MINIPURE - Siebec · MINIPURE ® STATION FOR THE TREATMENT OF CUTTING ... Washable and reusable,...

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MINIPURE ® STATION FOR THE TREATMENT OF CUTTING AND PROCESS FLUIDS Machining of aluminium, copper, cast iron and steels Machining of plastics and composite materials Deep drilling Spark machining Vibratory finishing Water jet cutting www.siebec.com MECHANICAL MACHINING 01/2017

Transcript of MINIPURE - Siebec · MINIPURE ® STATION FOR THE TREATMENT OF CUTTING ... Washable and reusable,...

MINIPURE ®STATION FOR THE TREATMENT OF CUTTINGAND PROCESS FLUIDS

Machining of aluminium, copper, cast iron and steels

Machining of plastics and composite materials

Deep drilling

Spark machining

Vibratory fi nishing

Water jet cutting

www.siebec.com

MECHANICAL MACHINING

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The machines of the MINIPURE range eliminate all micro-cuttings, powder, solid particles, free-fl oating oils or oils in emulsion used for lubricating the machine(soluble oils) continuously. Also suitable for spark machining, water jet cutting, etc.

Highly compact, mobile system which is easy to adapt to any type of machine.

MP52-AP18 MP51-AP18MP51-AP18

MACHINE

VERSATILITY

ADVANTAGES

The continuous elimination of all pollutants in the cutting and process fl uid ensures the following:

Controlling of cutting conditions

Improving the quality of the parts produced

Limiting the wear or breakage of cutting tools (tools with centre cooling)

Avoiding the clogging of the original fi lters of machines, which are generally undersized

Increasing the lifetime of cutting fl uids

Eliminating odours due to the development of bacteria

Reducing your consumption of new cutting fl uids

Limiting the cost of the disposal of spent fl uids

Increasing productivity by eliminating tank cleaning operations and machine downtime.

MP52-AP18

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VERSATILITY

Solutions for technical fi lter media for your applications

The cutting fl uid fl ows into the container which is fi lled with a charge of microfi bres in a canvas bag which is easy to remove in order to replace the charge of microfi bres.The microfi bres have great holding for hydrocarbon grease. They are hydrophobic and do not absorb neither water nor emulsifi ed cutting fl uid.On average, a charge of 11 litres microfi bres(approximately 0.7 Kg) recovers 6 litres of oil.

Very high capacity fi lter cartridge (5 m² of fi ltration area). Washable and reusable, simple to install and remove without tools.Filtration rating of 5-20-50 microns, depending on the application.

It is used to collect the largest cuttings.Filtration rating of 150 to 600 microns.Washable and reusable.

Minipure in working situation

MAG-TECH Magnetic fi ltration

The liquid fl ow is channeled around 300 mm long stainless steel magnetic rods, which can collect up to 3 kg of metallic particles.The cleaning of the rods is easly performed thanks to integrated scrapers.MAG-TECH, whose electromagnetic strength is 3 800 Gauss exists in two models, 1 rod or 3 rods and can be combined with a fi ltering bag in the depressure model.Magnetic fi ltration is the most effi cient way of eliminating iron particules from cutting fl uids and other industrial fl uids, including submicron particles

SOLUBLE OIL APPLICATION

NEAT OIL APPLICATION

10 minutes

10 minutes

INITIAL CONDITIONSSignifi cant presence of fl oating neat oil

and large pieces of swarf.

INITIAL CONDITIONSHighly polluted oil

REGENERATED SOLUBLE OIL

after use

after use

REGENERATED SOLUBLE OILFree of fl oating neat oil and swarf

OIL-TECH Canister

FIL-TECH cartridge(interchangeable with the OIL-TECH canister)

BAG-TECH Pre-fi ltration bag

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Fast-opening lid

MP51

Centrifugal pump with mechanical seals

Inlet :- 2”1/4 nut

CartridgeFIL-TECH

orContainerOIL-TECH

- Grooved nozzleØ32

Outlet:- 1”1/2

nut

- Grooved nozzle Ø32

MP52D-A18 The fi rst tank is installed upstreamof the pump. This tank is in underpressure and is used to collect large cuttings in a fi lter bag. It is washable and reusable.

The second tank is fi tted with acanister fi lled with microfi bresdesigned to remove oil from thecutting or process fl uid.

