Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf ·...

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Mixing & Blending Fristam Powder Mixer FS Shear Blender

Transcript of Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf ·...

Page 1: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

Mixing & Blending

Fristam Powder Mixer FS Shear Blender

daniele
CORRECT OMD LOGO
Page 2: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

Better Blending in Less Time

Stop wasting your valuable time and money on outdated, oversized, or

underperforming mixing systems.

The Fristam Powder Mixer provides quick, high-performance blending of wet

and dry ingredients into a fluid stream.

• Dramatically reduces process times

• Produces consistent batches

• Devours lumps, clumps, and fisheyes

• Cleans in place

• Eliminates ladder climbing

• Is fully customizable: sizes, configurations, and options

www.fristam.com/mix

2 3

“It used to take us 8 hours. Now, it’s only 15 minutes with

the Powder Mixer.”– Midwest cheese processor

Page 3: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

Better Blending in Less Time

Stop wasting your valuable time and money on outdated, oversized, or

underperforming mixing systems.

The Fristam Powder Mixer provides quick, high-performance blending of wet

and dry ingredients into a fluid stream.

• Dramatically reduces process times

• Produces consistent batches

• Devours lumps, clumps, and fisheyes

• Cleans in place

• Eliminates ladder climbing

• Is fully customizable: sizes, configurations, and options

www.fristam.com/mix

2 3

“It used to take us 8 hours. Now, it’s only 15 minutes with

the Powder Mixer.”– Midwest cheese processor

Page 4: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

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POWDER MIXER

Consistency Begins on the InsideThe Fristam Powder Mixer’s proven pump and blender system is efficient and easy to use. The Fristam FZX is unparalleled as a self-priming pump, easily pulling liquids and solids together for the Fristam FS Shear Blender to blend, often on the first pass.

www.fristam.com/mix

4 5

How It Works

The FZX pump draws the base fluid out of the batch tank and transfers it through a short pipe to the Powder Mixer.

When the FZX pump is throttled at the suction side by the liquid control valve, a strong vacuum is generated in the “Y” pipe below the funnel.

This vacuum draws powder or liquid directly into the fluid flow. As this mixture passes through the FZX pump, mixing begins to take place.

The FZX then pumps this premix through the FS Shear Blender where any remaining lumps are eliminated by high turbulent action.

The product mixture is pumped from the Powder Mixer back to a batch tank or to another process tank.

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2

3

4

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ComponentsFristam FZX Liquid Ring Pump (page 17)

Fristam FS Shear Blender (page 14)

Powder Induction Funnel

Powder Control Valve

Liquid Control Valve

Control Panel

A

B

C

D

E

F

A

B

C

DE

F

Page 5: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

32

4

5

1

POWDER MIXER

Consistency Begins on the InsideThe Fristam Powder Mixer’s proven pump and blender system is efficient and easy to use. The Fristam FZX is unparalleled as a self-priming pump, easily pulling liquids and solids together for the Fristam FS Shear Blender to blend, often on the first pass.

www.fristam.com/mix

4 5

How It Works

The FZX pump draws the base fluid out of the batch tank and transfers it through a short pipe to the Powder Mixer.

When the FZX pump is throttled at the suction side by the liquid control valve, a strong vacuum is generated in the “Y” pipe below the funnel.

This vacuum draws powder or liquid directly into the fluid flow. As this mixture passes through the FZX pump, mixing begins to take place.

The FZX then pumps this premix through the FS Shear Blender where any remaining lumps are eliminated by high turbulent action.

The product mixture is pumped from the Powder Mixer back to a batch tank or to another process tank.

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2

3

4

5

ComponentsFristam FZX Liquid Ring Pump (page 17)

Fristam FS Shear Blender (page 14)

Powder Induction Funnel

Powder Control Valve

Liquid Control Valve

Control Panel

A

B

C

D

E

F

A

B

C

DE

F

Page 6: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

“In all my years, I’ve never seen an FKL shaft break.”

– 35-year processing industry expert

6 7

Bio-PharmaceuticalTablet CoatingsCough Syrup

Topical OintmentsLotions

Vitamin Drinks

Fristam Pumps offers the most comprehensive testing, documentation,

and certification packages in the industry.

