Mitsubishi 22kg Feeder_electrical

BRN65102-9-*

FA-V related/Functional Schematic/Contents.doc/BQNE20541-*

FA-S-Advance series Functional Schematic 1. AC200V Wiring (FA20SA) .............................................................................................................. 1 2. AC100V Wiring (FA20SA) .............................................................................................................. 2 3. Remote connection

3.1. Remote connection (FA-SA) ............................................................................................ 3 3.2. Remote connection (FA-SA-V)......................................................................................... 4 3.3. Remote GND wiring .........................................................................................................5

4. Operation panel 4.1. Emergency Stop Circuit ................................................................................................... 6 4.2. NC generator circuit ......................................................................................................... 7 4.3. NC POWER ON circuit .................................................................................................... 8 4.4. NC POWER OFF circuit................................................................................................... 9

5. Limit Switch 5.1. Limit switch (LS) Machine control box (Column side) ...................................................... 10 5.2. Limit switch (LS) Machine control box (Bed side) ............................................................ 11

6. Generator unit 6.1. Generator FAN (Connection) ........................................................................................... 12 6.2. Generator (Location)........................................................................................................ 13

7. VG detection (IP>=4, IP<=3) .......................................................................................................... 14 8. Contact (in vertical) detection......................................................................................................... 15 9. Generator alarm detection.............................................................................................................. 16 10. Specific resistance control

10.1. Specific resistance control (Pump main circuit and solenoid valve) ................................. 17 10.2. Specific resistance control (excluding Pump main circuit and solenoid valve) ................. 18

11. AT Wire Feed 11.1. Main tension control ....................................................................................................... 19 11.2. AT wire feed (CW)............................................................................................................ 20 11.3. AT wire feed (CCW) ......................................................................................................... 21 11.4. AT wire breakage ............................................................................................................. 22 11.5. AT unit control .................................................................................................................. 23

12. 20 kg wire unit 12.1. 20 kg wire (option) ........................................................................................................... 24 12.2. Table insulation ................................................................................................................ 25

COMPANY PROPRIETARY NOT TO BE REPRODUCED OR DISCLOSED WITHOUT SPECIFIC

WRITTEN PERMISSION OF MITSUBISHI ELECTRIC CORPORATION

1. AC200V wiring (FA20SA)

1A-F1

2A-F1

1B-F1

R

T

S

0V

200V

0V

U

V

W

L1

L3

L2

568

571

L1

L2

L3

NFB F unit MCO（READY ON）

AVR(A+B generator）

DC unit

F1F2

F3

10A

10A

10A

Connector F1

Reservoir

control unit

F4

1.6KVATransformer

UPSD27A

Machinecontrol

(column)

MC1

L11

L21

L11

L21

L1

L3

L11

L21

L1

L3

L2

X/Y axesservo AMP

U axis servoAMP

V axis servoAMP

220V

200V

L11

L21

L1

L3

L2Z axis servo

AMP

5A-B34

3A-B34

4A-B34

6A-B33

4A-B33

5A-B33

5B-B33

6B-B33

6A-B30

4A-B30

5A-B30

5B-B30

6B-B30

1-B31

2-B31Ｍ

LubricationpumpMachine control (Bed)

Generator

15A

NF ON

READY ON

(READY ON)

20A

20A

20A

1A-F2

1B-F2

2A-F2

30A

30A

30A

F4A 15A

F7

F8

F9

F11

F12

F13

L2

BRN-65102-9-*

FA-S Advance/FunctionSchematic/BQNE2020541-* -1-

2. AC100V wiring (FA20SA)

KMCB

Branch

connector

F unitGenerator

100

OV2

R12 6A-F1F5(10A)

RA1

MCO

1B-M1410B-M14

5B-B34 NF ON

MC1 FAN

6A-M14

3-CN11-CN1

AVR1,2

NMBA

Machine control (column)

Machine control (Bed)

4-CN11-CN1

AVR3,4

7A-B2

7B-B2

1-CN1

3-CN1

AVR3

6B-B3

6A-B38A-B2

205

214

Reservoircontrol

(READYON)

F1(5A)

