Milk Supply Chain Management_ Upstream & Downstream Issues

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    - Mrunal - http://mrunal.org -

    [Food Processing] Milk Dairy Sector, Supply Chain,upstream downstream issues, Amul Model, Operation

    Flood

    Posted By On 19/09/2013 @ 2:47 pm In Economy | 37 Comments

    1. Prologue

    2. Scope-Significance of Dairy Sector

    3. Location: Dairy cooperatives

    4. Milk Supply Chain: Upstream Issues1. Low productivity of milch animals

    2. #1: Veterinary problems

    3. #2: Breeding issues

    4. #3: Fodderproblems

    5. Azolla fern

    6. Milk Quality

    5. Milk Supply Chain: Processing Issues

    1. Regional imbalance2. Anand/Amul Model/dairy cooperative model

    3. Amul Supply Chain

    4. Cooperative sector limitations

    6. Milk Supply Chain: Downstream Issues

    1. #1: MRP and adulteration

    2. Synthetic Milk

    3. #2: Ethnic products: untapped potential

    4. #3: Export issues5. Fonterra crisis

    6. #4: Tax on inputs

    7. NDDB

    8. Operation Flood

    9. Government Schemes

    10. National Dairy Plan (NDP)

    11. Mock Questions on Milk Supply Chain Management

    Prologue

    First, regarding Write Articles, Win Books competition: so far 34

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-
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    entries received. And last date to submit is 25thSept 2013. Click me for

    more details.

    For UPSC General Studies Mains Paper III, we were looking at the Food

    processing and related industries in India. So far we saw following

    topics

    1. Food processing industry: Awesomeness and Obstacles

    2. Food processing industry: Truckload of Government Schemes and bodies

    3. Marketing of agricultural produce: issues and constrains, Nuisance of APMC Acts

    and Commission Agents

    4. Agro/Food Processing: Export, Dumping, FDI, Finance, Taxation, Budget

    Provisions, CODEX, NWR, BRGF, RKVY

    5. Supply Chain Management, Upstream Downstream requirements for Fruit &

    Vegetables, Confectionery industries

    Then I got bored with food processing, hence made three compilations

    on Hindu Sci-tech(and some posts about results, answer keys etc.)

    Anyways, back to where we had left in [Food processing]: fruits veggies

    SCM-updream downstream. Now time for Dairy & Milk Supply Chain

    Management SCM-upstream downstream issues.

    UPSC syllabus topic in this

    article

    prelims Paper I

    Chemistry:

    components

    of synthetic

    milk

    Agro-tech:

    azolla fern.

    Biology:Food and

    Mouth

    disease

    (GS1) location of primary, secondary, and tertiary

    sector industries in various parts of the world

    (including India)

    Dairy industry in

    India.

    (GS2) Effect of policies and politics of developedand developing countries on Indias interests,

    How the Fonterracrisis will help

    Indian dairy biz.

    (GS3) economics of animal-rearingLot fodder

    http://mrunal.org/snthttp://mrunal.org/2013/08/food-processing-supply-chain-management-upstream-downstream-requirements-for-fruit-vegetables-confectionery-industries.htmlhttp://mrunal.org/2013/08/agrofood-processing-export-dumping-fdi-finance-taxation-budget-provisions-codex-nwr-brgf-rkvy.htmlhttp://mrunal.org/2013/08/food-processing-nuisance-of-apmc-acts-commission-agents-marketing-of-agricultural-produce-issues-and-constrains-for-gs-mains.htmlhttp://mrunal.org/2013/08/food-processing-mega-food-parks-agri-export-zonesaez-cold-chains-and-truckload-of-government-schemes.htmlhttp://mrunal.org/2013/08/food-processing-introduction-scope-significance-awesomeness-hardly-obstacles-truckload-of-for-gs-mains.htmlhttp://mrunal.org/2013/09/write-articles-win-books-and-free-notes-as-consolation-prize-for-everyone.html
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    material.

    (GS3) Food processing and related industries in

    India-scope and significance, location, upstream

    and downstream requirements, supply chain

    management.

    for Milk/Dairy

    business.

    Next time well see [Food processing] meat, poultry and fisheries.

