Mining-Calculator_ProjectExample.pdf

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For cost efficient and eco-friendly mining Software for selection and dimensioning as well as economic and ecological analysis for bulk material handling systems in surface mining and civil engineering

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Transcript of Mining-Calculator_ProjectExample.pdf

  • For cost efficient and eco-friendly mining

    Software for selection and dimensioning as well as economic and ecological analysis for bulk material handling systems in surface mining and civil engineering

  • Software characteristics Individual equipment selection for loading and haulage Discontinuous and continuous haulage systems Technical validation of equipment combinations Economic analysis Ecological assessment (greenhouse gas emissions) Overall-comparison and rating of different bulk material handling systems as

    a basis for key decisions Improvement of economic and ecological feasibility

    Key functions Selection of various equipment combinations Discontinuous and continuous haulage systems Calculation of various cost types Determination of CO2-emissions Presentation of results by tables and diagrams

    Key applications Feasibility studies for green and brown

    field projects Optimization of operating mines and

    earthmoving projects Evaluation of project

    development dynamics Education

    Information and contact www.mining-calculator.com [email protected]

    Joint development:

    Mining Technology Consulting Albrecht-von-Groddeck-Str. 3 38678 Clausthal-Zellerfeld / Germany XGraphic Ingenieurgesellschaft mbH Aretzstrae 9 52070 Aachen / Germany

  • 21 Mio. t total ROM

    3 loading points

    each 7 Mio. t ROM

    Equipment:

    3 Hydraulic shovels, 10 m bucket

    17 Off-Highway-Trucks, 140 t payload

    Project example: copper mine basic data

  • Project example: copper mine actual status

    Crusher location actual Loading points Mine entry/exit Belt conveyor to stockpile

  • Crusher location actual Loading points Mine entry/exit 2,5 km haulage length 75-105 m vertical height

    Project example: copper mine actual status haulage parameters

    2450 m a.s.l.

    2475 m a.s.l.

    2475 m a.s.l.

    2415 m a.s.l.

    2400 m a.s.l.

    2370 m a.s.l.

    2385 m a.s.l.

  • Project example: copper mine haulage optimization by in-pit crushing and conveying IPCC

    Crusher location actual Loading points Mine entry/exit 2,5 km haulage length 75-105 m vertical height Crusher location planned

    2450 m a.s.l.

    2475 m a.s.l.

    2475 m a.s.l.

    2415 m a.s.l.

    2400 m a.s.l.

    2370 m a.s.l.

    2385 m a.s.l. 2385 m a.s.l.

  • Project example: copper mine crusher relocation in-pit crusher belt conveying

    Crusher location actual Loading points Crusher location planned Conveyor belt planned 750 m, 12% inclination 750 m, 2% inclination 500 m, flat

    2385 m a.s.l. (2375 m a.s.l.)

    2475 m a.s.l.

    2460 m a.s.l.

    2475 m NN

  • Project example: copper mine crusher relocation in-pit crusher belt conveying

    transfer station: 2460 m a.s.l.

    Crusher feed: 2385 m a.s.l. Conveyor feed: 2375 m a.s.l.

    conveyor belt 1

    h: 85 m

    inclination: 12 %

    Horizontal distance

    Verti

    cal h

    eigt

    h

  • Project example: copper mine crusher relocation in-pit crusher belt conveying

    transfer station: 2460 m a.s.l.

    conveyor belt 2

    h: 15 m

    flat

    Belt conveyor discharge: 2475 m a.s.l.

    inclination: 2 %

    Horizontal distance

    Verti

    cal h

    eigt

    h

  • Simulation of the actual situation

  • Basic project data

  • Loading equipment dimensioning and selection

  • Basic haulage data

  • Haul roads

  • Equipment combination selection

  • Haulage performance diagrams

  • Basic cost and environment data

  • Loading machine (hydraulic excavator) - cost data

  • Off-Highway-Truck - cost data

  • Cost overview

  • Calculation results bar diagrams

  • Calculation results bar diagrams

  • Calculation results bar diagram alternatives

  • Calculation results cake diagram of cost structure

  • Creating an IPCC solution

  • IPCC: Basic project data

  • IPCC: Loading equipment dimensioning and selection

  • IPCC: Basic haulage data

  • IPCC: shortened haul roads to Inpit-crusher

  • IPCC: new installed belt conveyor 1

  • IPCC: new installed belt conveyor 2

  • IPCC: Equipment combination selection

  • IPCC: Haulage performance diagrams

  • IPCC: Basic cost and environment data

  • IPCC: Loading machine (hydraulic excavator) - cost data

  • IPCC: Off-Highway-Truck - cost data

  • IPCC: Belt conveyor 1 cost data

  • IPCC: Belt conveyor 2 cost data

  • IPCC: Cost overview

  • IPCC: additional investments

  • IPCC: Calculation results bar diagrams

  • IPCC: Calculation results cake diagram of cost structure

  • Comparison of actual situation and IPCC solution

  • Project comparison: table (export as EXCEL-file)

  • Project comparison: bar diagrams

  • Project comparison: cake diagram of cost structure

    Foliennummer 1Foliennummer 2Project example: copper minebasic dataProject example: copper mineactual statusProject example: copper mineactual status haulage parametersProject example: copper minehaulage optimization by in-pit crushing and conveying IPCCProject example: copper mine crusher relocationin-pit crusher belt conveyingProject example: copper mine crusher relocationin-pit crusher belt conveyingProject example: copper mine crusher relocationin-pit crusher belt conveyingFoliennummer 10Basic project dataLoading equipment dimensioning and selectionBasic haulage dataHaul roadsEquipment combination selectionHaulage performance diagramsBasic cost and environment dataLoading machine (hydraulic excavator) - cost dataOff-Highway-Truck - cost dataCost overviewCalculation results bar diagramsCalculation results bar diagramsCalculation results bar diagram alternativesCalculation results cake diagram of cost structureFoliennummer 25IPCC: Basic project dataIPCC: Loading equipment dimensioning and selectionIPCC: Basic haulage dataIPCC: shortened haul roads to Inpit-crusherIPCC: new installed belt conveyor 1IPCC: new installed belt conveyor 2IPCC: Equipment combination selectionIPCC: Haulage performance diagramsIPCC: Basic cost and environment dataIPCC: Loading machine (hydraulic excavator) - cost dataIPCC: Off-Highway-Truck - cost dataIPCC: Belt conveyor 1 cost dataIPCC: Belt conveyor 2 cost dataIPCC: Cost overviewIPCC: additional investmentsIPCC: Calculation results bar diagramsIPCC: Calculation results cake diagram of cost structureFoliennummer 43Project comparison: table (export as EXCEL-file)Project comparison: bar diagramsProject comparison: cake diagram of cost structure


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