R11

PowerON

P-BOX

2B-PR

READYON

2A-F4

RA0

RA1R15

2B-F4

1A-F4

1B-F4 1B-PR

1A-PR

2A-PR

RA04B-B34 APON

8B-B2

ACM2A-B30

3B-B33

2A-B33

3B-B30 APON

3B-B34 R17

2B-B33

R17

2B-B30 R17

RA0

5A-F

3

5B-F

3

4B-F

3

ACM2B-B346B-F1S11 3-CN1

1-CN1

AVR2

NF ON AC100VPOWER ON AC100V

READY ON1 AC100V

READY ON2 AC100VACCOM

READY ON

POWER ON

ACCOM

1A-CON1

1B-CON1

3A-CON1

5A-F1

5B-F1

OSC unit

BRN-65102-9-*


Generator LED

3-1. Remote connection (FA-SA)

ON(L) OFF(H)CHGMOD 1.4MBPS 2.8MBPS

Machine control (column side)

Option box

CF10

CG12

KMCBPort 0 and 3 RX312

Port 2(*2)(*4)

FX-BP-Q8MPort 7

(*3)(*4)

UPMAPort 0 and 6

RX3127 port

(*2)(*4)

W31A-02-DWCPort 0(*3)

Debugger addressBA400020:11001111

ARICKMCB (Port 3)

KMCB(Port 0)

CR05A CR05B CR05A CR05B

CR11 CR12

TE2(FSW)

Reservoir control


Basic handy control box

RX312(Port 2)

RX312


HN154

CR05A CR05B CR05A CR05B R-TM

CR11 CR12

UPMA(6,0 port)


OFF 2 3 41

OFF 21

CG12

R-TM


W31A-02-DWC

<RX312 LED>Generator LED: Lights (green) withPOWER ON, READY on withreservoir

Communication LED: Communicationnormal (green), Abnormal (red)

RX312LED

CommunicationLED

<Setting of Dip SW>

*1 Setting of ARIC SW2

3:HI-Z4:CHGMOD

*2 Setting of RX312 DS1

1:HI-Z (Unable to set）2:CHGMOD

*3 Unable to set (fixed)

Communication baud rate Normal

CLK

<Setting of rotary SW>

*4 Port is changeable with rotary SW

n port(n: Set to the port as shown right)

<Communication cable>

If communication cable isdisconnected, RIO error will occur

Option

Generatorcasting

P-BOX

RX312Port 1(*2)(*4)

CR05A CR05B

CR11 CR12

NMBA NMBA

Debugger addressBA400020:11001111RX312 (1 port)

Machine control (Bed side)

CN-WT

Reservoircontrol relay

ARIC-02Port 6(*1)(*4)

RI02

CF10 RI01

High function handy control box (Option)

CON2

RS422


BRN-65102-9-*


Option box

RX3127 port

(*2)(*4)

CR05A CR05B R-TM


Option

CF10

CG12

WOSAPort 0, 2 and 5

W31A-02-DWCPort 0(*3)


ARICKMCB (Port 3)

KMCB (Port 0)

CR05A CR05B CR05A CR05B

CR11 CR12

TE2(FSW)


RX312 (Port 2)

RX312


HN154

CR05A CR05B


WOSA(Port 5, 2, and 0)

CG12

R-TM


W31A-02-DWC Generatorcasting

P-BOX

CN-WT

RI02

CF10 RI01

CON2

RS422

Generator LED

<RX312 LED>Generator LED: Lights (green) withPOWER ON, READY on withreservoir

Communication LED: Communicationnormal (green), Abnormal (red)

RX312LED

CommunicationLED

<Communication cable>

If communication cable isdisconnected, RIO error will occur

ON(L) OFF(H)CHGMOD 1.4MBPS 2.8MBPS

OFF 2 3 41

OFF 21

<Setting of Dip SW>

*1 Setting of ARIC SW2

3:HI-Z4:CHGMOD

*2 Setting of RX312 DS1

1:HI-Z (Unable to set）2:CHGMOD

*3 Unable to set (fixed)

Communication baud rate Normal

CLK

<Setting of rotary SW>

*4 Port is changeable with rotary SW

n port(n: Set to the port as shown right)

RX312Port 1(*2)(*4)

CR05A CR05B

CR11 CR12

NMBA NMBA

Debugger addressBA400020:11001111RX312 (1 port)

Machine control (column side) Reservoir control Basic handy control boxMachine control (Bed side)

ARIC-02Port 6(*1)(*4)

KMCBPort 0 and 3 RX312

Port 2(*2)(*4)

FX-BP-Q8MPort 7

(*3)(*4)

High function handy control box (Option)

