MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option...

11
MK603S SERIES

Transcript of MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option...

Page 1: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

MK603S SERIES

Page 2: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Note: The object might be different from the photos of catalogue if there is any

specification update.

MK 603SE

25 KW

Belt Spindle

- 9,000 min-1, 212 N.m

- 12,000 min-1, 159 N.m

- 32 m/min

QUASER mill i

Economic Machine

MK 603SP

35 KW

Belt Spindle

- 9,000 min-1, 297 N.m

- 12,000 min-1, 223 N.m

- 32 m/min (option 48m/min

with Linear scale)

FANUC 31i B

Performance Machine

All following items are standard::

- 20 bar coolant through spindle

- Swarf management system including: auto flush,

chip augers, chip conveyor and full enclosures

- Dual-pallet swing type APC

- 48 position ATC

MK 603SP

26 KW

Coupling Spindle

- 15,000 min-1, 177 N.m

- 20,000 min-1, 125 N.m

- 32 m/min (option 48m/

min with Linear scale)

FANUC 31i B

MK603S series is our third generation of MK60S

vertical machining center.

The MK603S series achieves:

- Large work area configuration with compact foot print

- High efficiency

- High reliability

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Page 3: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Column moving design on X/Y/Z axes, with high rigidity

machine base, which provide less geometric error with

different work-piece weight, and trouble free from chips and

coolant.

- X axis span at 900 mm

- Y axis span at 500 mm

- Z axis span at 430 mm

Heavy duty ø45 mm pretensioned

ball screws, directly coupled with

AC servo motors, achieve consistent

high accuracy.

3 axes 0.05 μm absolute linear

scales are option.

Super heavy-duty roller linear ways

X-axis linear ways size 55

Y-axis linear ways size 55

Z-axis linear ways size 45

Note: The measuring results indicated in this catalog are provided as an example by random selection.

Motor MK603SE MK603SPX / Y / Z (kW) 3 / 3 / 4 4 / 4 / 4

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Page 4: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

New spindle code MB-4.0 MC-4.1R MC-4.0R

Shaft diameter Ø70 / Ø65 Ø80 / Ø65 Ø70 / Ø60

Spindle Taper ISO-40 ISO-40 / HSK A63

Bearing arrangement < > = < > = < > =

Ball bearing type Ceramic Ceramic Ceramic

Roller bearing type Steel Steel Ceramic

Bearing lubrication Grease packed Re-Grease Re-Grease

Transmission Belt Coupling Coupling

Spindle motor αiI15/12,000

(SPM22)αiI22/12,000

(SPM26)αiIT15/15,000

(SPM30)α8/20,000iL

(SPM30i)

Spindle Speed 9,000 12,000 9,000 12,000 15,000 20,000

FANUC

Spindle base speed 1,125 1,500 1,125 1,500 1,400 1,150

Spindle output power kW (S3-25%) 25 25 35 35 26 15

Spindle output torque Nm (S3-25%) 212 159 297 223 177 125

CTS Availability ● ● ● ● ● ●

Available NC FANUC = ●

MK603SE ● ● - - - -

MK603SP - - ● ● ● ●

● Grease supply

system is

designed to

be stable and

eco-friendly

by supplying

new grease

intermittently

to the bearing

during the high

speed rotation.

Bearing lubrication hole Clean grease

Old grease

Spindle System

15,000 min-1

15kW (S1)

22kW (15min.)

26kW (S3-25%)

102Nm (S1)

150Nm (15min.)

177Nm (S3-25%)

18.5kW (S3-60%.)126Nm (S3-60%)

01400

40

20

60

80

180

120

100

140160

TORQUENm200

12

120004000 6000 1000080000

14000

6

3

9

POWER

27

15

18

24

21

kW30

150002500 34950

CouplingMotor type: αiIT15 / 15,000 (SPM30)

9,000 min-19,000 min-1

12,000 min-1 12,000 min-1

80009000

40002000 60001125

36

32

40

16

20

24

8

4

28

0

12120

40

0

80

400

160

240

200

320280

360

kWPOWER

NmTORQUE Power

Torque

0

22kW (S1)

35kW (S3-25%)

187Nm (S1)

221Nm (S3-60%)

297Nm (S3-25%)

25kW (S3-25%)

127Nm (S1)

212Nm (S3-25%)

15kW (S1)

157Nm (S3-60%)