Powder MixerApplications

BeverageOrange JuiceMineral Water

Green TeaVegetable Juice

77

Non-SanitaryBiodieselPaintballsFertilizer

IngredientsAloe Vera

HoneyAspartame

Non-Fat Dry Milk (NFDM)Beeswax

Calcium CarbonateSalt

Sodium CitrateChocolate Powder

SugarCitric Acid

VanillaCrystal SugarVegetable OilEgg Powder

Whey Protein Concentrate

FoodOlive Oil/Water Emulsion

Salsa & Hot SauceKetchup & Mustard

Vegetable Oil RefiningMayonnaise

Salad DressingPizza Sauce

Personal CareShampoo & Conditioner

ToothpasteLotion & Cream

Mouthwash

DairyChocolate Milk

Cottage Cheese DressingIce Cream Mix

YogurtSour Cream

EggnogPudding

ThickenersPectin

Carbopol®Carrageenan

StarchesGelatin

Xanthan Gum

Page 7: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

“In all my years, I’ve never seen an FKL shaft break.”

– 35-year processing industry expert

6 7

Bio-PharmaceuticalTablet CoatingsCough Syrup

Topical OintmentsLotions

Vitamin Drinks

Fristam Pumps offers the most comprehensive testing, documentation,

and certification packages in the industry.

Powder MixerApplications

BeverageOrange JuiceMineral Water

Green TeaVegetable Juice

77

Non-SanitaryBiodieselPaintballsFertilizer

IngredientsAloe Vera

HoneyAspartame

Non-Fat Dry Milk (NFDM)Beeswax

Calcium CarbonateSalt

Sodium CitrateChocolate Powder

SugarCitric Acid

VanillaCrystal SugarVegetable OilEgg Powder

Whey Protein Concentrate

FoodOlive Oil/Water Emulsion

Salsa & Hot SauceKetchup & Mustard

Vegetable Oil RefiningMayonnaise

Salad DressingPizza Sauce

Personal CareShampoo & Conditioner

ToothpasteLotion & Cream

Mouthwash

DairyChocolate Milk

Cottage Cheese DressingIce Cream Mix

YogurtSour Cream

EggnogPudding

ThickenersPectin

Carbopol®Carrageenan

StarchesGelatin

Xanthan Gum

Page 8: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

www.fristam.com/mix

8 9

Better Than Batch MixersDevours Lumps and ClumpsAll of your product is forced through the FS Shear Blender teeth at a controlled concentration to ensure a complete and consistent mix.

Blends in MinutesPowders can be wetted and dispersed on the first pass through the Powder Mixer, dramatically reducing process times.

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Funnel/Pump

Funnel

Motor

POWDER MIXER

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Funnel/Pump

FunnelFunnel

Motor

Devours Lumps and ClumpsAll of your product is forced through the FS Shear Blender teeth at a controlled concentration to ensure a complete and consistent mix.

Blends in MinutesPowders can be wetted and dispersed on the first pass through the Powder Mixer, dramatically reducing process times.

Batch Mixer

• Product may stick to the tank and never reach the agitator

• Process time is measured in hours

• Batch size is limited to the size of the tank

Funnel/Pump

• Relying on gravity/vortex/Venturi effect to force powder into liquid can lead to plugging as viscosity increases.

• Pumping through a screen will not thoroughly blend your product.

• Belts and bearings can cause maintenance headaches.

Better BlendingThe FS Shear Blender uses an intermeshed rotor/stator system to disperse particles into liquid. The rotating teeth pass within 0.5 mm of the stationary teeth at high speeds, causing a tremendous amount of turbulence. As centrifugal force pushes the product towards the outlet, the intensity of this turbulence ensures that all product must be thoroughly blended to exit the FS.

Better Than Funnel/Pump CombinationsHigh Intensity BlendingThe FS Shear Blender uses high tip speeds and close clearances to create a highly turbulent mixing zone.

Consistent ConsistencyThe FZX creates constant suction for even flow to ensure a uniform product, even as viscosity increases.

Rotor Teeth Stator Teeth Product Flow

Page 9: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

POWDER MIXER

www.fristam.com/mix

8 9

Better Than Batch MixersDevours Lumps and ClumpsAll of your product is forced through the FS Shear Blender teeth at a controlled concentration to ensure a complete and consistent mix.

Blends in MinutesPowders can be wetted and dispersed on the first pass through the Powder Mixer, dramatically reducing process times.

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Funnel/Pump

Funnel

Motor

POWDER MIXER

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Processes Larger BatchesAs the Fristam Powder Mixer is an inline system, the batch size is infinite.

Funnel/Pump

FunnelFunnel

Motor

Devours Lumps and ClumpsAll of your product is forced through the FS Shear Blender teeth at a controlled concentration to ensure a complete and consistent mix.

Blends in MinutesPowders can be wetted and dispersed on the first pass through the Powder Mixer, dramatically reducing process times.

