MINI MOTO-X BIKE - Supercheap...
Transcript of MINI MOTO-X BIKE - Supercheap...
���� Please be familiar with and observe all the law and regulations of
your State and Local Council.
���� Products are always subject to further improvement, which will
cause some difference between the vehicle and this manual, without
further notice .
Lawnton, Brisbane, QLD 4501
FOREWORD
���� Thanks for purchasing this Mini Moto-X Bike.
���� This manual includes important safety information. It covers the
main data, basic structure and procedures of operation,
adjustment and maintenance .
MINI MOTO-X BIKE
���� Read this Manual Thoroughly Before Riding.
���� Always wearing protective clothing while riding.
Imported by
Supercheap Auto Pty Ltd
751 Gympie Road
Vehicle Safe Riding ……………………………1 Important Notes ………...……….. 15
Protective Clothing .…………..………...…… 2 Air Cleaner ……………...…………………15
Refitting ……………………….………….. 2 Throttle Operation …..……………………..16
Accessories ………….…….………………. 2 Idle Speed …………..…………………….. 16
Specifications ……………………………….. 3 Inspection of Front Suspension ………........17
Description ………………………………….. 4 Braking System ……………………………18
Frame number ……………..………………… 5 Check on Brake System ………..………….19
Handlebar Assembling …………………………6 Hydraulic Disc Brake ……….……………19
Handlebar Control ………………………….. 7 Brake fluid ……….……………….......... 20
Ignition Switch ………….…………………. 8 Exhaust Muffler ……..……………………..21
Fuel and Fuel Tank ………………………….. 9 Transmission System …………………………21
Tires ……………..………………...……… 10 Chain Adjustment ….……………...….. 22
Operation Guide ……………………………… 11 Tool Kit …………………………………………22
Pre-ride Inspection …………….…………. 11 Troubleshooting …….……………………….23
Starting the Engine ………….…………….. 11 Cleaning …………………………….…….. 23
Breaking-in ………………………..………. 13 Storage Guide ………..……………….…….24
Riding ……………..………………………. 13 Maintenance ……………………………………25
Parking …………..……………………….. 13 Maintenance Schedule ………...……………25
Spark Plug ………………..………………. 14 Diagram of Circuit ……………………….26
Warranty ……………..……………………..27
CONTENTS
WARNING���� Vehicle's riding requires special efforts on your own behalf to ensure your safety.
���� Know these requirements below before you ride.
SPECIAL ATTENTION:1. Both parents and their children must fully understand everything in this Owner's Manual before riding.
2. This vehicle is for OPERATOR ONLY.
3. For OFF-ROAD USE ONLY. This vehicle is designed to be operated only on level, off-road surfaces,
free of obstacles.
4. It is illegal to ride this vehicle on public roads or highways. If it is necessary to cross a public road,
please get off this vehicle and push it across.
5. Do not operate this vehicle under the influence of alcohol or drugs. That can impair judgment and
result in serious injury or even death.
6. Keep a safe distance between your vehicle and other off-road vehicle.
7. Never ride this vehicle unless it has been properly adjusted and maintained.
8. Do not allow your child to ride without your supervision.
9. Never run the engine in closed area. The exhaust gas contains poisonous carbon monoxide gas (CO).
10.Do not touch any part of the engine or muffler during and even after riding, because it is very HOT!
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PROTECTIVE CLOTHING1. Most motorcycle accident fatalities are due to head injures. ALWAYS wear a helmet. You should also
wear a face shield and protective clothing.
2. The exhaust system becomes hot during riding, and it remains hot for a while after stopping the engine.
Be careful not to touch the exhaust system since it is HOT. Wear colthing that fully covers your legs.
3. Do not wear loose clothing that could catch on the control levers, footrests or wheels.
REFITTING
WARNING
Refitting of the vehicle, or removal of original parts may cause the vehicle unsafe or illegal. Obey all the
laws and regulations of your State and Local Council.