30

kW

200

Nm

27

24180

160

TORQUE POWER

15

18

100

120

12

980

60

3

00

20

0 60004000 8000

640

140 21

20001125 9000

33220

Power

Torque

25kW (S3-25%)

96Nm (S1)

159Nm (S3-25%)

15kW (S1)

18.5kW (S3-60%)

118Nm (S3-60%)

30kW

200Nm

27

24180

160

TORQUE POWER

15

18

100

120

12

980

60

3

00

20

1000001500

60004000 8000 12000

640

140 21

2000

Power

Torque

18.5kW (S3-60%)

26kW (S3-60%)

26kW (S3-60%)22kW (S1)

35kW (S3-25%)

140Nm (S1)166Nm (S3-60%)223Nm (S3-25%)

8000 10000 12000400020000 60001500

36

32

40

16

20

24

8

4

28

0

12120

40

0

80

400

160

240

200

320280

360

POWERTORQUE Power

Torque

Power

Torque

kWNm

BeltMotor type: αiI22 / 12,000 (SPM26)Motor type: αiI15 / 12,000 (SPM22)

Belt

Motor type: αiI15 / 12,000 (SPM22) Belt Belt

Motor type: αiI22 / 12,000 (SPM26)

20,000 min-1

00

30

15

45

60

135

120

TORQUENm

150

12

120004000 600010000

80000

14000

6

3

9

POWER

27

15

18

24

21

kW30

200018000

16000 20000

15kW (S1)

18.5kW (S3-25%)

11kW (S1)

15kW (S3-25%)75

90

105

70Nm (S1)

35Nm (S3-25%)29Nm (S1)

15001150

125Nm (S3-25%)

PowerTorque

Motor type: α8 / 20,000iL (SPM30i)Coupling

MB-4.0

● Standard on all models

MC-4.1R

MC-4.0R

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Page 5: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Pallet system

Pallet load capacity: 300 kgs/each end

APC time: 8 seconds

Rigid & reliable system

ø600 mm curvic coupling plus

two end supporters

50,000 N clamping force

Center through hole ø80 mm (for

hydraulic or 4th axis table)

Two fourth axis tables (ø255)

with tailstocks or fixtures with

hydraulic end supports can

boost maximum efficiency.

(option)

11

2

3

2

3

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Page 6: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

ATC system Ergonomic and Space-saving design

Minimum moving parts to achieve highest reliability

Tool to tool : 2.5 seconds

Chip to chip : 5 seconds on MK603SP

: 6 seconds on MK603SE

Our attention to small details shows that we care

48 pos. magazine

b

Built from operator's view

Ergonomic operator control panel

Good accessibility from edge of table to operator- minimum distance 150 mm

Side door to spindle is 535 mmAllows convenient access for manual tool loading/unloading from spindle.

Table surface to floor at 1000 mm- Large door opening 1000 mm

Documentation & hand tool shelf

Tool shelf

a

b

e

f

e

c

c

f

d

d

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Page 7: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Coolant system & Chip management

The best swarf management system with minimum floor

space required when compared with competitive machines

in the same price range

█ Heavy swarf carried by drag type chip conveyer.█ Light & small swarf overflow through 1.5 mm & 0.5

mm filters for nozzle coolant & flushing; a final 25

µm filter with alarm signal for 20 Bar C.T.S. █ No need to worry about coolant balance

between tanks; to compensate for coolant

evaporation top up by checking against an easy

to read gauge.

(Some covers removed for explanations)

(Tool shelf)

Chip bucket

(option)

Principles

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Page 8: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Roundness: 4.2μm

LSC-P: 2.6μm

LSC-V: 1.6μm

MCA: 0.7μm

Peaks: 6

X: 1.9μm

Y: -2.2μm

R: 4.5μm

E: 2.8μm

Theta: 220.8 (deg)

RunOut: 8.2μm

Roundness: 4.2μm

Meas.H: 3.01mm

78

98

20

25

1

C˚ ramp angle

Lt: 17.50 mm

Lc: 2.500 mm

Ra: 0.242 μm

Rz: 1.34 μm

Rmax: 1.57 μm

RPc(0.5,-0.5): 4.8 /c

R Profile

Lc : 2.500 mm

VER: 0.50 μm

Cutting data

Roundness : 4.2µmSurface roughness : 1.57µm (R max.)High Accuracy

MK603SP (15,000 min-1)

Steel material: heavy-duty milling Aluminum material:

high speed milling

FACE MILLING

END MILLING

DRILLING (W/C.T.S)

TAPPING

Note: The measuring results indicated in this catalog are provided as an example by random selection.

