retrofit

19Section 3B - Center Hung, Retrofit

20

Flush or Infitting

21Section 3C - Flush or Infitting

22 Section 3C - Flush or Infitting

23 Section 3C - Flush or Infitting

24Section 3C - Flush or Infitting

25 Section 4 - Operation

Erich IndustriesPerformance Products Division Phone 800/305-6736

550 N. Nine Mound Road Verona, WI 53593

OPERATING PROCEDURES FOR OPENERS

A) Start-up (refer to installation instructions for details)1. Make sure air lines have been purged (blown free of particles in air line) prior to supply line

hook-up to control enclosure. Attach supply line to control enclosure.2. Plug in cord or hard wire to electric (110 volt) sources in accordance with local codes.3. Depress ON-OFF switch to turn on.4. Set activating devices to owner’s requirements.5. Adjust opening speed with air pressure control knob in control enclosure. Never lower more

than 40 PSI or raise higher than 85 PSI.6. Door should not slam open or closed. If this occurs, increase the back check on the door

closer to a cushioned stop at the end of the cycle. Adjust the latch check on the closer for acushioned close at the end of the closing cycle.

B) Operation1. Depress ON-OFF switch to activate door operator and turn on.2. Release ON-OFF switch to de-activate door operator and turn off.3. All activating devices must be plugged into control enclosure to function.4. Operators will not be damaged if held in closed or open position while activated for an ex-

tended period of time.

C) Emergency Operation1. In case of a power outage or if turned off, the doors will open and close manually. The opera-

tor will not be damaged when operated manually.2. Always turn operators off during a power outage and turn on when power is restored.

D) Shutdown1. Use ON-OFF switch on the control enclosure to de-activate the operator. Turn off.

26Section 5 - Maintenance

Erich IndustriesPerformance Products Division Phone 800/305-6736

550 N. Nine Mound Road Verona, WI 53593

MAINTENANCE PROCEDURES FOR “KWIK-OP”

A) Maintenance - Air Source (as applicable)1. Service compressors, filters, etc. as per manufacturer’s instructions.2. Service should be carried out in 3 month intervals, or as required. Consult this manual for

details.

B) Maintenance - Operators1. Manually open doors to check for “free swing”. Adjust and/or lubricate hinges.2. Check actuator arms for excessive play. If required, loosen set screw or lock nut and tighten

bolt to remove play. Do not over tighten, which will cause binding. After tightening set screwor lock nut, check again to insure that the unit has free action.

3. Check cylinder jamb nut and tighten (if required) with the cylinder vent on the bottom.4. Lubricate bearing points with spray lube.5. Check air filter on supply air line. Clean, drain, or replace as required.6. Check, air hoses and connections for leaks, kinks, or contact with moving parts. Correct as

required.7. Check air pressure and opening speed. Adjust per instructions as required.8. Check closer back check, closing speed, and latch speed. Adjust per instructions as required.9. Check Time Delay period. Adjust per instructions as required.

10. Service should be carried out in 3 month intervals along with compressor servicing, or as required.

27 Section 6 - Troubleshooting

Erich Industries Performance Products Division Phone 800/305-6736

550 N. Nine Mound RoadVerona, WI 53593

TROUBLESHOOTING

1. Unit Will Not Actuate

a. Check for physical jamming or binding of door.(A minimum 1/16” gap must exist between the floor and the bottom seal of the door.)

b. See if door will open using the HOLD OPEN switch on the control enclosure.If it does work, go to (d) of these instructions.The problem is with input devices or control circuit board.

c. Door does not open when using the HOLD OPEN switch mounted on the control enclosure:problem is either with air supply or power supply.Open control enclosure and read gauge pressure.If open/close pressure is at least 30/20 PSI air supply is OK.If any lights are lit on the control circuit board the problem may be a faulty soleniod.If circuit board lights are all off the problem may be loss of electrical power.Make sure the electrical outlet feeding the control enclosure is working.If it is the problem may be a faulty transformer.

d. Door opens when using HOLD OPEN switch, but does not respond to other open signals.Remove cover from control enclosure and observe the display on the control circuit board.It should be lit. If it is not replace the control unit board.

e. Observe the status lights in the upper left corner of the control circuit board.The 2nd light from the left should light when any initiate signal is active (such as a sensing motion detector).If this light does not indicate activity most likely a faulty sensor device.

2. Door Opens But Will Not Close

a. Check for binding of actuator arm and cylinder.Check for free movement of the door.

b. Position of Safety Zone Sensor may cause it to “see” the door.c. Program function may be incorrect.

(Refer to programming instructions in section 8 of this manual.)

28Section 6 - Troubleshooting

3. Unit Actuates, Opens Door Correctly, Door Closes Slowly But Not Completely

a. Check for free movement of door and action of door closer.Check sweep and latch adjustment of close.Increase door closer spring pressure if required (with corresponding adjustment of air pressure andopening speed as necessary).

b. Check for free movement of actuator arm and cylinder.c. Check for release of exhaust pressure at solenoid by loosening the hose fitting at the solenoid.