Reservoircontrol relay

3-2. Remote connection (FA-SA-V) BRN-65102-9-*


3-3. Remote GND wiring

P-box Machine control (column side)

Reservoir control

Handycontrol box

Generator unitFG

Central earth plate

UPS

ARIC (#6)

VLQA(#2)

AVR

AVR

0V

FG

0V(LG)

KMCB (#0) (#3)RX312 (#)

AVR

0V (LG)(#7)FG

RG

FG

LG

FG

CNWT

CR05A

FG

LGLG

0V(LG)

CR05B

CR05ACR05A CR05BRI01

0V(LG)CF10

FGFG

CON.UPS

CON.UPS

W31A-02-DWC

0V(RG)

DCOUT

DC INP

FG

PC engineboard

HN154

0V(LG)Contactor

frame

SC2442ITSTR

0V(PGND)

0V (LG)

PGND

SGND

Liquidcrystal

FG

FG0V(LG)

CF10LCD

Machine control (bed side)

Earth via metalspacer



Earth via metalbucket


Contactorframe

Earth via metalbucket


BRN-65102-9-*


4-1. Emergency stop circuit

STOPIN COM

Shield

24V

RA-RDY1

RA-SRDY

RG

4B-S

KS-WK70A

3-EMG

1-EMG

PC engine board

P-BOX

RA-SEMG

NC CPU isinterrupted

HN154

2-EMG

RARDY1

BRN-65102-9-*


4-2.NC generator circuit

+5V

+24V(EX)

FG

24V

W31A-02-DWC UPSD27A

1-DCIN2-DCIN

1B-DCOUT

2B-DCOUT

5A/B-UPS6/7B-UPS

+12V

5A/B-UPS6/7B-UPS

RG

10A/B-UPS

FG

3-DCIN 3B-DCOUT

Noisefilter

(+)(-)DC/DC

(5V/24V)

DC/DC(12V/24V)

7A/B-CG12

17A/B-CG1224A/B-CG1238A-CG12

1A/B-CG1233A/B-CG1236A/B-CG12

PC engine board

7A/B-CG12

17A/B-CG1224A/B-CG1238A-CG12

1A/B-CG1233A/B-CG1236A/B-CG12

HN154

5V

12V 24V

24V

Generator castingP-BOX

PCI buss

FG

40B-CG1240B-CG12

3A/B-CG128A/B-CG12 8A/B-CG12

3A/B-CG12

FG

10A/B-UPS

RGRG

8A-UPS8A-UPS

+12V(EX)

RG(EX)

OUT IN GND 1B-UPS

2B-UPS

4B-UPS

6A/B-UPS

7B-UPS

1B-UPS

2B-UPS

4B-UPS

6A/B-UPS

7B-UPS

BRN-65102-9-*


4-3. NC POWER ON circuit

1A-S

P-ON +5V

RA-PON

+24V(EX)

1B-S

MAC303C

DO11

DO12

DO16

DI14

RG

IN4

IN3 RAPON

RG

RAPON

Y4

Y3

UPSD27A

W31A-02-DWC(ON21)(ON22)

(ON12) (ON11)

3A-SPower failuretimer circuit

PC engine board

3B-S

4B-S 1-ON/OFF

2-ON/OFF

4-CF24

5-CF24

4-ON/OFF

5-ON/OFF

4A-S

BRN-65102-9-*


4-4. NC POWER OFF circuitP-OFF

CON.S

6A

5A

1A

1 NC POWER OFFtreatment

5B

2A

RG

W31A-02-DWC

RA6CON.S

4

3

6B

ON/OFF

RG

MAC303 RA6RG

DCOUT

3B

4B

3B

4B

7A

6A

ON/OFF

CON.UPS

CON.UPS

CON.UPS

ACFAIL

UPSD27A

24V

D01F

2

CF01

2

3

CF24

PC engine baord HN154

9B

9A

CON.SCON.UPS

6A

7A

BRN-65102-9-*


Overrun -U

Overrun +VOverrun -VM1-2A

M1-3B

M1-3A

M1-4B

M1-1A

M1-2BRA2

X00-20B

X00-7B

X00-6B

X00-11B

X00-10B

X00-9B

X00-8B

X00-14A

X00-16A

X00-7A

X00-15A

X00-5A

X00-19B

X00-18B

X00-17B

X00-16B

5-1. Limit switch (LS)

Setting of0-MAC303 (9M)