    Scope-Significance of Dairy Sector

    HIGHEST

    PRODUCTION

    Top five Milk producers (World)

    1. India

    2. United States of America

    3. China

    4. Pakistan (as per NDDB, but Im bafflednonetheless.)

    5. Russian Federation

    LARGEST

    POPULATION

    India has the worlds largest livestock

    population

    half the world population of buffaloes

    1/6th of the world goat population

    CONTRIBUTION

    TO GDP

    Livestock sector (milk, meat, eggs) contributes 3.6%

    of GDP. (2010s data)

    Availability

    Per capita milk availability All India: ~290 gm;

    Punjab (highest): >900gm.

    still per capita milk availability in India less

    than world average

    EMPOWERMENTTo Farmers, Women And Consumers

    more details under operation flood

    India has proximity to milk deficit countries e.g.

    1. Bangladesh

    2. Indonesia

    3. Malaysia

    4. Philippines

    5. South

    6. Korea

    7. Sri-Lanka

    8. Thailand

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    Hence Indian dairy production could be utilized to earn good foreign

    exchange by targeting those markets. More under

    Downstream=>Export.

    SOME STUPID NUMBERS FROM ECONOMIC SURVEY:

    Year Milk (Million Tonnes) Eggs(Million Nos.) Fish(Million Tonnes)

    2011-

    12>120 >60,000 >8500

    Location: Dairy cooperatives

    STATE Brand Name official name

    GUJARAT AmulGujarat Cooperative Milk

    Marketing Federation (GCMMF)

    ANDHRA Vijaya

    Andhra Pradesh Dairy

    Development Cooperative

    Federation (APDDCF)

    KARNATAKA NandiniKarnataka Cooperative Milk

    Producers Federation (KMF)

    MAHARASHTRA

    Mahanand, Gokul,

    Dhawal, Dudh

    Pandri

    Maharashtra Rajya Sahakari

    Maryadit Dugdh Mahasangh

    (Mahasangh)

    PUNJAB VerkaPunjab State Cooperative Milk

    Producers Federation (MILKFED)

    TN Aavain

    Tamilnadu Cooperative Milk

    Producers Federation Ltd

    (TCMPF)

    Issue: there is a regional imbalance in production and processing

    capabilities. e.g. UP contributes over 17 percent of Indias total milkproduction. Ironically, only one percent is procured by co-operatives,

    remaining milk goes to private-dairy players, who exploit farmers, and

    do adulteration.

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    Ranking: Top Five States

    NO. COWS N

    BUFFALOS

    MILK

    PRODUCTION

    PER CAPITA MILK

    AVAILABILITY

    1. Uttar Pradesh

    2. Madhya

    Pradesh

    3. Rajasthan4. Andhra

    Pradesh

    5. Maharashtra

    1. Uttar Pradesh

    2. Rajasthan

    3. Andhra

    Pradesh

    4. Punjab

    5. Gujarat

    1. Punjab

    2. Haryana

    3. Rajasthan4. Himachal Pradesh

    5. Gujarat

    Bottom in all of above:North Eastern States, Delhi, Goa and UT.

    Milk production =directly related to fodder availability.

    Fodder=need irrigation.Therefore, states with good irrigation facilities and / or rich farmers

    that can afford tubewells= milk production is high.

    http://www.flickr.com/photos/97816112@N02/9815369933/
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    For these reasons, you can see how MP is in top-5, for number of cows

    and buffalos BUT still MP doesnt figure in top-5 in milk production due

    to fodder shortage. (Rankings taken from NDDB website)

    Milk Supply Chain: Upstream Issues

    Low productivity of milch animals

    Country Avg. Cow Milk Kg Per Year

    Australia >4000

    EU >5500

    USA >8000

    World Average 3100

    India 800

    India has worlds largest cow population, but the average productivity of

    Indian cows is among the lowest in the world. WHY?

    1. Veterinary service problems

    2. Breeding problems

    3. Fodder problems

    Lets see them one by one:

    #1: Veterinary problems

    1. Manpower

    To support health programmes for the

    massive livestock population, we need more

    than 60000 veterinary doctors in the rural

    areas. (right now we only have ~25000)

    Need to strengthen the mobile veterinary

    services to ensure door-step veterinary

    support, particularly in inaccessible areas.Veterinary hospitals, dispensaries are

    inadequate in rural areas.

    2. information

    The disease reporting is neither timely nor

    complete which delays proper interventions.

    NIC developing software for computerized

    National Animal Disease Reporting System

    (NADRS)Itll link taluka, Block, District and State

    Headquarters to a Central Disease Reporting

    and Monitoring Unit at the Department of

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    Animal Husbandry, Dairying & Fisheries (DADF)

    This will ensure faster and reliable disease

    reporting

    3. Inadequate availability of vaccines vs. High prevalence of FMD,

    theileriosis and brucellosis amongst cattle4. FMD alone causes economic loss of ~Rs.20,000 crore per year to

    India. lets check more details about FMD for MCQs.