4. Door Action Too Fast, Unable To Control

a. Reduce air pressure to 40 PSI on air regulator and reset LCN hydraulic door closer backcheckusing backcheck adjustment screw (see instructions included with hydraulic door closer). Thengradually increase air pressure (opening speed) to achieve full opening without “overswing” whilemaking minor adjustments to the backcheck screw.Note: The hydraulic door closer is used to cushion the stopping action of the door.

Continued...

Erich Industries, Inc. AIR FORCE® AND DOOR DYNAMICS® DOOR OPENER

ELECTRICAL WIRING DETAILS Our control box is microprocessor based to insure maximum reliability and flexibility for the user. The system has been designed to be easy to set up and operate. Directions for setting the proper program are in the Circuit Board User’s Manual located elsewhere in this manual. The control unit is designed to be connected to a constant power source of 110VAC 60HZ or 230VAC 50HZ, which powers the control box and a wide variety of activation devices with 24VAC power. Activating devices and input signals should be connected directly to the terminal strip located on the left side of the control board. N = Power Common Lead N = Power Common Lead U = Unused - Auxiliary R = Remote Proof of Closure Signal S = Safety Signal I = Initiate Signal #1 = Unused - Auxiliary #2 = Unused - Auxiliary E = Unused - Auxiliary D = Safety Signal F = Fire Signal P = Proof of Closure Switch Signal H = 24V Power H = 24V Power Notes: Use Terminal strip connection to N and F to lock out opening if maglock is used and active. Door will remain in open position if receiving input from terminal strip D or S regardless of input from activation device. Below we provide wiring details for a variety of activation and safety devices available from Erich Industries. In most cases other manufacturer’s models can also be wired to the system in a similar fashion. Please consult with the manufacturer of that particular unit with questions or call us. E-2005 MS Sedco microStar Motion Detector E-3090 MS Sedco DH400 Presence Sensor

Red to H Red to H White to N Black to N Brown to I Yellow to S Black to N White to N

E-3060 MS Sedco GD11S Photoeye Safety Beam E-5010 MS Sedco 216 Touchless Switch Transmitter: White to H Red to H Black to N Green to N Receiver: White to H Red to N Black to N Blue to I Gray to D Green to N E-3070 BEA Microcell Photoeye Safety Beam E-5020 BEA MS-08 Touchless Switch #1 to H Red to H #2 to N Black to N

#3 to D White to N #4 to N Green to I

Cont.

E-4020 MS Sedco 99 Push Plate E-6010 VEE CP1 Pull Cord Normally Open to I Normally Open to I Common to N Common to N MS Sedco 614 Piezo Switch MS Sedco DH94 Presence Sensor Normally Open to I Red to H Common to N Black to N Yellow to S White to N BEA IS40 and IS40P Sensors E-5030 BEA MS21 Touchless Switch Red to H Red to H Black to N Black to N White to N Green to I Green to I White to N White/Black to N Green/yellow to Earth Ground Green/Black to S (for safety with lockout) E-5040 BEA MS09 Touchless Switch E-5050 BEA MS11 Touchless Switch Red to H Red to H Black to N Black to N White to N Green to I Green to I White to N E-5060 Piezo Push Button Switch E-1010-1EX Explosion Proof Push Button Plus to H Normally Open to I Minus to N Common to N Com1 to N Normally Open to I Additional questions can typically be answered by calling the factory technical support staff at 1-800-882-5839. Revision 01/01/19

38 Section 9 - Options

39Section 9 - Options

40Section 9 - Options

41 Section 9 - Options

42Section 9 - Options

43Section 9 - Options

44

Instruction Sheets / Drawings

Section 10

45Section 10 - Instruction Sheets / Drawings

46Section 10 - Instruction Sheets / Drawings

47 Section 10 - Instruction Sheets / Drawings

Double Acting (Center Hung) Doors: Jamb & Head Construction Detail

DD 9018

48Section 10 - Instruction Sheets / Drawings

Double Acting (Center Hung) Doors: Jamb & Head Construction Detail

DD 9018

49 Section 10 - Instruction Sheets / Drawings

Double Acting (Center Hung) Doors: Jamb & Head Construction Detail

DD 9019

50Section 10 - Instruction Sheets / Drawings

Double Acting (Center Hung) Doors: Jamb & Head Construction Detail

DD 9019

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57 Section 10 - Instruction Sheets / Drawings

58Section 10 - Instructions Sheets / Drawings

Center Hung or Flush Installation:

59 Section 10 - Instruction Sheets / Drawings

60Section 10 - Instruction Sheets / Drawings

61Section 10 - Installation Sheets / Drawings