Mining Machinery Spare Parts

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    Mining Spare Partswww.dajia-engineering.com

    Girth Gear, Support roller, jaw plate, kiln tyre, pinion gear, ball mill assembly, kiln shell, mill gear, etc.

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    Company Instruction

    Henan No.3 Machinery Factory is one of largest machinery manufacturing and important enterprises in Zhengzhou City,

    founded in 1902. After joint-stock reform, we established the Henan Dajia Mining Machinery Co., Ltd, and specialized in

    designing and producing mining machinery, processing equipment, rotary kiln, building material equipment, etc. With rich

    experience and solid strength, we design the whole set of crusher, crushing machine, mining and cement equipment by

    ourselves, and its quality get thought international quality system.

    Our company is largest mining machine manufacturing enterprise and also the equipments widely used in mining, industry,

    chemical, construction, etc. Henan Dajia Mining Machinery Co., Ltd has advanced testing equipment for ensure the

    manufacturing quality, also formed strict quality assurance system, achieved ISO9001 certification in 1997 and transfer to

    2000version certification in 2003..

    Now, we mainly produce crusher, rock breaker, ball mill, rotary kiln, etc, vibrating screen, feeder and other relate machine

    as chain equipment for whole plant. Our thirty various plants included sand & gravel crushing, mining, cement, ceramsite,

    etc. High-tech, high reliability, low maintenance cost, make sure our equipment in the industry-leading level. Our machinery

    has been exported to more than 40 countries, widely used global mining and construction industries. Our Experienced and

    sales-team provide you full technical details; technical engineers help you to solve the production problems. Worldwide

    clients and fellow-industry have recognition and praise for our technology.

    Our company also have a small factory which located in Xinxiang for making foraged mining spare parts.

    With over 20 years experience, we formed our own design and production team, not only providing you mining machinery,

    but also offer you spare parts and mining equipment repair service. With concerted efforts since its inception,

    Dajia-engineering has successfully catapulted itself to extraordinary heights as a reputed manufacturer & exporter of gears

    for various industrial applications. Our core objective is to achieve the maximum level of customer satisfaction and are

    committed to quick delivery and prompt services. We believe in the use of innovative technology in our manufacturing

    processes to ensure the production of goods of international standards at the most competitive prices.

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    Spare parts manufactured by us:

    Girth Gears

    Helical Gears

    Worm Wheel

    Support Rollers

    Pinion Shafts

    Ground Gears

    Trunnion Gear

    Tyres For Kilns

    Pinion Gears

    Blank Casting

    Worm Reduction Gearboxes

    Railway Wheels

    Worm Gears

    Jaw Plate

    Hammer

    Movable plate

    Ball mill cover

    Bearing house

    Kiln tyre (ring)

    Kiln seal

    Grinding media

    Ball mill liner

    Kiln hood

    Quality

    The quality of our products is a resultant of the concerted team efforts of our qualified engineers, strict quality control

    measures accompanied with the use of the best materials and, above all, updating the technology.

    Automation, instrumentation and computerized controls bring about quality controls, operational optimization, enhanced

    productivity and operational cost benefits. Our plants incorporate the newest developments, adhere to the latest

    international standards and are environment-friendly in terms of dust emission and noise levels.

    Infrastructure

    Our manufacturing facilities incorporate state-of-the-art and innovative machinery and equipment to ensure a high quality

    in all our products. We are also dependent on a dedicated and qualified team of professionals and support staff that

    executes the challenging jobs as per organizational needs.

    Grinding Media

    Steel ball, as the indispensable consumable to ball mill, is a kind of wear-resistant material that made of carbon, chromium,

    manganese, and molybdenum, etc. as the main added metal elements, and can be produced through forging, spinning,

    rolling, grinding and casting.

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    Crusher Spare parts

    Machined surfaces for a consistent fit with less hassle and

    downtimeLarge selection of tooth and curve configurations for optimum

    performance in any application

    Unsurpassed alloys for extended wear life and lower cost per

    ton

    Toggle Plate

    Cheek Plate

    Jaw Wedges

    Jaw Plate

    Other parts which are available include Feed Tubes, Feed Disks, Table

    Liners, Outer Table Liners, Upper Tub Liners, Lower Tub Liners, and

    Pedestal Skirt Liners. We also make long-lasting wear parts for horizontal

    shaft impactors, including Standard and Heavy Duty Impeller Bars,

    Curtain Liners and Liner Plates.

    Blow bar

    hammer plate

    liner plates

    We produce Hammers in One and Two-Piece styles, Grates, Breaker Blocks, Side Liners, Breaker Bar Sleeves, Rotor Hubs,

    Complete Rotor Assemblies, Top Cover Liners and

    Throat Collars.

    Grates

    Breaker Blocks

    Side Liners

    Breaker Bar Sleeves

    Rotor Hubs

    Complete Rotor Assemblies

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    Top Cover Liners

    Throat Collars

    Ball mill Liner

    Ball mill linings from dajia-engineering protect your mill from the abuses of mineral processing while allowing high grinding

    and crushing efficiency.

    Our ball mill linings are designed from rubber or casting steel or rubber composite materials according to your application

    and throughput requirements.

    Rotary Kiln tyres (Rings)

    The purpose of tyres (often called riding rings) and rollers is to support the kiln and allow it to rotate with minimal friction.

    Rotary kilns are among the largest items of permanently moving

    industrial machinery, the largest examples weighing in theirfully-loaded form several thousand tonnes. Despite the challenges

    of their size and their high temperature, the best examples of

    rotary kiln rotate on their rollers almost frictionlessly, the power

    supplied by the drive being almost entirely in order to oppose the

    eccentric load of the contents of the kiln. On cutting the power to

    a kiln, the kiln will roll back and unless a brake is applied, will

    continue to swing like a pendulum for ten or fifteen minutes

    before coming to a standstill. This finely-tuned mechanical

    condition requires sophisticated design of the kilns supports.

