Model 24/Mini-X Series II Product Manual
Transcript of Model 24/Mini-X Series II Product Manual
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Model 24/Mini-XSeries II
Laser Barcode Reader
PRODUCT MANUALINCLUDES STANDARD CONFIGURATION 1 (SC1)MODEL 24 DYNAMIC RASTER (VV)
1000051491
Revision: 2.0 ReleaseDate: 07/02
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I
INTRODUCTION
This is the Operations and Maintenance Manual for the Model 24 and Mini-X
Series II. It provides details on everything you need to know to unpack, set up,
operate, and maintain your system.
This note box is used throughout this manual to indicate supplementaryinformation important to the current topic.
MANUAL REVISIONS
This Operations and Maintenance Manual is under revision control. Any addenda
or other documents associated with this manual are under separate revision
controls. A revision number is changed by 0.1 whenever technical information is
changed or added to a document. Any revision between 0.1 and 0.9 is
automatically considered preliminary. Any document with a revision greater than
0.9 has been officially released by the Accu-Sort Systems ECN process. Thedocument revision history can be found in the Revision History section at the end
of this manual.
DISCLAIMER
Information in this manual is subject to change without notice. No part of this
document is to be reproduced or utilized in any form or by any means, electronic
or mechanical, including photocopying, recording, or by an information storage
and retrieval system without the prior written consent of Accu-Sort Systems, inc.
All drawings and specifications contained in this manual are the property of
Accu-Sort Systems, inc. and shall not be reproduced, copied or used in whole or
in part as the basis for the sale or manufacture of devices without writtenpermission.
Copyright2001 Accu-Sort Systems, inc.
All Rights Reserved
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II
WARRANTY
Accu-Sort Systems, inc. warrants that its unit and component parts will be freefrom defects in material and workmanship for a period of one (1) year from the
date of shipment. Unless otherwise stated, warranty for products not
manufactured by ASI is limited to manufacturers warranty. Accu-Sorts sole
obligation with respect to damage (whether direct, incidental or consequential,
resulting from the use or performance of the terminal) is to repair or replace thedefective parts thereof.
EQUIPMENT OR COMPONENT FAILURES DUE TO MISUSE, ABUSE OR
NEGLECT ON THE PART OF THE USER OR HIS AGENTS ARE NOT
COVERED IN THIS WARRANTY.
There is no charge to the customer for any parts or labor required to repair
equipment in warranty when the defective item has been returned to the factory
for repair. On-site warranty service is available in the continental United States
during the one (1) year warranty period at a price equal to 75% of the standard
service charge in effect at the time of service, plus travel related expenses.
Or, if the equipment is installed in the continental United States by an Accu-Sort
service technician and billed at the then current service rate, the on-site service
during the first year is free of all charges including labor, parts and travel
expenses.
Service requests due to abuse, neglect or changes in the original specifications or
service calls not related to the Accu-Sort equipment, will be charged at the then
current service rate plus all travel related expenses. Warranty coverage lasts for
one calendar year. If the device or a part of the device is replaced, the warranty
coverage does not start over; however, the replacement part or unit (no charge) is
covered under warranty for the remainder of the one-year period, with a
minimum time period of 90 days.
Accu-Sort Systems, inc. also offers the Blue Ribbon Extended Service Plan
(BRES) in addition to the standard product warranty. Through this plan,
equipment maintenance and repair are offered with fixed cost and fast turnaround
for unexpected repairs.
Additional details on the coverage, support, and services available for your bar
code scanning and automated systems equipment is available from:
Accu-Sort Systems, inc.2800 Crystal Drive 511 School House Road 2398 North Penn Road
Hatfield, PA 19440 Telford, PA 18969 Hatfield, PA 19440
Phone: (215) 723-0981
1-800-BAR-CODE
FAX:
Internet: www.accusort.com
Telford Main.......... (215) 721-5551
Customer Service...(215) 723-1515
Systems.................. (215) 996-8181
Sales .......................(215) 996-8282
Acct/Mktg.............. (215) 996-8249
TMS.......................(215) 996-8787
North Penn............. (215) 997-4848
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III
CUSTOMER SERVICE
If you have any problems or questions that require Accu-Sorts help, direct yourcalls to the Customer Service Department.
Accu-Sort Customer Service: phone: (215) 723-09811-800-BAR-CODE(ask for Customer Service)
fax: (215) 723-1515
To ensure that Accu-Sorts response is prompt and accurate, please have the
following information ready to give the Customer Service Department when
calling:
Product Serial Number
Product Type or name
Detailed description of the question or problem
Customer contact name and phone number
Product Type Serial Number
Serial Tag
Serial Number Breakdown:
WWXXXXXX (YY...)
WW - Two digit year of manufacture
XXXXXX - Six digit sequential build number
Y - Optional suffix(es) that reflect actual catalog options for the
off-the shelf units
- ex: M22A would have "A" as suffix
- at least 6 digits can be placed on the tag- if "Z" is called out, this indicates a custom unit
requiring folder
- this could be used for special designations
The WWXXXXXX fields are bar coded with a Code 128 type bar code.
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IV
SAFETY RECOMMENDATIONS AND PRECAUTIONS
The Model 24 and Mini-X Series II are electronic microprocessor-based scanningunits. Please follow the safety precautions and warnings found throughout this
manual in order to prevent personal injury or damage to the unit. Failure to
follow these precautions may void your warranty.
This equipment has been tested and found to comply with the limits for a Class A digitaldevice, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
The following note boxes are displayed throughout this manual to indicate safetyconcerns and/or warnings.
This note box is used to provide precautions and/or guidelines, warning the userthat personal injury or damage to the unit may occur during the task they are
performing.
This note box is used to alert the user they are about to perform an actioninvolving a dangerous level of voltage, or to warn against an action that couldcause electrical shock.
Measures must be taken to prevent Electrostatic Discharge (ESD) at all timeswhen the cover is off the unit. Circuit Boards are at the most risk. See SafetyRecommendations and Precautions - Electrostatic Discharge.
WHEN UNPACKING AND MOUNTING
Do not drop the unit
Do not touch the exit window glass
WARNINGThis is a Class A product. In a domestic environment this product can cause radiointerference in which case the user may be required to take adequate measures.(ref. CISPR 22 = EN 55 022:1995)
WARNINGIn order to maintain Electromagnetic Compatibility (EMC) Complianceinterconnecting cables must be connected using a 360shield connection of allthe interface cables with a conductive strain relief for RF shielding purposes(I.e.:metalized D sub-strain relief). This applies to all I/O cables connectedthrough D sub-connectors.
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VI
Do not cut or remove the round grounding prong from the plug under any
circumstances. Do not use an extension cord to defeat the ground.
ELECTROSTATIC DISCHARGE
Electrostatic discharge (ESD), the transfer of static electricity from one object to
another, is an often-unnoticeable hazard to electronic components. Boards andother devices with integrated circuits are particularly sensitive to ESD damage.
Product failures may not occur until days or weeks after the component was
damaged.
Static damage to components can take the form of upset failures or catastrophic
failures (direct and latent).
An upset failure occurs when an electrostatic discharge is not significant enough
to cause total failure, but may result in intermittent gate leakage, causing loss of
software or incorrect storage of information.
Direct catastrophic failures occur when a component is damaged to the pointwhere it is permanently damaged.
The following note box is displayed where ESD precautions must be followed:
Measures must be taken to prevent Electrostatic Discharge (ESD) at all timeswhen the cover is off the unit. Circuit Boards are at the most risk. See SafetyRecommendations and Precautions - Electrostatic Discharge.
Five Basic Rules for ESD Control
Below are some keys to effectively control unnecessary ESD damage. When
working with ESD-sensitive devices:
Define an ESD protective area and work on the ESD-sensitive devices in this
area only; Define the sensitivity of devices to be handled in the ESD protective area;
Establish a suitable static control program that both limits static generation to
less than the damage threshold of the most sensitive device in the
environment, and provides a safe, defined path for the dissipation of static
charges; Prevent contamination of the protective area by unnecessary non-static
controlled materials; and
Audit the ESD protective area regularly to ensure that static control is
maintained. Document the findings for future reference.
