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www.chilworth.cn

2014

The Global Experts in Explosion & Process Safety

training course

brochure

to ProVide understanding throughthe effeCtiVe transfer of knoWledge

3TRAINING COURSE BROCHURE 2014 CHIlwORTH

since our founding, chilworth technology has always considered part of its mission to share

its process safety expertise, knowledge of best practices, and industry experience through

quality training. currently the chilworth Process safety academy provides one of the most

comprehensive series of process safety courses in the world.

chilworth Process safety academy courses cover key aspects of process safety, including: Combustible Dust,

Electrostatics, Process Safety Management (PSM), Process Hazard Analysis (PHA), Safety Instrumented Systems

(SIS) and Safety Integrity Level (SIL), PSM, ATEX/DSEAR Compliance, Consequence Modeling, Chemical Reactivity,

Emergency Relief Systems and much more.

From multiple global offices located in North and South America, Europe and Asia, chilworth Process safety

academy courses are delivered through a variety of methods and formats including:

• Multiple languages (e.g., English, German, Spanish, French, Italian, Chinese, Japanese, Portuguese, Hindi)

• Private, in-company training (at the client’s chosen location)

• Public, open-enrollment (scheduled courses in various locations globally)

• Multimedia (instructor-led webinars, e-learning and computer-based delivery)

The ultimate objective of a technical training course is to provide understanding through the effective transfer

of knowledge. Chilworth Global has designed its courses to achieve this objective through the use of multiple

media and delivery methods, including:

• Instructor-led content presentation (using PowerPoint slides)

• Open question-and-discussion forum

• Instructor-led demonstrations

• Trainee participation through case studies and role-playing exercises

• Quizzes

• Course Evaluation Feedback forms

• Certificates of completion

This design helps ensure a diverse, engaging and effective learning experience through the use of auditory, visual

and tactile based instruction.

To verify understanding of the subject material Chilworth Technology administers a short course quiz with review

at the end of each course, and a certificate is awarded to participants for each completed course.

We are also developing a diploma-based training curriculum for Process Safety Specialists comprised of three

modules:

1. Core process safety competencies (explosions, chemical reactions, thermal instability, static electricity, etc.)

2. Process Hazard Analysis (including HAZOP, What-if and other PHA methodologies) and PHA leadership

3. Advanced process safety (vent sizing, safety instrumented systems, etc.)

loPa: the Value of loPa in risk reduCtion 1 day April 16, Shanghai 5

August 18, Shanghai

December 10, Shanghai

Beyond CoMPlianCe: deVeloPMent and iMPleMentation of PsM in the WorkPlaCe 2 days April 14 & 15, Shanghai 6

December 8 & 9, Shanghai

Pha teaM MeMBer 1 day January 15, Shanghai

May 19, Shanghai

July 14, Shanghai

October 13, Shanghai 7

PraCtiCal haZoP / Pha teaM leadershiPin aCtion 2 days January 16 & 17, Shanghai

May 20 & 21, Shanghai

July 15 & 16, Shanghai

October 14 & 15, Shanghai 8

eValuation & seleCtion of eleCtriCaleQuiPMent for use in haZardous areas 1 day March 26, Shanghai

June 11, Shanghai

September 16, Shanghai

November 19, Shanghai 9

understanding & Controlling eleCtrostatiC haZards 1 day March 24 , 2014, Shanghai

June 9 , Shanghai

November 17 , Shanghai 10

safe handling of CoMBustiBle dust 1 day September 23, 24, Shanghai 11

CheMiCal reaCtion haZards during ProCess sCale-uP 1 day September 17, Shanghai 12

Vent siZing for non reaCtiVe systeMs and VentsiZing for reaCtiVe systeMs 1 day September 18, Shanghai 13

INTRODUCTION 3

kEy wORDS 4

page

Course TiTle Dur DaTe & plaCe

Our services in PrOcess safety and data acquisitiOn 14

in-cOmPany training 15

THE INSTRUCTORS 16

2014 TRaININg COURSE DETaIlS 17

Our internatiOnal lOcatiOns 18

Co

ur

se

s

Contents & 2014 training Course sChedule China

Who should attend

PHA analysts, process safety person-

nel, project or process engineers and

others that are involved with evaluating

process risk. Experience with PHAs is

desirable but not a requirement.