ACCESSORIES Genuine accessories have been specifically designed and tested on this vehicle. Don't attempt to change
them by any other accessories manufactured by other companies. If necessary, you are personally responsible
for selection, installation, and use of them. Always follow the guidelines below:
1. Carefully inspect the accessory to make sure that it does not obscure any lights, reduce ground clearance
and banking angel, or limit suspension travel, steering travel or control operation.
2. Accessories may increase the time that hands or feet operate controls, resulting in increased reaction
time in emergency.
VEHICLE SAFE RIDING
time in emergency.
3. Do not add any electrical equipment that will exceed the vehicle's electrical system capacity.
4. Do not add any device cooling the engine.
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· 3 ·
Displacement 49cc
Transmission Chain
Front Tyre Size 2.5-10
Rear Tyre Size 2.5-10
Front Brake Type Hydraulic Disc Brake Max loading 50kg
Rear Brake Type Hydraulic Disc Brake
Unit Weight 24kg Start Mode Pull Start
Max Speed 24km/h Magneto Permanent Magnetic
Ground Clearance 120mm Max Torpue 2.1N.m/3500r/min
Wheelbase 840mm Idle Speed 2500r/min
Width 650mm Fuel Tank Capacity 1.5L
Height 730mm Max Power 1.47kw/4000r/min
Engine Type 2-stroke, Single Cylinder, Air Cooled Compression Ratio 8.0:1
Length 1250mm Ignition Mode CDI
SPECIFICATIONS
Front Brake Lever Throttle Grip Rear Brake Lever Fuel Tank
Fuel Tank Cap
Seat
Head cover Tail Cover
Muffer
Shock Absorber
Front Wheel
Rear Wheel
Rear Disc Brake
Front Disc Brake Suspension Fork Engine Footrest
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Please fill the Frame and engine code for your vechile in the blank below, which will help you to order spare
parts and find the vehicle if stolen. ① Frame Number
FRAME NUMBER: .
ENGINE CODE: .
NOTES① The Frame number is stamped on the front right of frame of the vehicle . ② The engine code is stamped on the bottom-right of the crankcase .
DESCRIPTION
Frame Number ② ENGINE CODE
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Handlebar Assembling
The Handlebar is detached from the bike for shipping purposes
some assembly is required
Follow below steps to assemble:
1. Take off the top cap of the handlebar clamp by unscrewing
the bolts with allen key; (see photo)
2. Put the Handlebar on the clamp, ensuring the brake levers face the front of the bike and adjust the position,
put the cap on and tighten the bolts so the bars can be adjusted
3. Adjust the Handlebar to a comfortable position for the rider
NOTE:
1. Pay attention to the direction of the handlebar and brake
hoses before assembling.
2. Don't tighten the bolts one by one, but tighten gradually.
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HANDLEBAR CONTROLS
Emergency Switch Rope Emergency Cease Fire
The Switch is Red and fixed on the Left side of the Handlebar.
Emergency Cease Fire This device is fixed on the Left side of the handlebar.
For emergency use, should be connected to Driver's body (wrist)
by the rope.
Emergency Switch
IMPORTANT - This device MUST be connected to the Driver's
body (wrist ) by the rope all the time during riding.
It will stop the engine if you happen to fall off the bike.
The engine will not start if this device is off. Remember to fit it
into the socket before riding Right Brake Lever
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Brake Levers: The Right brake level is for Front brake.
The Left brake lever is for Rear brake.
Left Brake Lever
Throttle
IGNITION SWITCH Ignition switch
The ignition switch is situated on the right side of the front vehicle body.
" � " (ON) and "OFF" on the switch indicate:
" � " (ON) - Engine can be operated and the key can not be removed, the color is red.
"OFF" - Engine can not be operated and the key can be removed.
FUEL AND FUEL TANKFuel Selection
This engine is a 2 stroke and requires oil to be added to the petrol,
mix ratio = 25:1 .E.G. 250ml of petrol : 10ml of 2 stroke oil
500ml of petrol : 20 ml of 2 stroke oil
Fuel Tank
The fuel tank should not be subject to heavy impact, ensure the fuel cap is tightened before riding.