0

Machine unit

Overrun +U

Overrun +Y

Stroke end+U

Stroke end-U

Stroke end+V

Stroke end-V

Wire breakageLS1P24X

Manual operation S/W(Contacts close when PT is off)

M1-7B

M1-8B

M1-5B

M1-5A

M1-6B

M1-9B

M1-9A

M1-10B

M1-10A

M2-1B

M2-2A

M2-3B

M2-3A

M2-4B

M2-4A

M2-1A

M2-2B

M2-6B

M2-6A

M2-7B

M2-7A

M2-8B

M2-8A

M4-1

M4-2

M4-3

M3-5B

M3-1B

M3-1A

M3-2A

M3-4B

Lower collection S/WWire breakageContacts close when wire isbroken

P24X

RGX

Photo sensor(PNP type)

RGX

RGXP24XOverrun Z

Safety cover opens

0.1UF

C67

KMCBOverrun

Stroke end-X

Stroke end+Y

Stroke end-Y

Near point X

Stroke end+U

Stroke end-U

Stroke end+V

Stroke end-V

Wire breakage LS1(Contacts close when "NoWire" is detected)

Wire breakage LS3(Contacts close when wire is broken)

Lower collection SW

Wire breakage LS2(Contacts close when wire isbroken)

M32-2M33-5B

M33-5A

M1-4A

M33-2B

M33-2A

M32-1M1-1B

Overrun+X

Overrun-X

Overrun -Y

M34-2

M34-1

Stroke end+Z

Stroke end-Z

Near point detection Z

RA=ShortcircuitFA=Release

Machine control box (column side)

P24X

RGX

M3-5AM17-1B Overrun +Z

Overrun -Z

M17-1A

M17-2AM17-2B

X00-15BStroke end+Z M17-3BM17-3A

X00-14BStroke end-Z

X00-5B M17-5BM17-5A

M17-4BM17-4A

DI-1B and 2B

DI-18B

DI-1B and 2A

0.1UF10UF

1W1.5K ohmP24X

PTP

0VX

Brown

Black

Blue

Bobbin diametercompensationphoto sensor

(PM2)Pulse input for

bobbin diametercompensation

0VX

P24XSettingof ARICRX312 DI

6

Machine control terminal block

M1-6A

M1-7A

M33-3B

M33-3A

M33-4B

M33-4A

M33-1B

M33-1A

M1-8A

Stroke end+X

Stroke end-X

Stroke end+Y

Stroke end-Y

Stroke end+X

Safety cover Open

Near point detection Z

Near point Y

Near point X

Near point Y

BRN-65102-9-*


5-2. Limit switch (LS) Machine control box (Bed side)

Lubrication load detection(Circuit protector)

Lubrication low detection

Cutter load detection(Circuit protector)

Cutter unit detection

Detection of wire comingoff the cutter

Air pressure low

Detection of fluid levelbelow the table (FS)

Working tank door - Upper limit

Safety cover Column

Safety cover Bed

B axsi determination

B axis near point

Right

Left

B8-5B

B8-5A

B8-4BB8-4AB8-3B

B8-3A

B8-2B

B8-2AB3-1B

B3-1AB6-10B

B6-10AB6-9B

B6-9A

B6-4BB6-4AB6-3BB6-3A

B6-2B

B6-2AB6-1B

B6-1A

B8-7B

B8-7A

B8-8B

B8-8AB7-3B

B7-3AB7-2B

B7-2A

NMBA

X01-7A

X01-9B

X01-9A

X01-5B

B2-1B

X01-6A

X01-16B

X01-19A

X01-18A

X01-8B

X01-8A

X01-5A

X01-1B

X01-2B

B2-1A

X01-10A

RAKD

RAKD

65

109

Setting ofRX-312

1

CR11

+24V

From AVR3(LCA10S-24-XMBN)

0V

+24V

Working tank door - Lower limit

Working tank door - Upper limit

Working tank door - Lower limit

BRN-65102-9-*


568

571 21

CO

NF1

21

fan2

fan1

CO

NF2

21

fan4

fan3

fan5

CO

NF4

fan8

fan7

21

fan12

fan13

CO

NF3

21

fan11

fan10

1

2

FAN

CO

ND

2

AC200V

RA2

On withREADY

TE3

571

570

F6 (5A)(8) (12)

0.75 black

0.75 black

570

571

B-1

8(19

)UX

2-2X

9

B-1

8(19

)UX

2-2X

9

main unit(A)

main unit(B)

SUB unit

Fan code (T-40-1)