dates & location

• April 16, 2014, Shanghai

• August 18, 2014, Shanghai

• December 10, 2014, Shanghai

time

• 9:00am to 17:00 pm

Course Design and Objectives

HAZOPs and What-Ifs are common process hazards analysis (PHA) methodsfor identifying hazardous scenarios and for determining whether existing safeguards are sufficient for a given scenario. While these methods are oftensufficient to evaluate relatively simple scenarios, they are less effective for complex scenarios. In these cases, the PHA team may have difficulty in judgingthe effectiveness of the safeguards, whether the hazard scenario meets company risk standards, and the effectiveness of recommendations in mitigatingexcessive risks. The Layer of Protection Analysis (LOPA) method has been developed to improve the evaluation of these complex scenarios. LOPA is asemi-quantitative technique to evaluate the risk of hazard scenarios and safeguard effectiveness. The LOPA method removes much of the subjectivityinherent in HAZOPs and What-Ifs, resulting in improved consistency and increased confidence in the analysis.

In this course you will learn how to conduct a LOPA review. You will learn whatconstitutes an initiating event, how to determine whether safeguards qualify asIndependent Protection Layers (IPLs), the effect of enabling events and conditionmodifiers on risk, and the effectiveness of recommendations in meeting riskstandards. This course includes theory and concepts behind LOPA as well asseveral exercises to practice the LOPA technique.

you will learn

• Understanding numerical risk ; How to develop LOPA scenarios from qualitative studies (i.e., HAZOP, What-If)

• Sources of failure rate data

• Effect of testing and demand rate on the reliability of safeguards

• What constitutes an Independent Protection Layer, IPL

• Fundamentals of Safety Systems

• How to evaluate safeguards

• How to integrate LOPA with HAZOP

Course Outline

Numerical Risk Standard • Understanding Risk• Establishing a risk standard

LOPA Overview • What is LOPA• When is LOPA applied• Who conducts LOPA• Limitations of LOPA

Failure Rate Analysis • Categorizing failure data• Sources of failure data• Converting failure rate to failure upon demand

Development of LOPA scenarios • Identifying IPL’s• Understanding Safety Systems• Using LOPA to evaluate risk

Quiz

Course Evaluation Feedback Form

Register


loPa: the Value of loPa in risk reduCtion

Duration: 1 day Price: 3000 CNYSession code LOPA

qRA

PsmEmployee Psm

Combustible dust

EnERGEtiC Psm

sCAlE-uP

lOPAEnergetic materials

PHA team leaderEnERGEtiC PHA

dust Explosions

Gas & Vapor

Electrostatics

ElECtRiCAl EquiPmEnt HAzARds

Chemical Reaction

Electrical Area Classification

Emergency Pressure Relief

Who should attend

Anyone responsible for PSM program

compliance and effective PSM

implementation (e.g., Process Safety

Managers, Engineers, EH&S Managers,

Operations and Maintenance Personnel

and/or other designated PSM

representatives)

dates & location

• April 14 & 15, 2014, Shanghai

• December 8 & 9, 2014, Shanghai

time

• 9:00am to 17:00 pm


This course teaches attendees how to systematically develop and implement an effective and successful process safety management (PSM) program that not only meets regulatory compliance requirements, but becomes part of a company’s safety culture and everyday operations.

This course examines the specific OSHA requirements of each of the 14 PSMelements. Case histories of accidents and OSHA compliance citations will be reviewed to identify weaknesses in existing PSM programs, and specific guidance will be given on building a compliant PSM program.

The course goes beyond PSM compliance, however, and examines the role andimportance of developing and maintaining an effective process safety culture inthe workplace, and the role of process safety metrics in maintaining an effectivePSM program. It will also introduce the concept of inherent safety.

The course includes several videos that illustrate the consequences of failure of PSM. Additionally, interactive exercises are included to promote class discussion. Each attendee will receive a notebook containing the presentationmaterials, including the presentation, and handouts of example forms and other information that can be immediately used by the attendees to develop their own PSM programs.

you will learn

• Regulatory approach to process safety• PSM requirements - Importance of the 14 PSM elements• Weaknesses in existing PSM programs• Elements of successful PSM programs

• Importance of a sound process safety culture in establishing an effective management of process safety

Course Outline

Process Safety Management Overview• Accidents are Preventable: The Need for Process Safety• OSHA PSM Approach to Managing Safety• Additional Process Safety Regulations (state-level, EPA, others)

OSHA 14 PSM Elements (requirements,

compliance and implementation is

addressed for each element)

• Employee Participation• Process Safety Information• Process Hazards Analysis• Operating Procedures• Hot Work Permits• Mechanical Integrity• Contractors• Training• Management of Change• Pre-startup Safety Review• Incident Investigations• Compliance Audits• Trade Secrets

Beyond Compliance: Creating a ProcessSafety Culture in your Workplace• Establishing a culture of process safety • Development of effective process safety metrics• Introduction to inherent safety principles

Quiz


Register

6 TRAINING COURSE BROCHURE 2014 CHIlwORTH

Who should attend

Individuals from operations, engineering,

safety, R&D, maintenance, management

(and any other disciplines) participating

as members of a Process Hazard

Analysis (PHA) team.