The fuel tank capacity is 1.5L. The fuel tank capacity is 1.5L.▲▲▲▲ WARNING▲ Gasoline is extremely flammable and is explosive under certain conditions.
▲ Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks
in the area where gasoline is stored or where the fuel tank is refueled.
▲ Before refueling, make sure to filter the fuel first.
▲ Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite.
If any fuel is spilled, make sure the area is dry before starting the engine.
▲ Avoid repeated or prolonged contact with skin or breathing
of vapor.
▲ KEEP AWAY OF CHILDREN. Fuel tank Fuel Tank Cap
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TIRES 1. Proper air pressure will provide maximum stability, riding comfort and tyre life.
2. Check tyre pressure frequently and adjust if necessary.
3. Select the right replacement tyres in accordance with the specifications show in below table.
NOTE
1. Tyre pressure should be checked before you ride while the tyres are "cold". Check the tyres for cuts,
embedded nails, or other sharp objects.
2. Check the rims for dents or deformation. See a tyre repairer for replacement of damaged or punctured tires
inner tubes.
WARNING▲ Do not attempt to patch a damaged tyre or inner tube, otherwise wheel balance and tyre reliability may
be impaired . ▲ Improper tyre inflation will cause abnormal tread wear and create a safety hazard. The tyre pressure less
than the rated value may result in the tyre slipping on the ground, or coming off from the rim, even the
vehicle being out of control. ▲ Operation with excessively worn tyre is hazardous and will adversely affect traction and handling.
▲ When the tread depth in the middle section of tyre reached the limits (<2.0mm), please replace the tyre.
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PRE-RIDE INSPECTION
WARNING▲ If the Pre-ride check is not performed, severe injury to personnel or damage to equipments may occur.▲ Inspect your vehicle every day before you ride it. The items listed here will only take a few minutes
to inspect, and in the long run they can save time, expenses, and possibly your life.
1. Fuel level - fill fuel tank when necessary - check for leaks.
2. Front and rear brakes - check operation and if necessary, adjust the freeplay.
3. Tyres - check condition and pressure.
4. Throttle operation - check for smooth operning and full closing in all steering positions; check for
throttle grip free play and throttle cable in lubricating and connecting.
5. Fastener - check that all nuts, screws and bolts are fixed securely. Steering system - check for its
smoothness and reliability. Correct any discrepancy before you ride. Contact your dealer for assitance
if you cannot correct the problem.
STARTING THE ENGINE
Tyre size Front :2.5-10 Rear :2.5-10
OPERATION GUIDE
Pressure ( kPa ) Front :75±5 Rear : 75±5
Always follow the proper starting procedure described below.
1. Move the vehicle to a level ground and pack with kickstand.
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WARNING Never run the engine in an enclosed area. The exhaust OFF ON
emissions contain poisonous carbon monoxide (CO) gas that
can cause loss of consciousness and lead to death.
Ignition switch
2. Insert the ignition key into the ignition switch and turn to � (ON) .
3 . Fit the emergency switch. Brake Lever of rear brake
4. Pull out the starter rope by the handle approx 50cm first, and then
pull quickly, the engine should start. If not, try again.
5. Release the starter rope once the engine has started.
6. Before riding the vehicle, make sure the engine is warmed up.
NOTE � Remember to hold the brake lever during the start to Throttle
avoid sudden movement of the vehicle.
� Slightly opening the throttle may aid starting when cold
CAUTION Opening or closing the throttle fully or rapidly may make the
vehicle move suddenly forwards and resulting in loss of control. Brake Lever of front brake
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BREAKING-IN To assure your vehicle's future reliability and performance, please pay extra attention to how to ride
during the first two-weeks
During this period, avoid full-throttle riding or loading the engine heavily, be sure to keep changing speed.
NOTE - After the breaking-in period, be sure to conduct maintenance according to the maintenance schedule to keep the vehicle in a sound condition, which will extend the service life of the engine .
