Mitsubishi Evo 9 Electrical Manual

7/22/2019 Mitsubishi Evo 9 Electrical Manual

1/235

LANCEREVOLUTION VIII

FOREWARD

In order to to simplify inspection and repair to theelectrical wiring of the Lancer Evolution VIII, thismanual presents the electrical wiring and vehicleconnector components in 3-dimensional format. It alsocontains circuit diagrams which describe the varioustypes of wiring for each system, as well as informationon individual component installations.

Please refer to the information contained in this manualbefore carrying out inspection of or repair to any of the

electrical equipment.

Please note that the harness configuration diagramsand circuit diagrams are classified into different typesand may not conform to the specifications of individualvehicles.

Please note that this manual has been compiled on thebasis of vehicles available in January 2003. As vehiclespecifications are constantly being updated, thecontents may not be consistent with any future vehicles.

The units used in this manual conform to theinternational SI system. Please note that no additional

previous units are included.

January 2003

MITSUBISHI MOTOR CORPORATION

SUMMARY

Harness configuration diagram

Component installation locations

Circuit diagrams

Index

1

2

3

4

0

This manual is printed on recycled paper

Any opinions, requests, or questions concerning thismanual, should be written on the Servicing CommentForm at the end, and sent to us by fax.

CONTENTS
http://../Cover.pdfhttp://../Cover.pdfhttp://../Cover.pdf


2/235

Related information

Notes for servicing of vehicles fitted with seat belts with SRS airbag pretensionersNotes1. Inspection and servicing of failed components and related parts of seat belts with SRS airbag pretensioners may be

a cause of major damage to these systems resulting in sudden operation (misdeployment) of seat belts with SRSairbag pretensioners or their complete incapacity to operate.

2. Should the system suffer as a result of heat during painting work, the SRS-ECU, airbag module (driver andpassenger seats), clock spring, and seat belts with pretensioners should be removed.

Temperature over 93C: SRS-ECU, airbag module (driver and passenger seats), and clock spring

Temperature over 90C: seat belts with pretensioners

3. Inspection and servicing of components and related parts of seat belts with SRS airbag pretensioners shouldalways be carried out by Mitsubishi Motor Corporation Sales Companies

4. Inspection and servicing of components and related parts of seat belts with SRS airbag pretensioners should becarried out only after this manual has been consulted. (particularly Group 52B SRS airbag).

Reference No. Publication date Reference No. Publication date

Explanatory documents on newvehicles Mirage, Lancer Mirage, Lancer Mirage, Lancer

Mirage, Lancer Lancer Mirage, Lancer Lancer Lancer Lancer Sedia Lancer Sedia Lancer Evolution VII Lancer Sedia Lancer Sedia Lancer Evolution VII Lancer Sedia Lancer Evolution VIII

Explanatory documents onservicing Lancer Sedia Lancer Sedia (supplementary

edition) Lancer Evolution VII

(supplementary edition) Lancer Sedia (supplementary

edition) Lancer Sedia (supplementary

edition) Lancer Evolution VII

(supplementary edition)

Lancer Sedia (supplementaryedition)

Lancer Evolution VIII(supplementary edition)

1036F301036F311036F32

1036F331036F341036F351036F361036F371036K301036K311036K321036K331036K341036K351036K361036K37

1036K001036K01

1036K02

1036K03

1036K04

1036K05

1036K06

1036K07

October 1995January 1996August 1996

July 1997January 1998October 1998January 1999December 1999May 2000July 2000January 2001May 2001October 2001January 2002May 2002January 2003

May 2000July 2000

January 2001

May 2001

October 2001

January 2002

May 2002

January 2003

Explanatory documents onservicing (body edition) Mirage, Lancer (supplementary

edition) Lancer Sedia


Lancer Evolution VII(supplementary edition)


Explanatory documents on engineservicing 4G6 engine 4G6 engine (supplementary

edition)

Explanatory documents ontransmission servicing W5M51 manual transmission W5M51 manual transmission

(supplementary edition) W6MAA manual transmission

1036F52

1036K50

1036K51

1036K52

1036K53

1039G461039G63

1039M171039M22

1039M23

August 1996

May 2000

July 2000

May 2001

October 2001

January 2001October 2003

January 2001January 2003

January 2003


3/235

0-1

SECTION 0

SUMMARYCONTENTS

Model Line up .........................................0-2

Vehicle numbering..................................0-2

Overview of circuit diagrams ................0-2Constitution and contents of circuit diagrams....0-2Overview of harness configuration diagrams ....0-3Overview of circuit diagrams..............................0-4Marking for connectors and earths ....................0-6Wire colour codes ..............................................0-9Abbreviation symbols.........................................0-9


4/235

SUMMARY - MODEL LINE UP0-2

MODEL LINE UP

Please note: indicates New Model, Continued Model, and x Discontinued Model

VEHICLE NUMBERINGM3000001000294

GH-CT9A; CT9A-0200001 ~

OVERVIEW OF CIRCUIT DIAGRAMSM3000008000035

Composition and content of circuit diagrams1. This manual consists of harness configuration diagrams, component installation locations, circuit diagrams,

and index.2. The individual sections describe all equipment specifications, including optional equipment. Accordingly, some

specifications may not be applicable to individual vehicles.

Type Classification 03 type Grade Engine type Transmission type Fuel system

GH-CT9A SNDFZ RS 4G63 (2000 DOHC 16 valveintercooler turbo)

W5M51 (4WD, 5M/T) MPI

SYGFZ x GT-A W5A51 [4WD, INVECS-IIsports mode 5 A/T (withsteering wheeling shift switch)]SJDFZ RS

SJGFZ

GSR W6MAA (4WD, 6M/T)

Section Basic contents

Harness configurationdiagrams

Connector locations and harness configuration configurations on actual vehiclesare illustrated.

Component installationlocations

Locations are shown for each point of relays, ECUs, sensors, solenoids, solenoidvalves, diodes, inspection connectors, spare connectors, fusible links, fuses, etc..Parts are listed in alphabetical order.

Circuit diagrams All circuits from power supply to earth are classified by system, with a broadclassification into power circuits and individual system circuits. J/B (junction block) The entire circuit for the junction block is described,

because only part of the junction block needed is normally shown in eachcircuit diagram.

J/C (joint connectors)The internal circuits for all joint connectors are described because only thepart needed is shown in each circuit diagram.

Power supply circuits Circuits form the battery to fusible link, dedicated fuses,ignition general-purpose fuses, etc.

Individual system circuitsFor each system, the circuits are shown from fuse or fusible links to earth,excluding the power supply sections noted above.

Index All components used are listed by connector number and component name


5/235

SUMMARY - OVERVIEW OF CONFIGURATION DIAGRAMS 0-3

Denotes connector number.The same connector number is used throughout the circuit diagrams to facilitate connector location searches.The first letter shows the location of the connector. The following number is the unique number. In the harness configurationdiagrams, numbering is clockwise, starting from the top left.Example: A-19

Number specific to connector (serial number)

Connector location site symbolA: Engine compartment D: Floor and roofB: Engine and transmission assembly E: DoorC: Instrument panel F: Luggage compartment

Denotes earth pointSame earth number is used throughout circuit diagramsto facilitate search for earth point. For further details ofearth points, refer to Group 2 INSTALLATIONPOSITION EARTH MOUNTING LOCATIONS.

Denotes the harnessname

Denotes a section covered by acorrugated tube.

Denotes the corrugated tube colour(If colour not specified, it is black.)R: redY: yellow

A-15 (2) Fog light (RH)A-16 (2-black) Windscreen washer motorA-17 (2-black) Headlight (RH)A-18 (2-brown) Horn (LO)A-19 (2-green) Dual pressure switch

Indicates the device to which theconnector is to be connected

Frontharness

Overview of harness configuration diagrams

The harness configuration diagrams show the connector locations and the harness routing at each site on the actual vehicle.

The symbol indicates thestandard mounting positionof wiring harness.

To facilitate connector identification, the 5 number of connector pinsand the colour of that connector (excluding white) are indicated.

Example: (2-black)Connector colour(if colour is not specified, it is white.)

Number of connector pins

: Typical connector coloursBlack, grey, red, blue, yellow, green, brown, etc.


6/235

SUMMARY - OVERVIEW OF CIRCUIT DIAGRAMS0-4

Overview of circuit diagrams

The circuit of each system from fuse (or fusible link) is shown. The power supply is shown at the top and the earthat the bottom to facilitate understanding of the current flow.

Fusible ring Fusible ring

Indicates that the terminal isconnected via a plate insidethe relay box.

Each circuit diagram consistsof block(s). The blocks aredivided by page number.

Indicates harness junction point.

It corresponds to the junctionpoint numbers indicated in othercircuit diagrams.

Indicates the power sourceinside the control unit. If novoltage is displayed, thisindicates SYSTEM voltage.

Indicates connector symbol. Theconnector numbers in a circuitdiagram are arranged innumerical sequence.

An X at the end of a connectornumber indicates that theconnector is connected to acentralised junction as shownin the CENTRALISEDJUNCTION section.

Indicates the name of the circuitdiagram at the junction point.