Batch Mixer

• Product may stick to the tank and never reach the agitator

• Process time is measured in hours

• Batch size is limited to the size of the tank

Funnel/Pump

• Relying on gravity/vortex/Venturi effect to force powder into liquid can lead to plugging as viscosity increases.

• Pumping through a screen will not thoroughly blend your product.

• Belts and bearings can cause maintenance headaches.

Better BlendingThe FS Shear Blender uses an intermeshed rotor/stator system to disperse particles into liquid. The rotating teeth pass within 0.5 mm of the stationary teeth at high speeds, causing a tremendous amount of turbulence. As centrifugal force pushes the product towards the outlet, the intensity of this turbulence ensures that all product must be thoroughly blended to exit the FS.

Better Than Funnel/Pump CombinationsHigh Intensity BlendingThe FS Shear Blender uses high tip speeds and close clearances to create a highly turbulent mixing zone.

Consistent ConsistencyThe FZX creates constant suction for even flow to ensure a uniform product, even as viscosity increases.

Rotor Teeth Stator Teeth Product Flow

Page 10: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

www.fristam.com/mix

10 11

Components and Options The Fristam Powder Mixer is manufactured specifically for each order.

Its dimensions and configuration are fully customizable.Its dimensions and configuration are fully customizable.

POWDER MIXERPowder Mixer Induction Rate (lbs/min) Liquid Flow FZX Pump FS Shear Blender

Model Powders (Sugar, NFDM, etc.)

Thickeners (pectin, gums) GPM Model HP Model HP

10-52 50–105 2–4 30–65 2100 5–7.5 3522 10–15

15-53 105–175 2–6 65–110 2150 7.5–10 3532 20–25

20-53 160–220 4–9 100–140 2200 10–15 3532 20–25

25-54 200–285 9–15 120–175 2250 15–20 3542 30–50

25-55 240–325 11–23 150–200 2250 15–20 3552 50–60

40-55 325–600 15–40 200-375 2400 50–60 3552 60–75

Fully Customizable

24” Concentric FunnelOptions: Vibrator, Screen, Lid,

Bulk Bag Feeder Adapter

Butterfly ValvesOptions: Ball, Arc, Diaphragm, single-seat regulating valves

304 Stainless Steel Table, 32 Ra Wetted Surfaces Finish, WheelsOptions: 316L Stainless Steel, Adjustable Legs

Bench-Tested, Removable Control Panel

Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC,

Valve Control, Vibration Control

Pumps and MotorsOptions: Double Seals on Pumps, Stainless

Steel Motors (shown)

Other OptionsPump Casing Drains, Table Drain Valve,

Drum unloading Port, Suction Wand Port, Second Funnel for Additional Liquid or Solid

Page 11: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

www.fristam.com/mix

10 11

Components and Options The Fristam Powder Mixer is manufactured specifically for each order.

Its dimensions and configuration are fully customizable.Its dimensions and configuration are fully customizable.

POWDER MIXERPowder Mixer Induction Rate (lbs/min) Liquid Flow FZX Pump FS Shear Blender

Model Powders (Sugar, NFDM, etc.)

Thickeners (pectin, gums) GPM Model HP Model HP

10-52 50–105 2–4 30–65 2100 5–7.5 3522 10–15

15-53 105–175 2–6 65–110 2150 7.5–10 3532 20–25

20-53 160–220 4–9 100–140 2200 10–15 3532 20–25

25-54 200–285 9–15 120–175 2250 15–20 3542 30–50

25-55 240–325 11–23 150–200 2250 15–20 3552 50–60

40-55 325–600 15–40 200-375 2400 50–60 3552 60–75

Fully Customizable

24” Concentric FunnelOptions: Vibrator, Screen, Lid,

Bulk Bag Feeder Adapter

Butterfly ValvesOptions: Ball, Arc, Diaphragm, single-seat regulating valves

304 Stainless Steel Table, 32 Ra Wetted Surfaces Finish, WheelsOptions: 316L Stainless Steel, Adjustable Legs

Bench-Tested, Removable Control Panel

Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC,

Valve Control, Vibration Control

Pumps and MotorsOptions: Double Seals on Pumps, Stainless

Steel Motors (shown)

Other OptionsPump Casing Drains, Table Drain Valve,

Drum unloading Port, Suction Wand Port, Second Funnel for Additional Liquid or Solid

Page 12: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

www.fristam.com/mix

12 13

POWDER MIXER

Ergonomic and Safe

Floor-Level OperationNo dangerous ladder climbing. No falling or dropping equipment from a mezzanine.