    Foot and mouth Disease (FMD)

    FMD is a viral disease that spreads rapidly between animals.

    high prevalence in Africa, the Middle East and Asia

    FMD affects cloven-hoofed animals (those with divided hoofs),

    including cattle, buffalo, camels, sheep, goats, deer and pigs.It can even affect wild animals e.g. Deer, wild pigs and buffalos.

    Pigs are regarded as amplifying hosts because they can excrete

    very large quantities of the virus in their exhaled breath.

    Cattle are very susceptible to FMD. They get infected by breathing

    even small quantities of the virus.

    FMD spreads rapidly from one animal to another, especially in

    cool, damp climates and/or when animals are housed closely

    together.Although FMD is not very lethal in adult animals, it can kill young

    animals and cause serious production losses.

    Animal suffering from FMD :

    Becomes lame and unable to walk to feed or water.

    Stops eating because its tongue and mouth gets blister- very

    painful to chew anything. =Adult animal can survive a few

    days of starvation but young animal will die.

    Its mammary glands are damaged=milk production loss.FMD has serious ramifications in international trade of milk and

    meat. Because countries that are free of the FMD disease= they

    ban or restricting imports from FMD affected countries.

    There is no cure for FMD. The Affected animals will recover with

    time. Although Vaccines can protect against the disease.

    Department of Animal Husbandry, Dairying & Fisheries (DADF) has

    initiated National Programmes for prevention and control of FMD, with

    help of State government.

    #2: Breeding issues

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    CLIMATE

    The cattle from temperate region have higher milk

    production. (e.g. Denmark)

    But India: tropical, sub-tropical, hot-humid type

    climate

    So even when we import foreign cattle breeds, they

    give less milk because of climatic factor.

    BREEDING

    RESEARCH

    Present breeding strategy focuses on high yielding

    cows/buffalos rather than developing breeds that

    are tolerant to adverse climate/fodder conditions.

    Crossbred animals are sent to areas poor in feed

    resources=they dont survive/dont produce

    optimum amount of milk.

    Limited availability of quality breeding bulls and

    semen.

    Notable

    breeds

    Cow: Sahiwal, Gir, Rathi and Kankrej

    Buffalo: Murrah, Mehsana and Jaffarbadi

    Solution?

    BREED promote in ___ area

    HOLSTEIN FRIESIAN in feed-fodder rich states

    JERSEY in states poor in feed/fodder resources.

    Government started National Project for Cattle and Buffalo

    Breeding (NPCBB) is to promote genetic upgradation of Indian

    cattle livestock through Artificial Insemination.

    NGOs like BAIF and JK trust are operating about 6,000 mobile

    artificial insemination centres.

    #3: Fodder problems

    1. Rich farmers=irrigation /tubewell =can grow fodder=>higher milk

    yields

    2. But majority are poor farmers= rely on common pastures

    =>underfed cattle= less milk yields.

    3. For the same reason: MP is in top 5 for cattle population but not intop 5 for milk production

    4. While the number of livestock is increasing, the grazing lands are

    diminishing, because

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    Real-estate mafias and National Son-in-law encroaching on

    such land

    Farmers prefer growing food grains, oil seeds, and pulses

    hence fodder production generally gets lower priority.

    5. At present, fodder is being cultivated only on 4% of gross cropped

    area= insufficient to meet requirement.

    6. High quality fodder seeds =not available.7. Agriculture crop residues are sold to paper industry, packaging,

    etc. rather than using as animal feed.

    8. We dont have specific extension machinery with specialized

    manpower for popularization of good fodder varieties.

    Solutions?

    FODDER

    BANKS

    to procure surplus fodder from the farmers in

    areas with good rainfall / irrigation.

    Convert this fodder into silage or fodder blocks

    for storage

    Supply this packed fodder to the deficient areas.

    FOREST

    the degraded forest areas, mostly under the Joint

    Forest Management Committees (JFMCs), can beused for assisting growth of indigenous

    improved fodder varieties of grasses, legumes,

    and trees under area-specific silvi-pastoral

    systems.

    Dovetail the ongoing schemes like MGNREGA

    and RKVY for ^this purpose.

    AZOLLA

    PRODUCTION

    to improve quality of nutrition for the livestockLets see Azolla in detail, for UPSC is nowadays

    obsessed with asking minimum one MCQ from

    some random agro related plant/organism thing

    E.g. Mycorrhizal biotechnology and Nostoc algae in CSAT

    2013.

