MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The...

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Transcript of MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The...

Page 1: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where
Page 2: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where
Page 3: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where

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K -75: Our Most Advanced Model

Mount ing BracketStain less Steel Tank Holder

Turret takes up to four coolant lines: one furnished

add others as needed.

All lines ball-checked. No flowback.

See-through drawer shows coolant level.

Can be moved from machine to machine.

Made of hi-strength structural plastics.

Turret takes up to four coolant lines: one furnished

add others as needed.

All lines ball-checked. No flowback.

See-through drawer shows coolant level.

Can be moved from machine to machine.

Made of hi-strength structural plastics.

Just one Model K-75 can handle most cooling jobs in your shop. Hangs on bracket (furnished) or stands anywhere. Volume and spray cone width are adjustable for each line.

Just one Model K-75 can handle most cooling jobs in your shop. Hangs on bracket (furnished) or stands anywhere. Volume and spray cone width are adjustable for each line.

MIST COOLANT SYSTEMS WITH STAINLESS TANK

ITEM

Mounts to a wall or a flat surface.

Mounts 100 MB-1

Mounts 350 MB-3

MODEL

K-75K

K-75 Unit with 1 outlet & mounting bracket

Kit: adds 1 outlet

Magnetic nozzle positioner205

Type of

Serv ice

Genera l

Purpose

5/16"

Nozzle

Large

Capaci ty

3 /8"

Nozzle

Nozzle

Length*

1 Out le t

Model No

2 Out le ts

Model No

3 Out le ts

Model No

4 Out le ts

Model No

Coolant L ine

Type & Length

Coolant LineType & Length

1 gal

6" Brass 100N

100F

100FF12

100FF18

100NF12

100NF18

350N

350F

350FF12

350FF18

400N

400F

450N

450F

350NF12

350NF18

102N

102F

102FF12

102FF18

102NF12

102NF18

352N

352F

352FF12

352FF18

402N

402F

452N

452F

352NF12

352NF18

353N

353F

353FF12

353FF18

403N

403F

453N

453F

353NF12

353NF18

354N

354F

354FF12

354FF18

404N

404F

454N

454F

354NF12

354NF18

6" Brass

12" Flexline

12" Flexline

18" Flexline

18" Flexline

6" Brass

12" Flexline

18" Flexline

6" Brass

6" Brass

12" Flexline

18" Flexline

3 gal

1 gal

3 gal

3 gal

5 gal coatedsteel tank

Metal braided 4'

Metal braided 4'

Metal braided 4'

*Straight nozzle is standard. 45 and 90 nozzles are available on brass nozzles.

Nylon braided 4'

Nylon braided 4'

Stain less Steel

Tank Capaci ty

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These models are to used with your own Tank or Sump. Our General Purpose models are best used in production

operations that require minimal set up changes. This unit is a similar design to our Lite Duty, but equipped with

longer l ines and nozzles for heavier use. The general purpose models generate a wider spray traveling a further

distance than the Lite Duty models. Air supply required.

Simplest of the Systems:The controls of these units are mounted permanently to the machine,

close to the operator and the cut.

No Coolant Tank Furnished:Coolant mix may be placed in the machine sump, or in any clean container

that wil l not contaminate the coolant. If the sump is used the conventional

f lood coolant pump must be made inoperative.

Coaxial Coolant Line:Coolant and compressed air are not mixed unti l they reach the nozzle.

To overcome the need for dual l ines, Kool Mist has developed a coaxial

l ine, or a hose within a hose. Coolant l ine exteriors may be nylon braided

for normal duty, or metal braided from protection from hot chips and abrasion.

Easy to Use Control:Output from each nozzle is regulated by a single knob on the control. Mist Spray may be turned on or off instantly

to co-ordinate with the cutting cycle, and the spray mix made lean or rich as needed. Nozzle position can be a

permanent mount or the flexible magnetic base. Straight nozzle is standard. 45 and 90 deg. nozzles are available.

These models are to used with your own Tank or Sump. Our General Purpose models are best used in production

operations that require minimal set up changes. This unit is a similar design to our Lite Duty, but equipped with

longer l ines and nozzles for heavier use. The general purpose models generate a wider spray traveling a further

distance than the Lite Duty models. Air supply required.

Simplest of the Systems:The controls of these units are mounted permanently to the machine,

close to the operator and the cut.