Prerequisites

An understanding of process systems

and hazards.

dates & location

• January 15, 2014, Shanghai

• May 19, 2014, Shanghai

• July 14, 2014, Shanghai

• October 13, 2014, Shanghai

time

• 9:00am to 17:00 pm


This course teaches the skills required to maximize effectiveness as a teammember in a Process Hazard Analysis (PHA). The course provides an overviewof what PHAs are, why they are necessary, and how PHAs are conducted.

Regulatory requirements and industry guidelines provide the foundation for current use of team-based PHAs as a key Basis of Safety against potential accidents for a multitude of processes.

This course introduces the concept of a Hazard Scenario with associatedCauses, Consequences, and Safeguards as analyzed and understood duringa typical PHA. PHAs commonly involve use of Risk Ranking and generation of proposed recommendations. The course also compares recognized PHAtechniques including Checklist, What-If, Hazard and Operability Study (HAZOP),Failure Modes and Effects Analysis (FMEA), Fault Tree Analysis (FTA), and Hazard Identification (HAZID) for Preliminary PHAs.

Advanced PHA topics include team facilitation, Layer of Protection Analysis,PHA Revalidation, PHA documentation, and Action Item follow-up.

you will learn

• Why Process Hazard Analysis is necessary• Regulatory requirements for PHAs• Industry guidelines applicable to PHAs• How to conduct a PHA using common PHA techniques• How to risk-rank PHA hazard scenarios

• The different roles of participating PHA team members• Basic skills in understanding process safety information (PHD’s, MSDS, PFD’s, etc.)

Register


Session code PHAM 1

Session code PSM-2

Beyond CoMPlianCe: deVeloPMent and iMPleMentation of PsM in the WorkPlaCe Duration: 2 days Price: 5000 CNY

Pha teaM MeMBerDay 1 Price: 3000 CNY

Course Outline

• Process safety management concepts• Definition and description of a PHA• Why a PHA is necessary• Overview of PHA techniques – Checklist – What-If and What-if Checklist – Hazard and Operability Study (HAZOP)• How PHAs fit into a company’s process/operational safety efforts

• When PHAs are conducted & types of methods used (MOC, new process/equip design, regulatory requirement)

• Expectations and key skills of a PHA team member

Quiz


9TRAINING COURSE BROCHURE 2014 CHIlwORTH 8 TRAINING COURSE BROCHURE 2014 CHIlwORTH

dates & location

• January 16 & 17, 2014, Shanghai

• May 20 & 21, 2014, Shanghai

• July 15 & 16, 2014, Shanghai

• October 14 & 15, 2014, Shanghai

time

• 9:00am to 17:00 pm


This course provides the concepts of PHA team leadership, including how to conduct an effective PHA, role of a PHA leader, techniques for efficient and effective facilitation, creating nodes, PHA methodologies (e.g., HAZOP), optimization of PHA team performance, revalidation of PHAs and an overview ofPHA software.

The course is illustrated with real industrial examples (both batch and continuousprocesses). Course participants will work case studies and participate in HAZOPteam leader role playing exercises in the real situation of leading a HAZOP team.The training course is delivered by one of Chilworth Technology’s highly experienced PHA practitioners.

you will learn

• How to effectively prepare, lead and document PHAs and risk-rank hazard scenarios using a simplified LOPA technique

• How to maximize the identification of Hazard Scenarios, including ones with low likelihoods

Prerequisites

• Chilworth Technology’s Process Hazard Analysis - Team Member course, or equivalent training and knowledge.

• Understanding of process drawings such as Piping & Instrumentation Drawings (P&IDs) and Process Flow Diagrams (PFDs).