570

571Fan code (T-40-1)

External fan

Fan lead wire

Internal air fan (Heat exchanger)570

571

B-1

8(19

)UX

2-2X

9

B-1

8(19

)UX

2-2X

9

B-18(19)UX2-2X9(Receptacle 170038-4)

Note: Connecting Fan and Branch connector

1. Fan lead wire, Fan code (T-40-1) (Receptacle 170048-4)

* 0.75 Black: B-18(19)U-O

6-1. Generator FAN (Connection)

1A-F3

1B-F3

F unit(CP unit)

Oscillator

Branch connector

Adddition of generator FAN location

8A-AR2 DC

8B-CON AR1

8A-CON AR1

DC unit8B-AR2 DC

RA4B

7A-AR2 DC

1A-COMAR1

7A-CON AR1

1A-AR2 DCRA4B

DC24V

Generatorcooling fan

error

Generator cooling fan error

Fan lead wire

BRN-65102-9-*


6-2. Generator (Location)

fan1

fan2

fan3

fan4

fan10fan11

fan5

fan7fan8

fan12

fan13

Door opens inthis direction

BRN-65102-9-*


7. VG detection (IP>=4, IP<=3）

RA3

RA4

RA2

RA6

W

E -12V

Rectifier

2-FS

1-FS

1-3

2-3

DK-427

RA6 RA6

9 13 4 8IC3

RA4

4 8

8 4

RA5

RA4

4 6

RA4

11 13

RA4

9 13

RA3

4 8IC3 IC3

VR4RA3

9 13-+

VR2

VR3

RA3

IC2

RA2

8 9

RA2

6 4

RA3

6/AB-NC

2/AB-NC

4/AB-NC

+12V10/AB-NC

5/AB-NC

3/AB-NC

1/AB-NC

8/AB-NC

RA5

4B-RA

1A/B-RA

3A-RA

5A-RA

4A-RA

2A-RAON in case of Ip4 or greater

ON if ST(LC) is selected

ON in case of Machining ON

ON in case of AE21

ON in case of DC

RG

B19-DO

A1/A2-DO

B19-DO

B17-DO

B18-DO

B15-DO

1A-PV

1B-PV

1A-SV

1A-IP3

3B-IP3

3B-SV

3B-PV

2B-PV

ARICNSVB

1 6 1

1 6 1

1 6 1

1 6 1

1 6 1

UPC4741C

UPC4741C

4 6

11 13

IP>=4, HG

IP<=, NM

IP<=3, HG

IP>=4, NM

RA2 RA3 RA4

OFF OFF

OFF

OFF OFF

OFF OFFOFF

OFF

ON

ON

ON

Performance according tocombination of relays

When FM ON

FA20: Located at the rear sideof working tank

(IP>=4, NM）

(DC)

(IP>=4, HG）

(IP<=3, NM）

(IP>=3, HG）

BRN-65102-9-*


00-MAC303 (9M)

Setting

Contact effective Y00-12A

KMCB

3-MAC303 (7M)

Perpendicularity gaugeUpper/Contact

3

Setting

Perpendicularity gauge Lower

RG

P24Y

X03-11B

X03-10B

Y03-1A

Y03-2A

Y03-1B

Y03-2B

M5-3A

M5-3B

M5-6A

M5-7B

M5-5A

M5-9A

M5-9B

M5-10A

M5-10B

F1-6A

F1-7B

F1-5A

F1-9A

F1-9B

F1-10A

F1-10B

AG

-12V

RA3

F1-3A

F1-3B

F3-2A

F3-1A

F3-1B

F3-2B

F3-3A

F3-3B

F2-4B

F2-1A

F2-1B

LED4

LED6

OI7

OI6

Pulse Trnasformer RA3

RA3LED5

LED7

3

4

1

2

5

6

UpperLower

LED (Upper)

LED (Lower)

Machine unit

(T/C unit)

Power feed die(WG upper attachmentplate)

Wire pushing felt

NFCA Perpendicularity gauge

8. Contact (in vertical) detection

Pulse Transformer

RA3

RA3

WKPC

P24Y

P24X

P24X

Contact effective

BRN-65102-9-*


9. Generator alarm detection

DC unit

OSC unit

WOSA pcb

17-SB 18-SB

SUB unit abnormal

If an error occurs, the value willchange to "0"