RIDING
WARNING Review "Vehicle Safe Riding" before you ride.
1. After the engine has been warmed up, the vehicle is ready to ride.
2.While sitting on the vehicle, hold the handlebar steady and kick off the kickstand.
CAUTION - Riding with only one hand may cause the rider to lose control.
3. Open the throttle gradually so the vehicle moves forward.
4. To slow down the vehicle, reduce the throttle while braking.
5. Coordinate the throttle with brakes for smooth deceleration.
NOTE - Both the front and rear brakes should be used at the same time and should not be applied strongly
enough to lock the wheel, or braking effectiveness will be reduced and may lead to loss of control.
PARKING 1. Close the throttle while apply the brakes to slow down the vehicle until it stops.
2. Press the Red button on the Left side of handlebar to stop the engine.
3. Turn the ignition key to OFF, and remove the key once the bike parked.
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SPARK PLUG
Check and Replace
1. Disconnect the spark plug cap from the spark plug.
2. Clean any dirt from around the spark plug base. Remove the spark plug using the plug wrench included
in the tool kit.
3. Inspect the electrodes and center porcelain for cracks, deposits, erosion or carbon fouling. If the erosion or
deposit is heavy or porcelain is cracked replace the plug.
Clean a carbon or wet-fouled plug with a plug cleaner, or use a wire brush.
4. Check the spark plug gap using a wire-type feeler gauge. If adjustment is
necessary, bend the side electrode carefully. The spark plug gap should be
0.6-0.8mm.
Make sure the plug washer is in good condition . 0.7±0.1mm
5. With the plug washer attached, thread the spark plug in by hand first to prevent
cross threading, and then tighten with the spark plug wrench.
6. Reinstall the spark plug cap. ① ① Center electrode ② Side electrode ②
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IMPORTANT NOTES 1. The Spark Plug must be tightened. When the engine is running, the max pressure in the cylinder can reach
up to 40×105
while the mixed gas are igniting. The spark plug's max torque is about 25N.M-30N.M.
ATTENTION - Do not over tighten spark plugATTENTION - Do not over tighten spark plug
2. When assembling the spark plug, ensure the washer is in good condition to aid in sealing the combustion chamber
3. Check the spark plug cap for cracks and the electrode clearance is correct.
AIR CLEANER The air cleaner should be cleaned every 30 days during normal conditions
More frequently in dusty or wet conditions
NOTE - A dirty air cleaner may result in poor engine performance
CLEANING:
1. Remove air cleaner from carburettor body .
2. Remove the cover of air cleaner and please mind the direction of core.
3. Shake air cleaner to remove dirt,excessive dust may be removed with
low pressure compressed air from inside the air cleaner.
4. Take care not to get the air cleaner wet
5. Heavily soiled air cleaners may require a brush to remove debris
CAUTION▲ It Is not recommended to start the engine without the air cleaner fitted, premature wear of the piston
and cylinder may occur if impurities enter the air intake▲ Prevent the air cleaner core from getting wet when washing the vehicle.
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THROTTLE OPERATION 1. Check for smooth rotation of the throttle grip from the fully open
to the fully closed position at both full steering positions.
2. Measure the throttle grip free play at the throttle grip flange. The
standard free play should be within 2-6 mm.
3. To adjust the free play, loosen the lock nut and turn the adjuster.
IDLE SPEED The engine must be at normal operating temperature for accurate throttle
idle speed adjustment.
NOTE - Don't attempt to compensate for faults in other
systems by adjusting idle speed. See your dealer for regular
carburetor adjustments.
1. Warm up the engine.
2. Connect a tachometer to the engine
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3. Turning the throttle stop screw clockwise will increase idle speed and decrease it by turning counter clockwise.
4. If difficulty is experienced set the screw to the middle as a starting point
5. Run the engine again, readjust the throttle stop screw if necessary.
CAUTION
� Since the carburetor is a precision apparatus, do not disassemble without mechanical knowledge. WARNING
The balance pipe of carburetor should be often checked to make sure there is no dust or other impurity
inside it, otherwise major engine damage may occur.