Indicates that the diagram comes fromjjjjj which belongs to the 1 block in thesame circuit

Headlight

Diode

Indicates connector number. This number is the same as thatindicated in the harness configuration diagrams. A connector numberwithin a square bracket [ ] refers to connector symbols at the bottom

of the page. A connector number not enclosed by a square bracket [ ]is integrated with the harness.

Indicates power take out.

Switch

Sensor

Register

Motor

Special-purposefuse

Relay

Indicates the operating

conditions of the engine coolant

temperature switch, etc.

Indicates a shieldwire.

The upward pointing arrow indicatesthat the current flows from bottom to top

A

Starting


7/235

SUMMARY - OVERVIEW OF CIRCUIT DIAGRAMS 0-5

Indicates the input/output(current flow directions)to/from a control unit

Input Output

Indicates a connector inside the equipmentand which is not shown in the harnessconfiguration diagram.Example:

Indicates the connector number specified inthe harness configuration diagrams.

Indicates connector terminal number

A broken line --- indicates that these connectors

are the same intermediate connectors.

Indicates that the diagram comesfrom which belongs to the 1block in the same circuit

When two or more connectors

are connected to the samedevice, markings indicate thesame connectors connected by abroken line.

The arrow pointing in bothdirections indicates that thecurrent is controlled by the ECUand flows from top to bottom orconversely from bottom to top.

Indicates representative vehiclebody earth point for that circuit(numbered the same as theearth point in the harnessdiagrams and installationlocations of individual parts).

Indicates a part number of a connectorspecified in the harness repair manual. Indicates a spare terminal if the

device is not provided.

Indicates a harness junctionpoint where the wire diameter orcolour changes.

Indicates intersectionwithout harness connection

Indicates intersection withharness connection

Ignition switch (IG1) Register

SolenoidvalveASSYSole-

noidvalve 2

Sole-noidvalve1

SensorMotor

Input/output

Indicates the connectorinside the equipment,numbered in sequencestarting from 1.

A


8/235


Marking for connector earthingM3000010000065

The circuits include numerous connectors and earths. The following indication method is adopted when they areshown in circuit diagrams.

Ignition switch (IG1) Fusible link (6)

Solenoidvalve

Sensor

Inspection connector

Motor


9/235


Items No. Connectors/earths Symbols Content

Connector andterminalmarking

The terminal symbols areused in the diagrams withthe male terminal serving asthe plugging terminal and thefemale terminal as theplugged terminal.

Connectors with maleterminals are called maleconnectors, and connectorswith female terminals arecalled female connectors.The male connectors have adouble connector contourline and the female ones asingle connector contourline.

The symbols indicate thevehicle connectors asviewed from the illustrateddirection. At the connectionwith a device, the connectorsymbol on the device side isshown, and for an

intermediate connector, amale connector symbol isshown. For spare connectorsand check connectors, nodevice is connected, and sothe harness-side connectorsymbol is shown for theseconnectors. The details forthe diagnosis connectordiffer from the abovedescription.For more details, pleaserefer to MUT-II or MUT-IIIoperation instructions, ", orthe MUT-II referencemanual.

Connectorsymbol marking

Male terminal

Female terminal

Male connector

Female connector

Male connector

Maleterminal

Female connector

Femaleterminal

Unit

Intermediateconnector

Spare connector/inspection connector

-

1

2

3


10/235


Connectorconnectionsmarking

For connectionsbetween a unit andharness connectors,the method of directinsertion in the unit

(direct fitting type) andthe method ofconnection withharness connectors onthe unit side (attachedharness fitting type) areavailable, the latterbeing used as indicatedin the diagrams.

Available earths are thevehicle body earth, unitearth, and earth insidecontrol unit, being usedas indicated inrespective diagrams.

Earth markings

Items No. Connectors/earths Symbols Content

Direct fitting type

Attached harness fitting type

Intermediate connector

Vehicle body earth

Unit earth

Earth inside control unit

4

5

6

7

8

9


11/235


On those whose cable colour is composed of two colours, the initial wire colour symbol indicates the basic colour(earth colour of the wire covering), and the second wire colour symbol indicates the marking colour.

Abbreviation Meaning Abbreviation Meaning

A/C Air Conditioner ETACS Electronic Time & Alarm Control system

ABS Anti-lock Brake System MMCS Mitsubishi Multi-Communication System

ACD Active Centre Differential SRS Supplemental Restraint System

AYC Active Yaw Control

Colour codesM3000011000024

The wire colours are indicated by the letters listed below.

Code Wire colour Code Wire colour Code Wire colour Code Wire colour

B Black L Blue R Red W White

BR Brown LG Blue-green SB Sky blue Y Yellow

G Green O Orange SI Silver - -

GR Grey P Pink V Violet - -

Example:

No. Meaning

1 : Flexible wire

: Twisted wire

2 Wire size (mm2)*

3 Basic colour

4 Marking colour

Note: *: The absence of any symbol indicates 0.5 mm2.

( ) A cable colour enclosed in parentheses indicates 0.3 mm2.

AbbreviationsThe abbreviations used in the circuit diagrams have the following meanings.

1. System name abbreviations

M3000012000232


12/235


2. Abbreviations used in internal circuits of combination meters


ABS ABS warning light SEAT BELT Seat belt warning light

BEAM High beam indicator light SPEED Speedometer

BRAKE Brake warning light SRS SRS airbag warning light

CHECK ENGINE Engine warning light T/GA Water temperature gauge

CHG Charging warning light TACHO Tachometer

DOOR Open door warning light TAIL Tail, front side, licence plate and indicator light

F/GA Fuel gauge TARMAC Active Centre Differential mode indicator light

FOG Fog light warning light GRAVEL

FUEL Fuel warning light SNOW

LCD Liquid crystal display TURN (LH) Indicator warning light, hazard warning light

OIL Oil pressure warning light TURN (RH)

WATER SPRAY Intercooler water spray indicator light

Names of switches and relays Abbreviation Meaning

Ignition switch LOCK All power source circuits are ineffective in ignition key LOCK position

ACC Although power source circuits are effective in ignition key ACC(accessory) or IG position, but are ineffective in ST (start) position

IG2 Power source circuits are effective in ignition key IG position,but ineffective in ST (start) position

IG1 Power source circuits are effective in ignition key IG position,and are also effective in ST (start) position

ST Power source circuits are only effective in ignition key ST (start) position

Intercooler water spray switch MANUAL Water is sprayed when switch is pushed

AUTO Water is automatically sprayed depending on running conditions

Windscreen wiper switch MIST Windscreen wiper operates through one cycle

INT Windscreen wiper operates intermittently

LO Windscreen wiper operates continuously at low speed

HI Windscreen wiper operates continuously at high speed

Variable intermist wipercontrol switch

SLOW Windscreen wiper intermittent operation time is prolonged

FAST Windscreen wiper intermittent operation time is shortened

Sunroof switch OPEN Sunroof opens

UP Sunroof tilts up

CLOSE/DOWN Sunroof tilts down or closes

Switches and relays OFF Switch off

ON Switch on

Turn signal light switch LH Turn signal light on LH side flashes

RH Turn signal light on RH side flashes

3. Abbreviations used in internal circuits of switches and relays


13/235


Names of switches and relays Abbreviation Meaning

Headlight dipping switch LO Low beam ON

HI High beam ON

PASS High beam ON

Door lock actuator LOCK Door is locked

UNLOCK Door is unlockedElectric window switch UP Window closes

DOWN Window opens

AUTO UP Window fully closes

AUTO DOWN Window fully opens

LOCK Window opening/closure is locked except on main switch

UNLOCK Specific windows can open and close on all switches

Blower switch LO Blower rotates at low speed

ML Blower rotates at medium-low speedMH Blower rotates at medium-high speed

HI Blower rotates at high speed

Headlight levelling switch 1 Low beam light axis is lowered 1 step

2 Low beam light axis is lowered 2 steps



Lighting switch TAIL Tail light, position light, licence plate light, and illuminationlights light up

- HEAD Headlight lights up

Remote control mirror switch LH Angle of LH door mirror can be adjusted

- RH Angle of RH door mirror can be adjusted

Rear wiper/washer switch INT Rear wiper operates intermittently

- WASH Rear wiper operates together with washer spray

Room light switch DOOR Room light lights up if door is opened

4. Other abbreviations


4WD 4-wheel drive vehicle J/B Junction block

ASSY Assembly J/C Joint connector

CPU Computational circuit LH Left hand

ECU Electronic control unit LO Headlight on low beam, horn on lowsound, or windscreen wiper on low speedGND Earth

HI Headlight on high beam, horn on highsound, or windscreen wiper on high speed

MUT Multi-use tester

IC Integrated circuit O2 Oxygen

ILL Illumination light RH Right hand

IND Indicator light


14/235

1-1

SECTION 1

HARNESS CONFIGURATION

DIAGRAMSCONTENTS

Overall harness configuration diagram..1-2

Engine compartment ................................1-4

Engine and transmission.........................1-6

Instrument panel.....................................1-10

Floor and roof .........................................1-16

Door..........................................................1-18

Luggage compartment ...........................1-20


15/235

HARNESS CONFIGURATION DIAGRAMS - OVERALL HARNESS CONFIGURATION DIAGRAM1-2

OVERALL HARNESS CONFIGURATION DIAGRAM

Front harness(RH)

Control harness

Instrument panelharness

Roof harnessFloor harness (RH)

Rear doorharness*

Fuel harness

Floor harness (LH)

Front door harness*

Front harness (LH)

Battery harness

Notes:1. This diagram only indicates the main harnesses.2. The * symbol indicates RH fitting as well.