    Azolla fern

    Azolla is a floating fern. It resembles algae, Multiplies very rapidly.

    widely distributed in tropical belt of India.

    http://mrunal.org/2013/06/answerkey-csat-2013-environment-biodiversity-enb-questions-solved-with-explanation-reference-all-four-sets-abcd.html/comment-page-1#329
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    Grows in paddy fields or shallow water bodies.

    Benefits of Azolla fern?

    FOR

    CROPPING

    Azolla is a Nitrogen fixing fern= aids in the growth of

    rice.

    Azolla reduces evaporation from water surface andincreases water use efficiency in rice.

    Suppresses the weed growth.

    FOR

    LIVESTOCK

    FEED

    Azolla has 50-60% protein on dry weight basis, rich

    in almost all essential amino acids, vitamin A,

    vitamin B-complex and minerals

    Livestock easily digest it.

    Dry Azolla can be mixed with other fodder, or can begiven directly to cattle, poultry, sheep, goats, pigs

    and rabbits.

    Green Azolla is also a good feed for fishes.

    Milk Quality

    From farm to dairy, there is significant deterioration in milk quality.

    Because of two reasons:

    Factors affecting quality of Milk Supply

    1. BOGUS

    INFRASTRUCTURE

    1. lack of all-weather roads in many

    villages

    2. Electrical problems in rural areas=

    cooling centers dont work 24/7 basis.

    3. lack of potable water and supplysewage disposal => animals kept in

    unhygienic condition=milk gets

    contaminated.

    1. Contamination through equipment.

    Because lack of potable water=> milk-

    cans, buckets, tankers are not regularly

    washed.

    2. Bad roads=more transport time=more

    bacterial growth in milk.

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    2. BOGUS

    HANDLING

    3. Careless attitude of cooperative-staff.

    They dont keep the prescribed low-

    temperature during collection and

    transport of milk.

    4. ^Why careless attitude? Because Dairy

    cooperative elections won through

    money power and then such office-bearers recruit any swinging dude in

    dairy as long as he is payin bribes for

    getting the job.

    Result: following properties of milk get affected

    SENSORY PROPERTIES color, taste, odour

    COMPOSITION fat, protein etc.

    HYGIENE bacteriological growth

    Solution?

    1. Currently, when farmer supplies milk @dairy cooperative society

    (DCS) of his village, they only test one thing: fat content.

    Therefore, farmer has no incentive to maintain any other qualities

    of milk.2. Setup quality testing facilities @collection center to test bacteria

    count, acidity, smell/taste, bacterial count, heavy metals, pesticides

    residue etc. and not just fat-content alone.

    3. Train farmers on hygiene habits for milk collection.

    4. Pay farmers more money if they supply quality milk

    5. Supply of Hygiene Kits+ Training to DCS staff. Impose penalty if

    they dont comply with the standards.

    6. Less manual handling, use more machines: Bucket Milkingmachines, Feed racks, water bowls and partitions etc.

    Milk Supply Chain: Processing Issues

    A typical supply chain of milk sector:

    Regional imbalance

    Bulk of new capacity in the period in last decade, has beenestablished in the Northern states, Maharashtra and Tamil Nadu.

    Remaining states are lagging in dairy growth.

    Capacity utilization of dairy plants is about 60% (assuming 300

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    working days in a year). Due to Lack of milk availability in the lean

    season.

    For e.g. Rajasthan has 8% share in milk production and 11% share

    in consumption of milk products, however the share in dairy

    processing capacity is 4%. Meaning much of the milk escapes from

    the value-addition in dairy supply chain. A similar situation

    prevails in Bihar.

    Anand/Amul Model/dairy cooperative model

    1946

    Sardar Patel encourage the farmers of Anand region in Gujarat,

    to form their own milk cooperative, to protect themselves from

    exploitation from private milk traders

    1965

    National Dairy development board setup @Anand, to replicate

    the dairy cooperative model throughout country.

    http://www.flickr.com/photos/97816112@N02/9815370663/
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    (PM Lal Bahadur Shashtri)

    1971 Gujarat Cooperative Milk marketing federation setup (GCMMF)

    1974GCMMF starts maketing milk products under single brand name

    Amul (Anand Milk Union Limited)

    Amul Supply Chain

    VILLAGE

    In the given village, a dairy Cooperative Society

    (DCS) is formed.

    Every dairy cooperative society has ~110 farmers.