Waist-Height Funnel TopNo bending to pour.

PortableSmaller models are portable, with locking wheels. Easily move the Powder Mixer to different processes each day.

POWDER MIXER

No dangerous ladder climbing. No falling or dropping equipment

Smaller models are portable, with locking wheels. Easily move the Powder Mixer to different processes each day.

No Risk Trial Fristam offers on-site trials with your product. For only a nominal fee, Fristam will put our Powder Mixer to work for you, so you can see the amazing results for yourself.

•FullyoperationalPowderMixer

•Factory-trainedtechnicianon-site

•Expertprocessguidance

“It proved so successful, we kept it. The chemist and I wouldn’t let it leave. We were able to achieve results that we weren’t able to achieve with the old

system, and in only 30 minutes mixing time.” – E. Martinez, Coats Aloe International

Page 13: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

www.fristam.com/mix

12 13

POWDER MIXER

Ergonomic and Safe

Floor-Level OperationNo dangerous ladder climbing. No falling or dropping equipment from a mezzanine.

Waist-Height Funnel TopNo bending to pour.

PortableSmaller models are portable, with locking wheels. Easily move the Powder Mixer to different processes each day.

POWDER MIXER

No dangerous ladder climbing. No falling or dropping equipment

Smaller models are portable, with locking wheels. Easily move the Powder Mixer to different processes each day.

No Risk Trial Fristam offers on-site trials with your product. For only a nominal fee, Fristam will put our Powder Mixer to work for you, so you can see the amazing results for yourself.

•FullyoperationalPowderMixer

•Factory-trainedtechnicianon-site

•Expertprocessguidance

“It proved so successful, we kept it. The chemist and I wouldn’t let it leave. We were able to achieve results that we weren’t able to achieve with the old

system, and in only 30 minutes mixing time.” – E. Martinez, Coats Aloe International

Page 14: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

FS Shear BlenderFristam’s FS Series Shear Blender for inline mixing, blends products quickly and consistently. Compared to conventional methods, the Shear Blender shortens processing times significantly.

The Shear Blender’s rotor-stator design eliminates unblended product and prevents lumps and masses in product for consistent, repeatable results.

• Improves product texture

• Reduces processing time

• Economical to operate and maintain

• Low maintenance design for continuous duty and CIP

4 heads

8 models (low/high speed)

Viscosities in excess of 30,000 cps

Tip speeds up to 44 m/s

14 15

www.fristam.com/mix

FS BLENDER

Low maintenance design for continuous duty and CIP

FS BLENDER

Easy Maintenance Fristam’s FS Series sanitary blender, designed for easy maintenance and less parts inventory, retains the standard established with our high performance centrifugal and positive displacement pumps. Designed with a front pullout seal, the FS allows production personnel to service the pump in place.

Additionally, no special tools are required to service FS Blenders. They have fewer parts, so processors have less maintenance parts to stock. Two seal sizes fit the entire FS line.

Fully CIP’ableThe design of the FS meets the most stringent sanitary standards. Its fully balanced internal seal performs at virtually any pressure.

Rotor/Stator Options for Diverse Applications

• Blend

• Emulsify

• Disperse

• Dissolve

• Texturize

• Reduce particle size

Page 15: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

FS Shear BlenderFristam’s FS Series Shear Blender for inline mixing, blends products quickly and consistently. Compared to conventional methods, the Shear Blender shortens processing times significantly.

The Shear Blender’s rotor-stator design eliminates unblended product and prevents lumps and masses in product for consistent, repeatable results.

• Improves product texture

• Reduces processing time

• Economical to operate and maintain

• Low maintenance design for continuous duty and CIP

4 heads

8 models (low/high speed)

Viscosities in excess of 30,000 cps

Tip speeds up to 44 m/s

14 15

www.fristam.com/mix

FS BLENDER

Low maintenance design for continuous duty and CIP

FS BLENDER

Easy Maintenance Fristam’s FS Series sanitary blender, designed for easy maintenance and less parts inventory, retains the standard established with our high performance centrifugal and positive displacement pumps. Designed with a front pullout seal, the FS allows production personnel to service the pump in place.

Additionally, no special tools are required to service FS Blenders. They have fewer parts, so processors have less maintenance parts to stock. Two seal sizes fit the entire FS line.

Fully CIP’ableThe design of the FS meets the most stringent sanitary standards. Its fully balanced internal seal performs at virtually any pressure.