Generator coolant fan halt

Alarm messageSUB unit abnormal

DC unit abnormal 1

AVR abnormal

Generator temperature increasing

DC unit abnormal 2

MAIN unit abnormal 1

Debugger address

ADDRESS

0xBA500000

0xBA500002

F E D C B A 9 8 7 6 5 4 3 2 1 0

*

1

*

1

*

*

*

*

*

*

*

1

1

*

*

*

*

1

*

1

*

*

*

*

*

1

*

1

*

1

*

1

R1

R2

2B-AR2

7A-AR2

6A-AR2

4B-AR2

5A-AR2

1A-AR2

KDCA pcb

MAIN unit alarm

1A-CONAR

2B-CONAR

5B-CONAR

6B-CONAR

7A-CONAR

6A-CONAR

4B-CONAR

5A-CONAR

11-AR1

16-AR1

12-AR1

13-AR1

2-AR2

2-AR1

7-AR1

6-AR1

MAIN unit abnormal (Control generator)

MAIN unit abnormal (F3 fuse)

AVR abnormal

DC unit abnormal 1

P24V

AVR1LCA-30S-24

POWER ONAC100V

Branchconnector

AVR1LCA-30S-24

1-CN1

2-CN1

1-CN1

2-CN1

2-CO

N01

1-CO

N01

2B-AL0

5B-AL0

6B-AL0

7A-AL0

6A-AL0

4B-AL0

5A-AL0

1A-AL0

(Contacts close in case of alarms)

3B-C

ON

ALM

3A-C

ON

ALM

5B-C

ON

RA

5A-C

ON

RA

2A-C

ON

A1

2B-C

ON

A1

A+B' generator　(MME AVR）

2B-C

ON

ALM

2A-C

ON

ALM

1B-C

ON

ALM

1A-C

ON

ALM

2B-C

ON

AL

1B-C

ON

AL

2A-C

ON

AL

1A-C

ON

AL

8A-CN167A-CN16

AEDA pcb

SUB unit

SUB unit error(Contacts close in case of errors)

RA3

(Contacts open in case of alarms)

MAIN unit abnormal 2MAIN unit abnormal 3



DC unit abnormal 2

Generator coolant fan halt

BRN-65102-9-*


10-1. Specific resistance control (Pump main circuit and solenoid valve)

F/TRunit

FG

Centralearth plate

MCO

Supply pump

Filteringpump

Rapid fill pump

2B-F2

1A-F2

1B-F2

2A-F2

205B-B3

A-B3

MC7

RA1

OCR2 OCR3 OCR7

MC2

MC7

MCORA4

RA13

RA10

RA5

RA7

RA6

RA8

RA11

RA9

RA19

RA20

RA21

RA22

RAO

SOL C (Lower collection)

NMBA

READY ONAC 100V

MCO RA0

(READY ON)

MC2 OCR2P2

GND

MC3 OCR3P3

MC7 OCR7P7

GND

Unit coolerpump

P1

Unit cooler

1A1B2B60633031

RA 3

RA14

SOL H (Lower collection)3-CN12-CN11-CN1

AVR1

3-CN12-CN11-CN1

AVR2

DC24V

DC5V

205205

214214 214

285284200

V5W5GND

RST

Inverter

GND

RHRMRLSTR

STFSD

BC

GND

UVW

205214

RA2

RA 15RA 16RA 17RA 18RA 3

U7,V7,W7

U3,V3,W3

GND

U2,V2,W2

521

214539

527214

528

540214

534214

SOL E (Jet)

SOL J (Rapid fill)

538

518

SOL BU (Fixed throttle Upper)

517214

214

541

SOL AB (Water purifier)SOL AB (ON-OFF SW）

(SOL F)

SOL J2 (Rapid fill support)

SOL BU (Fixed throttle Lower)

(SOL V)

SOL Z (Nozzle cleaning)

R

S

T

GND

Reservoir control

(Equipped in FA20SA）

(Equipped in FA20SA)MC3RA3

(Equipped in FA10SA)

536536A214

537(Equipped in FA10SA)

BRN-65102-9-*


552

R2

ARIC

PC-AVR(A+B' generator)

UVW

701702

NEB

3-phase AC200Input

MC2

240VT1

0V

Specific resistancesensor

R1: 150 ohmR2: 390 ohm

Machine relatedremote

In machine control box

RX312

Microprocessor

NC

10-2. Specific resistance control (excluding pump main circuit and solenoid valve)