Register

Session code HZP3

PraCtiCal haZoP / Pha teaM leadershiP in aCtion Duration: 2 days Price: 5000 CNY

Who should attend

Personnel (e.g., management, technical,

operations and maintenance) involved

with process safety, EH&S, process design,

operations and maintenance from the

chemical & processing industries, including

bulk and finished pharmaceuticals,

chemicals, petrochemicals, oil and gas,

food, plastic & rubber, metals, textiles,

wood & paper and agrochemicals who des-

ire a more in depth understanding of how to

evaluate and select electrical and non-elec-

trical equipment for use in hazardous areas.

dates & location

• March 26, 2014, Shanghai

• June 11, 2014, Shanghai

• September 16, 2014, Shanghai

• November 19, 2014, Shanghai

time

• 9:00am to 17:00 pm


Incorrectly specified electrical and mechanical equipment can provide a significant source of ignition for flammable atmospheres. The hazardous areaclassification process is designed to identify locations within a process plantwhere ignitable atmospheres exist, and to determine their likely extent. Usingthis information, the risk of ignition from equipment and devices in these areascan be minimized by either the specification of suitable equipment/devices, or relocating them to a safe, non-hazardous area.

you will learn

• Ignition hazards that can be created by electrical and non-electrical equipment and devices• The regulatory requirements of codes and standards for the classification of hazardous areas

• How to perform a hazardous area classification study • The classification of areas where flammable atmospheres can arise from the presence of combustible dusts, flammable gases or vapors

Course Outline

Introduction • Overview of Regulatory Requirements• Relevant Codes, Standards, and Guidelines: NFPA, EN, ATEX, etc.• Introduction to Fire and Explosion Hazards• Flammability Characteristics Relevant to Ignition Sensitivity and Hazardous Area Classification

Methodology for Hazardous Area Classification • Identification of Hazardous (Classified) Areas or Zones, Class I, Class II and Class III• North American and International Hazardous Area Designation• Classifying and Determining the Extent of Areas Containing Flammable Gases, Vapors, and Dusts• Effects of Ventilation, Temperature, and Pressure on the Extent of Zones

Assessment of Non-Electrical Equipmentand Components Intended for Use inIgnitable Atmospheres • Ignition Hazards associated with Non-Electrical Equipment and Devices• Methodology of the Assessment

Selection of the Electrical Equipment for Hazardous Areas • Methods of Protection and Summary of Commonly Used Protection Methods for Different Divisions & Zones• Ingress Protection: IP Codes. NEMA and UL Types of Enclosures• Intrinsic Safety

Workshops

Q&A/Group Discussion

Quiz


Course Outline

Preparing for a PHA• Purpose, Objectives, Scope Determination• Process Safety Information Collection• Process Noding• Risk Ranking Methodology Determination• PHA Team Member Selection

Facilitating PHA Sessions• First Day Topics• Maximizing Hazard Scenarios Identification• Dealing with Group Dynamics• Dealing with Missing Data

Overview of Regulatory Requirements• 29CFR1910.119 OSHA Process Safety Management• 40CFR68, EPA Risk Management Program

Additional PHA Topics• Facility Siting Review• Human Factors Review• Previous/Similar Incident Review

Documenting PHA• Recording Process Safety Information• Use of PHA software and spreadsheets• Writing Recommendations• Narrative Report Format

Workshops• Practice PHA exercises• Practice using PHA Software

Quiz


Register

Session code EQUIP1

eValuation & seleCtion of eleCtriCal eQuiPMent for use in haZardous areas

Duration: 1 day Price: 3000 CNY

10 TRAINING COURSE BROCHURE 2014 CHIlwORTH 11TRAINING COURSE BROCHURE 2014 CHIlwORTH

Who should attend

This course is directed primarily at engineers

who are involved in process-safety activities,

in process operations, research and deve-

lopment, and safety-department oversight

and auditing of the process-safety effort.

Attendance at this course also would be

helpful to supervisors and managers who

are responsible for ensuring appropriate

protection against dust-ignition incidents

that could affect employees and property.

dates & location

• March 24, 2014, Shanghai

• June 9, 2014, Shanghai

• November 17, 2014, Shanghai

time

• 9:00am to 17:00 pm


This course will discuss and demonstrate how and where electrostatic chargeis generated, how to analyze static problems, and how to apply effective solutions. Practical static control techniques will be illustrated by examining case histories of explosion incidents investigated by Chilworth Technologyconsultants.