16/235

HARNESS CONFIGURATION DIAGRAMS 1-3


17/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE COMPARTMENT1-4

A-01 (2- grey) Indicator light (RH)A-02 (2- grey) Brake fluid level switchA-04 (2- grey) Indicator light (LH)A-05 (2- black) Front ABS sensor (LH)A-06X (4) Fog light relay or spare connector for

fog light relayA-07X (4) Horn relayA-08X (4) Condenser fan relay (LO)A-09X (4) Condenser fan relay (HI)A-11X (4) Radiator fan control relayA-12X (11) Front ECUA-13X (11) Front ECU

A-14 (2- black) Front harness (LH) and controlharness couplingA-16 (2- black) Headlight (HI: LH)A-19 (3- grey) Radiator fan controllerA-20 (1- black) Horn (HI)A-21 (2- brown) Ambient air temperature sensor

A-22 (1- black) Horn (LO)A-23 (2- black) Headlight (HI: RH)A-28 (1) Spare connector for fog lightA-29 (2) Vacant connectorA-31 (2- black) Front ABS sensor (RH)A-32 (4- black) Vacant connector

Front harness (RH)

ENGINE COMPARTMENTM3010000300754

Connectorsymbol -

A


18/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE COMPARTMENT 1-5

A-33 (4- black) Headlight Assy.(LH)

(8- black) Headlight Assy.(LH) A-34 (2) Intercooler water spray motorA-35 (2- black) Fog light (LH)A-36 (2- black) Condenser fan motorA-37 (2- grey) Condenser fan motorA-38 (1- black) Power steering wheeling fluid pressure

switchA-39 (1- black) A/C compressor or vacantconnector

A-40 (2- black) Fog light (RH)A-41 (4- black) Headlight Assy.(RH) (8- black) Headlight Assy. (RH)

A-42 (2- brown) Dual pressure switch or vacantconnector

A-52 (2- yellow) Front impact sensor (RH)

A-53 (2- yellow) Front impact sensor (LH)

Front harness (LH)

AC211080AB


19/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION1-6

B-01 (1- black) Engine oil pressure switchB-02 (1) AlternatorB-03 (4- grey) AlternatorB-04 (1) StarterB-05 (1- black) StarterB-06 (4- black) Throttle position sensor

B-07 (2- black) Purge control solenoid valveB-08 (7- black) Airflow sensorB-12 (5- grey) Windscreen wiper motorB-13X (1) Engine rpm detection connectorB-14X (5) Starter relayB-17X (4) Ignition coil relay

ENGINE AND TRANSMISSIONM3010000400245

Control harness

Connectorsymbol

B-01~-31

Batteryharness

AC211081AB


20/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION 1-7

B-19X (4) Engine control relayB-20X (4) A/C compressor relayB-21 (10- black) Control harness and battery harness

couplingB-25 (4- black) Oxygen sensorB-26 (2- black) Injector 4

B-27 (2- black) Injector 3B-28 (2- black) Injector 2B-29 (2- black) Injector 1B-30 (2- grey) Waste gate solenoid valveB-31 (6- black) Control harness and transmission

harness coupling

Transmission harness

AC211082AB

Earth cable


21/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION1-8

B-106 (2- grey) Knock sensorB-108 (2- black) Water temperature sensorB-109 (34- grey) ABS-ECUB-114 (1- black) Water temperature gauge unitB-115 (3- black) Camshaft position sensor

B-119 (3- grey) Ignition coil 2B-122 (3- black) Crank angle sensorB-123 (3- grey) Ignition coil 1B-124 (2- black) Fuel pressure solenoid valve

Engine and transmission (continued)

Control harness

Connectorsymbol

B-106

~-133

Battery harness

AC211081AC


22/235

HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION 1-9

B-126 (6- black) Idling speed control servoB-127 (4) Electrically operated pump relayB-128 (4) Fuel pump relay 3B-129 (6- black) Register (for injector)

B-130 (2- black) Fuel pump registerB-131 (3- black) Vehicle speed sensorB-132 (2- black) Back-up light switchB-133 (2- black) Secondary air control solenoid valve

Earth cable

Transmission harness

AC211082AC


23/235

HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL1-10

C-01 (4) Radiator C-02 (2- red) Passenger seat airbag module (squib)C-03 (7) Motor for inside/outside air exchange

damperC-04 (7) Instrument panel harness and A/C

harness coupling (13) Instrument panel harness and A/C

harness coupling

C-05 (2) Air thermosensor

C-06 (13) J/C (5)C-07 (22- grey) J/C (1)C-08 (6) Motor for air mix door & potentiometer

C-09 (2) Heater water temperature sensor

C-10 (5) Motor for blower outlet exchange damper

& potentiometer

C-11 (16- black) Multi-centre displayC-12 (20- black) Multi-centre displayC-13 (4) Clock C-14 (4) Hazard switch

C-15 (6) Blower switch C-16 (12- black) Heater control unit C-17 (20- black) A/C-ECU C-18 (16- black) A/C-ECU C-20 (22- blue) Instrument panel harness and control

harness couplingC-21 (10- grey) Instrument panel harness and control

harness coupling

INSTRUMENT PANEL

M3010000700202

A/C harness

Instrument panel harness

Tweeter subharness

Front harness (LH)

Front door harness (LH)

Floor harness(LH)

Connectorsymbol

C-01~-55

Passenger seat side

Control harness

AC211083AB


24/235

HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL 1-11

C-22 (25) Instrument panel harness and controlharness coupling

C-23 (33) J/C (6)C-28 (2) Blower motor

(6) Blower pulse controller

C-29 (13) Instrument panel harness and floorharness (LH) coupling

C-30 (11- grey*) Instrument panel harness and floorharness (LH) coupling

C-31 (25) Instrument panel harness and frontharness (LH) coupling



C-34 (16) Control harness and front harness (LH)coupling

C-37 (22) 4WD-ECUC-38 (26) 4WD-ECUC-43 (1- grey) Control harness and floor harness (LH)

couplingC-44 (2) Instrument panel harness and tweeter

subharness coupling

C-45 (2) Tweeter (LH)C-47 (12- black) Navigation unitC-49 (35- grey) Engine ECUC-50 (28- grey) Engine ECUC-51 (30- grey) Engine ECUC-54 (12) Immobilizer ECUC-55 (2) Vacant connectorNote: A connector colour marked * indicates the male side.The connector colour on the female side is black.

AC211084AB


25/235


C-101 (1) Roof antennaC-102 (16) Audio unit C-103 (14) Spare connector for audio or audio unit

C-104 (5) Daylight sensor

C-105 (4) Hazard switch

C-106 (21) Combination meterC-107 (22- grey) J/C (3)C-108 (21- blue) Combination meter

C-110 (22- blue) J/C (4)C-111 (1) Spare connector for fog light switchC-112 (11- blue) Remote control mirror switchC-113 (6) Instrument panel harness and roof

harness couplingC-114 (20) Instrument panel harness and front door

harness (RH) couplingC-115 (25) Instrument panel harness and front

harness (RH) coupling

Instrument panel (continuation)


Connectorsymbol

C-101

~-138

Driver seat side


26/235


C-116 (13) Instrument panel harness and floorharness (RH) coupling

C-118 (4) Stop light switchC-119 (22- blue) J/C (2)C-120 (2- black) Room temperature sensor C-121 (12) Diagnostic connectorC-122 (16- black) Diagnostic connectorC-124 (22- yellow) SRS-ECUC-125 (20- yellow) SRS-ECUC-126 (2) Instrument panel harness and clutch

switch subharness couplingC-127 (2) Clutch switch

C-128 (2) Tweeter (RH)C-129 (6) Fog light switchC-130 (6- grey) Headlight levelling switchC-131 (9- grey) Instrument panel harness and floor

harness (RH) couplingC-132 (2) Vacant connectorC-133 (11) Instrument panel harness and control

harness couplingC-134 (6) ACD mode changeover switchC-138 (4) General-purpose spare connector

Front door harness (RH)

Front harness (RH)

Floor harness (RH)

Roof harness

AC211086AB


27/235


C-201 (6) Ignition switch

C-202 (7) Key reminder switchC-203 (10) Column switchC-204 (4- yellow) Clock springC-205 (6) Clock springC-206 (1) Horn switchC-207 (2) Driver seat airbag module (squib)C-208 (13) Instrument panel harness and J/B

coupling

C-209 (14) Instrument panel harness and J/B

couplingC-210 (6) Instrument panel harness and J/B

couplingC-211 (2- black) Instrument panel harness and J/B

couplingC-212 (28) Instrument panel harness and J/B

couplingC-213 (5) Demister relay

Harness configuration diagrams - Instrument panel

Steering wheel

Clock spring

Instrument panelharness

Connectorsymbol

C

-201~

-228


28/235


C-214 (5) Blower relay

C-215 (15) Floor harness (RH) and J/B couplingC-216 (3) Roof harness and J/B couplingC-217 (4) Vacant connectorC-218 (4) Vacant connectorC-219 (4) Fuel pump relay 2C-220 (4) Intercooler water spray relayC-221 (4) Fuel pump relay 1