Rotor/Stator Options for Diverse Applications

• Blend

• Emulsify

• Disperse

• Dissolve

• Texturize

• Reduce particle size

Page 16: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

16 17

FEET

OF H

EAD

BAR FSI Series 1750 RPM Performance Composite Curves

LPM

CAPACITY

0 200

GPM 0 50 100 150 200 250 3000

1

2

3

FSI 3521

FSI 3531

FSI 3541

FSI 3551

0

10

20

30

40

50

60

70

80

90

100

400 600 800 1000

PRES

SURE

10HP

5HP

5HP

3HP

2HP

7.5HP

15HP

20HP

FSI Shear Pump Fristam’s FSI Series Shear Pump is an impeller-style version of the Fristam FS Series Shear Blender.

Pump and Blender in OneFor applications requiring both pumping and mixing, Fristam’s FSI has an integrated impeller that provides high flow rates while still mixing your product.

The FSI can also replace a pump and blender combination in many other processes, including finish/supplemental mixing.

4 heads

8 models (low/high speed)

Viscosities in excess of 30,000 cps

Tip speeds up to 44 m/s

FZX Liquid Ring Pump Self-priming for Complete EvacuationThis sanitary liquid ring pump provides new capabilities for handling products with entrained air. By using a specially designed impeller and housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

FEET

OF H

EAD

BAR FSI Series 3500 RPM Performance Composite Curves

LPM

CAPACITY

0 200

GPM 0 50 100 150 200 250 300 350 4000

1

2

3

4

5

6

7

FSI 3522

FSI 3532

FSI 3542

0

50

100

150

200

250

400 600 800 1000 1200 1400

PRES

SURE

30HP

20HP

10HP

15HP

25HP

30HP

40HP

40HP

50HP

60HP

FEET

OF H

EAD

BAR FZX 2000 Series 1750 RPM Performance Composite Curves

LPM

CAPACITY

0 200 400 600 800 1000 1200 1400

GPM 0 50 100 150 200 250 300 350 4000

1

2

3

4

5

6

7

8

4/8/021265000014

RD 2/08

FZX 2100

FZX 2150

FZX 2200

FZX 2250

FZX 2400

0

50

100

150

200

250

300

PRES

SURE

40HP

50HP20HP

15HP

15HP

10HP

10HP

7.5HP5HP

3HP

60HP

Fristam’s FSI Series Shear Pump is an impeller-style version of the Fristam FS Series Shear

For applications requiring both pumping and mixing, Fristam’s FSI has an integrated impeller that provides high flow rates while still mixing

Applications

• Reconstituting powder (e.g. milk)

• Smoothing finished product (e.g. yogurt)

• Neutralizing and washing biodiesel

Applications

• CIP return

• Pumping aerated products

• Complete emptying of tanks (tanker unloading)

• Lifting products from drums and sumps

• Texturizing sour cream (replacing homogenizer valves)

• Pumping shear sensitive products such as: cream, liquid eggs, yeast, and sour cream

5 pump heads

5 models (low speeds)

Viscosities in excess of 5,000 cpsair. By using a specially designed impeller and air. By using a specially designed impeller and housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

Pumping aerated products

Complete emptying of tanks (tanker unloading)

Lifting products from drums and sumps

housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

Pumping aerated products

Complete emptying of tanks (tanker unloading)

FZX Series Composite Performance Curve (1750 RPM)FSI Series Composite Performance Curve (3500 RPM)FSI Series Composite Performance Curve (1750 RPM)

Page 17: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

16 17

FEET

OF H

EAD

BAR FSI Series 1750 RPM Performance Composite Curves

LPM

CAPACITY

0 200

GPM 0 50 100 150 200 250 3000

1

2

3

FSI 3521

FSI 3531

FSI 3541

FSI 3551

0

10

20

30

40

50

60

70

80

90

100

400 600 800 1000

PRES

SURE

10HP

5HP

5HP

3HP

2HP

7.5HP

15HP

20HP

FSI Shear Pump Fristam’s FSI Series Shear Pump is an impeller-style version of the Fristam FS Series Shear Blender.

Pump and Blender in OneFor applications requiring both pumping and mixing, Fristam’s FSI has an integrated impeller that provides high flow rates while still mixing your product.

The FSI can also replace a pump and blender combination in many other processes, including finish/supplemental mixing.