MCO　　　 (READY ON）

MAC402

MAC202 A/D

conversion

Setting 6

Setting3

5535513A-F2

3B-F23A-F33B-F3

F unit

CN4-5

1B-LR1A-LR3B-LR2B-LR

0V

20V

R1

Generator

NC controlsection

AC240

205

214

232

231230214

555560

556557

554

IAPA

Machine control section

Reservoir

CR05B

+12V

OUT

GND

-12V

+IN

-IN

RA4

AC

M

R17

READ

YO

N100V

MC2

VLQA

20B-CR12

19B-CR12

17B-CR12

14B-CR12

RA3

RA4

RA5

RA6

RA7

FSW3(Cleanwater tank)

FSW2(Used watertank)

12A-CR11

2B-CR11

RA0

13B-CR12

12B-CR12

11B-CR12

RA8

RA9

RA10

RA11

RA12

CR05A

16B-CR1120B-CR111B-CR11

17B-CR11

RA1FSW3

P24

FSW2

RA220A-CR11

19A-CR11OCR2

18A-CR11OCR3

19A-CR11OCR7

RA18

13A-CR12

12A-CR12

10A-CR12

7A-CR12

RA19

RA20

RA21

RA22

1A-CR12

8B-CR12 RA13

6B-CR12

18A-CR12

17A-CR12

16A-CR12

RA14

RA15

RA16

RA17

15A-CR12

(Inverter abnormal)

(Filter pump abnormal)

Supply pump

Filtering pump

SOL J2

SOL E

Rapid fill pump

SOL J

SOL C2

Unit cooler pump

SOL H

SOL Z

SOL BL

SOL BU

Inverter STR

SOL V

Inverter RL

Inverter RM

Inverter RH

SOL C

SOL AB

SOL F

(Rapid fill pump abnormal)

(Unit cooler pump abnormal)

(Unit cooler abnormal)

BRN-65102-9-*


11-1. Main tension control

20

21

22

23

24

25

26

27

20

21

22

Machinecondition data

Machinecondition type

Data latch

Tension ON

0

MAC303 (9M)Setting

D/A

6E 6E 1A

MT

External powertransistor

(RA16)READY

ON

KMCB

VR15

Offsetadjustment

Y0B19

Y0B18

Y0B17

M13-2A

M13-1A

RA4

Gainadjustment

VR16

6E6EMain

tensionmotor

(RA22)Wire

breakage

14 8 7 1 6

RA4 RA4

Y0B16

Y0B15

Y0B14

Y0B13

Y0B12

Y0B10

Y0B09

Y0A18

Y0B11

Y0A17

BRN-65102-9-*


11-2. AT wire feed (CW)

20

21

22

23

24

25

26

27

20

21

22



Data latch

Wire feed CW

0

MAC303 (9M)Setting

D/A

6D 6D 1A

F/VGAL

PY1665J

MT

Externalpower

transistor(RA16)

READY ON

5L

5L

KMCB

VR10

Y0B19

Y0B18

M13-2A

M13-1A

M8-1B

M8-1AM8-3AM8-3B

M8-2AM8-2B

P5+A-A

+B-BLG

EN

Encoder

Main tensionmotor

14 7 6

11

5

Y0B10

Y0B09

Y0A18

Y0B11

Y0A20

Y0B17

Y0B16

Y0B15

Y0B14

Y0B13

Y0B12

BRN-65102-9-*


11-3. AT wire feed (CCW)

20

21

22

23

24

25

26

27

20

21

22



Data latch

Wire feed CCW

0

MAC303 (9M)Setting

D/A

4D 4D 1A

F/VGAL

PY1665J

MT

External powertransistor (RA16)

READYON

5L

5L

KMCB

VR8

Y0B19

Y0B18

M13-2A

M13-1A

M8-1B

M8-1AM8-3AM8-3B

M8-2AM8-2B

P5+A-A

+B-BLG

EN

Encoder

Main tension motor

14 8 6

11

5

Y0B10

Y0B09

Y0A18

Y0B11

Y0A19

Y0B17

Y0B16

Y0B15

Y0B14

Y0B13

Y0B12

BRN-65102-9-*


11-4. AT wire breakage

MAC303 (7M)Setting

RA21

KMCB

Y3B18

Y3B20

Y3B07

Y3B06

Y3B05

X3B05

Y3B19

Y3B08

Y3B09

M15-1 CN1-1

M7-2A CN2-2A

M7-10A/B CN2-10A/B

M7-9B CN2-9B

M7-2B CN2-2B

M15-2 CN1-2

M7-4A CN2-4A

M7-4B CN2-4B

M7-5A CN2-5A

M7-3B CN2-3B

M7-3A CN2-3A

M7-1A/B CN2-1A/B

CN3-5A/B

CN3-1 - 4A

CN3-1 - 4B

↑

AVCR: Constant-current generator(MME-AVCR)