C-222 (5) Electric window relay

C-223 (2) Instrument panel harness and J/Bcoupling

C-224 (20) ETACS-ECUC-225 (24- grey) ETACS-ECUC-226 (24) ETACS-ECUC-228 (5) Steering wheel sensor

Special-purpose fuse

Floor harness (RH)

(Front view) (Back view)

Instrument harness

Roof harness


29/235

HARNESS CONFIGURATION DIAGRAMS - FLOOR AND ROOF1-16

FLOOR AND ROOFM3010000900444

D-01 (3) Door switch (front: RH)D-02 (2- black) Seat belt pretensioner (RH)D-03 (8) Floor harness (RH) and rear door

harness (RH) couplingD-04 (2) Front room lightD-05 (2- black) Rear ABS sensor (RH)D-06 (2- grey) Rear room light D-07 (3) Door switch (rear: RH)D-09 (3) Door switch (rear: LH)

D-10 (5- grey) Fuel pump & fuel gauge unit (main)D-11 (2- black) Rear ABS sensor (LH)D-12 (8) Floor harness (RH) and fuel harness

couplingD-13 (8) Floor harness (LH) and rear door harness

(LH) couplingD-14 (2- black) Seat belt pretensioner (LH)D-15 (3) Door switch (front: LH)

Roof harness

Floor harness(RH)


Console harness

Connectorsymbol

D


30/235

HARNESS CONFIGURATION DIAGRAMS - FLOOR AND ROOF 1-17

D-17 (4) Console harness and instrument panelharness coupling

D-20 (1) Cigarette lighterD-21 (1- black) Cigarette lighterD-22 (2- black) Cigarette lighter reminder lightD-23 (2- black) Ashtray illumination lightD-24 (2) Driver seat seat belt switchD-25 (1- black) Parking brake switch

D-26 (6- black) Sunroof switchD-27 (10) Sunroof motor Assy.D-28 (2) Fuel gauge unit (sub)D-29 (3- black) Front/back G sensorD-30 (1) Floor harness (RH) and fuel harness

couplingD-31 (3- black) Transverse G sensorD-32 (6) Intercooler water spray switch

AC211088 AB

Fuel harness

Floor harness(LH)

Vehicle fitted with sunroof

Roof harness


31/235

HARNESS CONFIGURATION DIAGRAMS - DOOR1-18

DOOR

E-01 (7) Remote control door mirror (RH)E-02 (10) Electric window main switchE-03 (6- black) Door lock actuator (front: RH)E-04 (6- grey) Electric window motor (front: RH)E-05 (2) Front door speaker (RH)E-06 (8) Electric window subswitch (front: LH)

E-07 (7) Remote control door mirror (LH)E-08 (2) Front door speaker (LH)E-09 (6- grey) Electric window motor (front: LH)E-10 (6- black) Door lock actuator (front: LH)

(Passenger seat side) (Driver seat side)

Front door

Front doorharness (RH)Front door

harness (LH)

Connector

symbol

E


32/235

HARNESS CONFIGURATION DIAGRAMS - DOOR 1-19

E-101 (6- grey) Electric window motor (rear: RH)E-102 (8) Electric window subswitch (rear: RH)E-103 (6- black) Door lock actuator (rear: RH)

E-104 (6- grey) Electric window motor (rear: LH)E-105 (8) Electric window subswitch (rear: LH)E-106 (6- black) Door lock actuator (rear: LH)

(Passenger seat side) (Driver seat side)

Rear door

Rear doorharness (RH)

Rear doorharness (LH)


33/235

HARNESS CONFIGURATION DIAGRAMS - LUGGAGE COMPARTMENT1-20

F-01 (2) Luggage compartment lightF-02 (2- black) High mount stop light

F-05 (4) Rear wiper motorF-06 (2) Rear speaker (RH)F-07 (1) Demister (+)F-10 (6- black) Rear combination light (RH)F-11 (1) Luggage compartment light switchF-12 (2- grey) Licence plate light (RH)F-13 (2- grey) Licence plate light (LH)F-14 (2- grey) Floor harness (LH) and bumper harness

couplingF-15 (6- black) Rear combination light (LH)

F-16 (2) Rear speaker (LH)F-18 (1- black) Demister (-)

F-19 (2) Windscreen washer motorF-20 (2- green) Rear washer motorF-21 (2- black) Electrically operated pumpF-22 (8- grey) Floor harness (LH) and 4WD harness

coupling F-23 (2- black) Direction valve (LH) F-24 (2- black) Direction valve (RH) F-25 (3- black) Proportional valve (for ACD)F-26 (3- black) Proportional valve (for AYC) F-27 (3- black) Pressure sensor

4WDharness

Bumperharness

Floor harness (LH)

Demisterearth

Floor harness (RH)

Connectorsymbol

F

LUGGAGE COMPARTMENTM3010001500041


34/235

2-1

SECTION 2

COMPONENT INSTALLATIONPOSITIONSCONTENTS

ECU ..........................................................2-2

Fusible links, fuses ................................2-5

Sensors....................................................2-6

Relays ....................................................2-10

Solenoid valves.....................................2-12

Inspection connectors,spare connectors..................................2-13

Earth cables ..........................................2-14

Earths.....................................................2-15


35/235

COMPONENT INSTALLATION POSITIONS - ECU2-2

Notes: The *1 symbol indicates RH fitting as well.

The *2

symbol indicates rear door (LH, RH) fitting as well.

Name Symbol Name Symbol

A/C-ECU

E Sunroof motor Assy.(built in ECU) M

ABS-ECU A Electric window subswitch (built in ECU) N

ETACS-ECU G Electric window main switch (built in ECU) L

SRS-ECU K Front ECU B4WD-ECU J Blower pulse controller

H

Immobiliser ECU I Headlight Assy.(built in discharge ECU)

D

Engine ECU I Radiator fan controller C

Column switch (built incolumn ECU)

F

M3020000500180


36/235

COMPONENT INSTALLATION POSITIONS - ECU 2-3

Front ECU

Radiator fancontroller

Radiator

Assy.

Headlight Assy.(built indischarge ECU)

Column switch(built in column

ECU)

Blowerunit

Blower pulsecontroller

Engine ECU

Glove box


37/235

COMPONENT INSTALLATION POSITIONS - ECU2-4

Electric windowmain switch (builtin ECU)

Sunroof motorAssy.(built in ECU)

Immobiliser ECU

Electric windowsubswitch (built inECU)


38/235

COMPONENT INSTALLATION POSITIONS - FUSIBLE LINKS, FUSES 2-5

FUSIBLE LINKS, FUSESM3020000100160

Fusible links 6, 7

Fusible links4, 5

Fusible links2, 3

Fusible link 1

Special-purpose fuses21, 23

General-purposefuses 1~20

Special-purposefuses 1~18, 24


Special-purpose fuses 1~18, 24 B Fusible links 1~5 B

Special-purpose fuses 21, 23 C Fusible links 6, 7 A

General-purpose fuses 1~20 C


39/235

COMPONENT INSTALLATION POSITIONS - SENSORS2-6

SENSORSM3020000600217

Note:The * symbol indicates RH fitting as well.


Oxygen sensor F Steering wheel sensor K

Pressure sensor O Throttle position sensor C

Air thermosensor L Front/back G sensor N

Airflow sensor D Daylight sensor J

Ambient air temperature sensor

G Knock sensor A

Camshaft position sensor H Heater water temperature sensor

L

Crank angle sensor E Front impact sensor (RH)

I

Inside temperature sensor

M Front ABS sensor P

Vehicle speed sensor B Transverse G sensor N

Water temperature sensor H Rear ABS sensor Q


40/235

COMPONENT INSTALLATION POSITIONS - SENSORS 2-7

Knock sensorconnector

Inlet manifold

Knock sensor

Vehicle speedsensor

Throttle position sensor

Transmission case

Airflow sensor

Crank angle sensorconnector

Crank angle sensor

Oxygen sensorconnector

Oxygen sensor


41/235

COMPONENT INSTALLATION POSITIONS - SENSORS2-8

Ambient airtemperature sensor

Camshaft positionsensor

Water temperaturesensor

Front impactsensor (RH) Daylight sensor

Steering wheelsensor

Heater water temperaturesensor

Air thermosensor

Vehicle speedsensor

Parking brake lever

Transverse Gsensor

Front/back Gsensor

Hydraulic unitAssy.

Pressure sensor

BlowerAssy.