CanisterBAG-TECH

MP52D

Inlet :standard grooved

nozzleØ 32 mm

CastinerOIL-TECH

MP52

Model MINIPURE MP52-A18 MINIPURE MP52D-A18

Description Twin pressure tank,maximum fl ow rate 7 m3/h

Twin underpressure/pressure tank,maximum fl ow rate 7 m3/h

PumpAP18 three-phase or single phase

0.55 kW,mechanical seals

AP18 three-phase or single phase 0.55 kW,

mechanical seals

Filtering mediafi rst tank

Cartridge FIL-TECH5-20-50 µ

Pre-fi ltration bagBAG-TECH 150-600 µ

Filtering mediasecond tank

Canister OIL-TECH Canister OIL-TECH

Functions Filtration of fi ne particlesand solids, de-oiling

Recovery of cuttings,removal of oil

Model MINIPURE MP51-AP18 MINIPURE MP51-A18

Description Single pressure tank,maximum fl ow rate 8 m3/h

Single pressure tank,maximum fl ow rate 8 m3/h

PumpAP18 three-phase or single phase

0.55 kW,mechanical seals

AP18 three-phase or single phase 0.55 kW,

mechanical seals

Filtering media Cartridge FIL-TECH5-20 µ

Container OIL-TECH

FunctionsFiltration of small cuttings,

powder and other solidparticles

Removal of oil

CanisterOIL-TECH

MODELS

standard grooved

CanisterOIL-TECH

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MODELS

InletStandard

grooved nozzlefi tting

Ø 32 mm

CartridgeFIL-TECHCanister

BAG-TECH

- 1 1/2”nut

Outlet :- 1 1/2”

nut- Grooved

nozzleØ32

Inlet :- Grooved

nozzleØ32

Fast-opening lid

Volumetric pump

CartridgeFIL-TECH

MINIPURE MP52DV

The fi rst tank is installed upstream of thepump. This tank is in underpressure and is used to collect large cutting in a fi lter bag. It is washable and reusable.The second tank is fi tted with a cartridgefor fi ltering the oil.

Centrifugal pump withmechanical seals

MINIPURE MP53D

The fi rst tank is installed upstream of the pump. This tank is in underpressure and is used to collect large cuttings in a fi lterbag. It is washable and reusable.The second tank is fi tted with a cartridge for fi ltering the cutting fl uids.The third tank is fi tted with a canister fi lled with microfi bresdesigned to remove oil from the cutting or process fl uid.

MP52DVMP51VMP53D

Model MINIPURE MP53D-A18 MINIPURE MP51V MINIPURE MP52DV

Description Triple underpressure/pressure tank,maximum fl ow rate 6 m3/h

Single pressure tank,maximum fl ow rate 4 m3/h

Twin underpressure/pressure tank,maximum fl ow rate 4 m3/h

PumpAP18 three-phase or single phase

0.55 kW, mechanical seals

Volumetric,three-phase 0.75 kW

Volumetric,three-phase 0.75 kW

Filtering mediafi rst tank

Pre-fi ltration bagBAG-TECH 150-600 µ

Cartridge FIL-TECH5-20-50 µ

Pre-fi ltration bagBAG-TECH 150-600 µ

Filtering mediasecond tank

Cartridge FIL-TECH5-20-50 µ

-Cartridge FIL-TECH

5-20-50 µ

Filtering mediathird tank Container OIL-TECH - -

Functions Removal of cuttings, fi ltrationof cutting fl uids, removal of oil

Filtration of oilsRemoval of cuttings,

fi ltration of oils

CartridgeFIL-TECH

6 Non-contractual pictures

FLOATING SKIMMER

Collects the oil fl oating on the surface.Can handle large level variations, up to 240 mm,thanks to its patented articulated design.

CHASSIS WITH WHEELS

90° grooved nozzle inletØ 32 mm

SURFACE SKIMMER

Very easy to install in the oil tank usingthe magnetic bracket. Specially designed for collecting fl oating oil by siphoning.Fitted with a removable pump protection strainer for stopping large pieces of swarf. This strainer is removed when using a BAG-TECH.

Grooved nozzle

Ø 20 mm

DRAIN VALVE

Used to drain thetank(s) quickly.

PROTECTION KIT AGAINST DRY RUNNING

Protects the pump against usage malfunctions (major air intake, clogged-up bag, cavitation, etc)

SPRAYING KIT

For cleaning parts, toolsand the inside of themachine with regeneratedsoluble oil.

CHASSIS WITH WHEELS

OPTIONS

90° grooved nozzle inletØ 32 mm

SURFACE SKIMMER

Very easy to install in the oil tank usingthe magnetic bracket. Specially designed for collecting fl oating oil by siphoning.Fitted with a removable pump protection strainer for stopping large pieces of swarf. This strainer is removed when using a

FLOATING SKIMMER

Collects the oil fl oating on the surface.Can handle large level variations, up to 240 mm,thanks to its patented articulated design.

7

346

580

658641

658

346

Ø32

503

212

105

245

450

Ø32

Ø32

196

783

663

990

346

314

Ø32

565

647

958

MP52-AP18

MP53D-AP18

MP52DV

119

177 12

5

160

93MP51-AP18

MP52D-AP18

MP51V

155

162

44

357

1042

12560

72

515

Ø32

183

Ø32

TECHNICAL FEATURES

90° grooved nozzle inlet

Ø 32 mm

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COALESCER

The liquide charged with oil is pumped in the coalescer’s body, consisting of two chambers. By gravity separation or coalescence, the oils migrate towards the second chamber and are evacuated.