Course Outline

Introduction to Electrostatics• Background Information and Definitions

Types of Electrostatic Discharges • Four Types of Discharges • Evaluation of discharges in terms of incendivity in Gas, Vapor, Aerosol and Dust Cloud Flammable Atmospheres• Hands-on Demonstration of various types of discharges in the laboratory

Factors Affecting Electrostatics • Relative Humidity• Temperature• Resistivity of Powders and Liquids• Transport Mechanism (pneumatic, screw, spray, manual pouring etc)• Immiscible Flows

Tests to Evaluate Electrostatic Characte-ristics of Powders and Liquids • Volume Resistivity and Charge Relaxation Time – Powder • Chargeability – Powder • Conductivity – Liquid • Chargeability – Liquid• Hands-on Demonstration of Various types of Electrostatic Tests in Laboratory

Electrostatic Hazards Evaluation A systematic approach to the diagnosis of electrostatic hazards associated with:• People, Equipment and Facilities• Powder Handling• Liquid-Vapor Handling• Use of Plastics• Use of Flexible Intermediate Bulk Contai-ners (FIBCs) (Super sacks)

Video Presentation

Case Studies


Quiz


you will learn

• How electrostatic charge is generated in industrial environments

• How to recognize those electrostatic hazards that can trigger industrial fires and explosions

• How to choose methods to evaluate and control electrostatic charge in order to reduce or eliminate such risks

Register

Who should attend

Personnel (e.g., management, technical,

operations and maintenance) involved with

process safety, EH&S, process design, ope-

rations and maintenance from the chemical

& processing industries, including bulk and

finished pharmaceuticals, chemicals,

petrochemicals,oil and gas, food, plastic

& rubber, metals, textiles, wood & paper and

agrochemicals who desire a more in depth

understanding of dust explosion hazards.

dates & location

• March 25

• June 10

• September 15

• November 18

time

• 9:00am to 17:00 pm


This course builds on the dust hazard recognition and management coursebut includes specific effective management techniques for common powderprocessing unit operations including: Raw material handling, Powder Char-ging to Vessels, Blending, Milling, Size Classification, Packaging and DustCollection.

Many industrial processes use powdered raw materials and/or create pow-dered chemical intermediates that possess combustible dust hazards. Thesafe handling of these materials must consider the hazards associated withdust and powder combustion properties. Recent OSHA activities havebrought these hazards to the forefront. This course will address the specificdust hazards associated with the most common unit operations used to receive, transfer and process combustible powders and solids and effectivedust hazard control methods. It employs a systematic approach to dust explosion hazard assessment directed towards obtaining a Basis of Safetyfor a process.

Register

Session code DUSTW1

Session code STAT1

understanding & Controlling eleCtrostatiChaZards Duration: 1 day Price: 3000 CNY

safe handling of CoMBustiBle dust Duration: 1 day Price: 3000 CNY

Course Outline

Introduction • Basic Theory and Definitions – Conditions for a Dust Explosion – Flash Fire or Deflagration?• History of Dust Explosions: – Primary and Secondary Explosions • Secondary Explosion Hazards

Dust Hazard Codes & Standards• OSHA’s & EPA’s “General Duty” clauses• OSHA Instructions on Combustible Dust – National Emphasis Program• U.S. and International Fire, Mechanical & Building Codes

• NFPA and other Recommended Practices• How Codes and Standards Apply to Your Facility and Workplace: Case Study

Combustibility Assessment Using Powder Properties • Ignition Sensitivity• Explosion Severity• Thermal Instability

Process Conditions Affecting Combustibility • Oxidant• Temperature• Physical Characteristics• Moisture

Dust Explosion Hazard Control (Basis of Safety)• Avoiding Flammable Concentrations – Housekeeping and the determination of hazardous deposit thicknesses – Safe methods for dust removal• Avoiding Ignition Sources, Avoiding Oxidant

Explosion Protection Techniques• Pressure Relief Venting• Suppression• Containment• Isolation

Video Presentation


Quiz


you will learn

• How to incorporate combustible dust hazard management into routine powder processing

• How to analyze various conditions under which dust explosions can occur

• How to apply suitable measures for protection nof people and facilities from dust explosion hazards

• Best dust explosion management practices for managing powder unit operations

• What properties of a powder create explosible dust hazards


Who should attend

The course will benefit attendees from

a broad spectrum of backgrounds and

job responsibilities including chemical

engineers, process engineers/scientists,

plant/process safety/risk managers,

facilities managers and others who need

to understand the risks and hazards that

can lead to accidents, injuries, property

damage and business interruptions to

the plant.

dates & location


time

• 9:00am to 17:00 pm


This course will teach attendees how to identify the thermal and chemical reac-tivity hazards associated with a chemical process based on the principles ofscale-up and development. Attendees will learn how to conduct risk analysis of reactive systems to ensure safety prior to process operations and how to interpret the results of preliminary screening tests through the use of chemicalengineering concepts relating to safe plant operation. The course will discusscharacterization of thermal runaway reaction through calorimetry methods andthe latest techniques for process optimization.

