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Transcript of MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The...
7 3
K -75: Our Most Advanced Model
Mount ing BracketStain less Steel Tank Holder
Turret takes up to four coolant lines: one furnished
add others as needed.
All lines ball-checked. No flowback.
See-through drawer shows coolant level.
Can be moved from machine to machine.
Made of hi-strength structural plastics.
Turret takes up to four coolant lines: one furnished
add others as needed.
All lines ball-checked. No flowback.
See-through drawer shows coolant level.
Can be moved from machine to machine.
Made of hi-strength structural plastics.
Just one Model K-75 can handle most cooling jobs in your shop. Hangs on bracket (furnished) or stands anywhere. Volume and spray cone width are adjustable for each line.
Just one Model K-75 can handle most cooling jobs in your shop. Hangs on bracket (furnished) or stands anywhere. Volume and spray cone width are adjustable for each line.
MIST COOLANT SYSTEMS WITH STAINLESS TANK
ITEM
Mounts to a wall or a flat surface.
Mounts 100 MB-1
Mounts 350 MB-3
MODEL
K-75K
K-75 Unit with 1 outlet & mounting bracket
Kit: adds 1 outlet
Magnetic nozzle positioner205
Type of
Serv ice
Genera l
Purpose
5/16"
Nozzle
Large
Capaci ty
3 /8"
Nozzle
Nozzle
Length*
1 Out le t
Model No
2 Out le ts
Model No
3 Out le ts
Model No
4 Out le ts
Model No
Coolant L ine
Type & Length
Coolant LineType & Length
1 gal
6" Brass 100N
100F
100FF12
100FF18
100NF12
100NF18
350N
350F
350FF12
350FF18
400N
400F
450N
450F
350NF12
350NF18
102N
102F
102FF12
102FF18
102NF12
102NF18
352N
352F
352FF12
352FF18
402N
402F
452N
452F
352NF12
352NF18
353N
353F
353FF12
353FF18
403N
403F
453N
453F
353NF12
353NF18
354N
354F
354FF12
354FF18
404N
404F
454N
454F
354NF12
354NF18
6" Brass
12" Flexline
12" Flexline
18" Flexline
18" Flexline
6" Brass
12" Flexline
18" Flexline
6" Brass
6" Brass
12" Flexline
18" Flexline
3 gal
1 gal
3 gal
3 gal
5 gal coatedsteel tank
Metal braided 4'
Metal braided 4'
Metal braided 4'
*Straight nozzle is standard. 45 and 90 nozzles are available on brass nozzles.
Nylon braided 4'
Nylon braided 4'
Stain less Steel
Tank Capaci ty
These models are to used with your own Tank or Sump. Our General Purpose models are best used in production
operations that require minimal set up changes. This unit is a similar design to our Lite Duty, but equipped with
longer l ines and nozzles for heavier use. The general purpose models generate a wider spray traveling a further
distance than the Lite Duty models. Air supply required.
Simplest of the Systems:The controls of these units are mounted permanently to the machine,
close to the operator and the cut.
No Coolant Tank Furnished:Coolant mix may be placed in the machine sump, or in any clean container
that wil l not contaminate the coolant. If the sump is used the conventional
f lood coolant pump must be made inoperative.
Coaxial Coolant Line:Coolant and compressed air are not mixed unti l they reach the nozzle.
To overcome the need for dual l ines, Kool Mist has developed a coaxial
l ine, or a hose within a hose. Coolant l ine exteriors may be nylon braided
for normal duty, or metal braided from protection from hot chips and abrasion.
Easy to Use Control:Output from each nozzle is regulated by a single knob on the control. Mist Spray may be turned on or off instantly
to co-ordinate with the cutting cycle, and the spray mix made lean or rich as needed. Nozzle position can be a
permanent mount or the flexible magnetic base. Straight nozzle is standard. 45 and 90 deg. nozzles are available.
These models are to used with your own Tank or Sump. Our General Purpose models are best used in production
operations that require minimal set up changes. This unit is a similar design to our Lite Duty, but equipped with
longer l ines and nozzles for heavier use. The general purpose models generate a wider spray traveling a further
distance than the Lite Duty models. Air supply required.
Simplest of the Systems:The controls of these units are mounted permanently to the machine,
close to the operator and the cut.