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VII
LABEL LOCATIONS MODEL 24 SERIES II
The following labels identify areas of the unit that require special precautions or
handling, or provide general information.
Model 24 Series II Labels and Locations
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VIII
LABEL LOCATIONS MINI-X SERIES II
The following labels identify areas of the unit that require special precautions or
handling, or provide general information.
Mini-X Series II Labels and Locations
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Solutions with Vision
Chapter OneModel 24/Mini-X Series II Capabilities
INTRODUCTION............................................................................................................................................. 1-2
ABOUT THE SCANNERS................................................................................................................................. 1-3MODEL 24/MINI-X SERIES II............................................................................................................. 1-3SCANNER SPECIFICATIONS........................................................................................................................... 1-4
MODEL 24SERIES II........................................................................................................................ 1-4MINI-X SERIES II............................................................................................................................. 1-5
SCANNER READ CHARTS.............................................................................................................................. 1-6MODEL 24 SERIES II ....................................................................................................................... 1-6MINI-X SERIES II............................................................................................................................. 1-9
Chapter TwoScanner Unpacking, Setting Up, and Mounting
INTRODUCTION............................................................................................................................................. 2-2
UNPACKING THE MODEL 24 OR MINI-X SERIES II .......................................................................................... 2-3SETTING UP THE MODEL 24 AND MINI-X SERIES II........................................................................................ 2-3
CONNECTOR LOCATIONS................................................................................................................. 2-4LED STATUS INDICATORS ............................................................................................................... 2-6
MOUNTING THE SCANNER ............................................................................................................................ 2-9MODEL 24 SERIES II ....................................................................................................................... 2-9MINI-X SERIES II........................................................................................................................... 2-13ACCESSORIES............................................................................................................................... 2-15
Chapter ThreeConfiguring the Model 24/Mini-X Series II
INTRODUCTION............................................................................................................................................. 3-2BARCODE BASICS AND THE MODEL 24/MINI-X SERIES II ................................................................................ 3-3APPLICATIONS.............................................................................................................................................. 3-5
USING PHOTOEYES ......................................................................................................................... 3-5SINGLE BARCODE SETUP ................................................................................................................ 3-7SINGLE BARCODE WITH MULTIPLE MESSAGES.................................................................................. 3-7SINGLE BARCODE WITH CHARACTER STRIPPING ............................................................................... 3-7TWO BARCODES WITH A SEPARATOR ............................................................................................... 3-8TWO BARCODE TYPES TRANSMITTED AS SETS ................................................................................. 3-8FIXED MESSAGE WITH VARIOUS BARCODES ..................................................................................... 3-9INTERFACE TO ADDITIONAL SERIAL DEVICES .................................................................................... 3-9QUAD RELAY BOX AND RELAY OUTPUTS........................................................................................ 3-10GO/NVC RELAYS ......................................................................................................................... 3-12LIFE LIGHT.................................................................................................................................... 3-12MATCH RELAY 1 ........................................................................................................................... 3-12MATCH RELAY 2 ........................................................................................................................... 3-13MATCH RELAY 3 ........................................................................................................................... 3-13MASTER/SLAVE CONFIGURATION ................................................................................................... 3-14
Table of Contents
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MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
Chapter FourMaking Connections To The Scanner
INTRODUCTION............................................................................................................................................. 4-2ASSEMBLING CONNECTORS.......................................................................................................................... 4-3
9-PIN CONNECTORS........................................................................................................................ 4-325-PIN CONNECTORS...................................................................................................................... 4-4
SCANNER COMMUNICATION TYPES ............................................................................................................... 4-5
RS232 WITH NO HANDSHAKING...................................................................................................... 4-5RS232 WITH RTS/CTS HANDSHAKING........................................................................................... 4-6RS422 FULL DUPLEX...................................................................................................................... 4-7RS485 HALF DUPLEX ..................................................................................................................... 4-9CURRENT LOOP (COM 1 ONLY) ..................................................................................................... 4-10
CONNECTING TO THE SCANNER ................................................................................................................. 4-11CONNECTING TO A PC OR TERMINAL ............................................................................................ 4-11CONNECTING TO A TRIGGERING DEVICE........................................................................................ 4-12CONNECTING TO AN EXTERNAL LOGIC (MODEL 24E SERIES II ONLY).............................................. 4-15CONNECTING TO A QUAD RELAY BOX ........................................................................................... 4-16CONNECTING OTHER DEVICES ...................................................................................................... 4-17
OPTIONAL COMMUNICATION TYPES............................................................................................................. 4-19ETHERNET .................................................................................................................................... 4-19
DEVICENET .................................................................................................................................. 4-19PROFIBUS..................................................................................................................................... 4-20
Chapter FourMaintenance and Troubleshooting
INTRODUCTION............................................................................................................................................. 5-2SCANNER MAINTENANCE.............................................................................................................................. 5-3
CLEANING AND CHECKING THE MODEL 24 OR MINI-X SERIES II......................................................... 5-3CHECKING OTHER EQUIPMENT ......................................................................................................... 5-3
SCANNER TROUBLESHOOTING...................................................................................................................... 5-4MODEL 24 SERIES II ....................................................................................................................... 5-4
MINI
-X SERIES
II............................................................................................................................. 5-6PROBLEM/CAUSES/SOLUTION TABLE ............................................................................................... 5-8
Appendices
APPENDIX A - ASCII CHART.........................................................................................................................A-2APPENDIX B ASCII COMMUNICATIONS.......................................................................................................A-3
STANDARD RS485 MULTIDROP COMMUNICATIONS...........................................................................A-3PROTOCOLS USED WITH RS232, CURRENT LOOP, AND RS422 .......................................................A-9
APPENDIX C BEAM APERTURE ADJUSTMENT............................................................................................A-10APPENDIX D MOUNTING THE EXTERNAL BLOWER (P/N MDL24-55) ...........................................................A-11APPENDIX E UNIVERSAL MOUNTING BRACKET..........................................................................................A-13
QUICK RELEASE MOUNTING KIT.....................................................................................................A-13
Glossary
Index
Revision History
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Chapter One Contents
Chapter OneModel 24/Mini-X Series II Capabilities
1Heading 2
INTRODUCTION.......................................................................................... 1-2
ABOUT THE SCANNERS ............................................................................. 1-3
MODEL 24/MINI-X SERIES II................................................................... 1-3
SCANNER SPECIFICATIONS........................................................................ 1-4
MODEL 24 SERIES II.............................................................................. 1-4MINI-X SERIES II ................................................................................... 1-5
SCANNER READ CHARTS .......................................................................... 1-6
MODEL 24 SERIES II.............................................................................. 1-6MINI-X SERIES II ................................................................................... 1-9
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1-2 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
INTRODUCTION
This chapter describes the Accu-Sort Model 24 and Mini-X Series II scanning
systems and how they read bar codes.
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MODEL 24/MINI-X SERIES II CAPABILITIES 1-3
Solutions with Vision
ABOUT THE SCANNERS
MODEL 24/MINI-X SERIES II
With various configurations available, the Model 24 or Mini-X Series II scanners
provides medium to long range bar code scanning. The main difference between
the two scanners is the Model 24 Series II is a linear scanner while the Mini-XSeries II is an omnidirectional scanner. Both scanners are small, light weight and
self-contained. The scanners are in many different configurations including the
Standard Configuration (SCx) and the Dynamic Raster (VV).