4 heads

8 models (low/high speed)

Viscosities in excess of 30,000 cps

Tip speeds up to 44 m/s

FZX Liquid Ring Pump Self-priming for Complete EvacuationThis sanitary liquid ring pump provides new capabilities for handling products with entrained air. By using a specially designed impeller and housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

FEET

OF H

EAD

BAR FSI Series 3500 RPM Performance Composite Curves

LPM

CAPACITY

0 200

GPM 0 50 100 150 200 250 300 350 4000

1

2

3

4

5

6

7

FSI 3522

FSI 3532

FSI 3542

0

50

100

150

200

250

400 600 800 1000 1200 1400

PRES

SURE

30HP

20HP

10HP

15HP

25HP

30HP

40HP

40HP

50HP

60HP

FEET

OF H

EAD

BAR FZX 2000 Series 1750 RPM Performance Composite Curves

LPM

CAPACITY

0 200 400 600 800 1000 1200 1400

GPM 0 50 100 150 200 250 300 350 4000

1

2

3

4

5

6

7

8

4/8/021265000014

RD 2/08

FZX 2100

FZX 2150

FZX 2200

FZX 2250

FZX 2400

0

50

100

150

200

250

300

PRES

SURE

40HP

50HP20HP

15HP

15HP

10HP

10HP

7.5HP5HP

3HP

60HP

Fristam’s FSI Series Shear Pump is an impeller-style version of the Fristam FS Series Shear

For applications requiring both pumping and mixing, Fristam’s FSI has an integrated impeller that provides high flow rates while still mixing

Applications

• Reconstituting powder (e.g. milk)

• Smoothing finished product (e.g. yogurt)

• Neutralizing and washing biodiesel

Applications

• CIP return

• Pumping aerated products

• Complete emptying of tanks (tanker unloading)

• Lifting products from drums and sumps

• Texturizing sour cream (replacing homogenizer valves)

• Pumping shear sensitive products such as: cream, liquid eggs, yeast, and sour cream

5 pump heads

5 models (low speeds)

Viscosities in excess of 5,000 cpsair. By using a specially designed impeller and air. By using a specially designed impeller and housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

Pumping aerated products

Complete emptying of tanks (tanker unloading)

Lifting products from drums and sumps

housing, the FZX maintains its prime when other pumps become air bound. This feature makes the FZX more efficient for complete evacuation of tanks and lines during normal process or CIP.

Pumping aerated products

Complete emptying of tanks (tanker unloading)

FZX Series Composite Performance Curve (1750 RPM)FSI Series Composite Performance Curve (3500 RPM)FSI Series Composite Performance Curve (1750 RPM)

Page 18: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

FS Shear Blender Dimensional Drawing

www.fristam.com/mix

18 19

Ø E

Q

K M

Ø G

F N

C

D

OUTLET

INLET

Ø P

S

MAX. ADJ.

R

H

A

J B

ADJ. LEGS

(OPTIONAL)

1265000137REV. B

L

281(11.06")

133(5.22")

102(4.00")

281(11.06")

133(5.22")

102(4.00")

183(7.19")

132(5.21")

140(5.50")

191(7.50")

191(7.50")

191(7.50")

386(15.18")

152(5.97")

388(15.27")

263(10.34")

189(7.46")

140(5.50")

5 HP114

(4.50")347

(13.68")184TC216

(8.50")152

(5.97")140

(5.50")191

(7.50")343

(13.50")89

(3.50")10.3

(13/32")

15 HP436

(17.15")215TC263

(10.34")343

(13.50")133

(5.25")189

(7.46")140

(5.50")216

(8.50")108

(4.25")10.3

(13/32")

1265000135 REV. A

30 HP

394(15.50")

121(4.75")

263(10.34")

491(19.34")

13.5(17/32")

254(10.00")

254(10.00")

225(8.88")

159(6.25")

286TSC499

(19.66")336

(13.25")159

(6.25")239

(9.42")254

(10.00")254

(10.00")13.5

(17/32")121

(4.75")394

(15.50")

284TSC

286TC30 HP

447(17.59")

263(10.34")

159(6.25")

225(8.88")

210(8.25")

254(10.00")

13.5(17/32")

121(4.75")

343(13.50")

25 HP436

(17.15")284TC263

(10.34")343

(13.50")133

(5.25")189

(7.46")140

(5.50")216

(8.50")108

(4.25")10.3

(13/32")179

(7.05")

25 HP

50 HP

40 HP

254(10.00")

254(10.00")

326TSC254

(10.00")239

(9.42")159

(6.25")336

(13.25")499

(19.66")

491(19.34")324TSC

263(10.34")

159(6.25")

225(8.88")

254(10.00")

394(15.50")

121(4.75")

13.5(17/32")

394(15.50")

121(4.75")

13.5(17/32")

169(6.65")

120(4.72")

179(7.05")