    Combined, all DCS together handle more than 18

    million kg milk / day.

    theyre equipped with Automatic milk collection

    unit (AMCUS): computer analyses fat content ofmilk, automatic printing of receipts etc.

    DISTRICT

    MARKETING

    COOP.UNION

    they process milk=> butter, ghee, milk powder,

    cheese, ice cream etc.

    E.g. Banaskantha District Cooperative Milk

    Producers Union Limited known as Banas Dairy.

    They manufacture a large number of dairy

    products under AMUL, SAGAR and BANAS brands.Usually Banas products sold locally, and Amul

    products sent to other states.

    similarly Gandhinagar District Co-operative Milk

    Producers Union Ltd.=Madhur dairy.

    Surat= Sumul Dairy

    Surendranagar District Co =Sursagar Dairy.

    They can sell their products under the brand

    name Amul as long as they meet therequirements of GCMMF. (e.g. must collect 30,000

    litres milk daily for a period of three years)

    STATE MILK

    COOP.

    FEDERATION

    The main boss is Gujarat Cooperative Milk

    marketing federation (GCMMF).

    All of above district cooperative unions (Banas,

    Madhur, Sumul Sursagar) etc. fall under GCMMFumbrella.

    Amul has more than 5000 outlets of own- at high

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    RETAIL

    streets, residential areas, Railway Stations, Bus

    Stations, Educational Institutions, across India.

    2012: Amul planned to setup 10000 retail outlets

    across India.

    Other than that, even private shops, hotels,

    restaurants etc. too sell Amul products.

    this Amul Model eliminates middlemen and directly engages

    farmer with the processor (dairy)

    These cooperatives form part of a national milk grid which links

    the milk producers throughout India with consumers in more than

    700 towns and cities

    here is one more supply chain diagram: click to enlarge

    Cooperative sector limitations

    Reach

    While dairy Cooperatives have played an

    important role in Indian milk industrys

    development, but still dairy cooperatives reach

    barely ~20% of the Indian farmers.

    Competition

    Dairy cooperatives face increasing competition

    from private dairies: both in procurement +

    retailing of milk.

    Private players are more agile, offering better

    incentives to farmers compared to thecooperative.

    Even the largest Indian dairy player (Amul)s

    annual turnover is quite lower than a large MNC

    http://www.flickr.com/photos/97816112@N02/9815314206/
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    dairy company like Nestle.

    Management

    Dairy cooperatives are subject to state laws

    /regulations. But often, the elections in dairy

    cooperatives are won using money and caste

    equations.When such fraudsters get key positions in the

    dairy board, all they care is how to recover their

    investment by taking bribes in appoint of dairy

    staff=> inefficiency + lack of new initiatives.

    Hence, State governments need to make these

    dairy cooperatives more accountable, democratic

    and professional in their functioning.

    Milk Supply Chain: Downstream Issues

    #1: MRP and adulteration

    WPI for Milk product= more than 190 (for 2012)

    Meaning there is 90% increase in the wholesale price of Milk,

    compared to base year 2004.

    This type of killer price rise=> has led to adulteration, fake milk

    from urea, Nakli-Maawaa etc. once in a while, youve seen reports

    about this, particularly in Delhi-UP region.

    Such fake milk products are extremely hazardous to health.

    In long term, theyll destroy Indias name in foreign market, just like

    Chinese milk products lost business internationally, after news

    reports of Melamine adulteration in 2008.

    Synthetic Milk

    Synthetic milk is prepared by mixing urea, caustic soda, refined oil

    (cheap cooking oil) and common detergents.

    Ingredients of Synethic/artificial milk

    INGREDIENT Why added in synthetic milk?

    REFINED

    OILAs a substitute for milk fat.

    Detergent acts as an emulsifying agent. Meaning

    it helps above refined oil to get mixed in water and

    give a frothy white solution that looks like milk.

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    DETERGENT Even in legit (real) milk, the traces of detergent are

    found because farmers and dairy staff use cheap

    detergents to clean vessels, buckets etc. but dont

    thoroughly wash them.

    CAUSTICSODA

    To neutralize the acidic PH of other ingredients and

    thus prevents fake-milk from turning sour duringtransport.

    UREA

    To increase solid-not-fat (SNF) content.

    Higher the SNF=better the milk-quality, fetches

    more price when sold to dairy.

    it also increases viscosity (thickness) of the liquid

    so you feel youve bought premium quality milk .

    STARCH Prevents curdling in fake-milk.