No Coolant Tank Furnished:Coolant mix may be placed in the machine sump, or in any clean container

that wil l not contaminate the coolant. If the sump is used the conventional

f lood coolant pump must be made inoperative.

Coaxial Coolant Line:Coolant and compressed air are not mixed unti l they reach the nozzle.

To overcome the need for dual l ines, Kool Mist has developed a coaxial

l ine, or a hose within a hose. Coolant l ine exteriors may be nylon braided

for normal duty, or metal braided from protection from hot chips and abrasion.

Easy to Use Control:Output from each nozzle is regulated by a single knob on the control. Mist Spray may be turned on or off instantly

to co-ordinate with the cutting cycle, and the spray mix made lean or rich as needed. Nozzle position can be a

permanent mount or the flexible magnetic base. Straight nozzle is standard. 45 and 90 deg. nozzles are available.

Automatic Cooling System

Saves you money because the coolant is sprayed only when the machine is actually in operation.

The efficiently built unit is ON for constant f low, but it designed to start and stop simultaneously with operation. Starts and stops automatically. A coolant saver!

All automatic models can be used with customer ’s tank. Simply drop 4’ long siphoning l ine into any tank.

Kool Mist automatic models can be adapted to automatic operation on practically all machine tools.

Model 100AP For l ight to medium duty machine operation. No tank. Coolant l ine = 4’ length, 13/32: O.D. Type of Line = Nylon only Probe = 6” in choice of straight, 45 deg. and 90 deg.

Automatic Cooling System

Model 100AP For l ight to medium duty machine operation. No tank. Coolant l ine = 4’ length, 13/32: O.D. Type of Line = Nylon only Probe = 6” in choice of straight, 45 deg. and 90 deg.

General Purpose Models

Model 100AP

Automat ic Mist Coolant Systems

Model 80F18

5 6 2 . 2 4 6 . 0 9 4 94

Models for Use With Your Own Tank or Sump

Model 80SM

Type ofServ ice

Coolant L ineType & Length

Contro lMount ingNozzle Length Nozzle Posi t ioner

Model Number

4" Brass

4" Brass

6" Brass

6" Brass

12" Flexline

12" Flexline

18" Flexline N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

PortaMist

PortaMist

12" FlexlineLightDuty

GeneralPurpose

18" Flexline

18" Flexline

*Straight nozzle is standard. 45 and 90 nozzles are available.

Nylon Braided 2' Fixed See Pg. 5 80S

One Out le t Two Out le ts

80SM

80F12

60M12

80F18

60M18

101N 112N

101F 112F

101NF12 112NF12

112NF18101FF18

See Pg. 5

See Pg. 5

Magnet

Magnet

Magnet

Magnet

Magnet

Magnet

Magnet

Fixed

Fixed

Fixed

Fixed

Fixed

Fixed

Fixed

Nylon Braided 2'

Nylon Braided 4

Nylon Braided 4

Nylon Braided 4

Nylon Braided 4

Nylon Braided 3

Nylon Braided 3

Air supply required.

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Nozzle Posi t ioners

Quick On-Off Contro lAir Swi tches

w w w . k o o l m i s t . c o m 5

Light Duty Genera lPurposeType

LargeCapaci ty

Permanent

Magnetic

Model No. Model No. Model No.

300

200

305

205

305

205

I tem No.

Air Switch 26

2644' air hose w/fitt ings

PORTaMIST

Model 60M18Model 60M12

Single Air/Coolant Control ValveAdjustable Spray NozzleHeavy Duty Magnetic Base12" or 18" Flexible LOC-LINE Nozzle Positioner

P O R TA a M I S T F e a t u r e s

F a s t e r s e t - u p s a n d i m p r o v e d p r o d u c t i o n .

E x c e l l e n t f o r E v e r y M a c h i n i n g O p e r a t i o n

Dri l l ingTappingTurning & FacingThread Chasing

Mi l l ingEnd Mi l l ingProf i l ingDie Sinking

Permanent Magnet ic

These positioners aim the mist spray exactly where you want it. A swivel base and a two-way top swivel provide

an infinite variety of positions.

The permanent positioner can usually be attached to any convenient bolt or hole. The magnetic type is simply

placed on any iron or steel surface.