42/235

COMPONENT INSTALLATION POSITIONS - SENSORS 2-9

Front ABS sensorconnector

Front ABS sensor

Rear ABS sensorconnector

Parking brake cable

Rear ABS sensor


43/235

COMPONENT INSTALLATION POSITIONS - RELAYS2-10

Fuel pump relay 3

Hydraulic unitElectrically operatedpump relay

RELAYS


A/C compressor relay B Electric window relay C

Ignition coil relay B Fog light relay B

Intercooler water spray relay C Fuel pump relay 1 C

Engine control relay B Fuel pump relay 2 C

Condenser fan relay (HI) B Fuel pump relay 3 A

Condenser fan relay (LO) B Blower relay C

Starter relay B Horn relay B

Demister relay C Radiator fan control relay B

Electrically operated pump relay A

M3020000400183


44/235

COMPONENT INSTALLATION POSITIONS - RELAYS 2-11

A/C compressor relay

Engine control relay

Ignition coil relay

Starter relay

Condenser fan relay (HI)

Condenser fan relay (LO)

Horn relay

Fog light relay

Radiator fan control relay

Fuel pump relay 1

Intercooler water spray relay

Fuel pump relay 2

Demister relay

Blower relay

Electric window relay


45/235

COMPONENT INSTALLATION POSITIONS - SOLENOID VALVES2-12

Fuel pressuresolenoid valve

Purge control solenoidvalve

Alternator

Secondary air controlsolenoid valve

Air cleanerAssy.

Waste gatesolenoid valve

Hydraulic unit (built insolenoid valve)

SOLENOID VALVES


Secondary air control solenoid valve H Purge control solenoid valve A

Waste gate solenoid valve D Fuel pressure solenoid valve A

Hydraulic unit (built in solenoid

valve)

C Hydraulic unit Assy.(built in

proportional valve, direction valve)

E


46/235

COMPONENT INSTALLATION LOCATIONS - INSPECTION CONNECTORS, SPARE CONNECTORS 2-13

Hydraulic unit Assy.

Direction valve (LH, RH)

Proportionalvalve (for AYC)

Proportionalvalve (forACD)

Front ECU

Spare connector for foglight relay

Engine rpm detectionconnector

RadiatorAssy.

Spare connectorfor fog light

INSPECTION CONNECTORS, SPARE CONNECTORS


Engine rpm detection connector A Spare connector for fog light switch D

Spare connector for audio C Spare connector for fog light B

Diagnostic connector E Spare connector for fog light relay A

General-purpose spare connector C

M3020000200190


47/235

COMPONENT INSTALLATION POSITIONS - EARTH CABLES2-14

Spare connector foraudio

General-purpose spareconnector

Spare connector for foglight switch

Diagnostic connector

EARTH CABLES


48/235

COMPONENT INSTALLATION POSITIONS - EARTHS 2-15

Accelerator arm

Wiper arm/bladeAssy.

Diagnosticconnector

EARTHS


49/235

COMPONENT INSTALLATION POSITIONS - EARTHS2-16

Engine ECU

Sunroof motor Assy.

Camshaft positionsensor


50/235

COMPONENT INSTALLATION POSITIONS - EARTHS 2-17


51/235

3-1

SECTION 3

CIRCUIT DIAGRAMSCONTENTS

J/B ............................................................3-4

J/C ............................................................3-6

Centralised Junctions ..........................3-11

Power Distribution................................3-18

Starting System ....................................3-23

Ignition System.....................................3-24

Charging System ..................................3-26

Engine Control System ........................3-28

Cooling System.....................................3-36

LightingHeadlight .............3-38Headlight .............................3-42Tail light, front side light, licence plate light, lightingmonitor buzzer .................................................3-46Interior light, luggage compartment light, licenceplate light, lighting monitor buzzer,Door open warning light...................................3-50Fog light ...........................................................3-54

Headlight levelling system ...............................3-58

SignalsIndicator light, hazard warning light .................3-60Reversing light .................................................3-64Stop light ..........................................................3-65Horn .................................................................3-66

MetersGauge ..............................................................3-68Fuel warning light, oil pressure warning light,Brake warning light, seat belt warning light .....3-70

Door opening/closing controlElectric window ................................................3-72Central door locking ..................................................3-78Central door locking ...............................................................3-80

Air conditioningHeater ..............................................................3-86

Fully automatic air conditioning .......................3-90

Field of Vision

Windscreen wiper/washer................................3-98Rear wiper/washer .........................................3-102Demister ............3-104Demister, door mirror heater ....................3-106Remote control door mirror............................3-108

AccessoriesSpare connector for audio .................................................3-112DVD-MMCS....................................................3-114Clock ..3-120

Cigarette lighter, ashtray illumination light .....3-121


52/235

3-2

EquipmentABS................................................................3-122ACD ................3-130ACD, AYC ......................................................3-138SRS airbag, pretensioners ...................................................3-148

SRS airbag, pretensioners ..3-152

Sunroof ..........................................................3-154Ignition key reminder warning buzzer............3-157Intercooler water spray ..................................3-158Engine immobiliser system ............................3-160Security alarm ................................................3-162Spare connector for fog light .........................3-167General-purpose spare connectors ...............3-168


53/235

CIRCUIT DIAGRAMS 3-3


54/235

CIRCUIT DIAGRAMS - J/B3-4

J/BM3030000200209

Electricwindowrelay

General-purpose fuses

Fuelpumprelay 2

Demisterrelay

Blowerrelay

Vacant connector

Watersprayrelay

Vacantconnector

Note:The connector numbers correspond to the harnessarrangement diagrams instrument panel and tothe circuit diagrams.

J/B side connectors

Fuelpumprelay 1


55/235

CIRCUIT DIAGRAMS - J/B 3-5

Front view Rear view

To instrument panelharness

Toinstrumentpanelharness

Electricwindowrelay

Fuel pumprelay 1

Intercoolerwatersprayrelay

Fuelpumprelay 2

Vacantconnectors

To roofharness

To floor harness(RH)

General-purposefuses

Demister relay

Blower relay

AC209083AC


56/235

CIRCUIT DIAGRAMS - J/C3-6

J/CM3030014200179

DVD-MMCSSpare connectorfor audio

Warning lightGauge

Enginecontrolsystem

Fully automatic airconditioning

General-purposespareconnectors

ACD

DVD-MMCS J/B(General-purposefuses)

Clock

DVD-MMCS

Intercoolerwater spray

Fog light

DVD-MMCSSpareconnector foraudio

CigarettelighterAshtrayilluminationlight

Clock

ACD

Headlightlevellingsystem

Turn signallight, hazardwarning light

General-purpose spareconnectors

General-

purposefuses

GaugeTail light, frontside light,licence platelight, lightingmonitor buzzer

Windscreenwiper/washerIndicator light,hazard warning lightTail light, front sidelight, licence platelight, lightingmonitor buzzer

J/C (1)

Note:On actual vehicles, any of the terminals inside J/C are used. Theterminal numbers specified in the cir-cuit diagrams may therefore notagree with the terminal arrangement of the vehicle concerned.

Fog lightHeadlightHeadlight levellingsystemRear wiper/washer

Demister Demister, doormirror heaterHeaterFully automatic airconditioning

C-07

18

15

H3J00J03AA


57/235

CIRCUIT DIAGRAMS - J/C 3-7

Diagnosticconnector

General-purpose spareconnectors

Vehiclespeed sensor

Windscreenwiper/washerRemote control doormirrorInterior light, luggagecompartment light,ignition lock light, dooropen warning light

Gauge

HeaterFullyautomatic airconditioning

Windscreenwiper/washerTurn signal light,

hazard warninglightTail light, frontside light, licenceplate light, lightingmonitor buzzer

Electric window

SunroofDVD-MMCSWindscreenwiper/washerIndicator light,hazard warninglightTail light, frontside light,licence platelight, lightingmonitor buzzerFog lightHeadlightRearwiper/washer

Diagnosticconnector

Reversinglight

Reversinglight

DVD-MMCS

Back-up lightRearwiper/washer

Wiper/washer

Electric windowFog lightHeadlightRearwiper/washer

Windscreenwiper/washerTurn signal light,hazard warning light

ABSACD

J/B(General-purposefuses)

Headlight,Headlightlevelling system,

Fog light,Fully automaticair conditioning,Cooling

DVD-MMCSIgnition key reminderwarning buzzerWindscreen wiper/washerSunroofIndicator light, hazardwarning lightTail light, front side light,licence plate light, lighting

monitor buzzer

Tail light, frontside light,licence platelight, lightingmonitor buzzerFog lightHeadlight

5

H3J00J03AB

J/C (2)


58/235


H3J00J03BA

Ignition key reminderwarning buzzerWindscreenwiper/washerSunroofSecurity alarmCentral door lockingIndicator light, hazardwarning light

Ignition key reminder

warning buzzerIntercooler waterspraySecurity alarmCentral door lockingInterior light, luggagecompartment light,ignition lock light,door open warninglight

Warning light

Starting Remotecontrol doormirror


DVD-MMCSClock Indicator light,

hazard warninglight

Fog light


Fog light

CigarettelighterAshtrayilluminationlight

DemisterDemister, doormirror heaterHeaterFully automaticair conditioning

Intercoolerwaterspray

Indicatorlight,hazardwarninglight

Gauge

ABSACD

Tail light, frontside light, licenceplate light,lighting monitorbuzzerRemote controldoor mirrorElectric windowHeater

Fog lightFully automatic airconditioningHeadlightRear wiper/washerInterior light,luggagecompartment light,ignition lock light,door open warninglight

J/C (continued)


59/235

CIRCUIT DIAGRAMS - J/C 3-9

H3J00J03BB

DVD-MMCSFullyautomatic air

conditioning

Remote controldoor mirror

J/B(General-purpose

fuses)