Accu-Sort Systems developed the Model 24 and Mini-X Series II with the
various needs of their customers in mind. Because of this, the Model 24 and
Mini-X are designed with many powerful features that make bar code scanning
easier to implement and maintain. The standard features include:
Operator LED indicators
High scan rate, which increases flexibility, productivity and efficiency
Long range scanning ability Wide scan angle for bar code scanning even at a close range
Reads all of the major bar code symbologies
NEMA 12 enclosure, sturdy enough to use in an industrial environment
Optional features designed to enhance the performance of the Model 24 and
Mini-X are also available. These features include:
Dynamic Raster
High density scanning
Two and three zone focusing
Custom applications
DRX technology
Both scanners are configurable via software to use Accu-Sorts patented DRX
Technology. DRX allows the scanners to read bar codes many other scanners
can not. The way this is achieved, DRX uses partial scans and reconstructs the
bar code data with 100% accuracy.
Additional software (TachTrac) has been designed to provide the ability for two
or more boxes to be scanned within the scanners read zone at one time. This
capability allows greater throughput by decreasing the space required between
boxes. A tachometer is required to synchronize the conveyor belt travel with the
scanner, which helps the system track boxes and assign bar codes to the
associated packages.
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1-4 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
SCANNER SPECIFICATIONS
MODEL 24 SERIES II
This system must be grounded electrically. Ensure your AC power outlet has aproperly grounded receptacle. Also, make sure you have the appropriate powercord for your country before powering the unit.
Do not turn the system on until all components are properly cabled and groundedwith three conductor AC power cords. Do not use a two-prong adapter. Do not usean extension cord to defeat the ground.
Do not under any circumstances cut or remove the round grounding prong fromthe plug. The unit must be grounded at all times.
PhysicalSize and Weight Model 24 Series II: 11.88 L x 5.06 W x 8.28 H; 13 lbs.
Model 24 Series II: 30.18 cm L x 12.85 cm W x 21.03 cm H; 5.9 kgModel 24 VV: 11.88 L x 7.93 W x 8.28 H; 13.82 lbs.Model 24 VV: 30.18 cm L x 20.14 cm W x 21.03 cm H; 6.27 kg
Enclosure NEMA 12 standard (gasketed, drip-proof and dust-tight)
Model 24 SC1, Model 24 VV and Model 24i: Three LED statusindicators: Go/NVC, Trigger, LaserVisual Diagnostics
Model 24e: Two LED "status" indicators: Trigger, Laser
EnvironmentalTemperature Range 32 to 122F (0 - 50C)
Units with the heater option (used in extremely cold climates) willoperate between 50 - 60F
Relative Humidity 20-90% non-condensing
Operating ParametersPower Requirements 100-240 VAC, 50/60 Hz, 20 watts
Scan Rate Up to 3000 scans per second500 scans per second (SC1)
Laser Pattern Standard Line
Model 24 SC1, Model 24 VV and Model 24i: All 1DBar Code Types
Model 24e: All 1D, depending upon external logic.
Communications RS232, RS422, RS485, Current Loop, Ethernet (optional), Profibus(optional), DeviceNet (optional)
Connections 4 serial ports : 3 external, 1 internal1 trigger input1 tachometer input2 form "A" relays (1 optional)Up to 4 parallel outputsUp to 2 parallel inputs
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MODEL 24/MINI-X SERIES II CAPABILITIES 1-5
Solutions with Vision
MINI-X SERIES II
This system must be grounded electrically. Ensure your AC power outlet has aproperly grounded receptacle. Also, make sure you have the appropriate powercord for your country before powering the unit.
Do not turn the system on until all components are properly cabled and groundedwith three conductor AC power cords. Do not use a two-prong adapter. Do not usean extension cord to defeat the ground.
Do not under any circumstances cut or remove the round grounding prong fromthe plug. The unit must be grounded at all times.
PhysicalSize and Weight 11.41 L x 15.50 W x 6.35 H; 21 lbs.
29.98 cm L x 39.37 cm W x 16.13 cm H; 9.5 kg
Enclosure Aluminum NEMA 12 (IP 52) rated optical department
Visual Diagnostics Three LED status indicators: Go/NVC, Trigger, Laser
EnvironmentalTemperature Range 32 to 122F (0 - 50C)
Relative Humidity 20-90% non-condensing
Operating ParametersPower Requirements 100-240 VAC, 50/60 Hz, 20 watts
Scan Rate 500 scans per second
Reading Tilt: 360 (omnidirectional);Pitch and skew: Up to 45(application dependent)
Laser Pattern Standard X
Bar Code Types All 1D
Communications RS232, RS422, RS485, Current Loop, Ethernet (optional), Profibus(optional), DeviceNet (optional)
Connections 4 serial ports : 3 external, 1 internal1 trigger input1 tachometer input2 form "A" relays (1 optional)Up to 4 parallel outputs
Up to 2 parallel inputs
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1-6 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
SCANNER READ CHARTS
MODEL 24 SERIES II
The following read chart illustrates the read ranges for the Model 24 Series II in a
standard configuration (SC1).
Model 24 Series II SC1 Read Chart
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MODEL 24/MINI-X SERIES II CAPABILITIES 1-7
Solutions with Vision
The following read chart illustrates the read ranges for the Model 24 VV.
Model 24 VV Read Chart
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MODEL 24/MINI-X SERIES II CAPABILITIES 1-9
Solutions with Vision
MINI-X SERIES II
The following read chart illustrates the read ranges for the Mini-X Series II in a
standard configuration (SC1).
Mini-X Series II SC1 Read Chart
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1-10 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
The following read chart illustrates the read ranges for the Mini-X Series II
Narrow
Element
Widt
h
Rea
ding
Range
Dept
h
Of
Fie
ld
Max
imum
Scan
Win
dow
Chart
Co
lors
15.0
mil
(.38mm
)
15"
(381mm
)
26"
(660mm
)
36"
(914mm
)
17"
(431mm
)@40"
(1016mm
)
18"
(457mm
)@47"
(1194mm
)
19"
(482mm
)@52"
(1320mm
)
25"
-
40"
(635
-
1016mm
)
21"
-
47"
(533
-
1193mm
)
16"
-
52"
(406
-
1320mm
)
20.0
mil
(.50mm
)
25.0
mil
(.63mm
)
Mini-X
Series
II
Standard
Configuration
20"
10"
5"
0"
5"
10"
15"
20"
80"
75"
70"
65"
60"
55"
50"
45"
40"
35"
30"
25"
20"
15"
10"
0"
15"
S C A N W I N D O W
DISTANCE
FROM
SCANNE
R
S c a n n e r E x i t W i n d o w
10.0
mil
(.25mm
)
8"
(203mm
)
16"
(406mm
)@36"
(914mm
)
28"
-
36"
(711
-
914mm
)
Mini-X Series II Read Chart
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Chapter TwoScanner Unpacking, Setting Up, and Mounting
2Heading 2
INTRODUCTION.......................................................................................... 2-2
UNPACKING THE MODEL 24 OR MINI-X SERIES II....................................... 2-3
SETTING UP THE MODEL 24 AND MINI-X SERIES II .................................... 2-3
Connector Locations ........................................................................ 2-4MODEL 24 SERIES II...................................................................................... 2-4MINI-X SERIES II ........................................................................................... 2-5
LED Status Indicators....................................................................... 2-6MODEL 24I AND SC1 SERIES II....................................................................... 2-6MODEL 24E SERIES II .................................................................................... 2-7MINI-X SERIES II .......................................................................................... 2-8
MOUNTING THE SCANNER ......................................................................... 2-9
Model 24 Series II .............................................................................. 2-91000018296 EXTRUSION MOUNTING HARDWARE KIT .................................... 2-101000020522 55/70 ADAPTER BRACKET....................................................... 2-10MOUNTING ORIENTATIONS............................................................................ 2-11
Mini-X Series II................................................................................. 2-13Accessories..................................................................................... 2-15
PHOTOEYES ................................................................................................ 2-15TACHOMETER.............................................................................................. 2-16
Chapter Two Contents
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2-2 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
INTRODUCTION
This chapter describes the unpacking, setting up and mounting of the Model 24
and Mini-X Series II scanning system.
Some of the equipment described in this chapter might not be used with your
system. Skip over sections that do not apply.