Working principle:

Pressure Coalescer

Gravity coalescer

Advantages:Great treatment capacity, up to 5 litres of oil extracted per hourHigh fl ow rate self-repriming, up to 2 000 L/hManual extraction of the oil by operating a valveTemperature up to 80°C (PVDF model)Capacity of 15/20 litres of oilIn option: automatic and programmable evacuation of the oil for high volumes

Applications:Detergent degreasing bath

Applications:Soluble cutting oil

Advantages:Great treatment capacity, up to 2 litres of oil extracted per hourCentrifugal pump, fl ow rate up to 1 000 L/h Coalescence cartridge allowing a precise oil extractionAutomatic extraction of the oil through an overfl ow mechanism Positioning above the tank requiredCapacity of 10 litres of oilDisplay of the accumulated oil on the top part.

Degreasingbath

Oil Water

Coolanttank

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NANOREACTOR

The NANOREACTOR allows a reduction of bacterial contamination.

The NANOREACTOR eliminates bacterias in turbid liquids such as cutting oils or coolant fl uids allowing to reduce the dependence on biocides.

It includes a patented high radiation UV system with fl ow divider and a catalytic element. This design allows the exposure of the whole liquid to the UV radiations and its destruction rate is optimized by the catalyst.

Its design allows a gravity fl ow and prevents contact between the liquid and the UV lamp, maximizing the effi ciency of the UV radiation and reducing the frequency of UV lamp cleaning.

Patented High UV radiation system coupled with a fl ow divider

Cutting oil / turbid liquids disinfection

Reduction of the needs / dependence on biocides

Fits on all the existing MINIPURE range

NANOREACTORNANOREACTOR

UV lamp

Inlet

OutletFlow divider

Outlet

NANOREACTOR included on an MP53

Working principle:

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By-pass

CENTRIPURE

• 270 or 450 liter tanks.

• Equipped with a MINIPURE fi lter with an L-TECH cartridge and centrigugal pump.

• In option, BAG-TECH pre-fi lter for swarfs and OIL-TECH degreasing.

• Fixed or wheeled assembly.

• In option, one or two sprinkling pumps.

Lifting tank with integrated fi ltration CENTRIPURE

Filter outlet

Collecting tank

Skimmercollecting tank

Filter suction

MINIPUREPumps

High pressure central sprinkling

Tool sprinkling or

evacuation of swarf

Drain

Overfl ow

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EASYPURE

Compact effl uent treatment system

Autonomous system ready for use: Semi automatic / Automatic

Simple use / Compact for space savingLow operating cost

Finishing modules:

pH regulationsInjection of miscellaneous chemicals (coagulating,

fl oculating agents

CONTROL TOUCH SCREEN For a facilitated use and reading

Synoptic display of the installation

Main menu

20001000

2495

20001000

Applications

Treatment of swarf straining liquidRecycling of washing bathsTreatment of vibratory fi nishing systems effl uents

FIL-TECHCartridge fi ltration

OIL-TECHMicrofi bre for oil extraction

CARBO- TECHCarbon or resin

Easy - BagSludge collection

Sludgecollection

Oil recovery

EASYPURE is entirely customizable and can be equipped with different modules:

Head offi ceSubsidiariesDistributors

SIEBEC SAS9 rue des platanesZAC Vence Ecoparc38120 SAINT-ÉGRÈVETel. : +33 (0)4 76 26 12 09Fax : +33 (0)4 76 27 04 [email protected]

SIEBEC U.K. LtdUnit 3 - ST.Alban’s Business ParkST. ALBAN’S RDSTAFFORD - ST16 3DRPh. : +44 (0)1 785 227 700Fax : +44 (0)1 785 246 [email protected]

PRODUCTOS GALVANIZADOS SIEBEC S.L.Enric Morera, 14 4°08950 ESPLUGUES DE LLOBREGATTel. : +34 902 03 06 40 +34 93 372 20 24Fax : +34 902 03 06 [email protected]

SIEBEC GmbHIm Grund 11 Postfach 5775042 WALZBACHTALTel. : +49 (0)7203/91300Fax : +49 (0)7203/[email protected]

Since its creation in 1958, SIEBEC has been designing and manufacturing in France a wide range of pumps and fi lters for industry as well as mini-stations for treating industrial effl uents.

The SIEBEC Group is present in more than 40 countries through its subsidiaries and its distributor network.

FRANCE

ENGLAND

ESPAÑA

DEUTSCHLAND

Votre partenaire

www.siebec.com

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