General-purposespareconnectors

DVD-MMCSSpareconnectorfor audio

DVD-MMCS

Clock

J/B(General-purpose

fuses) Fog lightSpare

connectorfor foglight

Fog light

Fog lightSpareconnectorfor fog light

SRS airbagSeat beltpretensioners

DVD-MMCSEngineimmobilisersystemEngine controlsystem

Diagnosticconnector

Interior light,Luggagecompartmentlight, ignitionlock light,door openwarning light

Central doorlocking Interior light,Luggagecompartmentlight, ignition keycylinderillumination light,door openwarning light

DVD-MMCSGaugeWarninglight

GaugeWarning light

J/C (4)

C-110

11

13


60/235


Diagnosticconnector

Securityalarm

Security alarmHorn

Fully

automatic airconditioning

Horn

Interior light,luggagecompartment,ignition locklight, door openwarning light

Engine controlsystem

EnginecontrolsystemIgnition

Gauge

Engine controlsystemGaugeIgnition

Engine immobilisersystemEngine control systemFully automatic airconditioningCooling

Enginecontrolsystem Engine

immobilisersystemEnginecontrolsystem Engine immobiliser system

Fully automatic air conditioningCooling

J/C (continued)

Remotecontrol doormirrorElectricwindowFog lightHeadlightRearwiper/washer

Indicator light,hazard warninglightTail light, frontside light,licence platelight, lightingmonitor buzzer

Ignition keyreminderwarningbuzzerWindscreenwiper/washerSunroofSecurityalarmCentral doorlocking


61/235

CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS 3-11

CENTRALISED JUNCTIONSM3030000300240

Fusible links (relay box inside engine compartment fuse box directly fitted on battery)

Relay box inside engine compartment

Fuse box directly fitted on the battery

AC203977AB

Vehicle front

Vehicle front

No. Used circuit Type Housing colour Rated capacity (A)

1 General-purpose fuse Nos. 15, 18, 19, 20 Screwed Yellow 60

2 Fully automatic air conditioning, cooling Connector Red 503 ABS Connector Yellow 60

4 Circuit via ignition switch Connector Green 40

5 Special-purpose fuse No. 21, electric window Connector Green 40

6 Battery/fusible link Nos. 1, 2, 3, 4, 5, special-purposefuse Nos. 1, 2, 3, 4, 5, 6, 7, 8, 10, 24, front ECU

Screwed - 100

7 ACD Screwed - 60


62/235

CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS3-12

Special-purpose fuses (relay box inside engine compartment, fuse box directly fitted in J/B)

Power distributioncircuit FuseNo. Ratedcapacity

(A)Identificationcolour Application

1 15 Blue Fog light relay, fog light, fog light indicatorlight, spare connector for fog light

2 10 Red Horn relay, horn3 20 Yellow Engine ECU, engine control system relay,

idling speed control servo, radiator (forinjector), purge control solenoid valve,cam position sensor, crank angle sensor,Oxygen sensor, airflow sensor, radiatorfan control relay, secondary air controlsolenoid valve, waste gate solenoid valve,fuel pressure solenoid valve, ignition coil1, Ignition coil 2

4 10 Red A/C compressor5 15 Blue ABS-ECU, rear combination light, high

mount stop light, 4WD-ECU6 30 Green Condenser fan motor7 7.5 Brown Alternator8 10 Red ETACS-ECU9 - - -

Battery/alternator(fusible link No. 6)

10 15 Blue Fuel pump relay 3, fuel pump register,fuel pump & fuel gauge unit (main)

11 10 Red Headlight (HI: RH)Front ECU (Headlightrelay: HI)

12

10

Red

Headlight (HI: LH) high beam indicator

light

10 Red Headlight ASSY (LO: RH)

1320 Yellow Headlight ASSY (LO: RH) 10 Red Headlight ASSY (LO: LH)

Front ECU (Headlightrelay: LO)

1420 Yellow Headlight ASSY (LO: LH) , headlight levelling systemFront ECU (tail lightrelay)

15

16

7.5

7.5

Brown

Brown

Headlight ASSY (position: RH), rearcombination light, A/C-ECU, heater controlunit, audio unit, clock, cigarette lighterlight, ashtray illumination light, combinationmeter, hazard switch, fog light switch, ACDmode switch, Intercooler water sprayswitch, headlight levelling system, general-purpose spare connectors, spareconnector for audio

Headlight ASSY (position: LH), rear

combination light, licence plate light


63/235


AC203979AB

Vehicle front


Fuse box fitted in J/B

Power distribution circuit Fuse No. Rated capacity (A) Identification colour Application

- 17 - - -

Battery/alternator (Fusible linkNo. 6)

18 - - -

- 19 - - -

- 20 - - -

Fusible link No. 5 21 20 Yellow Sunroof motor ASSY- 22 - - -

Ignition switch (IG2) 23 10 Red Intercooler waterspray motor

Battery/alternator (Fusible linkNo. 6)

24 30 Green Condenser fan motor


64/235


General-purpose fuses (fuse box fitted inside J/B)

Powerdistributioncircuit FuseNo. Ratedcapacity

(A)Identificationcolour Application

IG1 1 10 Red Ignition coil relay2

7.5

Brown

Charging warning light, engine warning light,

ETACS-ECU, ABS warning light, SRS airbagwarning light, Intercooler water spray indicatorlight, seat belt warning light, oil pressure warninglight, brake warning light, combination meter,column switch, vehicle speed sensor, SRS-ECU,4WD-ECU

3 7.5 Brown Rear combination light ETACS-ECU, SRS-ECU,multi-centre display

4 - - -

Ignitionswitch

IG2 5 7.5 Brown Front ECU, blower relay, motor for inside/ outsideair exchange damper, A/C-ECU, A/C compressorrelay, heater control unit, demister relay, steeringwheeling sensor, Intercooler water spray relay,4WD-ECU, condenser fan relay (LO), condenserfan relay (HI)

Demister relay(general-purpose fuseNo. 20)

6 7.5 Brown Remote control door mirror

ACC 7 20 Yellow Front ECU, windscreen wiper motorIG1 8 7.5 Brown Engine ECU, fuel pump relay 1, fuel pump relay 2

9 15 Blue Cigarette lighter10 - - -

ACC11 7.5 Brown A/C-ECU, remote control door mirror

IG2 12 7.5 Brown ABS-ECU, transverse G sensor, front/back Gsensor, sunroof motor ASSY

13 10 Red ETACS-ECU, audio unit, navigation unit, multi-centre display, clock, general-purpose spareconnectors, spare connector for audio

Ignitionswitch

ACC

14 15 Blue ETACS-ECU, rear wiper motor15 15 Blue Diagnosis connector, ETACS-ECU16 - - -17 - - -18 10 Red ETACS-ECU, engine ECU, column switch, front

ECU, A/C-ECU, audio unit, combination meter,navigation unit, multi-centre display, clock, 4WD-ECU, general-purpose spare connectors, spareconnector for audio

19 30 Green Blower motor, register, blower pulse controller,heater control unit

Fusible link No. 1(battery/alternator)

20 30 Green Demister


65/235


AC212459AB

Fuse box fitted inside J/B


66/235


Centralised relays (relay box inside engine compartment)


Vehicle front

Vehicle front

Connector number Name Connector number Name

A-06X Fog light relay or spare connector(for fog light relay)

B-13X Engine rpm detection connector

A-07X Horn relay B-14X Starter relay

A-08X Condenser fan relay (LO) B-15X -

A-09X Condenser fan relay (HI) B-16X -

A-10X - B-17X Ignition coil relay

A-11X Radiator fan control relay B-18X -

A-12X Front ECU B-19X Engine control system relay

A-13X Front ECU B-20X A/C compressor relay


67/235



68/235

CIRCUIT DIAGRAMS - POWER DISTRIBUTION3-18

1 Battery

Fusible links

Fully automaticair conditioningCooling

Special-

purposefuses

Fullyautomatic airconditioningCooling

Enginecontrolsystem

Security alarmCentral door lockingIndicator light, hazardwarning light

Charging FullyautomaticairconditioningCooling

ABSACDStop light


POWER DISTRIBUTIONM3030000400311

Starter

Fuse

H3J01J01AA


69/235

CIRCUIT DIAGRAMS - POWER DISTRIBUTION 3-19

2

H3J01J01AB

(Headlightrelay: LO)

(Headlightrelay: HI)

(Headlightrelay)

Front ECU

EngineimmobilisersystemEngine controlsystemIgnition

SecurityalarmHorn

Fog lightSpareconnectorfor foglight

Headlight Headlight


Headlight HeadlightTail light, frontside light,licence platelight, lightingmonitor buzzer

Demister Demister, door mirrorheater General-purpose spareconnectorsHeaterFog lightFully automatic airconditioningHeadlight levelling systemSpare connector for audio

Note:*1: Excluding discharge type headlight*2: Discharge type headlight

ACDDVD-MMCSIntercooler watersprayClock Cigarette lighterAshtray illuminationlightGaugeIndicator light, hazardwarning lightTail light, front sidelight, licence platelight, lighting monitorbuzzer


70/235


3

Power distribution (continued)