INSPECTION OF FRONT SUSPENSION 1. Check the front fork assembly by locking the front brake and push the fork up and down vigorously.
Suspension action should be smooth.
2. Check the front shock absorber oil leaks and deformation.
3. Carefully inspect front suspension fasteners for tightness.
CAUTION
� Before checking, support the vehicle firmly to prevent it from falling over.
� Should defect be detected on the front fork, replace or repair it.
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Idle speed adjustment screw
BRAKING SYSTEMThis bike is fitted with single cylinder front and rear hydraulic disc brakes,adjustment is not necessary
CHECKING BRAKE SYSTEM The brake system should be checked everyday before you ride the vehicle.
1. Check the braking function by operating the left and right brake lever seperately and push the vehicle.
2. Check the brake lever for proper free play.
3. Check to see there is no leakage from the system.
4. Check the brake hose and main cylinder for cracks.
5. Check the brake disc for wear.
CAUTION
1. The hydraulic disc brake is designed to operate under high pressure. For the sake of safety and
reliability, the service life of brake hose, main cylinder and brake liquid must not be beyond the limit
specified in the manual.
2.If the lever feels soft or spongy, there is air inside the brake system.
In this case, air should be discharged from the brake system before riding the vehicle, otherwise, the
brake function will drop considerably, and may cause an accident. Contact a mechanic to perform this function
3.If the hydraulic disc brake system needs to be maintained or repaired, contact the store close to you.
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BRAKING SYSTEM
BRAKE FLUID Carefully check the brakefluid level in the main cylinder located on the handlebar, and
add the specified liquid if necesay. As the brake pads wear, the brake fluid level drops. The brake should
be inspected periodically. WARNING▲ Brake liquid is stong irritant, avoiding contact with skin or eye. In
case of contact, flush thoroughly with clean water and call a doctor if
necessary. ▲ Keep away from children.▲ Brake liquid use for the brake system is non-petroleum brake oil
Use DOT 3 or DOT 4 Brake fluid. Never mix with other oil such as silicon oil, otherwise,
serious damage to the brake system may occur.
CAUTION Hydraulic Disc Brake
1 Use only brake fluid from a sealed container
2. Never use brake fluid which has been stored for a long time,
It may have absorbed air from the atmosphere resulting in decreased brake performance
3. Take care not to spill brake fluid on plastics or painted surfaces as it may cause damage
· 20 ·
EXHAUST MUFFLER Clear away carbon deposits in the exhaust pipe regularly; check the
exhaust pipe inside for cracking and washer damage, and repair or replace
if necessary.
TRANSMISSION SYSTEM
MAINTENANCE Keep the chain and gears clean, periodically part of regular maintenance or as required
ATTENTION!� Inspect the chain is tight or not before riding
If washing the chain in solvents soak in oil for 30 minutes before using.
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CHAIN ADJUSTMENTWheel nutWheel nut
1 .Loosen wheel nuts and adjust chain tensioners
2 . Check that wheel is central in swing arm
3 . Check that chain is not overtightened
chain adjustor
Some minor repairs, adjustments and parts replacement can be performed with the tools
contained in the kit:
① Tool bag ② Plier
③ Spark plug wrench ④ Allen Key
· 22 ·
CAUTION
Do not dismantle or maintain the vehicle without mechanical knowledge.
CLEANING Clean your vehicle regularly to protect the surface finish and inspect for damage, wear and oil or
brake fluid leakage.
CAUTION
High-pressure water or air can damage certain parts of the motorcycle. Avoid spraying high-pressure
water at the following areas: Wheel Hubs, Ignition Switch, Carburetor, Brake Lever, Muffler Outlets,
Fuel Tank Bottom, Drive Chain and Seat Bottom.
1. Wash the vehicle completely with clean water.
2. Dry the vehicle, start the engine, and let it run for several minutes. WARNING
Braking efficiency may be temporarily impaired right after washing the vehicle. Anticipate
longer stopping distance to avoid a possible accident.