Course Outline

Introduction

How and Where Hazards Arise• Case Histories Involving Runaway Reactions and Current Legislation

Chemical Reaction Hazard (CRH) Assessment Strategy• CRH vs. Process Life Cycle

Fundamental Principles of Scale-up andReaction Runaway • Vapor Pressure Effects• Heat of Reaction• PHI Factor• Adiabatic Temperature Rise• Reaction Rate• Reaction Kinetics• Kinetics of Heat Release/Loss• Heat Loss Considerations• Reactant Accumulation

Small Scale Screening Tests

Identification of Highly Energetic Materials• Strategy for Assessing Explosivity• Oxygen Balance• CHETAH Calculations• Testing for Explosive Properties

Reaction Characterization Through Calorimetry

Characterization of Thermal Runaway Reaction Through Adiabatic Calorimetry• Accelerating Rate Calorimetry• Adiabatic Dewar Calorimetry• Pressure Compensated Calorimetry

Inherently Safe Process • Safe Process• Integrating Safety Considerations into Process Design

Problem Solving Sessions

Video Presentation


Quiz


You will need to bring a scientific calculator

to this course.

you will learn

The course will teach attendees how toassess chemical reactivity through:

• Use of Chemical Engineering principles to study the potential runaway reactions for storage and reactor risk assessments• Small-scale studies

• Performing risk analysis of chemical processes• Development of inherently safer processes

Problem solving sessions are includedthroughout the course, and the course incorporates case study scenarios to illustrate and extend the material.

Register

Session code CRH1

CheMiCal reaCtion haZards during ProCesssCale-uP Duration: 1 day Price: 3000 CNY


Who should attend

XXXXXXXX

dates & location


time

• 9:00am to 17:00 pm


All items of chemical and processing plant are designed for a particular envelopeof operating conditions. In particular, mechanical design will have been conductedto certain pressure and temperature parameters. Exceeding those design parameters can lead to catastrophic mechanical failure and cause:

• loss of containment of toxic, flammable or corrosive materials, with potential secondary consequences resulting in injury or loss of life• environmental damage• asset loss, economic penalties and loss of public confidence

The course is designed to cover the major aspects of safety relief systems sizingfor single and multi-phase flow arising from loss of control of an exothermic chemical process or non-reactive physical process. The course concentrates onthe quantification and sizing of emergency vent systems for runaway reactionsusing experimental data derived from laboratory investigations. Emphasis is on the identification of the failure scenario and application of the appropriate calculation techniques required to arrive at correct system dimensions.

you will learn

• The procedure for emergency relief system design• Single phase and two-phase flow in emergency relief vent systems• How to obtain kinetic and thermoche- mistry data to characterize runaway reaction behavior

• How to interpret the laboratory data in order to understand venting dynamics• How to treat vent discharge streams

Course Outline

Introduction

Characteristics of a Runaway Reaction

Selection of Worst Case Design Scenario

Experimental Testing for ERS Design • Apply adiabatic calorimetry apparatus to gain data on the runaway behavior of a reacting mixture

Interpretation of Laboratory Data • Extract valuable information from testing data for subsequent vent sizing calculations

Relief Devices • Various relief devices, their attributes, advantages and disadvantages

Vent Sizing for Runaway Reactions • Design approach for tempered vapor pressure, gassy, and hybrid reaction systems

Vent Flow Capacity for 2-Phase Flow

Vent Discharge Treatment • Discharge of a 2-phase flow vent system and catch tank sizing approaches

Non-Reactive Sizing Procedures

Fire Engulfment Vent Sizing

Relief System Management

Problem Solving Sessions

Video Presentation


Quiz


You will need to bring a scientific calculator

to this course.Register

Session code VTSZG 1

Venting siZing for non reaCtiVe systeMs andVent siZing for reaCtiVe systeMs

Duration: 1 day Price: 3000 CNY

in-CoMPany training

Chilworth Process safety academy courses can be delivered as private,in-company training at the location of your choice.

In-company training provides companies the option of customizing courses to meetspecific company training needs. For example, courses can be tailored to differenttechnical levels reflecting the audience mix (e.g., Managers, Engineers or Operators.)Clients can also provide company-specific or site-specific training content, such asspecific company practices or process examples, to be added to the course to complement Chilworth course content and used for practical exercises. In-companycourse delivery is also a cost-effective method of training multiple employees and canbe scheduled to accommodate participants’ availability.

recent examples of in-company delivery include:• Global PSM training courses delivered in the U.S., Europe and Asia for a major

multinational chemical company

• ATEX training delivered across multiple sites to plant operators of a global

pharmaceutical company

• International training sessions on Security Management Process (SMP) in the U.S.,

Europe and Asia for a multinational chemical company

• Multi-site Flammability and Chemical Reaction Hazard training for a major pharma-

ceutical laboratory

• Multi-site training on Combustible Dust Hazards

• Training and application of (Non-electrical) Mechanical Ignition Risk Assessment

(MEIRA) to sites in Europe, Asia and the U.S.