No Coolant Tank Furnished:Coolant mix may be placed in the machine sump, or in any clean container
that wil l not contaminate the coolant. If the sump is used the conventional
f lood coolant pump must be made inoperative.
Coaxial Coolant Line:Coolant and compressed air are not mixed unti l they reach the nozzle.
To overcome the need for dual l ines, Kool Mist has developed a coaxial
l ine, or a hose within a hose. Coolant l ine exteriors may be nylon braided
for normal duty, or metal braided from protection from hot chips and abrasion.
Easy to Use Control:Output from each nozzle is regulated by a single knob on the control. Mist Spray may be turned on or off instantly
to co-ordinate with the cutting cycle, and the spray mix made lean or rich as needed. Nozzle position can be a
permanent mount or the flexible magnetic base. Straight nozzle is standard. 45 and 90 deg. nozzles are available.
Automatic Cooling System
Saves you money because the coolant is sprayed only when the machine is actually in operation.
The efficiently built unit is ON for constant f low, but it designed to start and stop simultaneously with operation. Starts and stops automatically. A coolant saver!
All automatic models can be used with customer ’s tank. Simply drop 4’ long siphoning l ine into any tank.
Kool Mist automatic models can be adapted to automatic operation on practically all machine tools.
Model 100AP For l ight to medium duty machine operation. No tank. Coolant l ine = 4’ length, 13/32: O.D. Type of Line = Nylon only Probe = 6” in choice of straight, 45 deg. and 90 deg.
Automatic Cooling System
Model 100AP For l ight to medium duty machine operation. No tank. Coolant l ine = 4’ length, 13/32: O.D. Type of Line = Nylon only Probe = 6” in choice of straight, 45 deg. and 90 deg.
General Purpose Models
Model 100AP
Automat ic Mist Coolant Systems
Model 80F18
5 6 2 . 2 4 6 . 0 9 4 94
Models for Use With Your Own Tank or Sump
Model 80SM
Type ofServ ice
Coolant L ineType & Length
Contro lMount ingNozzle Length Nozzle Posi t ioner
Model Number
4" Brass
4" Brass
6" Brass
6" Brass
12" Flexline
12" Flexline
18" Flexline N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
PortaMist
PortaMist
12" FlexlineLightDuty
GeneralPurpose
18" Flexline
18" Flexline
*Straight nozzle is standard. 45 and 90 nozzles are available.
Nylon Braided 2' Fixed See Pg. 5 80S
One Out le t Two Out le ts
80SM
80F12
60M12
80F18
60M18
101N 112N
101F 112F
101NF12 112NF12
112NF18101FF18
See Pg. 5
See Pg. 5
Magnet
Magnet
Magnet
Magnet
Magnet
Magnet
Magnet
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Nylon Braided 2'
Nylon Braided 4
Nylon Braided 4
Nylon Braided 4
Nylon Braided 4
Nylon Braided 3
Nylon Braided 3
Air supply required.
Nozzle Posi t ioners
Quick On-Off Contro lAir Swi tches
w w w . k o o l m i s t . c o m 5
Light Duty Genera lPurposeType
LargeCapaci ty
Permanent
Magnetic
Model No. Model No. Model No.
300
200
305
205
305
205
I tem No.
Air Switch 26
2644' air hose w/fitt ings
PORTaMIST
Model 60M18Model 60M12
Single Air/Coolant Control ValveAdjustable Spray NozzleHeavy Duty Magnetic Base12" or 18" Flexible LOC-LINE Nozzle Positioner
P O R TA a M I S T F e a t u r e s
F a s t e r s e t - u p s a n d i m p r o v e d p r o d u c t i o n .
E x c e l l e n t f o r E v e r y M a c h i n i n g O p e r a t i o n
Dri l l ingTappingTurning & FacingThread Chasing
Mi l l ingEnd Mi l l ingProf i l ingDie Sinking
Permanent Magnet ic
These positioners aim the mist spray exactly where you want it. A swivel base and a two-way top swivel provide
an infinite variety of positions.
The permanent positioner can usually be attached to any convenient bolt or hole. The magnetic type is simply
placed on any iron or steel surface.