Fusible link

Ignitionswitch


EnginecontrolsystemStarting

Engine controlsystem

Ignition

Indicator light, hazardwarning light

Tail light, front sidelight, licence platelight, lighting monitorbuzzerRemote control doormirrorElectric windowGeneral-purpose spareconnectorsFog lightHeadlightRear wiper/washerInterior light, luggagecompartment lightignition lock light, dooropen warning light

DVD-MMCSSRS airbag,seat belt

pretensionersReversing lightRearwiper/washer

Special-purposefuse

ABSACDDVD-MMCSSRS airbag, seatbelt pretensionersIgnition keyreminder warningbuzzerIntercooler watersprayWindscreenwiper/washerWarning lightEngine controlsystemSunroofGaugeChargingSecurity alarmCentral doorlocking


71/235

CIRCUIT DIAGRAMS - POWER DISTRIBUTION 3-21

4

ABSACDIntercooler watersprayWindscreenwiper/washerIndicator light,hazard warninglightTail light, frontside light, licenceplate light, lightingmonitor buzzerHeaterFog lightFully automatic airconditioningHeadlightHeadlight levellingsystem

Cooling

ABSACDSunroof

Windscreenwiper/washer

Cigarette lighterAshtrayillumination light

DVD-MMCSRemote controldoor mirror

Fully automaticair conditioning

DVD-MMCSClock General-purpose spareconnectorsSpareconnector foraudio Interior light,luggagecompartmentlight, ignitionlock light, dooropen warninglight

Rearwiper/washerInterior light,luggagecompartmentlight, ignitionlock light,door openwarning lightconditioning>

H3J01J01BB


72/235


5Fusiblelink

Fusiblelink

Special-purposefuse

Sunroof

SunroofElectricwindow


ACDDVD-MMCSIgnition key reminderwarning buzzerWindscreenwiper/washerWarning lightEngine control systemClock SunroofGaugeSecurity alarmCentral door lockingIndicator light, hazardwarning lightTail light, front side light,

licence plate light,lighting monitor buzzerRemote control doormirrorElectric windowGeneral-purpose spareconnectorsFog lightFully automatic airconditioningHeadlightHeadlight levellingsystemSpare connector foraudio Rear wiper/washerInterior light, luggagecompartment light,ignition lock light, door

open warning light

ABSACDDVD-MMCSSRS airbag, seatbelt pretensionersIgnition key reminderwarning buzzerWindscreenwiper/washerEngine immobilisersystemEngine controlsystemSunroofSecurity alarmCentral door lockingIndicator light,

hazard warning lightTail light, front sidelight, licence platelight, lighting monitorbuzzerRemote control doormirrorElectric windowFog lightFully automatic airconditioningHeadlightRear wiper/washerInterior light,luggagecompartment light,ignition lock light,door open warninglight

(General-purposefuse)

Demisterrelay

Demister, door mirror

heater

Demister Demister, doormirror heater

Demister Demister, door mirrorheater

Power distribution (continued)


73/235

CIRCUIT DIAGRAMS - STARTING 3-23

1Battery Ignition switch(ST)

Clutchswitch

Starter

Engine ControlSystem

Starter relay

STARTINGM3030000500363

H3J02J02AA


74/235

CIRCUIT DIAGRAMS - IGNITION3-24

H3J03J01AA

IGNITIONM3030000600467

1Battery

Ignition switch(IG1)

Special-purposefuse

Engine ControlSystem

Ignition coilrelay


75/235

CIRCUIT DIAGRAMS - IGNITION 3-25

2Ignition coil relay

Ignitioncoil 1

Ignition coil2

Spark plug

Engine ECU

Engine rpmdetectionconnector

Input signals

Ignition switch (ST), Camposition sensor, Aspirated airtemperature sensor. Crankangle sensor, Vehicle speedsensor, Water temperaturesensor, Atmospheric pressuresensor, Knock sensor


76/235

CIRCUIT DIAGRAMS - CHARGING3-26

CHARGINGM3030000700259

1

Fusible link Battery Ignition switch (IG1)

Special-purposefuse

CombinationmeterEngine ECU

Note:*:DVD-MMCSWindscreen wiper/washerEngine control systemGaugeIndicator light, hazardwarning lightTail light, front side light,licence plate light, lightingmonitor buzzerRemote control doormirrorFog lightHeadlightRear wiper/washer

Interior light, luggagecompartment light, ignitionlock light, door openwarning light

Brake warning light

Alternator

Field coilStarter

coil

IC voltage regulator


77/235



78/235

CIRCUIT DIAGRAMS - ENGINE CONTROL SYSTEM3-28

1

Battery


Enginecontrolsystemrelay

Engine

ECU Powersupply

ENGINE CONTROL SYSTEMM3030000800836

Ignition


79/235

CIRCUIT DIAGRAMS - ENGINE CONTROL SYSTEM 3-29

2Ignition switch (IG1)

Fuelpumprelay 1

Fuelpumprelay 2

Combinationmeter

Windscreenwiper/washerIndicator light,hazard warninglightTail light, frontside light, licenceplate light,lighting monitorbuzzerFog lightHeadlightRearwiper/washer


80/235


Engine control system relay

Airflowsensor

Aspirated airtemperaturesensor

Camshaftpositionsensor

Throttle positionsensor

Watertemperaturesensor

EngineECU

Engine control system (continued)

Atmospheric

pressure sensor


81/235


H3J05J03BB

Engine control system relay

Radiator(forinjector)

Crank anglesensor

Injector Injector Injector Injector

Enginecontrolsystemrelay

Knocksensor

Oxygen Sensor


82/235



H3J05J03CA

Ignition switch (ST)

Enginecontrol

system relay

Starterrelay

Idlingspeedcontrolservo Fuel

pressuresolenoidvalve

Engine rpm detectionconnector Power steering wheeling fluid

pressure switch

Starter

Engine ControlECU

Fuse Ignition


83/235


Engine controlsystem relay

Intercooler water spray

Waste gatesolenoid valve

Purge controlsolenoid valve

Secondary aircontrolsolenoid valve

Fully automatic air conditioningCooling

HeaterFully automatic air conditioning


84/235



Engine ECU Fusible link

(General-purposefuse )

Vehicle notfitted withDVD-MMCS

Vehicle fitted withDVD-MMCS

Engineimmobilisersystem

Vehiclespeedsensor

Diagnosticconnector

Diagnosticconnector

Multi-centredisplay

FrontView

Front View


85/235


J/B (fuel pump relay)

Note:* DVD-MMCS

Windscreen wiper/washerGaugeRemote control door mirrorGeneral-purpose spareconnectorsInterior light, luggagecompartment light, ignitionlock light, door openwarning light

Fuel pumprelay 3

Fuelpumpresistor

Fuel pump & fuelgauge unit (main)

Engine ECU

Reversing

powersupply


86/235

CIRCUIT DIAGRAMS - COOLING3-36

COOLING

Fusible

link

Engine control systemrelay

Engine ECU

Radiator fan

control relay

Radiator fan controller

Smoothingcircuit

Input signalprocessing

Field effecttransistor circuit

Drive circuit

Currentdetection

Temperaturedetection

Input signals

A/C switchVehicle speed sensorWater temperature sensor

Radiatorfan motor


87/235

CIRCUIT DIAGRAMS - COOLING 3-37

H3J06J01AB

Battery Ignition switch (IG2)

Intercooler waterspray

HeaterFully automaticair conditioning

Condenserfan relay(HI)

Condenserfan relay(LO)

Windscreenwiper/washerIndicator light,hazard warning

lightTail light, front sidelight, licence platelight, lightingmonitor buzzerFog lightHeadlight

Condenser fanmotor

Engine ECU

Special-PurposeFuse


88/235

CIRCUIT DIAGRAMS - LIGHTING3-38

LIGHTINGM3030001500344

Battery



Special-purposefuse

HeadlightASSY(LO: RH)

Vacant connector

HeadlightASSY(LO: LH)

HeadlightASSY

HeadlightASSY

Combinationmeter

Vacant connector

Headlight

Front


89/235

CIRCUIT DIAGRAMS - LIGHTING 3-39

H3J08J03AB

Ignitionswitch (IG2)

Ignitionswitch (IG1)

Intercoolerwater sprayHeaterFullyautomatic airconditioning

Fullyautomatic airconditioning

Cooling

ABSACDDVD-MMCSSRS airbag, seat beltpretensionersIntercooler waterspray

Windscreenwiper/washerWarning lightEngine controlsystemGaugeChargingRemote control doormirrorGeneral-purposespare connectorsInterior light, luggagecompartment light,ignition lock light,door open warninglight

(General-purpose fuse)

Column ECU

(Dimmerpushingswitch)

(Lightingswitch)

Column switch

Powersupply


90/235


Headlight (continued)

Fusible link


Powersupply

Door switch(front: RH)

Front View


91/235


Columnswitch

Column switch

Diagnosticconnector

Side Connector


92/235


Headlight M3030001500355

Battery

Front ECU



Special-purposefuse


Discharge Discharge HeadlightHeadlight

Combinationmeter

Discharge light source Discharge lightsource

HeadlightASSY (LO:RH)

Headlight ASSY


93/235


H3J08J04AB

Ignition switch (IG2) Ignition switch (IG1)