• PHA Team Member and PHA Team Leader training delivered at a major industrial

manufacturer’s technical center.

Whether you are an individual needing to develop your expertise on a specific process

safety topic or a company that requires a comprehensive program of process safety

training for management, engineers, operators, maintenance or other plant staff, the

Chilworth Process Safety academy will deliver a customized training solution to

meet your needs.


our serViCes in ProCess safetyand data aCQuisition

aBout ChilWorth teChnology (a dekra CoMPany)

Serving the process industries since 1986, Chilworth Technology is a worldwide leader in process safety

services, providing a full array of Process Safety Engineering (PSE) and Process Safety Management (PSM)

services including: consulting, training, laboratory testing and specialized process safety testing instrumentation

and equipment.

Unmatched technical expertise enables Chilworth Technology to provide best-in-class solutions – delivered

by a large number of highly experienced multi-disciplinary engineers and Process Safety Specialists. Chilworth

Technology delivers consistent quality worldwide and meets the needs of multinational companies that require

integrated, consistent services tailored to local cultures and operational and regulatory requirements.

aBout dekraDEKRA SE is one of the world’s leading expert organizations. The company currently runs activities in more

than 50 countries. Around 25,000 employees are committed to ensuring long-term safety, quality and

environmental protection.

The DEKRA Business Units “Automotive”, “Industrial” and “Personnel” provide professional and innovative

services in the fields of vehicle inspections, expert appraisals, international claims management, consulting,

industrial testing, product testing, certification, environmental protection, qualification, temporary work.

PsM services include:

• PSM program development and program

enhancement

• PSM needs assessments and gap analysis

• PSM applicability assessments

• PSM and RMP audits

• Process Hazard Analysis leadership

(using HAZOP, What-if, FMEA, Fault-tree Analysis

and related PHA techniques)

• Incident investigation

• Facility Siting Analysis

• Consequence Modeling

• PSM training

Pse services include:

• Laboratory and full-scale testing of:

– powders/dusts

– liquids and gases for their flammability/

combustibility

– reactivity

– thermal stability

– electrostatic properties

• On-site and desktop fire and explosion hazard

assessments

• Process design/safety engineering support

• Expert witness testimony and litigation support

• PSE training


the instruCtors

robert l. gaither, CSP, Ph.D.,is a Senior Process Safety Specialistfor Chilworth Global. Dr. Gaither has more than 28 years’ experiencein company operations, regulatory compliance, management consul-ting, and process safety/risk management experience. His keys to suc-cesses are working effectively with all organizational levels, strongcommunication skills, assessing customer/business partner needs andfinding solutions, promoting teamwork, and leveraging systems andresources already in place. Dr. Gaither is a trained expert in HAZOPand SIL/LOPA Facilitation. He is also a trained and experiencedPHAST User.

Prior Work experienceSenior Projects Manager / HSE Manager / Process Safety & Risk Management Specialist / HAZOP-SIL Facilitator, PSRG Inc., Houston,TX (2005 – 2011)

Senior Consultant, Chevron Corp. (which became ChevronTexacoInc.), Houston, TX (1999-2005)

Team Leader, Texaco Inc., Houston, TX (1994-1999)

dr. vahid ebadat, Ph.D., M.Inst.P, MIEE, C.Eng., C.Phys. is theCEO of Chilworth North America. He has worked extensively as aprocess and operational hazards consultant for the chemical, phar-maceutical and food industries. Dr. Ebadat is a regular speaker attraining courses on gas and vapor flammability, dust explosions,and controlling electrostatic hazards. He is a member of NFPA 77Technical Committee on Static Electricity, NFPA 654 Standard forthe Prevention of Fire and Dust Explosions from the Manufacturing,Processing, and Handling of Combustible Particulate Solids and ASTM E27 Committee on Hazard Potential of Chemicals. Dr. Ebadat's research has culminated in the publication of numeroustechnical papers and articles.