MK603SP (12,000 min-1)

material ST60 ALMGSI1

Tool ø80x6 teeth

Spindle speed 1,000 min-1 10,000 min-1

Feed rate 1,800 mm/min 16,000 mm/min

Metal removal rate 576 cm3/min 2,610 cm3/min

Tool M36xP4.0

Spindle speed 177 min-1 186 min-1

Feed rate 708 mm/min 744 mm/min

Material ST60 Material ALMGSI1

Tool ø80-5 teeth plunge miller Tool ø16 mm 2 flute end mill

Spindle speed 765 min-1 Spindle speed 15,000 min-1

Cutting speed 192 m/min Cutting speed 300 m/min

Cutting depth 5 mm/path Cutting depth 6,000 mm/min

Feed rate 525 mm/min Time 54 seconds

Note: “BIG-PLUS” tool shank is needed

Tool ø45x5 teeth

Spindle speed 240 min-1 640 min-1

Feed rate 84 mm/min 384 mm/min

Metal removal rate 101 cm3/min 614 cm3/min

Tool ø54x2 flutes

Spindle speed 880 min-1 2,000 min-1

Feed rate 88 mm/min 200 mm/min

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Page 9: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

Technical dataMK603SE MK603SP

Economic PerformanceSpindle code 9B 12B 9B 12B 15C 20C

Work range

Pallet size (mm) 1,050 x 550 x 2

Max. work swing diameter (mm) Ø1630

Max. work piece height 350 (1)

Table load capacity (kg) 300 x 2 (500 x 2 by reducing speed)

Travel X / Y / Z (mm) 1,020 / 610 / 600

Table surface to spindle nose (mm) 130 ~ 730

Surface configuration 128 – M12 @ Pitch 100 grid

Feed drive

Feed force X (N) 6,283 8,639

Y (N) 6,283 8,639

Z (N) 11,520 8,639

Rapid movement X / Y / Z (m/min) 32 32 (opt.48)

Acceleration X / Y / Z (m/s2) 2.7 / 3 / 3.4 4 / 5 / 5 (3.5 / 4.5 / 4.5 on 48 m/min)

Dia. & pitch of the ball screw (mm) Ø45 / P12 Ø45 / P16

Accuracy Positioning / Repeatability

ISO 230-3 / JIS 0.008 / 0.004

JIS 6338 (300mm) ±0.003 / ±0.002

VDI 3441 0.008 / 0.004

Main spindle

Spindle taper BBT40

Tool changer

Tool selection Random

Magazine positions 48

Max. tool diameter / No adjacent tool (mm) Ø76.2 / Ø125

Max. tool length (mm) 300

Max. tool weight (kg) 7

Tool to tool time (sec.) 2.5

Chip to chip time (sec.) (2) 6 6 sec @ 32 m / min; 5 sec @ 48 m / min

Pallet changer

Number of pallet 2

Method of pallet changer Swing Arm Type

Pallet change time (sec.) (2) 8

Pallet changing repeatability (mm) 0.008

Coolant system

Coolant tank capacity (Liter) 580

- Nozzle coolant 75 L / min; 3 bar

- Coolant through spindle 25 L / min, 20 bar

- Wash down 75 L / min; 3 bar

Machine size

Height (mm) 3,300

Floor space W x D (mm) 3,700 x 4,795

Weight (kg) 12,000

Connections

Main power 400 V / 50 Hz

Power consumption (KVA) 35 40

Note: (1) The interference area during tool "change, please see page 17." (2) At 60Hz