    Heath hazards of Synthetic milk: damages kidney, heart problems,

    cancer and even death

    National Survey on Milk Adulteration 2011

    Was conducted by FSSAI. click me to learn more about FSSAI

    Bihar, Chhattisgarh, Odisha, West Bengal, Mizoram, Jharkhand andDaman & Diu= their milk failed in all tests.

    only Goa and Puducherrys milk passed all the test.

    ~70% of Indian milk doesnt meet the standards set by set by the

    Food Safety and Standards Authority of India (FSSAI)

    Last year, Union government quoted ^this report, while filling affidavit

    in SC about milk adulteration. Union also said that it Is state

    governments responsibility to act on milk adulteration problem. LaterSC asked state governments to file affidavit about what action theyve

    taken.

    #2: Ethnic products: untapped potential

    Examples of ethnic milk products: Paneer, Rasogolla, Sandesh,

    Pantua, Rasomalai, Cham, Rajbhog, Kulfi, Rabri, Basundi, Burfi,

    peda, Gulabjamun, Kalakand, Dahi, Mishti Doi, Lassi, Chhach /

    Mattha, Srikhand etc.Scope: For ethnic milk products, profit level is ~12-38% of the input

    cost.

    http://mrunal.org/2013/08/food-processing-nuisance-of-apmc-acts-commission-agents-marketing-of-agricultural-produce-issues-and-constrains-for-gs-mains.html#861
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    PROBLEM SOLUTION

    1. Most of the ethnic milk

    products are made by local

    halwaii / sweet shop=

    unbranded, unorganized. Cant

    compete in foreign market.You need to create a brand

    first to earn the respect and

    trust of foreign customers.

    2. Since this is done on small

    scale = they use cheap quality

    packaging material, even

    harmful colors and

    preservatives used, =Doesntmeet quality norm in US/EU

    market.

    3. To make Indian ethnic milk

    products famous like cakes,

    pastries, pastas and noodles

    => have to invest a lot in

    marketing promotions abroad.

    Small scale firms cant do that.

    1. Train small manufacturers

    of ethic dairy products,

    such as halwaiis: make

    them to adopt hygienicpractices, use state /

    district level bodies,

    cooperatives, ITIs can be

    involved in such efforts

    2. Catalyze R & D for

    commercialization of ethnic

    dairy products

    3. The Ministry of FoodProcessing, in conjunction

    with the NDDB, needs to

    undertake generic

    promotional campaigns to

    enhance the image of

    Indian ethnic dairy-based

    products in US/EU markets.

    #3: Export issues

    Import export

    of milk

    products

    (2012-13) in

    crore Rs.

    exportimport

    >700 >100

    Earlier we saw India is located close to the milk deficit countries, but still

    India hasnt capitalized on this location advantage due to the following

    reasons:

    1. Low quality and hygiene standards.

    2. Only ~35% of milk produced in India is processed. Rest is sold bylocal doodhwalla= not enough milk available for export.

    3. Domestic consumption of milk has increased => less surplus left

    for exports

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    4. Lack of experience in marketing products in international markets,

    particularly for ethnic milk products.

    5. Low productivity and quality are the key reasons due to which

    processors in India, are not able to achieve the scale of operations

    of their counterparts in New Zealand or Australia.

    Ban

    2011

    Export of milk powders (Skimmed Milk Powders, Whole Milk

    Powders, Dairy Whitener, Infant Milk Foods etc.), Casein and

    Casein Derivative was prohibited

    2012ban lifted, these milk/casein products export given under

    Vishesh Krishi and Gram Udyog Yojana(VKGUY)

    Fonterra crisis

    New Zealand = one of the biggest dairy exporter of the world.

    Fonterra= New Zealands biggest dairy company

    2013: News report came that Fonterras milk powder could have

    been contaminated with the Clostridium bacteria. It can cause fatal

    botulism.

    After this news report, China and Sri Lanka banned Fonterras

    products.

    Fonterra CEO says: it was a false alarm, the bacteria variety found

    in our milk powder is not capable of causing botulism, but

    nonetheless we have recalled all the batches exported. So dont

    worry

    Anyways, all this negative publicity and banning of New Zealand dairy

    products= gives opportunity for Amul to tap those export markets.

    #4: Tax on inputs

    In earlier times, dairy industry had been subjected to octroi and

    sales tax etc. creating a non-level playing field with the

    unorganized sector.

    There had been high level of taxation on dairy equipment and

    machinery (excise, sales tax, octroi) Even the excise duty on

    polyethylene film, aseptic packaging machines, milk vending

    machines, pouch filling machines, used in packing and distribution.