guibing Zhao, Ph.D. is a Process Safety Specialist of ChilworthNorth America. He received his Doctorate of Chemical Engineeringfrom the Sichuan University in China. Dr. Zhao specialized in emer-gency relief system design using DIERS technology; chemical process safety evaluation; calorimetrical technology; multiphase flowhydrodynamics; high temperature molten salt electrolyte based fuel cell and battery technology; nonthermal plasma technology; supercritical CO2 enhanced oil recovery; waste to fuel conversion;and advanced signal processing technology. He has participated in engineering design and scale-up of several chemical processingfacilities. Dr. Zhao is proficient in the interpretation of data for a wide variety of process safety scenarios. He has authored 40+ peer-reviewed articles in the multidisciplinary fields. Dr. Zhao is a senior member of AIChE.

ethan Zhang has more than 12 years’ experience in chemical in-dustry with operation, process engineering, maintenance, and processsafety management. He has managed several projects and mainte-nance work in different chemical plants. He has led several HAZOPand LOPA/SIL study for green-field projects and HAZOP/LOPA/SILrevalidation for operational facilities. He also participated in severalPSM audit for different plants. Ethan Zhang is a trained facilitator forHAZOP and LOPA/SIL study. Prior Work Experience:Senior Process Engineer/Process Safety Engineer/HAZOP-LOPA fa-cilitator, EvonikProcess Safety Manager/Project Manager/HAZOP-LOPA facilitator,AnhydroSenior Process Engineer/Project Manager/HAZOP-LOPA facilitator,FirmenichTechnical Manger/Project Manager, Sundise

tomsen sheng, B.s, Consultant – Consulting & Training Services- Process Safety Specialist. Tomsen Sheng has dedicated more than9 years of engineering experience in the chemical industry with over 1years as a consultant and 8 years within manufacturing facilities. Hehas participated in several projects of building construction, productionline installation and modification within chemical and petroleum indus-tries. He has managed projects in the field of fire prevention and pro-tection improvement. He also has a strong experience for ISO &OHSAS system management. Additionally he has led a team for theoverall improvement towards contractor safety.With the skills above, Tomsen Sheng is experienced in risk identificationand assessment. He is a trained and experienced user of PHAST andother consequence modeling software tools.


2014 training Course details – China

REGISTRATION

You can register and pay for any training class by going to the bottom of each training course detail page

and clicking "Register" and this will take you to our training course section of our website. You will receive a

confirmation of registration emailed to you following your registration. Course fees include continental breakfast,

breaks and lunch.

Each day of training starts at 9:00am and ends at 5:00pm.

Cancellation Policy

absolutely NO refunds will be made if cancellations are made within 30 days prior to the course

date; a possible credit may be arranged. Chilworth reserves the right to make last minute changes and/or

cancellations.

Hotel Reservations

Hotel Reservations must be made directly with each hotel. The cost of accommodations is NOT

included in the course fee. Hotel parking fees may apply. We strongly recommend making reservations

as early as possible.

CONTACT DETAILS

If you have any questions or need further details on registration or on any of our training course offerings,

please contact: T + 86 21 6056 76 66 or + 86 21 6056 7555


our international loCations

Chilworth Technology Ltd(Southampton, UK)

+44 (0) 23 8076 0722www.chilworth.co.uk

Chilworth Vassallo(Cinisello Balsamo, Italy)

+39 02 89929600www.chilworth.it

Chilworth SRM (India)• Mumbai +91 (0)22 6694 2350

• New Delhi +91 (0)11 2613 6979• Chennai +91 (0)44 4212 5445

www.chilworth.co.in

Chilworth Amalthea• Valencia, +34 96 136 68 14• Barcelona, +34 934 920 450• Zaragoza, +34 976 304 448• Madrid, +34 912 975 403

www.chilworth.es

China10F, Building 16, No. 250 Jiangchangsan Road

Shanghai, 200436, P.R. China+ 86 21 6056 76 66

www.chilworth.cn

Chilworth The Netherlands(Rotterdam, NL)

+31 (0) 10 20 77 242www.chilworth.nl

Chilworth Wallonie(La Louvière, BE)

+ 32 (0) 479 61 70 23www.chilworth.fr

DEKRA Insight AB(Göteborg, SE)

+ 46 (0) 10 455 12 24www.chilworth.se

Chilworth France(Jonage, France)

+33 (0)4 72 44 05 52 www.chilworth.fr

Chilworth Technology Inc (USA)• Princeton, NJ +1 609 799 4449www.chilworth.com

• Schaumburg +1 847 925 8100www.sceinc.com


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www.chilworth.cn

DEKRA China

10F, Building 16, No. 250 Jiangchangsan Road

上海市闸北区江场三路250号16号楼10楼

Shanghai 200436, P.R. China

T + 86 21 6056 76 66

F + 86 21 6056 7555

www.chilworth.cn

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