Do not turn on the system until all components are properly cabled and groundedwith three-conductor AC power cords. Do not use a two-prong adapter. Do notuse an extension cord to defeat the ground.
Ensure your AC power outlet has a properly grounded receptacle. Make sure youhave the appropriate power cord for your country before powering the unit.
Do NOT use the Model 24 or Mini-X Series II power line to operate otherequipment, especially induction motors and solenoids.
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SCANNER UNPACKING, SETTING UP, AND MOUNTING 2-3
Solutions with Vision
UNPACKING THE MODEL 24 OR MINI-X SERIES II
When you unpack the Model 24 or Mini-X Series II scanning system, you willfind all the necessary parts need to install the system. The placement of the
Model 24 or Mini-X Series II accessories inside the box depends on your order.
Remove everything from the box and compare the items listed on the packing
list. If any of the parts of the Model 24 or Mini-X Series II or any of theaccessories are missing or damaged, contact Accu-Sort immediately (Refer to
page iii, Customer Service).
SETTING UP THE MODEL 24 AND MINI-X SERIESII
The steps below represent one recommended scenario to set up the Model 24 and
Mini-X Series II Scanning System:
1. Remove all materials from the box.
2. Check the materials against the packing list and make sure none of the partsare missing or damaged.
3. Mount your Model 24 or Mini-X Series II as described in this chapter,ensuring that cable lengths will enable proper connections to the unit.
4. Make all the appropriate connections to your Model 24 or Mini-X Series II.5. Begin reading your bar codes.
If you have any problems or questions concerning setting up your Model 24 or
Mini-X Series II, contact Accu-Sort immediately (Refer to page iii, Customer
Service).
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2-4 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL
Accu-Sort Systems
CONNECTOR LOCATIONS
The illustrations below show the locations of the external connectors for
connecting the Model 24 or Mini-X Series II scanners to other devices.
Model 24 Series II
Model 24i and SC1 Series II Connectors
e
Model 24e Series II Connectors
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SCANNER UNPACKING, SETTING UP, AND MOUNTING 2-5
Solutions with Vision
Mini-X Series II
Mini-X Front View
Mini-X Rear View
Mini-X Series II Connectors
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LED STATUS INDICATORS
Model 24i and SC1 Series II
The Model 24i and SC1 Series II has three LED "status" indicators on the
connector panel that provide operational information. The location of these LEDs
is shown below. The following are descriptions of each LED.
Go/NVC Green at the end of TRIGGER (CART) indicates a good read. Red at the end ofTRIGGER (CART) indicates a NO READ or NOT VALID CODE.
Trigger Solid yellow indicates the TRIGGER (CART) input is active.
Laser Solid green indicates the laser is on.
More information is provided in Chapter Four of this manual (Troubleshooting
Section).
Model 24i and SC1 Series II LED Locations
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Model 24e Series II
On the connector panel, the Model 24e Series II has two LED "status" indicators
that provide operational information. The location of these LEDs is shown
below. The following are descriptions of each LED.
Trigger Solid yellow indicates the TRIGGER (CART) input is active. In continuous readmode the LED remains solid yellow.
Laser Solid green indicates the laser is on.
More information is provided in Chapter Four of this manual (Troubleshooting
Section).
Model 24e Series II LED Locations
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MINI-X Series II
On the connector panel, the Mini-X Series II has three LED "status" indicators
that provide operational information. The location of these LEDs is shown
below. The following are descriptions of each LED.
Go/NVC Green at the end of TRIGGER (CART) indicates a good read. Red at the end ofTRIGGER (CART) indicates a NO READ or NOT VALID CODE.
Trigger Solid yellow indicates the TRIGGER (CART) input is active.Laser Solid green indicates the laser is on.
More information is provided in Chapter Four of this manual (Troubleshooting
Section).
Mini-X Series II LED Locations
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MOUNTING THE SCANNER
MODEL 24 SERIES II
The Model 24 Series II was designed to provide maximum mounting flexibility
to the end user. The body of the unit has four tracks designed to accept industry-
standard extrusion drop-in nuts. There is one track each on the top and bottom ofthe unit, and two on the front. The unit can be mounted via any one of these
tracks, to best suit existing structures or facilitate the design of new structures.
When you mount the Model 24 Series II, make sure there is enough space around
the unit for the connections to the accessories needed for your application. There
must also be enough room to allow for a nominal amount of airflow around the
unit. The minimum space requirements for the Model 24 Series II are as follows:
Overhead - Leave enough room for air flow
Connector panel 2.25 (57.15 mm) for connections
Sides - Leave enough room for air flow
Front - Make sure there are no obstructions between the scanner and the barcode to be scanned during the read cycle
When mounting your Model 24 series II, do not use sheet rock or wood as yourmounting surface. Make sure to use steel or aluminum as a mounting structure.
Accu-Sort offers three different mounting kits for the Model 24 Series II, as the
remainder of this section shows.
Model 24 Series II Dimensions With Reference to the Scan Line
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1000018296 Extrusion Mounting Hardware Kit
This kit simply consists of two drop-in nuts, along with bolts and washers, for
mounting the Model 24 Series II to a customer-designed bracket. The 5/8" bolts
provided in the kit, when used with the flat and lock washers, provide the proper
engagement depth into the drop-in nuts for bracket thicknesses of 1/8" to 3/16".
Screw engagement depth should be between 0.3 (0.76 cm) and 0.4 (1.02 cm)
for secure mounting. See the drawing below:
You can use any type offasteners with the bracket, aslong as they are compatiblewith the mounting surface.
Maximum Screw Depth in Nut Track
1000020522 55/70 Adapter Bracket
This kit is designed for replacing an Accu-Sort Model 55 or 70 with a Model 24
Series II. The bracket will orient the beam pattern (exit angle and point of origin
for optical measurements) of the Model 24 Series II to match that of the 55/70.
The kit consists of the bracket and hardware necessary to mount the Model 24
Series II.
To mount the Model 24 Series II using this bracket:
1. Place the Model 24 Series II upside down, with the bottom nut track facingup. Insert the two drop-in nuts from the kit into the nut track, approximately
1 (2.54 cm) from either end of the track.
2. Place the adapter bracket into the nut track in the Model 24 Series II, with thesingle mounting hole facing the front of the Model 24 Series II. The studsadjacent to the angled slot will protrude into the nut track and accurately
locate the bracket onto the unit.
3. Insert the two screws provided in the kit, with their flat and lockwashers,through the bracket and into the drop-in nuts in the nut track, and tighten.
4. Remove the three mounting bolts from the existing 55/70, remove the unit,and install the Model 24 Series II mounting plate combination in its place,
using the original bolts.
You can use any type offasteners with the bracket, aslong as they are compatiblewith the mounting surface.
55/70 Adapter Bracket
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Mounting Orientations
The two diagrams that follow detail the two different orientations the Model 24
Series II can be mounted in: Side Read and Top Read.
Refer to these notes when using the two diagrams:
1. Refer to specifications for actual dimensions.2. Start trigger photoeye is placed in the plane of the scan beam.3. End trigger photoeye is used in this position for non-tracking scanners only.
Model 24 Series II Side Read Orientation
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Model 24 Series II Top Read Orientation
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MINI-X SERIES II
When you mount your Mini-X Series II, you must make sure there is enough
clearance around the unit. This will ensure that connections to other equipment
can be made, packages can pass by without hitting any equipment, access panels
can be removed, and heat will dissipate, keeping the scanner cool. The minimum
clearance requirements of the Mini-X Series II are as follows:
Top: 10.0" (25.4 cm)
Back: 10.0" (25.4 cm)
Sides: 0.5" (12.7 cm)
Front: 10.0" (25.4 cm)
The tables below list standard system dimension measurements and their
descriptions. Each description of the dimension is assigned a corresponding
letter, which appears in the following diagrams.