    This has hampered the growth of dairy industry. Althoughnowadays, taxes on most of these items have been reduced /

    abolished.

    Necessary Reform: Speedy implementation of GST.

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    Enough of supply chain, lets look at some allied topics: NDDB,

    Operation Flood, Government schemes related to dairy sector.

    NDDB

    National Dairy Development Board

    Statutory body (1965)apex organization of dairy cooperatives in the country

    Chairman: Amrita Patel

    HQ: Anand, Gujarat

    2013: NDDB been in news because

    AWARD

    NDDB has Won Indira Gandhi Rajbhasha Award for

    the financial year 2011-12. (But declared in 2013).Rajbhasha awards are presented to institutions for

    outstanding achievements in the use of Hindi

    language to ministries/departments, banks and

    financial institutions, public sector undertakings and

    employees.

    CHAIRMAN

    (PERSON

    IN NEWS)

    Dr. Amrita Patel: Chairman National Dairy

    Development Board.

    Recently decided to resign.(although Mohan wanted

    her to continue).

    After Vergese Kurien, the father of white revolution,

    she has been managing NDDB.

    Operation Flood

    Timeline of Operation Flood

    1965 NDDB setup.

    1970 NDDB launches Operation flood.

    1996 The End of Operation flood.

    Operation flood had three objectives:

    1. Increase milk production (a flood of milk)

    2. Increase farmers income.3. Reasonable milk prices for consumers

    Op.Flood setup following hierarchy of dairy cooperatives

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    LEVEL Org.

    VILLAGE Primary Village Cooperative Society

    DISTRICT District Union

    STATE State Federations

    NATIONAL NDDB

    Operation flood worked in three phases from 1970 to 1996:

    PHASE-

    1

    Setup dairy cooperatives in 10 states and link them with

    four metropolitan cities: Mumbai, Delhi, Kolkata and

    Chennai.

    Finance: by the sale of skimmed milk powder and butter

    oil gifted by the European Union

    PHASE-

    2

    Karnataka, Rajasthan, MP

    Connected more than 40,000 villages and 4 million

    farmers in the dairy cooperative umbrella.

    finance: by World bank loan

    PHASE-3

    To consolidate the gains made from previous phases.

    Vaccination, Breeding research, artificial insemination,farmers training etc.

    The end: 1996

    Result of Operation Flood

    Made India the largest Milk producer of the world.

    Imports of milk solids ended. Our milk requirements now met

    through desi-dairies. (Otherwise imagine, if we were still relying onimported milk, like imported crude oil than what will be the

    current account deficit and rupees downfall!)

    How Dairy cooperatives lead to EMPOWERMENT?

    CONSUMER

    EMPOWERMENT

    1. Per capita milk availability increased.

    2. Reduced the regional imbalance in milk

    availability.

    3. Reduced the seasonal variation in milk prices.

    4. Farmers connected in cooperative dairy

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    ECONOMIC

    EMPOWERMENT

    grid=no exploitation, increased income.

    5. Village dairy cooperatives= less nuisance than

    APMC / food grain middlemen.

    SOCIAL

    EMPOWERMENT

    6. Milk production doesnt require much land.

    Even landless poor can participate.7. Village Milk Cooperatives bypassed the feudal

    power structure associated with

    cropping/foodgrains in villages. It covered

    farmers from all castes and religion.

    8. In that way, operation flood was more

    successful in Social empowerment than land

    reforms and Panchayati raj.

    WOMEN

    EMPOWERMENT

    9. Many women dairy cooperatives were setup.

    (Particularly during and after phase III)

    10. Women became direct members and office

    bearers of such cooperatives and started

    earning.

    11. You may have seen in the latest Amul ad

    Maari bairi sethani thai gayi che: translated

    my wife has become a Sethani (thanks todairy income from Amul.)

    Government Schemes

    (Although given in previous article, but copy pasting again for the sake

    of continuity during reading-revision)

    Department of Animal Husbandry, Dairying & Fisheries

    They run following schemes:

    1. install Bulk Milk Coolers at village level close to the area of milk

    production

    2. for installation of bulk milk cooler

    Intensive Dairy

    100 per cent grants in aid given toprovided to Dairy Milk

    Unions/Federations:

    for Dairy processing and marketing

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    Development Scheme

    (IDDS)

    for milk equipment for bulk milk

    coolers, chilling centers, refrigerated

    tankers and cold storage

    for developing dairy infrastructure at

    the village and district level.