169(6.65")

120(4.72")

179(7.05")

179(7.05")

179(7.05")

179(7.05")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

MOTOR HP

7.5 HP

10 HP

20 HP

15 HP

3 HP

1.5 HP

1 HP

5 HP

2 HP

1750 RPM

FS 3551 / 3552

FS 3541 / 3542

FS 3531 / 3532

FS 3521 / 3522

PUMP MODEL

140(5.51")

115(4.53")

95(3.74")

80(3.15")

191(7.52")

3"

3"

231(9.09")2.5"

211(8.31")2.5"

2.5"

2.5"

190(7.48")2"

2"260

(10.24")162

(6.38")115.5(4.55")

290(11.42")

350(13.78")

168(6.61")

119(4.68")

118(4.64")

162(6.38")

118(4.64")

162(6.38")

230(9.06")

DIMENSIONS IN MILLIMETERS (INCHES)OUTLETINLET A B C D ØE

394(15.50")

121(4.75")

263(10.34")

491(19.34")

13.5(17/32")

254(10.00")

254(10.00")

225(8.88")

159(6.25")

256TC499

(19.66")336

(13.25")159

(6.25")239

(9.42")254

(10.00")254

(10.00")13.5

(17/32")121

(4.75")394

(15.50")

DIMENSIONS IN MILLIMETERS (INCHES)

183(7.19")

140(5.50")

89(3.50")

216(8.50")

254TC

256TC

213TC

215TC

20 HP

10 HP

447(17.59")

263(10.34")

388(15.27")

263(10.34")

145TC

184TC

182TC

184TC

182TC

7.5 HP

2 HP

3 HP

348(13.69")

386(15.18")

216(8.50")

313(12.31")

183(7.19")

183(7.19")

114(4.50")

140(5.50")

159(6.25")

225(8.88")

133(5.25")

133(5.25")

189(7.46")

210(8.25")

254(10.00")

140(5.50")

216(8.50")

216(8.50")

114(4.50")

114(4.50")

152(5.97")

114(4.50")

89(3.50")

132(5.21")

140(5.50")

140(5.50")

191(7.50")

140(5.50")

145TC

143TC

MOTORFRAME

1.5 HP

3500 RPM281

(11.06")

F183

(7.19")

ØG89

(3.50")

H133

(5.22")

J102

(4.00")

K140

(5.50")

L

343(13.50")

70(2.75")

8.7(11/32")

343(13.50")

89(3.50")

10.3(13/32")

10.3(13/32")

10.3(13/32")

13.5(17/32")

121(4.75")

108(4.25")

108(4.25")

343(13.50")

343(13.50")

343(13.50")

10.3(13/32")

10.3(13/32")

8.7(11/32")

10.3(13/32")

89(3.50")

89(3.50")

169(6.65")

89(3.50")

70(2.75")

343(13.50")

343(13.50")

343(13.50")

343(13.50")

8.7(11/32")

ØP120

(4.72")70

(2.75")

M N Q343

(13.50")

Powder Mixer Dimensional Drawing

88" (223 cm)

36" (91 cm)

39" (

99 c

m)

24" (61 cm)

Page 19: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

FS Shear Blender Dimensional Drawing

www.fristam.com/mix

18 19

Ø E

Q

K M

Ø G

F N

C

D

OUTLET

INLET

Ø P

S

MAX. ADJ.

R

H

A

J B

ADJ. LEGS

(OPTIONAL)

1265000137REV. B

L

281(11.06")

133(5.22")

102(4.00")

281(11.06")

133(5.22")

102(4.00")

183(7.19")

132(5.21")

140(5.50")

191(7.50")

191(7.50")

191(7.50")

386(15.18")

152(5.97")

388(15.27")

263(10.34")

189(7.46")

140(5.50")

5 HP114

(4.50")347

(13.68")184TC216

(8.50")152

(5.97")140

(5.50")191

(7.50")343

(13.50")89

(3.50")10.3

(13/32")

15 HP436

(17.15")215TC263

(10.34")343

(13.50")133

(5.25")189

(7.46")140

(5.50")216

(8.50")108

(4.25")10.3

(13/32")

1265000135 REV. A

30 HP

394(15.50")

121(4.75")

263(10.34")

491(19.34")

13.5(17/32")

254(10.00")

254(10.00")

225(8.88")

159(6.25")

286TSC499

(19.66")336

(13.25")159

(6.25")239

(9.42")254

(10.00")254

(10.00")13.5

(17/32")121

(4.75")394

(15.50")

284TSC

286TC30 HP

447(17.59")