Top-Read Installation
Letter Length DescriptionA Height of bottom of baseplate above conveyorB Overall depth of fieldC Minimum box heightD Optical throw (near distance)E Beginning of Zone 2 (height of Mid PE 2 above conveyor)F Beginning of Zone 3 (height of Near Trigger PE 2 above conveyor)G Beginning of Zone 4 (height of End Trigger PE 2 above conveyor)H Distance from edge of conveyor to center mounting holeI Distance from Start Trigger Photoeye to center mounting holeJ Distance from Start Trigger Photoeye to End Trigger PhotoeyeK Conveyor Width
Side-Read Installation
Letter Length DescriptionA Height of center mounting bracket above conveyorB Vertical scan widowC Distance from Start Trigger Photoeye to center mounting bracketD Distance from Start Trigger Photoeye to End Trigger PhotoeyeE Optical throw (near distance)F Beginning of Zone 3 (trigger point of End Trigger PE 2)G Beginning of Zone 2 (trigger point of Near PE 1)H Beginning of Zone 1 (trigger point of Mid PE 2)I Overall depth of fieldK Total vertical scan window
You must mount the Mini-X Series II with the connector panel facing the flow ofthe conveyor. See page for a drawing showing mounting orientation.
1. All distances are referenced to the bottom of the scanner base plate. Allow0.562 (1.428 cm) for shock mounts between scanner and mounting surface
2. End Trigger photoeye used in this position for non-tracking scanners only.3. Two scanners shown to illustrate mounting relationship
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Mini-X Series II Top and Side Read Orientation
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ACCESSORIES
Photoeyes
This section describes how to mount your photoeyes to their mounting brackets.
Photoeyes work by bouncing a light beam off a reflector and detecting when
something breaks the path of light. In order for your photoeyes to work properly,
you must make sure the following things are done:
The photoeye must have a reflector mounted directly opposite it on the other
side of the conveyor.
Except when using angled zone photoeyes, the following must be done:
The photoeye must be mounted so the light exit window is perpendicular to
the conveyor, facing the reflector.
The reflector must be mounted perpendicular to the conveyor, facing the
photoeye.
Use the drawing below to help you mount your photoeyes.
ReflectorMtg Surface
Photoeye MtgBrkt Surface
Photoeye Mounting Diagram
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Tachometer
The tachometer (tach) is a wheel that outputs a set number of pulses for each
rotation it makes. This tells the computer the precise conveyor speed, allowing it
to determine the exact position of a package. A tachometer is necessary in
systems with the TachTrac option. Tracking allows for multiple boxes to be
under the scan window at the same time. Bar codes on each box are decoded and
assigned to the correct box. Because the exact layout of many conveyors isunique, it is impossible to give you exact directions for mounting your
tachometer. Follow the guidelines below as closely as possible when mounting.
Recommend Tach Mounting Kit - xxxxxxx
Tachometers are often used in systems with several conveyor belts. Mount
the tach on the section of the conveyor the scanning is performed on.
Mount the tach on the underside of the conveyor, away from areas where the
conveyor bows downward. A good place to mount the tach is on one end ofthe conveyor, underneath the drive shaft.
Make sure the tach assembly angles in the same direction that the underside
of the conveyor travels, as shown in the diagrams on the next page.
The tach must make good contact with the conveyor. Use a weight or spring
assembly to put tension on the back of the tach, ensuring that the wheelmakes strong contact.
See the following drawings to assist you in mounting your tachometer.
Belt Direction
BeltDirection
BelowConveyor
AboveConveyor
Tach mounted onunderside of conveyor
Three Dimensional View
Belt Direction
Below Conveyor
Belt Direction
Above Conveyor
Top View
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Position A
Mounting/Pivot Position
Position B (Weight)
Conveyor
Conveyor Direction
Side View
Pressure in lbs.at Position Aon Conveyor
Weight Neededat Position B
(LBS)15 3014 2813 2612 2411 22
10 209 188 167 146 125 10
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Chapter ThreeConfiguring the Model 24/Mini-X Series II
3 Heading 2
INTRODUCTION.......................................................................................... 3-2
BARCODE BASICS AND THE MODEL 24/MINI-X SERIES II............................ 3-3
APPLICATIONS .......................................................................................... 3-5
USING PHOTOEYES ............................................................................... 3-5SINGLE BARCODE SETUP ...................................................................... 3-7SINGLE BARCODE WITH MULTIPLE MESSAGES ....................................... 3-7SINGLE BARCODE WITH CHARACTER STRIPPING .................................... 3-7TWO BARCODES WITH A SEPARATOR..................................................... 3-8TWO BARCODE TYPES TRANSMITTED AS SETS....................................... 3-8FIXED MESSAGE WITH VARIOUS BARCODES ........................................... 3-9INTERFACE TO ADDITIONAL SERIAL DEVICES.......................................... 3-9QUAD RELAY BOX AND RELAY OUTPUTS ............................................. 3-10GO/NVC RELAYS ............................................................................... 3-12LIFE LIGHT.......................................................................................... 3-12MATCH RELAY 1 ................................................................................. 3-12MATCH RELAY 2 ................................................................................. 3-13MATCH RELAY 3 ................................................................................. 3-13MASTER/SLAVE CONFIGURATION ......................................................... 3-14
Chapter Three Contents
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INTRODUCTION
This chapter will discuss barcode basics and applications associated with the
Model 24 and Mini-X Series II scanners.
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BARCODE BASICS AND THE MODEL 24/MINI-XSERIES II
A barcode is a group of rectangular bars and spaces arranged in a preset pattern.
The pattern is organized to represent elements of data referred to as characters.
The standard industry codes can represent several alphanumeric characters.
There are many different types of barcodes. Each type uses its own symbology,which defines how the bars and spaces represent the letters and numbers.
The figure below shows each part of a bar code. The labels for each part remain
the same even if the position, orientation, or type of barcode changes.
QuietZone
QuietZone
SpaceWidth
BarWidth
BarHeight
Bar Code Length
Sample Bar Code
The Model 24 and Mini-X Series II scanners are capable of reading eight
different bar codes simultaneously. The code types can be chosen from the
following table:
Interleaved 2 of 5fixed or variable length
More commonly called I 2 of 5, this numeric only bar code was developed in theearly 1970's. Because of its high code densities, I 2 of 5 is most often found indistribution applications. Due to the limited amount of characters I 2 of 5 can use,and the simple structure of the start and stop characters, even partial scans canresult in valid reads. If I 2 of 5 is chosen for your application, Accu-Sortrecommends that the Model 24 is programmed to a fixed length in all scanningapplications.
Code 39fixed or variable length
Code 39, or Code 3 of 9, was the first bar code developed that used both numbersand uppercase letters. It is the most recognized and widely used for non-retailapplications. Each character is represented by a stand-alone group of 5 bars and 4spaces. The basic code set includes 0-9, A-Z, * which is used for the start and stopcharacters, and six other symbols - . $ / + and % for a total of 43 characters.Because each of the characters are discrete and self-checking, Code 39 provides ahigh level of data security. The Model 24 automatically checks all data for thissymbology. The Model 24 also recognizes two other forms of the Code 39symbology called EDP and STK.
Code 93fixed or variable length
Derives its name from the fact that every character is constructed from nineelements arranged into three bars with their adjacent spaces. This is similar to theUPC symbol (widely used in the grocery industry). This symbol also includes two
powerful check digits that minimize the possibility of reader substitution errors dueto printing defects.
Code 128fixed or variable length
Code 128 is a continuous code made up of 3 bars and 3 spaces for eachcharacter. The Uniform Code Council and the International Article NumberingAssociation have developed standards for the use of bar codes in the globaldistribution of retail, industrial, commercial, pharmaceutical, meat and otherproducts using Code 128 as an application identifier. Since the nature of Code 128is such that each character depends on the characters before and after it for codestructure, a check digit is incorporated in the bar code. The check digit, which isautomatically checked by the Model 24, provides a high level of data security.