Main spindle : Heavy duty, belt drive = B Heavy duty, direct coupling = C

Standard / Option accessoriesMK603SE MK603SP

Economic PerformanceSpindle code 9B 12B 9B 12B 15C 20C

QUASER mill i ○ ● × × × ×

AICC Ⅰ ○ ● × × × ×

Mold machining pack (R660) ○ ○ × × × ×

AICC Ⅱ (Lock-ahead 200 blocks) ○ ○ × × × ×

Smooth tolerance control ○ ○ × × × ×

Jerk control ○ ○ × × × ×

Machining quality level adjust function ○ ○ × × × ×

FANUC – data server ○ ○ × × × ×

FANUC 31iB × × ○ ● ○ ○

AICC Ⅱ (Lock-ahead 200 blocks) × × ○ ● ○ ○

FANUC – data server × × ○ ○ ○ ○

FANUC – high speed processing (Lock-ahead 600 blocks) × × ○ ○ ○ ○

Oil chiller ● ● ● ● ● ●

48 m / min rapid (3) × × ○ ○ ○ ○

40 Taper 48 position tool magazine ● ● ● ● ● ●

Tooling - BT40 ● ● ● ● ● ●

- ISO40 ○ ○ ○ ○ ○ ○

- DIN40 ○ ○ ○ ○ ○ ○

- HSK A63 × × × × ○ ○

Pull stud for BT tooling ● ● ● ● ● ●

Balance tooling for spindle warm up ● ● ● ● ● ●

BBT spindle attachment (Double contact) ● ● ● ● ● ●

2 pallet station ● ● ● ● ● ●

Tool length / breakage measurement ○ ○ ○ ○ ○ ○

Linear encoder ○ ○ ○ ○ ○ ○

Coolant system ● ● ● ● ● ●

Coolant through spindle 20 bar ● ● ● ● ● ●

Coolant through spindle 50 bar ○ ○ ○ ○ ○ ○

Saddle wash down coolant ● ● ● ● ● ●

Coolant wash gun ● ● ● ● ● ●

Chip augers ● ● ● ● ● ●

Cutter air blast ● ● ● ● ● ●

Chip conveyor ● ● ● ● ● ●

Filtration unit ○ ○ ○ ○ ○ ○

Documentation (CD-ROM) (4) ● ● ● ● ● ●

Work light ● ● ● ● ● ●

Machine status light ● ● ● ● ● ●

CE & EMC (5) ○ ○ ○ ○ ○ ○

Top cover ○ ○ ○ ○ ○ ○

Note: (3) The linear encoder is standard item for rapid traverse as 48 m/min model. (4) Paper documentation is option (5) Standard for Europe area. - Machine specification might be different from the catalog if there is any specification update.

= Standard = Option = N/A

15 16

Page 10: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

W

Ø125

Ø200

A (P

lea

se re

f. p

ag

e 15

)

B

B tool median point distance

W tool weight

MOMENT=W*B(≦10.29N-m)

525

100

100

195

195

75470

470

745

1490

1050

510 510

R815

275

335

60

2-Ø50x50 depth

18 x

10

dep

th

128-M12x1.75Ptapped holes

342

10511

530

030

0

350

ø655

Max. Swing ø1630

ø125

XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX

XXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX

Filtration unit (opt.)

2880do

or o

pen

100

0mm

3615

540

R117

5

R987

R597

R590R455

4795

1901

977

Ma

x. 3

400m

m*

ma

x. 3

300m

m48ATCSTD.

35202700

3700

3300

905

15˚

Ø19

Ø23

Ø17

Ø7

54

20

30˚

26M

16X2

.0P

44.5

1.75

Ø22.5Ø17

Ø7

28.1

11.1

5

Ø18.95

M16

X2.0

P 16.4

44.1

06

1.52

4

Ø7

Ø17Ø22

25

14.0

26

Ø18.796

M16

X2.0

P

19.1

06

45˚45˚

Installation dimension

Pull stud and applicable tools

BT 40 (QUASER supply) ISO (7388-B) DIN (69872-A)

Swing table interference area Swing table dimension

* With top cover (option)

17 18

Machine size

Page 11: MK603S SERIES - QUASERBelt Spindle - 9,000 min-1, 297 N.m - 12,000 min-1, 223 N.m - 32 m/min (option 48m/min with Linear scale) FANUC 31i B Performance Machine All following items

18

01

18

01

TE

L: 0

4-2

47

33

32

6R

Fold

her

e fo

r fi

ling!

MK603S-E-11/01/2019

QUASER MACHINE TOOLS,

INC.

Address: No. 3, Gong 6th Rd.,

Youshih Industrial

Park, Dajia Dist,

Taichung City 437,

Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER EUROPE TECHNIC

CENTER - SWITZERLAND

Address: Unterlettenstrasse

16, CH- 9443 Widnau

Switzerland

Tel: +41 71 722 43 43

Mobile phone: +41798229028

E-mail: [email protected]

KUNSHAN QUASER

MACHINE TOOLS, INC.

Address: (B) No. 287,

Kangzhuang Road,

Zhoushi Town,

Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138

E-mail: [email protected]

QUASER AMERICA MACHINE

TOOLS INC.

Address: 3049 Southcross

Boulevard,Rock Hill,

SC, 29730, UNITED STATES

Tel: +1 803-324-7123

Fax: +1 888-459-8175

E-mail: [email protected]