Intercoolerwater sprayHeaterFullyautomatic airconditioning


ABSACDDVD-MMCSSRS airbag, seat belt

pretensionersIntercooler watersprayWindscreenwiper/washerWarning lightEngine control systemGaugeChargingRemote control doormirrorGeneral-purposespare connectorsInterior light, luggagecompartment light,ignition lock light,door open warninglight

J/B(General-purpose fuse)

(Dimmer

switch)

(Lighting switch)

Column switch

Powersupply


94/235


Headlight (continued)


Fusible link

Powersupply


Front View


95/235


Column switch

Column switch

Diagnosticconnector

J/B Side Connector


96/235


Tail light, front side light, licence plate light, lighting monitor buzzerM3030001700199

Battery


Front ECU

(Tail light )

SpecialPurposeFuse

HeadlightASSY(position: LH)

HeadlightASSY(position: RH)

Rearcombinationlight (tail: LH)

Licenceplate light


97/235


(General-purposefuse)

Powersupply



ABSACD

DVD-MMCSSRS airbag, seat beltpretensionersIntercooler water sprayWindscreenwiper/washerWarning lightEngine control systemGaugeChargingRemote control doormirrorGeneral-purpose spareconnectorsInterior light, luggagecompartment light,ignition lock light, dooropen warning light


Columnswitch

(Lightingswitch)

Combinationmeter

Rearcombinationlight (tail: RH)

Column ECU

Fully automatic airconditioningCooling


Ignition switch(IG1)18

18


98/235


Tail light, front side light, licence plate light, lighting monitor buzzer (continued)

Fusiblelink

(General-

purpose fuse)

Powersupply


Frontview


99/235


Column switch

Column switch

Diagnosticconnector

side connector

Buzzer


100/235


Interior light, luggage compartment light, ignition lock light, door open warning lightM303001880013

Ignition switch (ACC)

Interior light cutback-up circuit

Combinationmeter

Key reminderswitch(key reminderillumination light)

Front Interiorlight


101/235


Ignition switch (IG1) Fusible link

Vehicle not fitted withkeyless entry system

Vehiclefitted withkeylessentrysystem

Keep relay

Applicationdecisioncircuit

Rear Interiorlight

Luggagecompartmentlight

Luggage

compartmentlight switch

J/B Power supply

PowerSupply


102/235


Interior light, luggage compartment light, ignition lock light, door openwarning light (continued)

Combination meter

Door switch(front: LH)

Door switch(rear: LH)

Door switch(rear: RH)


Side connector

Keyreminderswitch (nokey: ON)


103/235


4



Enginecontrolsystem

Vehicle speedsensor

Diagnosticconnector

Note:*:ABSACDSRS airbag, seat beltpretensionersIntercooler water spray

Windscreen wiper/washerWarning lightEngine control system

Front view

Buzzer

GaugeChargingTail light, front sidelight, licence platelight, lighting

monitor buzzerFog lightHeadlightRear wiper/washer


104/235


Fog light

M3030001800129

Battery

Special-purposefuse

Spareconnector forfog light

Front ECU

Fog lightrelay

(Tail lightrelay)

Special-purposefuse

Tail light, frontside light, licenceplate light,lighting monitorbuzzer

Combinationmeter

Gauge

Tail light, frontside light,licence platelight, lightingmonitor buzzer Fog light

switch

Fog light


105/235


(general-purpose fuse

Ignitionswitch

Ignitionswitch

Fully automaticair conditioningCooling/heater

Intercooler watersprayHeaterFully automaticair conditioning

ABSACDDVD-MMCSSRS airbag, seat beltpretensionersIntercooler watersprayWindscreenwiper/washerWarning lightEngine controlsystemGaugeCharging

Remote control doormirrorGeneral-purposespare connectorsInterior light, luggagecompartment light,ignition lock light,door open warninglight

(general-purpose fuse

Column ECU

Columnswitch

(Lightingswitch)

Powersupply


106/235


Fusible link


Spareconnector forfog light

Powersupply

Diagnosticconnector

Front view

J/B side connector

Fog light (continued)


107/235



108/235


Headlight levelling systemM3030012500070

Battery


Special-purposefuse

Headlight

HeadlightASSY(levelling: RH)

Motordrivecircuit

Voltagecomparisoncircuit

Motordrivecircuit

Voltagecomparisoncircuit

HeadlightASSY(levelling: LH)

Front ECU


109/235


Ignition switch (IG2) Fusible link

Fully automaticair conditioningCooling

(Tail light relay)

Tail light, frontside light, licenceplate light,lighting monitorbuzzer

Special-purposefuse

GaugeTail light, frontside light, licenceplate light, lightingmonitor buzzer

Windscreenwiper/washerIndicator light,hazard warning lightTail light, front sidelight, licence platelight, lighting monitorbuzzerFog lightHeadlightRear wiper/washer

Note*:Intercooler water sprayHeaterFully automatic airconditioning

Powersupply



110/235

CIRCUIT DIAGRAMS - SIGNALS3-60

SIGNALSIndicator light, hazard warning light

M3030002900260

Battery



(Indicator lightrelay: LH)

(Indicator lightrelay: RH)

Side indicatorlight (LH)

Headlight ASSY(turn: LH)

Rearcombinationlight (turn:LH)

Rearcombinationlight (turn:RH)

Side Connector


111/235

CIRCUIT DIAGRAMS - SIGNALS 3-61

HeadlightASSY(turn: RH)

Sideindicatorlight (RH)

Combinationmeter

2


112/235


Indicator light, hazard warning light (continued)

Battery

(general-purposefuse)


Intercooler watersprayHeaterFully automatic airconditioning

Special-purposefuse


Powersupply

(Tail light relay)

Tail light, frontside light,licence platelight, lightingmonitor buzzer

GaugeTail light, frontside light,licence platelight, lightingmonitorbuzzer

Hazardswitch

Buzzer

Front view

FrontECU

18


113/235


Ignition switch (IG1) Note:*1: *2:

*3: ABSACDDVD-MMCSSRS airbag,seat beltpretensionersIntercoolerwater sprayWindscreenwiper/washer

Warning lightEngine control systemGaugeChargingRemote control doormirrorGeneral-purposespare connectorsInterior light, luggagecompartment light,ignition lock light,door open warninglight

Front ECUFusiblelink

Power supply

(Indicatorlight switch)

J/B sideconnector

Front ECU

Column

Diagnosticconnector

Side Connector


114/235


Reversing light

M3030003100096

Ignition switch (IG1)

Reversinglightswitch

Rearcombinationlight(reversing: LH)

Rearcombinationlight(reversing: RH


115/235


Stop lightM3030003000248

Battery

Special-PurposeFuse

Stoplightswitch

Rearcombinationlight(reversing: LH)

Rearcombinationlight(reversing: RH)

High-mountstop light

5


116/235


HornM3030003300227

Battery


Hornrelay

Clockspring

Horn HornHornswitch

H3J09J08AA


117/235



118/235

CIRCUIT DIAGRAMS - METERS3-68

METERSM3030003500362

Gauge


Windscreenwiper/washerIndicator light,hazard warning lightTail light, front sidelight, licence platelight, lightingmonitor buzzerFog lightHeadlightRear wiper/washer

Vehiclespeedsensor

Fuel gaugeunit (sub)

Fuel pump &fuel gaugeunit (main)

Watertemperaturegauge unit

Drive CircuitEnginecontrolsystem


119/235

CIRCUIT DIAGRAMS - METERS 3-69

FusibleLink

Front ECU(tail light relay)

Special-purposefuse

Tail light,front side light,licence platelight, lightingmonitor buzzer

Combination meter

LCD odd trip meter

Engine ECU


120/235

CIRCUIT DIAGRAMS - METERS3-70

Fuel warning light, oil pressure warning light,brake warning light, seat belt warning light

M3030017900017

Fusible

LinkIgnition switch (IG1)

DVD-MMCSWindscreenwiper/washerEngine controlsystemGaugeIndicator light,hazard warninglightTail light, front sidelight, licence platelight, lightingmonitor buzzerRemote controldoor mirrorFog lightHeadlightRear wiper/washer

Interior light,luggagecompartment light,ignition lock light,door open warninglight

Fuelgaugeunit(sub)

Fuel pump& fuelgauge unit(main)

Control circuit


121/235

CIRCUIT DIAGRAMS - METERS 3-71

Combination meter

Brakefluid levelswitch

Driver seatseat beltswitch

Engine oilpressureswitch

Parkingbrakeswitch

2


122/235

CIRCUIT DIAGRAMS - DOOR OPENING/CLOSING CONTROL3-72

DOOR OPENING/CLOSING CONTROL

Electric windowM3030004600265

Fusiblelink Ignition switch (IG1)

Keyless entrytransmitter

Keyless entryreceiver

Diagnosticconnector


J/B side connector


123/235

CIRCUIT DIAGRAMS - DOOR OPENING/CLOSING CONTROL 3-73

Fusible link

Electricwindowsubswitch(front: LH)

Electricwindowrelay

Horn IC Horn IC

Electricwindow motor(front: LH)

Front View


124/235

CIRCUIT DIAGRAMS - DOOR OPENING/CLOSING CON

Mitsubishi Evo 9 Electrical Manual

Documents

Transcript of Mitsubishi Evo 9 Electrical Manual