4 ft. Coolant Hose with Anti Syphon Check Valve4 ft. Air Hose with Male Pipe Thread Fitting1 yr. Warranty and Available Parts

Surface Gr indingTool Gr indingBlanchard Gr indingReaming

PantographingAbrasive Cutof fPower HacksawingBandsawing

Page 6: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where

The improved Formula "77" is highly recommended for mistcooling any metal or alloy where tougher machining condtions require greater lubricity. It is particularly useful where tool pressure is exceptionally great or where the material is very abrasive. Formula "77" provides the extra lubrication needed to protect the cutting edge of the tool. Formula "77" has been re-formulated to provide the samesafety for use as Formula "78" where incorporating additional lubricity ingredients for more demanding machining applications. In addition, Formula "77" provides excellent service in most general purpose flood cooling applications. One coolant-Formula "77" wil l f i l l most of your general mist and flood coolant needs. Formula "77" eliminates double coolant inventory, cuts storage space requirements and reduces your costs.

New formula improved after years of research, Formula "78" is a chemical base mist coolant that dissolves in water to a clear solution. It is the most universal mist coolant available. It can be used on any metal or alloy, and displays high efficiency in the cutting of exotic metals and alloys such as Monel, Inconel, Titanium, etc., as well as all non-ferrousmetals. Formula "78" meets all OSHA standards. It is free of halogens and sulfides. It is safe for operators whether in l iquid or mist form. Our proprietary formula completely prevents dermatit is and rancidity, and the formulation contains no irritants..

The Kool Mist unique formula of coolant is safe for people, working materials and the tools used to shape them. The cost to use Kool Mist is about $.03 per operating hour. Because Kool Mist comes in concentrated form, it may be diluted with water in solutions up to 32:1. One gallon therefore makes 33 gallons of mix, or enough for 33 eight hour shifts at typical usage.

The Kool Mist unique formula of coolant is safe for people, working materials and the tools used to shape them. The cost to use Kool Mist is about $.03 per operating hour. Because Kool Mist comes in concentrated form, it may be diluted with water in solutions up to 32:1. One gallon therefore makes 33 gallons of mix, or enough for 33 eight hour shifts at typical usage.

Formula "77" - l ike Formula "78" - wil l not cause dermatit is, ancidity, or buildup, and creates no rust or corrosion when diluted with clean water. Workpieces and machine parts remain clean and unstained.Formula "77" - l ike Formula "78" - wil l not cause dermatit is, ancidity, or buildup, and creates no rust or corrosion when diluted with clean water. Workpieces and machine parts remain clean and unstained.

All components for Formula "78" are dissipated into the atmosphere by cutter heat except on; a chemically compounded lubricant that clings to the tool to reduce friction, the prime cause of heat.

SEE MORE

Formula "78" for Light Duty

SEE MORE

Formula "78" for Light Duty

Concentrated. One gallon makes 33 gallons.Concentrated. One gallon makes 33 gallons.

Formula "77" for Tougher Serv iceImproved Coolant for Mist and F lood Cool ing

Kool Mist Universal F lood or Mist CoolantsKool Mist Universal F lood or Mist Coolants

Formula "78" for L ight DutyImproved Coolant for Mist Systems

Part Number: Formula 77-1 1 gallon (in plastic bottles) ........................Part Number: Formula 77-4 Case (four 1 gallon Plastic bottles per case) ............Part Number: Formula 77-5 5 gallon pail .................................Part Number: Formula 77-55 55 gallon drum .............................

Part Number: Formula 77-1 1 gallon (in plastic bottles) ........................Part Number: Formula 77-4 Case (four 1 gallon Plastic bottles per case) ............Part Number: Formula 77-5 5 gallon pail .................................Part Number: Formula 77-55 55 gallon drum .............................

Part Number: 78-1 1 gallon (in plastic bottles) Part Number: 78-4 Case (four 1 gallon plastic bottles per case)Part Number: 78-5 5 gallon pail Part Number: 78-55 55 gallon drum

MEET REQUIREMENTS OF

S A F E f o r t h e e n v i r o n m e n t , y o u r p e o p l e , y o u r m a t e r i a l s a n d y o u r m a c h i n e s .

100% Synthet ic BiodegradableOSHA NASA AEC EPA

Both Kool Mist coolant formulas are biodegradable, greatly reducing storage and disposal concerns. They both meet OSHA, NASA, AEC and EPA standards. Spent coolant requires no special treatment and wil l have no adverse environmental effect

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Mist or F lood Coolants

Page 7: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where
Page 8: MIST COOLANT SYSTEMS WITH STAINLESS TANKkoolmist.com/uploads/files/file120525115232.pdf · The improved Formula "77" is highly recommended for mistcooling any metal or alloy where