Missile Fuels Briefing 18 Nov 03 com

8/4/2019 Missile Fuels Briefing 18 Nov 03 com

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Missile Fuels Mission

Overview

Presented to DESCs 2003 Quality Conference

Sharon L. Murphy

Director, Missile Fuels CBU

November 18, 2003


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Missile Fuels CBUMission Statement

To provide the Department of Defense, FederalGovernment customers, and commercial andacademic space-related customers, withcomprehensive logistics support for all missilefuels, chemicals and gases, cryogenic liquidsand propellants in the most effective and

economical manner possibleUSAF transferred mission to DESC onOctober 1, 2001


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Total Supply Chain

Management

CustomerCustomer

#1#1

SafetySafety

QualityQuality

ContractingContracting

FinanceFinance

TransportationTransportation

TechnicalTechnical

InventoryInventoryManagementManagement


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DoDs IMM for Missile Fuels products andservicesDoD 4140.25M

266 CustomersIncludes Space Launch Act customers

213 Supply Points

21 Controlled Storage Points with DLA-owned product

FY-03 Sales: $69M

Customer Support Profile


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Major Programs Supportedby the Missile Fuels CBU

USAF Titan, Delta and Atlas and commercial follow-on the EELV

(Evolved Expendable Launch VehicleF-16 Emergency Power UnitF-15/F-16 Air Intercept Missile, Avenger, SidewinderAll Cruise Missiles Navy Tomahawk, Harpoon, & USAFs ALCM/ACMAIM9 and Stinger MissilesUS Army 37C Drone and Lance MissilesFiber Optics Guided Missile (R&D)USAF U-2

All Wind TunnelsAll DoD Laser ProgramsAll Space-Based Weapons (R&D)NASA Space ShuttleInternational Space Station


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Missile Fuels CustomerProfile (FY 2003)

DoD # %Air Force 109 41%

Army 44 16%Navy 10 4%

USMC 2 1%

Subtotal DoD 165 62%

Federal CivilianNASA 16 5%

DOE 1 1%

Subtotal Federal Civilian 17 6%Commercial 84 32%

Total 266 100%


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Contracting Snapshot

77 Active contracts95% Requirements-type contracts

Existing contracts are normally 3 year contractsw/two one year options

Moving toward multi year contracts 3 to 5 year

Most are without Economic Price Adjustment

FOB Origin andD

estination Cradle to Grave Pre-award to contract

closeout


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Best Value Source Selection

All ContractsMajority are Low Price Technically Acceptable

Technically Acceptable orTechnically UnacceptableTechnical Capability and Past PerformanceTechnical Proposals limited to 5 pages

Also utilize the Trade Off ProcessAlways used when Industrial Base of OneN204, Hydrazine, JP-10, RP-1Non-Cost Factors

Technical CapabilityManagement and Mission Capability

Past PerformanceSocio Economic (over $5M)

Plus Price EvaluationApprox equal to Non Cost Factors

Tech Eval TeamMIC, MIP, BP, BQ and MKSometimes the customer


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Product Line Overview

92 NSNs 32 types of products/65 productclasses

PropellantsHypergols

Liquids

Cryogenics

Non-Propellant Cryogenics Gases

Every product supports a DoD major weaponsystem or DoD space application in some way


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CBU Snapshot - ProductLine Overview

Three categories of productsPropellants 3 types

Hypergols

Hydrazine 7 gradesN204 Oxidizer

LiquidsPriming Fluid (PF-1)

RP-1

Isopropyl Alcohol (IPA)

Hydrogen Peroxide (H2O2) Inhibited Red Fuming Nitric Acid (IRFNA)

JP-10

Cryogenic Liquid Oxygen (LOX)

Liquid Hydrogen (LH2)


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CBU Snapshot - ProductLine Overview Contd

Non-Propellant Cryogenics Liquid Nitrogen (LN)

Liquid Air

Liquid Argon

Liquid Helium

GasesNitrogenArgon

Helium

Hydrogen

Gaseous Deuterium (D2)Nitrogen Trifluoride (NF3)

Fluorine

Xenon

Krypton

Neon


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Hypergolic Propellants


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Hydrazine Background

Industrial base of ONE Arch Chemicals

Production Plant Lake Charles, LA

Storage McIntosh, AL

Sole source since early 80s Plant is 100% dedicated to Govt requirements

$17M/year facility fee DWCF benefit to customer

DESC-M serves as ordering officer SO

Consolidated and synchronized production runsReduces admin costs to customer

Allows coordinated blending of AH & UDMH = A50

Reduces storage costs at production site


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Hydrazine

Application: Propellant for missile launches, engines, & space vehicles

Number of products: Seven Requirements for six

Programs: F-16

Titan

EELV

Atlas

Delta

THAAD

Military and commercial satellites

Peacekeeper

Milstar

Fleet Leader

Sea Launch

Genesis

Space Shuttle

Global Star

Pegasus

Foreign Sales

F-16 Turkey, Korea & Greece (FMS) Thruster testing Germany & Japan


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FF--16 (H16 (H--70)70)