4 ft. Coolant Hose with Anti Syphon Check Valve4 ft. Air Hose with Male Pipe Thread Fitting1 yr. Warranty and Available Parts
Surface Gr indingTool Gr indingBlanchard Gr indingReaming
PantographingAbrasive Cutof fPower HacksawingBandsawing
The improved Formula "77" is highly recommended for mistcooling any metal or alloy where tougher machining condtions require greater lubricity. It is particularly useful where tool pressure is exceptionally great or where the material is very abrasive. Formula "77" provides the extra lubrication needed to protect the cutting edge of the tool. Formula "77" has been re-formulated to provide the samesafety for use as Formula "78" where incorporating additional lubricity ingredients for more demanding machining applications. In addition, Formula "77" provides excellent service in most general purpose flood cooling applications. One coolant-Formula "77" wil l f i l l most of your general mist and flood coolant needs. Formula "77" eliminates double coolant inventory, cuts storage space requirements and reduces your costs.
New formula improved after years of research, Formula "78" is a chemical base mist coolant that dissolves in water to a clear solution. It is the most universal mist coolant available. It can be used on any metal or alloy, and displays high efficiency in the cutting of exotic metals and alloys such as Monel, Inconel, Titanium, etc., as well as all non-ferrousmetals. Formula "78" meets all OSHA standards. It is free of halogens and sulfides. It is safe for operators whether in l iquid or mist form. Our proprietary formula completely prevents dermatit is and rancidity, and the formulation contains no irritants..
The Kool Mist unique formula of coolant is safe for people, working materials and the tools used to shape them. The cost to use Kool Mist is about $.03 per operating hour. Because Kool Mist comes in concentrated form, it may be diluted with water in solutions up to 32:1. One gallon therefore makes 33 gallons of mix, or enough for 33 eight hour shifts at typical usage.
The Kool Mist unique formula of coolant is safe for people, working materials and the tools used to shape them. The cost to use Kool Mist is about $.03 per operating hour. Because Kool Mist comes in concentrated form, it may be diluted with water in solutions up to 32:1. One gallon therefore makes 33 gallons of mix, or enough for 33 eight hour shifts at typical usage.
Formula "77" - l ike Formula "78" - wil l not cause dermatit is, ancidity, or buildup, and creates no rust or corrosion when diluted with clean water. Workpieces and machine parts remain clean and unstained.Formula "77" - l ike Formula "78" - wil l not cause dermatit is, ancidity, or buildup, and creates no rust or corrosion when diluted with clean water. Workpieces and machine parts remain clean and unstained.
All components for Formula "78" are dissipated into the atmosphere by cutter heat except on; a chemically compounded lubricant that clings to the tool to reduce friction, the prime cause of heat.
SEE MORE
Formula "78" for Light Duty
SEE MORE
Formula "78" for Light Duty
Concentrated. One gallon makes 33 gallons.Concentrated. One gallon makes 33 gallons.
Formula "77" for Tougher Serv iceImproved Coolant for Mist and F lood Cool ing
Kool Mist Universal F lood or Mist CoolantsKool Mist Universal F lood or Mist Coolants
Formula "78" for L ight DutyImproved Coolant for Mist Systems
Part Number: Formula 77-1 1 gallon (in plastic bottles) ........................Part Number: Formula 77-4 Case (four 1 gallon Plastic bottles per case) ............Part Number: Formula 77-5 5 gallon pail .................................Part Number: Formula 77-55 55 gallon drum .............................
Part Number: Formula 77-1 1 gallon (in plastic bottles) ........................Part Number: Formula 77-4 Case (four 1 gallon Plastic bottles per case) ............Part Number: Formula 77-5 5 gallon pail .................................Part Number: Formula 77-55 55 gallon drum .............................
Part Number: 78-1 1 gallon (in plastic bottles) Part Number: 78-4 Case (four 1 gallon plastic bottles per case)Part Number: 78-5 5 gallon pail Part Number: 78-55 55 gallon drum
MEET REQUIREMENTS OF
S A F E f o r t h e e n v i r o n m e n t , y o u r p e o p l e , y o u r m a t e r i a l s a n d y o u r m a c h i n e s .
100% Synthet ic BiodegradableOSHA NASA AEC EPA
Both Kool Mist coolant formulas are biodegradable, greatly reducing storage and disposal concerns. They both meet OSHA, NASA, AEC and EPA standards. Spent coolant requires no special treatment and wil l have no adverse environmental effect
6
Mist or F lood Coolants