Codabarfixed or variable length
Widely used in libraries, photo-finishing systems, and blood bank applications,Codabar uses numbers along with 6 special characters. Four differentcombinations of start and stop characters can be used to mean specific things foreach application. The Model 24 can be programmed to either transmit or suppress
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the start and stop characters.
UPCA(Universal ProductCode, version A)
This bar code type is most often found in the fast-paced retail and supermarketindustries. The first character, of the 12 character code, is the number system, thenext ten characters identify the product and manufacturer, and the last character isthe check digit. In many applications, the UPC code is compared with a look-uptable for added security.
UPCE(Universal ProductCode, version E)
This version of the UPC bar code shortens the information to 6 characters. Thisallows the code to fit on smaller packages.
EAN-13
(European ArticleNumber)
This bar code type is almost the same as the UPC code. The EAN-13 contains the
same number system, manufacturer, and product information as the UPC code, butalso includes parity information.
EAN-8 A shortened version which identifies the country code in the first two characters,the next five characters are for data, and the last is a check digit.
Extensions Extensions are two or five character additional encodations that are available toadd to the end of UPC or EAN bar code types.
MOD 10or MOD 43 MOD 10 or MOD 43 checks can either be enabled or disabled for each of the fourbar codes selected. A Modulus check character is a mathematical check to ensurethe accuracy of a read. Certain bar codes use Mod check character(s) to determineif that bar code was scanned correctly.
Barcode Types
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APPLICATIONS
This section describes and gives examples of various applications that can besetup to use the Model 24 and Mini-X Series II scanning systems.
To get started, first install the included Medium Scanner Setup software. Next,
make all the necessary connections between the scanner and any external
equipment. Use the Connector Locationssection in Chapter 2 of this manual toaid in connecting any equipment to its proper connection on the scanner. When
making connections to the scanner, use Com 3 of the scanner as the default
communications port for running the Medium Scanner Setup software. The
communications port of the machine running Medium Scanner Setup software
should be configured as follows:
57600 bps
7 bits
Even parity
2 stop bits
To see the results of any of the examples, a dumb terminal needs to be connected
to Com 1 of the scanner. Setup the communications port of the dumb terminal asfollows:
9600 bps
7 bits
Even parity
2 stop bits
Once all needed connections have been made, and the selection of photoeyes, the
reading of barcodes can begin.
USING PHOTOEYES
Photoeyes work by bouncing a light beam off a reflector and detecting whensomething breaks the path of light. In order for photoeye to work properly, youmust make sure the following things are done:
1. The photoeye must have a reflector mounted directly opposite it on theother side of the conveyor.
2. The photoeye must be mounted so the light exit window is perpendicular tothe conveyor, facing the reflector.
3. The reflector must be mounted perpendicular to the conveyor, facing thephotoeye.
All examples use one of two different configurations for the scanners triggered
input. When using a Model 24 II, typically one photoeye is used to for triggering
the scanner. However, in the case of the Mini-X Series II, the scanner isconfigured to use two photoeyes. When either unit is configured for tracking,
typically a single photoeye is used. To setup the scanner to use one or two
photoeyes, two interface configuration files have been provided to assist in
setting up the scanner. To accesses these files, run the Medium Scanner Setup
software, connect to the scanner, click theModify Configurationtab, click the
Interfacebutton and from the bottom click theRetrieve from Diskbutton. Double
click the samplesfolder, select either pe_single.ifbfor one photoeye or
pe_dual.ifbfor two photoeyes, and click the Retrieve button. To use, click the
Send to Scanner and Savebutton.
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For a single photoeye setup, the below illustration shows a typical setup of a
Model 24 Series II using a single photoeye.
Model 24 Series II : Single Photoeye
A photoeye is installed in line with scan line. As the leading edge of the item to
be scanned breaks the plain of the photoeye, the scanner begins looking for
code(s) to be scanned. As trailing edge clears the plain of the photoeye, thescanner transmits found code(s).
Equipment needed:
Model 24 Series II scanner - PN/1000007097
Single Photoeye - PN/1000020591
For a dual photoeye setup, the below illustration shows a typical setup of a
Mini-X Series II using two photoeyes.
PHOTOEYE S
S CAN LINES
Mini-X Series II : Dual Photoeyes
A photoeye is installed in line with beginning and end of the scan lines. As the
leading edge of the item to be scanned breaks the plain of the first photoeye, the
scanner begins looking for code(s) to be scanned. As trailing edge clears the plain
of the second photoeye, the scanner transmits found code(s).
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Equipment needed:
Mini-X Series II scanner - PN/10000017865
(2) Single Photoeye - PN/1000020591
SINGLE BARCODE SETUP
This example demonstrates how to read a single barcode. In this example, thescanner is setup to read a single 10 character Interleave 2 of 5 barcode, and then
transmit the read on Com 1 with a header message of and a trailer message
of . If any no-reads occur, 10 question marks (?) will be transmitted.
The No Valid Code (NVC) message is specified to be a question mark.
To see this example, use one of the two I2of5 barcode examples located at the
end of this chapter. Run the Medium Scanner Setup software and connect to the
scanner. Once connected to the scanner, choose theModify Configurationtab,
then click the Scannerbutton to access the scanners parameters. At the bottom of
the window, click theRetrieve from Diskbutton. Double click the folder labeled
samples. Locate the file named m24_barcode1.lgc for Model 24 Series II or
mx_barcode1.lgc for Mini-X Series II, and click theRetrievebutton. Click theSend to Scanner and Savebutton to begin using this configuration.
To change the header and trailer messages being sent, click the Communications
tab, go to the Protocol Settingssection and change theHeader orTrailermessage lines. Click Send to Scanner and Saveto begin using.
SINGLE BARCODE WITH MULTIPLE MESSAGES
This example shows how to setup the scanner to read a single barcode, but
transmit multiple messages. In this example, the scanner is setup to read multiple
10 character Interleave 2 of 5 barcodes, and then transmit on Com 1 with a
message that states multiple barcodes read. This example works the same as the
single barcode example, but if more than one barcode is read during the trigger
cycle, the message "Multiple Barcodes" will be transmitted. This message is
defined under theMessage Definitionson the Communications tab in the
Medium Scanner Setup software.
To see this example, use both I2of5 barcode examples located at the end of this
chapter. Run the Medium Scanner Setup software and connect to the scanner.
Once connected to the scanner, choose theModify Configurationtab, then click
the Scannerbutton to access the scanners parameters. At the bottom of the
window, click theRetrieve from Diskbutton. Double click the folder labeled
samples. Locate the file named m24_barcode2.lgc for Model 24 Series II or
mx_barcode2.lgc for Mini-X Series II, and click theRetrievebutton. Click the
Send to Scanner and Savebutton to begin using this configuration.
To change the message being sent for multiple reads, click the Communications
tab, go to theMessage Definitionssection and change theMultiple Barcode
Messageline. Click Send to Scanner and Saveto begin using.
SINGLE BARCODE WITH CHARACTER STRIPPING
This example shows how to setup the scanner to read a single barcode, but strip
certain characters so they are not transmitted after the trigger cycle. In this
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example, the scanner is setup to read a single 10 character Interleave 2 of 5
barcode, strip the first and last characters and then transmit on Com 1 the
remainder of the read barcode. This example works using the mask functions of
the Medium Scanner Software setup. In the example, the mask is defined to stripor not to transmit the first and last characters of the barcode read.
To see this example, use one of the I2of5 barcode examples located at the end of
this chapter. Run the Medium Scanner Setup software and connect to the scanner.Once connected to the scanner, choose theModify Configurationtab, then clickthe Scannerbutton to access the scanners parameters. At the bottom of the
window, click theRetrieve from Diskbutton. Double click the folder labeled
samples. Locate the file named m24_barcode3.lgc for Model 24 Series II or
mx_barcode3.lgc for Mini-X Series II, and click theRetrievebutton. Click the
Send to Scanner and Savebutton to begin using this configuration.