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Hypergolic Propellants

Titan IV Delta


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Cant Go Without UsMMH and N204


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0

100000

200000

300000

400000

500000

600000

FY03 FY04 FY05 FY06 FY07 FY08 FY09

QUANTITY

Hydrazines

Pounds


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On-Going HydrazineProcurement

Over-sized and aging production facility ArchChemicals, Lake Charles LA

Previous hydrazine contract expired 31 Dec 00

Contractor would not accept an order for CY01 productionNew contract needed to support customer requirementsstarting in May 01

Forecast reflects a significant reduction after FY04Close out Titan program

Opportunity to Right-Size to a more efficient plantAwarded bridge contract to Arch through Feb 04Competing new production plant First Article Feb 07RFP closes for initial offers on 2 Dec 03Interim Storage awarded to Arch on 4 Nov 03


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Dinitrogen Tetroxide (N2O4)

Application: An oxidizer most commonlyused with hydrazine to create propulsion

Number of Products: 12 Programs:

Titan rockets Boeing Satellite SystemAtlas rocketsDelta rockets


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N204 Background

Vicksburg Chemicals (VCC) had been solesource N204 provider since 1979

All grades of productServices

Rail car and cylinder maintenanceTechnical escort teamEmergency response

Filed for Chapter 11 on 8 Mar 02But, complete liquidation per debtors attorneyPlant went into immediate warm idleCurrently mothballed


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New N204 Contract

Contract competitively awarded on 16 Aug 02 toMississippi Chemicals

A leader in the Chemical Production Industry

Top Notch Nitric Acid facility in Yazoo City, MSAwarded five year requirements-type contractFirm fixed priceMiss Chem filed for Chapter 11 in June 03

BUT, still in productionDESC ordered all quantities p Aug FY07Currently at 70%Stored at VAFB HSF and in railcars


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Liquid PropellantsLiquid Propellants


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Priming Fluid (PF-1)

Application: A starting fluid Number of Products: 1 Programs:

AF Air-Launched Cruise MissileAF Conventional Air-Launched Cruise MissileAF Research and Development projects


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AirAir--Launched Cruise MissileLaunched Cruise Missile(ALCM) PF(ALCM) PF--11


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RP-1

Application: High grade missile propellantoxidized by the addition of LOX to become a

fuel for rocket engines Number of Products: 2 Programs:

Atlas

Delta


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Lockheed Martin Atlas IIIRP-1

RD-180

Atlas III


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Isopropyl Alcohol

Application: Burned with Liquid Oxygenand water to create steam to simulation

high altitude Number of Products: 1 Programs:

DoD ALPHA Integrated Flight Experiment

FED CIV - NASA Space Shuttle, Space Station


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High Altitude SimulationIPA and LOX


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Hydrogen Peroxide

Application: Monopropellant and Oxidizer Number of Products: 8

Programs:US Army/Israeli Tactical High Energy Laser plus

MTHELAir Force Airborne Laser

PotentialD

oD

Rocket Propellant


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Airborne LaserAirborne LaserH2O2H2O2


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Inhibited Red Fuming NitricAcid (IFRNA)

Application: Oxidizer for rocket engines Number of Products: 3

Programs:Army 37C Drone MissilesArmy Lance Missile [Target practice]Potential Navy Requirement (China Lake)


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Lance MissileLance MissileNitric AcidNitric Acid


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JP-10

Application: Used as rocket engine oxidizer Number of Products: 1

Programs:Air Force Air Launch & Advanced Cruise Missiles,R & D Programs, Non-line of Sight Program

Navy Tomahawk & Harpoon MissilesFiber Optics Guided Missile


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Navy Tomahawk & HarpoonNavy Tomahawk & HarpoonMissiles JPMissiles JP--1010


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TomahawkJP-10


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Cryogenic PropellantsCryogenic Propellants


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Liquid Oxygen

Application: Propellant, engine testing andmixed with nitrogen for breathing air


AF Atlas, Delta, Titan, NAVSTAR GPS, WindTunnel Testing

DoD/COM Atlas, RL-10B2 Engine, R&DNASA Fleetleader, Wind Tunnel Testing, TLMED


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Liquid Hydrogen

Application: Propellant, cryogenic cooling,laser firing and independent R&D


AF Atlas, J-4 Test Cell, SLC-3EDoD/COM Atlas Centaur, MMLV, RS-68 Engine,Titan Centaur, RL-10B2 Engine