    A standardised design evolved during the first three decades of the twentieth century, allowing the great escalation in size

    of kilns that then followed.

    Kiln Support Roller

    Kiln Support Rollers are backed by latest technology and provide

    desired support to cables and other related products. These

    support rollers are driven to rotate using friction between roller

    surface and web. The small friction torque of the roller bearings

    also allow higher speed operations and helps in avoidingpossibilities of slippage due to presence of large air film between

    roller surface and web.

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    Features:

    Coming with small friction torque of roller bearings

    Rollers are close together that decrease pulling tension

    Manufactured as per defined industry standards

    Can also be custom designed as per client's specific requirements

    Durable finish and reliable performance

    Mill Girth Gears

    Mill Girth Gears comprise high integrity girth gears that find application in driving horizontal grinding mills. With these

    gears developed for achieving superior finish strength and process reliability, these can be designed for different kW

    applications as well as in diameter and weight choices. For ensuring in them flawless finish support, we manufacture them

    in temperature controlled environment.

    Applications:

    Girth gears mainly using in -

    Ball Mills

    Kiln drive systemRotary Dryer

    Steel re-rolling mills

    Paper industries

    Rod Mills

    Ring Gears

    Ring Gears are also known as starter ring and comprises medium carbon steel ring with teeth which comes fitted on

    periphery of flywheel of internal combustion engine generally in

    automotive applications. With the teeth driven by smaller gear

    (pinion) of starter motor, its primary use is in transferring torque

    from starter motor pinion to flywheel/flexplate for engine

    rotation.

    Features :

    Starter ring gear featuring precision construction support

    These are made to undergo different heat-treatment including

    tempering, normalizing and others for precision finish

    Teeth of starter ring hardened for enhancing its strength and wearresistance

    Modern computer aided designing support using software like AUTOCAD, SOLID WORKS for ensuring precision

    construction standards

    Interference checks and dimensional accuracies carried out using these tools

    Can also provide load analysis & stress analysis on gears using finite element analysis

    Application :

    These are mostly used in automotive applications including:

    Rotary Dryer

    Rotary Cooler

    Kiln

    Three drum dryer

    Ball mill

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    Ball Mill Head/Cover:

    Henan Dajia Mining Company is professional manufacture in producing ball mill components and rotary kiln components.

    Our components can meet the requirement of most kinds of mills. We supply components service not only for mill

    manufacturer but also for whom in maintaining.

    Ball mill head:

    1. Material: ASTMA-27 grade 70-40 Class 1

    2. Heat treatment:Q.T.

    3. NDT:ASTM E-709 and ASTM E-125

    Alumina Grinding Media/Ceramic Ball:

    Alumina Grinding Media/Ceramic Ballalso named as Alumina grinding ball for all sorts of ball mills, pearl mills, sand mills

    for the super fine grindings and dispersions of products with special quality

    requirements ,such as: Zircon sand, Silicon dioxide, Calcite(GCC),Magnetic

    bands coatings for audio and video tapes, paint, pigment, coatings, Ceramic

    glaze, Titanium dioxide and so on.

    Main Advantage:

    High strength, Excellent wear resistance,20 times more than commonly ceramic

    ball of France or ceramic ball, keep the material high degree of purity.

    High density, high grinding efficiency, shorten 50% grinding times.

    Very good roundness, very smooth and shiny surface, long times of use.

    Mechanical Properties:

    Content of Al2O3 90% Porosity 0% Mohs Hardness 8.5-9

    Gravity 3.6g/cm3 water absorbation 0% Compression Strength 1800Mpa

    Sizes:

    0.5-3mm grinding ball use in sand mill

    5-20mm grinding ball use in mix mill and ball mill

    20-130mm grinding ball use in ball mill

    Alumina Liner For ball mill:

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    Grinding Alumina Liner:

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    PU Vibrating Plate/Sieves:

    Plate is fabricated by advanced polyurethane materials with embedded metal framework structure, which combines all the

    characteristics of rubber sieve, but also have superior wear resistance, higher screening accuracy, better tear resistance.

    Material: Polyurethane

    Type: PU Screen Plate

    Thickness: 15-120mm

    Hole size: 0.15-120mm

    Hardness: 85-100A

    Tensile strength: >50 MPA

    Extensibility: >500%

    Tear strength: >70 KN/M

    Akron wearing: >0.02 cm3/1.6km

    Color Yellow, Green, Blue, Red, etc

    Application: Metallurgy, Mining, Coal, Chemical,

    Construction, Sand & Gravel and in Aggregate-ore Processing.

    Henan Dajia Mining Machinery Co., Ltd is mainly produce mining crusher, ball mill, rotary dryer, rotary kiln and those

    equipment spare parts. We are not only producing mining machinery wear parts, but also do OEM parts for other mining

    machine. Contact with us if need any kind of mining accessories.

    Henan Dajia Mining Machinery Co., Ltd

    Tel: +86-371-67575157

    Fax: +86-371-67571922

    Mob: +8615617816797

    Mail:[email protected]

    Web:www.dajia-engineering.com

    Skype:gary102884 Webchat: gary10288

    Add: 500m West, Crossroad of Rizhao and

    Industrial Road, Zhengzhou City, China.

    mailto:[email protected]:[email protected]:[email protected]://www.dajia-engineering.com/http://www.dajia-engineering.com/http://www.dajia-engineering.com/http://www.dajia-engineering.com/mailto:[email protected]