To change the way the mask strips the read barcode, click theBarcodestab. In
the "Barcodes to Read" window, look to see what mask number is associated
with the barcode. Go to the "Masks for Barcode Padding/Stripping" section of the
screen and click on the associated mask number. Here characters can be set for
transmit or ignore by clicking on the character. Once changes to the mask aremade, click Send to Scanner and Saveto begin using.
TWO BARCODES WITH A SEPARATOR
This example shows how to setup the scanner to read multiple barcodes, and
transmit them out as one message with a separator between the multiple
barcodes. In this example, the scanner is setup to read a single 10 character
Interleave 2 of 5 and a 12 character Code 128 barcode, and then transmit on
Com 1 with "/" as the separator. This example works using the "Include Multiple
Barcodes in One Message" function of the Medium Scanner Setup Software
To see this example, use one of the I2of5 and on of the Code 128 barcode
examples located at the end of this chapter. Run the Medium Scanner Setup
software and connect to the scanner. Once connected to the scanner, choose the
Modify Configurationtab, then click the Scannerbutton to access the scanners
parameters. At the bottom of the window, click theRetrieve from Diskbutton.
Double click the folder labeled samples. Locate the file named
m24_barcode4.lgc for Model 24 Series II ormx_barcode4.lgc for Mini-X
Series II, and click theRetrievebutton. Click the Send to Scanner and Savebutton to begin using this configuration.
To change character used as the separator between the barcodes, click the
Communicationstab, go to theMessage Definitionssection and change the
Delimiter between multiple barcodescharacter. Click Send to Scanner and Saveto begin using.
TWO BARCODE TYPES TRANSMITTED AS SETS
This example shows how to setup the scanner to read multiple barcodes, and
transmit them out as sets. In this example, the scanner is setup to read a 10
character Interleave 2 of 5 and a 12 character Code 128 barcode, and then
transmit on Com 1 the two barcodes as a set. This example works using the
transmit sets function of the Medium Scanner Setup Software.
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To see this example, use one of the I2of5 and on of the Code 128 barcode
examples located at the end of this chapter. Run the Medium Scanner Setup
software and connect to the scanner. Once connected to the scanner, choose the
Modify Configurationtab, then click the Scannerbutton to access the scannersparameters. At the bottom of the window, click theRetrieve from Diskbutton.
Double click the folder labeled samples. Locate the file named
m24_barcode5.lgc for Model 24 Series II ormx_barcode5.lgc for Mini-X
Series II, and click theRetrievebutton. Click the Send to Scanner and Savebutton to begin using this configuration.
To change how the sets are transmitted, Click on theBarcodestab and Click the
Define Transmit Setsbutton. With Transmit Sets Enabledchecked, select which
barcode to transmit with the set and the order to be transmitted by checking the
check boxes. Click Okand then click Send to Scanner and Saveto begin using.
FIXED MESSAGE WITH VARIOUS BARCODES
This example shows how to setup the scanner to read multiple barcodes, and
transmit a fixed message. In this example, the scanner is setup to read a 10
character Interleave 2 of 5, a 12 character Code 128, a 10 character Code 39, a 10character Code 93 barcode. Then transmit on Com 1 with a header message of
, 12 characters (either the 12 character Code 128 or the 10 character I1of5
padded with two spaces), 2 characters (either the last two characters from the
Code 39 or Code 93), and a trailer message of . The set of 12 characters
will be separated with a "/" from the 2 characters. This example works using
mask and transmit sets functions of the Medium Scanner Setup Software
To see this example, use one of each barcode example located at the end of this
chapter. Run the Medium Scanner Setup software and connect to the scanner.Once connected to the scanner, choose theModify Configurationtab, then click
the Scannerbutton to access the scanners parameters. At the bottom of the
window, click theRetrieve from Diskbutton. Double click the folder labeled
samples. Locate the file named m24_barcode6.lgc for Model 24 Series II or
mx_barcode6.lgc for Mini-X Series II, and click theRetrievebutton. Click the
Send to Scanner and Savebutton to begin using this configuration.
INTERFACE TO ADDITIONAL SERIAL DEVICES
This example shows how to setup the scanner use a remote display on Com 2. In
this example, Com 2 of the scanner is reconfigured to act as a "Host" port. A
power-up message will be used to initialize the remote display and the header
will be used to issue a control character to clear the display.
To see this example, use one of the two I2of5 barcode examples located at the
end of this chapter. Run the Medium Scanner Setup software and connect to the
scanner. Once connected to the scanner, choose theModify Configurationtab,
then click the Scannerbutton to access the scanners parameters. At the bottom of
the window, click theRetrieve from Diskbutton. Double click the folder labeled
samples. Locate the file named m24_barcode7.lgc for Model 24 Series II or
mx_barcode7.lgc for Mini-X Series II, and click theRetrievebutton. Click the
Send to Scanner and Savebutton to begin using this configuration.
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QUAD RELAY BOX AND RELAY OUTPUTS
The Quad Relay Box takes control signals from the scanner and uses them to fire
relays to the customer control output. Up to four outputs can be used, one for
each relay. You can choose a wide variety of outputs; some examples being
conveyor belt controls, brakes, diverters, flashing lights, horns, or buzzers. The
block diagram below illustrates connections between the scanner and the
customer control outputs via the Quad Relay Box.
LAMPS TACK
MODEL 24 or MINI-X
QUAD RE LAY BOX
Quad Relay Box and Lampstack Configuration
Connecting the Scanner
The scanner sends signals through the interconnect cable to the J1 port of theQuad Relay Box. J1 is a 15 pin female D connector that connects the box to a
scanner or to an external power source. You can use the five or ten-foot
interconnect cable (100001457 or 1000014572). The scanner also supplies the
power to the relay box. The box runs on 12VDC.
Input Connections for Quad Relay Box
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Connecting the Relays
There are four output terminal blocks from the relay box to the control outputs -
TB1, TB2, TB3, and TB4. TB1 through TB4 are 3 pin terminals that can be used
as relay outputs or solid-state inputs. Various jumper configurations allow for
different combinations of AC/DC inputs and outputs. The shaded areas in the
diagram below illustrate the locations of the relays and the terminal blocks on the
board. The relays are the four long blocks marked M1, M2, M3, and M4. Theterminal blocks are marked TB1, TB2, TB3, and TB4 and are located under the
relays. You can select the style by plugging the relay into M1, M2, M3, or M4.
Connector and Relay locations for the Quad Relay Box
The control outputs are wired to the box by running wire through the three holesin the side of the box called punch-outs. These holes have watertight strain reliefs
in them. You can wire up to four outputs through the strain reliefs to the relays.
Quad Relay Box Output Punch-outs
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GO/NVC RELAYS
This example shows how to setup the scanner to fire two relays that represent
either a good or no read. In this example, the scanner is setup to read a 10
character Interleave 2 of 5. When a read of the I2of5 barcode is good, the scanner
fires Relay 1 (Go) to fire. If a read of the I2of 5 is bad, Relay 2 (NVC) will fire.
This example works using relay functions of the Medium Scanner Setup
Software
To see this example, use one of the two I2of5 barcode examples located at the
end of this chapter and connect an external reporting device to the scanner. Run
the Medium Scanner Setup software and connect to the scanner. Once connected
to the scanner, choose theModify Configurationtab, then click the Scanner
button to access the scanners parameters. At the bottom of the window, click the
Retrieve from Diskbutton. Double click the folder labeled samples. Locate the
file named m24_relay1.lgc for Model 24 Series II ormx_relay1.lgc for Mini-X
Series II, and click theRetrievebutton. Click the Send to Scanner and Save
button to begin using this configuration.
To change which relay fires during the read, Click on theInputs/Outputstab. Inthe "Relays" section, change Relays 1 or 2 to the desired setting. Click Okand
then click Send to Scanner and Saveto begin using.