NASA R&D


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Non-Propellant Cryogenics


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Liquid Nitrogen

Application: Non-propellant cryogen for cooling,purging and blanketing fire suppression &optical systems; engine testing


AF Atlas, Delta, Titan, C-5 Aircraft, F15 & F16COM Delta, MELVS, Space Based Infrared System

NASAs TLMED & Earth Observing System


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CC--5 (LN2)5 (LN2)


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FF--15 (LN2)15 (LN2)


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Liquid Argon

Application: Coolant, purge gas, inert covergas for radioactive material for back fillingevaporators


Heliarc Welding (F100)Lube System Research


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Liquid Helium Dewar

Application: Cryogenic coolant for test andmeasurement equipment


Nuclear Magnetic Resonance LabsAF Superconductive Electronic CircuitryAF Superconducting Power Systems

Medical Imaging Research Lab


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Liquid Helium Bulk

Application: Pressurizes the fuel tanks ofliquid-fueled rockets


Air Force Titan


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Gaseous Nitrogen

Application: Launch pad suppression, cooling,purging/blanketing fire suppression & opticalsystems; engine testing; independent R&D


AF Atlas & Delta Launch Pad Support, Titan RS-68Engine, F-119 Aircraft

COM Delta, Independent Research & DevelopmentNASAs TLMED & Earth Observing System


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Gaseous Argon

Application: Argon is used as a coolant toenhance target discrimination

Number of Products: 2 Programs:Hughes Infra Red CameraStinger Missile Sys Avenger MissileF-15/F-16 Air Intercept Missile-9 Sidewinder


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Stinger Missile SystemsStinger Missile SystemsArgonArgon


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Gaseous Helium Cyl

Application: Cools parametric amplifiers,pressurizing/purging systems, welding, liftinggas, leak detection, and cryogenics


Air Force Lab Support, R&D High Energy LasersDoD weather related missionsFED CIV NOAA weather missions, NASA ShuttleREAP (Quads)


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REAP


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Gaseous Helium Bulk

Application: Pressurizes fuel tanks of liquid-fueled rockets and Laser Research Number of Products: 1 Programs:

AF Titan, Airborne Laser, Tethered Aerostat RadarSys

Com/AF Atlas/Delta

Alpha Phase ExperimentTactical High Energy Laser


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Aerostat Bulk HeliumAerostat Bulk Helium


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Gaseous Hydrogen

Application: Short term engine testing andlaser firing


DoD/COM Space Based Laser Integrated FlightExperiment

COM MIRACLE and AIPH


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Gaseous Deuterium

Application: Research and Development onLaser Programs

Number of Products: 2

Programs:ALPHA Integrated Flight ExperimentAdvanced Phase Contingent ExperimentBoeing-ASE Integrated Flight ExperimentHydrogen Fluoride/Deuterium Gain GeneratorReflective Lab Helious Laser Project


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Nitrogen Trifluoride NF-3

Application: Oxidizer of High Energy Fuel Number of Products: 1 Programs:

Army Tactical High Energy Laser plus MTHELArmy Mid-Infrared Advanced Chemical LaserCom Space-Based Laser Integrated Flight

ExperimentCom Alpha-Laser Phase


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Tactical High Energy LaserTactical High Energy LaserNF3 (also HNF3 (also H22OO22 and Dand D22))


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Xenon Gaseous

Application: Laser research and development.Potential use for space propulsion


Electric Propulsion Space ExperimentHall EffectThruster

NASA

s International Space Station


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Special Projects

Army Space & Strategic DefenseCommandClassified Overseas Shipments

Blue Velvet Program

Sea Launch

Provided containers and directed

transportation of Russian product RP-1: Pratt & Whitney

Requirements in Russia


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Transportation

Special Handling Agreements,Exemptions

Technical Escort N204 Container Management over 14K

pieces of GFP

DTTS

ETA Carrier Contracts


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DESC Missile FuelsCustomer POCs

CBUDirector: Sharon Murphy 210-925-4455

[email protected] ManagementDivision Chief: Raymond Roolf 210-925-6532

[email protected] Chief: Jose Reyes 210-925-4842

[email protected] Chief: Cathy Mokry 210-925-1579

[email protected]

Contracting Division Chief: Vacant 210-925-7249

Technical: Ken Grams [email protected]

Quality: Rod Fischer 210-925-2503

Missile Fuels Briefing 18 Nov 03 com

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