263(10.34")

159(6.25")

225(8.88")

210(8.25")

254(10.00")

13.5(17/32")

121(4.75")

343(13.50")

25 HP436

(17.15")284TC263

(10.34")343

(13.50")133

(5.25")189

(7.46")140

(5.50")216

(8.50")108

(4.25")10.3

(13/32")179

(7.05")

25 HP

50 HP

40 HP

254(10.00")

254(10.00")

326TSC254

(10.00")239

(9.42")159

(6.25")336

(13.25")499

(19.66")

491(19.34")324TSC

263(10.34")

159(6.25")

225(8.88")

254(10.00")

394(15.50")

121(4.75")

13.5(17/32")

394(15.50")

121(4.75")

13.5(17/32")

169(6.65")

120(4.72")

179(7.05")

169(6.65")

120(4.72")

179(7.05")

179(7.05")

179(7.05")

179(7.05")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

169(6.65")

MOTOR HP

7.5 HP

10 HP

20 HP

15 HP

3 HP

1.5 HP

1 HP

5 HP

2 HP

1750 RPM

FS 3551 / 3552

FS 3541 / 3542

FS 3531 / 3532

FS 3521 / 3522

PUMP MODEL

140(5.51")

115(4.53")

95(3.74")

80(3.15")

191(7.52")

3"

3"

231(9.09")2.5"

211(8.31")2.5"

2.5"

2.5"

190(7.48")2"

2"260

(10.24")162

(6.38")115.5(4.55")

290(11.42")

350(13.78")

168(6.61")

119(4.68")

118(4.64")

162(6.38")

118(4.64")

162(6.38")

230(9.06")

DIMENSIONS IN MILLIMETERS (INCHES)OUTLETINLET A B C D ØE

394(15.50")

121(4.75")

263(10.34")

491(19.34")

13.5(17/32")

254(10.00")

254(10.00")

225(8.88")

159(6.25")

256TC499

(19.66")336

(13.25")159

(6.25")239

(9.42")254

(10.00")254

(10.00")13.5

(17/32")121

(4.75")394

(15.50")

DIMENSIONS IN MILLIMETERS (INCHES)

183(7.19")

140(5.50")

89(3.50")

216(8.50")

254TC

256TC

213TC

215TC

20 HP

10 HP

447(17.59")

263(10.34")

388(15.27")

263(10.34")

145TC

184TC

182TC

184TC

182TC

7.5 HP

2 HP

3 HP

348(13.69")

386(15.18")

216(8.50")

313(12.31")

183(7.19")

183(7.19")

114(4.50")

140(5.50")

159(6.25")

225(8.88")

133(5.25")

133(5.25")

189(7.46")

210(8.25")

254(10.00")

140(5.50")

216(8.50")

216(8.50")

114(4.50")

114(4.50")

152(5.97")

114(4.50")

89(3.50")

132(5.21")

140(5.50")

140(5.50")

191(7.50")

140(5.50")

145TC

143TC

MOTORFRAME

1.5 HP

3500 RPM281

(11.06")

F183

(7.19")

ØG89

(3.50")

H133

(5.22")

J102

(4.00")

K140

(5.50")

L

343(13.50")

70(2.75")

8.7(11/32")

343(13.50")

89(3.50")

10.3(13/32")

10.3(13/32")

10.3(13/32")

13.5(17/32")

121(4.75")

108(4.25")

108(4.25")

343(13.50")

343(13.50")

343(13.50")

10.3(13/32")

10.3(13/32")

8.7(11/32")

10.3(13/32")

89(3.50")

89(3.50")

169(6.65")

89(3.50")

70(2.75")

343(13.50")

343(13.50")

343(13.50")

343(13.50")

8.7(11/32")

ØP120

(4.72")70

(2.75")

M N Q343

(13.50")

Powder Mixer Dimensional Drawing

88" (223 cm)

36" (91 cm)

39" (

99 c

m)

24" (61 cm)

Page 20: Mixing & Blending - Oliver M Dean Incomdean.com/.../2011/03/Mixing-Blending-Brochure1.pdf · Control Panel Options: VFD, NEMA 4X, Remote Mounting, UL Listing, PLC, Valve Control,

www.fristam.com/mixwww.fristam.com/mix

Positive Displacement MixingCentrifugal

Re-order #1050000124 ©2009 Fristam Pumps USA

Fristam Pumps USA P.O. Box 6200652410 Parview Road Middleton, WI 53562-2524TEL: 1-608-831-5001 1-800-841-5001FAX: [email protected]