AVCR generator(AC100V)

Anneal

Melt-cut

Melt-cutdetection

P24

RG Cuttingcurrent

24

20

21

22

23

Melt-cut RA

Anneal RAAnneal

energizer

Melt-cutenergizer

Commonenergizer

RA21

AC COM

3

RA3

RA1

Output ofcurrent

Wireelectrode

Cutting energizerAVR

Anneal

Cutting

AF cutting detection

M14-10B

M14-6AF1 5A

READY ON

AC100V

RA3

RA1RA2

RA2

RA4

RA4

PC10Turns ON dueto wire melt-cut

AVR2LCA30S-12

AVR3LCA15S-12

P12

OV

OV

N12

2A-M14

4A-M14

3A-M14

20

21

22

23

24Cutting current

Cutting current

Cutting current

Cutting current

Cutting current

BRN-65102-9-*


11-5. AT unit control

3

MAC303 (7M)Setting

KMCB

Y3B10

Y3B18

Y3B17

Y3A20

Y3A19

Y3A13

Y3A14

Y3A15

Y3A16

Y3A17

Y3A18

Y3A07

Y3A05

RA37

Y3B16RA39

RA29RA30RA31RA33RA32RA35RA34

RA21RA26RA25RA27RA28

RG

Cutting energizer AVR

Cutting tension 20

Cutting tension CW/CCW

M14-10B

M15-2

M16-1A

M16-2A

M16-3A

M16-4A

M16-5A

M16-6A

M16-7A

M16-9A

M16-10A

M16-7B

M16-8B

M16-9B

M

M

M14-6A

RA21

RA26

RA25

RA27

RA28

RA29

RA30

RA31

RA33

RA32

RA35

RA34

RA37

Wire chipcollection motor

READY ONAC100V

Wire chips collection air

SOL3 Wire guide

SOL6 Energizer retainer

SOL5 Power feeder

SOL7 Wire slip-off prev ention

SOL8 Power feeder

SOL4 Collection roller

SOL2 Air transfer

SOL1 Pipe Lower

Spare

Spare

+12V

F1(5A)

M15-1

M16-1 - 6B

MME-AVCR

7 8

9 8

RA39

4 3

M16-10B4 3

2 3

RG

Air blow

SOL 3

SOL 1

SOL 2

SOL 4

SOL 8

SOL 7

SOL 5

SOL 6

SOL 9

SOL 10

BRN-65102-9-*


12-1. 20Kg wire (option)

F2

(5A)

Machine control box (Bed)

READY ON

AC100V

FG

1I

CN1

3I

CN1

1I

CN1

3I

CN1

AVR2LCA30S-24

2I

CR30

1I

CR30

18B-CR11

2B-CR11

1B-CR11

RX312Setting

１

3B-B34

2B-B34 ACM

4B-B34 APON

8B-B2

8A-B2

10A-B2

R17

POWER ONAC100V

3A-B1

2A-B1

X01-18B

X01-2B

X01-1B

1B-B1

2B-B1

P24X

MNBA

20k wire mode

3A-B30

2A-B30

1B-B30

2B-B30

3B-B1 3B-B30

20k wire unit

READYON 100V

AC COM

GND

20kg wiremode

P24X

BRN-65102-9-*


12-2. Table insulation

1-CN1

3-CN1

AVR2

LCA30S-24

1-CN2

3-CN2

POWER ONAC100V

2-CR30

1-CR30

2A-CR11

1A-CR11

20A-CR11RX312Setting

1

RA111

2 5

Y01-2A

Y01-1A

Y01-20A

8B-B2

8A-B2

1B-B4

8A-B4

R17

ACM

3B-B34

2B-B34

Working tank SOL 4A

Working tank SOL 4B

READY ONAC100V

F2

5A

RA111

1 4

NMBA

Machine control box (Bed)

4B-B34

2B-B34

APON

ACM

BRN-65102-9-*


Mitsubishi 22kg Feeder_electrical

Documents

Transcript of Mitsubishi 22kg Feeder_electrical