3. Test the brakes before riding the vehicle. Several applications may be necessary to restore normal
braking performance. Lubuicate the drive chain immediately after washing and drying the vehicle.
· 23 ·
TOOL KIT
STORAGE GUIDE 1. Some measures should be taken when the vehicle is subjected to a long term storage so as to reduce
poor performance.
2. Before storing, perform necessary maintenance to ensure vehicle performance after-storage.
STORAGE 1. Clean and dry vehicle and wax its surface.
2. Empty the fuel tank and carburetor, spray with light oil. WARNING Gasoline is extremely flammable and is explosive under certain conditions. Perform this operation in a
well ventilated area with the storage. Do not smoke or allow or sparks in the area where gasoline is drained
or stored and where the fuel tank is refueled.
3. Drive off the spark plug to fill a little of engine oil (about 15-20 millilitre) into the cylinder; turn off the
ignition switch and pull the pull starter to scatter evenly the oil inside the cylinder, and then reinstall the spark plug.
4. Clean and oil the chain.
5. Lubricate all the cables.
6. Seal the muffler outlet with plastic cloth to protect the former from moisture.
7. Cover the vehicle (don't use plastic or other coated materials) and store in an unheated area, free of
damp. Do not store the vehicle in direct sunlight.
REMOVAL FROM STORAGE 1. Take off the cover on the vehicle and clean it.
2. Clear the inside of the fuel tank, and fill with fresh petrol and oil mixture (25:1).
3. Perform all Pre-ride Inspection Checks. Try the vehicle at low speed in a safe area away from traffic.
· 24 ·
The maintenance schedule specifies how often you should have your motorcycle serviced, and what
needs attention. It is essential that your vehicle to be serviced as scheduled to maintain optimum performance,
and dependability.
MAINTENANCE SCHEDULE The following maintenance schedule specifies all maintenance required under normal conditions to keep
your vehicle in sound condition. Riding under unusually dusty or wet conditions, motorcycle service
should be performed more regularly than specified in the schedule. Maintenance work should be performed by properly
trained and equipped technicians.
▲ I : INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C - CLEAN; L - LUBRICATE I : INSPECT
ITEM INTERVAL
Brake system I INuts, bolts, and fasteners I I
Drive chain I&L I&LBrake shoe wear I
Spark plug IIdle speed of carburetor I I
Operation of throttle IAir cleaner C
MAINTENANCE
First week Every 30 -day's ride Every year
Fuel system I
· 25 ·
· 26 ·
Suspension system I I
Wheel I I ISteering system I
Nuts, bolts, and fasteners I I
This product is guaranteed against defects for a period of 12 months from date of purchase. This
warranty is provided by Super Cheap Auto Pty Ltd ACN 085 395 124 (Supercheap Auto) of 751 Gympie
Road, Lawnton, QLD 4501 Ph (07) 3482 7500. Supercheap Auto will offer a repair, replacement product
or store credit if the product is assessed as being defective during the warranty period.
To claim under this warranty, take this product to the Front Service Desk of your nearest Supercheap Auto store. For store locations, visit www.supercheapauto.com.au (AUS) or
www.supercheapauto.co.nz (NZ). You will need your receipt or proof of purchase. Additional information
may be requested of you to process your claim. Should you not be able to provide proof of purchase with
a receipt or a bank statement, identification showing your name, address and signature may be required to
process your claim.
This product may need to be sent to the manufacturer to assess the defect before determining any claim.
Faults or defects caused by product modification, misuse and abuse, normal wear and tear or failure to
follow user instructions are not covered under this warranty.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail
to be of acceptable quality and the failure does not amount to a major failure.
Any expenses incurred relating to the return of this product to store will normally have to be paid by you.
For more information contact your nearest Supercheap Auto store.
The benefits to the consumer given by this warranty are in addition to other rights and remedies of the
the Australian Consumer Law in relation to the goods and services to which this warranty relates.
· 27 ·
WARRANTY