LIFE LIGHT
This example shows how to setup the scanner to fire Relay 1 as a Life Light. In
this example, the scanner is setup to read a 10 character Interleave 2 of 5. When a
read of the I2of5 barcode is good, the scanner fires relay 1 causing a lampstack to
light. This example works using relay functions of the Medium Scanner Setup
Software
To see this example, use one of the two I2of5 barcode examples located at the
end of this chapter and connect an external reporting device to the scanner. Run
the Medium Scanner Setup software and connect to the scanner. Once connected
to the scanner, choose theModify Configurationtab, then click the Scanner
button to access the scanners parameters. At the bottom of the window, click the
Retrieve from Diskbutton. Double click the folder labeled samples. Locate the
file named m24_relay2.lgc for Model 24 Series II ormx_relay2.lgc for Mini-X
Series II, and click theRetrievebutton. Click the Send to Scanner and Save
button to begin using this configuration.
MATCH RELAY 1
This example shows how to setup the scanner to fire Relay 1 when a defined
code has been matched. In this example, the scanner is setup to read a 10
character Code 39 and Code 93. When the barcode matches ACCUSORT39, the
scanner will fire Relay 1. This example works using relay functions of the
Medium Scanner Setup Software
To see this example, use the Code 39 and Code 93 barcode examples located at
the end of this chapter and connect an external reporting device to the scanner.
Run the Medium Scanner Setup software and connect to the scanner. Once
connected to the scanner, choose theModify Configurationtab, then click the
Scannerbutton to access the scanners parameters. At the bottom of the window,
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click theRetrieve from Diskbutton. Double click the folder labeled samples.
Locate the file named m24_relay3.lgc for Model 24 Series II ormx_relay3.lgc
for Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and
Savebutton to begin using this configuration.
To change which code read fires Relay 1, Click on theInputs/Outputstab. In the
"Relays" section, click the Verify Codesbutton. Click the current field pattern
and clickEdit text. Enter the text from the Code 93 barcode and click OK. ClickOKagain to save the field pattern. Then click Send to Scanner and Saveto beginusing.
MATCH RELAY 2
This example shows how to setup the scanner to fire two relays when a defined
code has been matched. In this example, the scanner is setup to read a 10
character Code 39 and Code 93. When the start of the barcode matches
ACCUSORT, the scanner will fire Relay 1. If the scanner reads anything other
than ACCUSORT, it will fire Relay 2. This example works using relay functions
of the Medium Scanner Setup Software
To see this example, use the Code 39 and Code 93 barcode examples located at
the end of this chapter and connect an external reporting device to the scanner.
Run the Medium Scanner Setup software and connect to the scanner. Once
connected to the scanner, choose theModify Configurationtab, then click the
Scannerbutton to access the scanners parameters. At the bottom of the window,
click theRetrieve from Diskbutton. Double click the folder labeled samples.
Locate the file named m24_relay4.lgc for Model 24 Series II ormx_relay4.lgc
for Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and
Savebutton to begin using this configuration.
To change how Relay 1 and 2 fire, Click on theInputs/Outputstab. In the
"Relays" section, click the Verify Codesbutton. Click the current field pattern
and clickEdit text. Enter new text and click OK. Click OKagain to save the field
pattern. Then click Send to Scanner and Saveto begin using.
MATCH RELAY 3
This example shows how to setup the scanner to fire three relays when a defined
code has been matched. In this example, the scanner is setup to read a 10
character Code 39 and Code 93. When the end of a barcode matches 39, the
scanner will fire Relay 1. If the end of a barcode does not match 39, the scanner
will fire Relay 2. Relay 3 will fire if the scanner reads nothing. This example
works using relay functions of the Medium Scanner Setup Software
To see this example, use the Code 39 and Code 93 barcode examples located at
the end of this chapter and connect an external reporting device to the scanner.
Run the Medium Scanner Setup software and connect to the scanner. Once
connected to the scanner, choose theModify Configurationtab, then click the
Scannerbutton to access the scanners parameters. At the bottom of the window,
click theRetrieve from Diskbutton. Double click the folder labeled samples.
Locate the file named m24_relay5.lgc for Model 24 Series II ormx_relay5.lgcfor Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and
Savebutton to begin using this configuration.
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To change how Relay 1, 2 and 3 fire, Click on theInputs/Outputstab. In the
"Relays" section, click the Verify Codesbutton. Click the current field pattern
and clickEdit text. Enter new text and click OK. Click OKagain to save the field
pattern. Then click Send to Scanner and Saveto begin using.
MASTER/SLAVE CONFIGURATION
This application describes how to setup the Model 24 or Mini-X Series IIscanners for master/slave operation.
Master/Slave Operation
To obtain great conveyer belt coverage or to have the tach and trigger passed
without the use of a tach trigger or "Y" cable, the Model 24 or Mini-X can be
configured for master/slave operation. Via J3 on the scanners, two scanners can
be daisy chained together using cable part number 1000020593. With this cable,
upon power-up, the scanner will detect the cables presence and automatically
configure the scanner software for operation as a master or a slave scanner.
Example: If the cable is detected on port 1, the software configures the scanner as
a slave. If the cable is detected on port 2, the software configures the scanner as
a master. If the cable is detected on both ports 1 and 2, the software configures
the scanner as both master and slave, assuming the scanner with two cables is in
the middle of a chain configuration.
The auto-detection feature can be enabled/disable as needed. To enable/disable
the auto-detect feature, do the following:
1. In the Accu-Sort Medium Scanner setup software, click on theModifyConfigurationtab.
2. From the Modify Configuration tab, click on the Scannerbutton.3. From the Modify Logic Setup screen, click on the Communications tab. The
following screen will appear.
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Modify Logic Setup - Communications Tab (Port 1)
4. Under the Port Configuration section, de-selectEnable Auto Master Detecttodisable the auto-detection feature for port 1. To enable the feature for port 1,selectEnable Auto Master Detect.
5. To change the setting on port 2, click the 2under Select Scanners CommPort. The following screen will appear.
Modify Logic Setup - Communications Tab (Port 2)
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6. Under the Port Configuration section, de-selectEnable Auto Slave Detecttodisable the auto-detection feature for port 2. To enable the feature for port 2,
selectEnable Auto Slave Detect.
7. Click Save to Scanners E^2to save and use these settings.8. Click Closeto exit Modify Logic Setup. Click theAccu-Sorttab, and click
Exitto close the scanner setup software.
In addition to the Enable Auto Slave Detect on port 2, additional settings may berequired to setup the scanner. These settings are located under the interface setupof the Accu-Sort Medium Scanner setup software. These settings will allow the
trigger and/or tach to be passed along the daisy chain without the need for
additional cabling. The following screen shows these settings.
Modify Interface Setup - Interface Tab
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Interleaved 2 of 5 - 10 Character
Code 128 - 12 Character
Code 39 - 10 Character
Code 93 - 10 Character
0123456789 9876543210
A1B2C3D4E5F6
1A2B3C4D5E6F
ACCUSORT39
ACCUSORT93
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Chapter FourMaking Connections To The Scanner
4Heading 2
INTRODUCTION.......................................................................................... 4-2
ASSEMBLING CONNECTORS ...................................................................... 4-3
9-Pin Connectors .............................................................................. 4-325-Pin Connectors ............................................................................ 4-4
SCANNER COMMUNICATION TYPES............................................................ 4-5
RS232 With No Handshaking........................................................... 4-5COM 1 AND COM 2 ........................................................................................ 4-5COM 3.......................................................................................................... 4-5
RS232 With RTS/CTS Handshaking ................................................ 4-6COM 1 AND COM 2 ........................................................................................ 4-6COM 3.......................................................................................................... 4-6
RS422 Full Duplex............................................................................. 4-7POINT-TO-POINT ........................................................................................... 4-7MULTIDROP................................................................................................... 4-8
RS485 Half Duplex ............................................................................ 4-9MULTIDROP................................................................................................... 4-9
Current Loop (Com 1 Only)............................................................ 4-10
CONNECTING TO THE SCANNER .............................................................. 4-11
Connecting To A PC or Terminal................................................... 4-11PC............................................................................................................. 4-11TERMINAL .....................................