    Dairy

    Entrepreneurship

    Development Scheme

    (DEDS)

    to encourage entrepreneurs in setting

    up modern dairy infrastructure for

    clean milk production

    helps in bulk milk coolers,

    transportation facilities including

    refrigerated vans, cold storage facility

    fodderCentrally Sponsored Fodder and FeedDevelopment Scheme (CSFFDS)

    with help of state governments

    clean milk

    Official name: Strengthening

    Infrastructure for Quality & Clean Milk

    Production

    trains of farmers on good milkingpractices

    Fund to setup Bulk Milk Cooler (BMC)

    @village level.

    fund to setup laboratories for testing of

    milk

    National Dairy Plan (NDP)

    By National dairy development board (NDDB), with support from

    International Development Association (IDA)

    Phase-1 (2012-17) was launched at Anand, Gujarat.

    Scheme will run in 14 states Uttar Pradesh, Punjab, Haryana,

    Gujarat, Rajasthan, Madhya Pradesh, Bihar, West Bengal,

    Maharashtra, Karnataka, Tamil Nadu, Andhra Pradesh, Orissa and

    Kerala.^These states collectively account for over 90% of countrys milk

    production.

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    National Dairy plan will do following:

    1. Breed improvement + animal nutrition=> increase milk production,

    reduce methane emission.

    2. Strengthen of village based milk procurement system= Rural milk

    producers to get greater access to the organized dairy sector.

    3. Use of ICT technology: Internet Based Dairy Information System (i-DIS), Data warehousing System along with Business Intelligence

    tool etc.

    4. HRD, management, knowledge sharing, R&D and other fancy stuff

    Funding pattern

    ca$h

    comes

    from

    1. International Development Association (IDA) of the

    World Bank2. Central government (Department of Animal

    Husbandry, Dairying and Fisheries)

    toNDDB: National Dairy Development Board (a statutory

    body)

    ultimately

    to

    End Implementing Agencies (EIAs):

    State GovernmentCooperative dairy federations

    Milk Producers Unions

    ICAR institutes, and veterinary/dairy institutes and

    universities

    Mock Questions on Milk Supply Chain Management

    MCQs

    1. Correct Statements about Foot and mouth disease(FMD)

    a. It is caused by brucellosis bacteria

    b. Wild animals are immune to FMD

    c. FMD is usually lethal to Adult buffalo

    d. None of above

    2. Incorrect Statement about Foot and Mouth disease (FMD)

    a. Pigs are considered amplifying hosts for FMD

    b. Pigs themselves are immune to FMD

    c. Both

    d. None

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    3. Find odd term

    a. Sahiwal

    b. Murrah

    c. Gir

    d. Kankrej

    4. Correct statement about Azolla fern

    a. It is a weed that negatively affects paddy cultivation.b. If Azolla fern is mixed with fodder, it improves the health of

    cattle.

    c. both

    d. none

    5. Why is caustic soda used in manufacturing of synthetic milk?

    a. To act as an emulsifying agent and give frothy appearance to

    the liquid.

    b. To neutralize the acidity of other ingredients and stops milkfrom turning sour

    c. To increase the milk fat content

    d. None of above

    6. Correct statements about National Dairy plan

    a. Itll be uniformly applied to all 28 states of India, in its first

    phase.

    b. International Development Association will finance part of

    this project.c. Both

    d. None

    Descriptive

    2m

    1. NDDB

    2. Intensive Dairy Development Scheme (IDDS)

    3. Dairy Entrepreneurship Development Scheme (DEDS)

    12m

    1. Write a note on NDDB and its contribution in white

    revolution.

    2. National Dairy Plan (NDP) is a scientifically planned multi-

    state initiative to improve milch animal productivity.

    Comment

    3. Write a note on the functions of Department of Animal

    Husbandry, Dairying and Fisheries.25m

    1. The destruction of Indias village system was the greatest of

    Englands blunders.

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    2. Government initiatives to boost the milk productivity in India.

    3. Dairy cooperatives have played an important role in the

    women empowerment and social transformation of rural

    India. Comment

    4. Write a note on the upstream and Milk Supply Chain:

    Downstream Issues in the dairy sector of India.

    Essay (200m)1. Education remains the key to both economic and political

    empowerment.

    2. There is more potential for economic growth in rural India

    than at any time in decades.

    3. The Internet is becoming the town square for the global

    village of tomorrow.

    4. Emigration, forced or chosen, is the quintessential experience

    of our time.5. The notion of the world as a village is becoming a reality.

    6. A nation that continues year after year to spend more money

    on military defense than on programs of social uplift is

    approaching spiritual doom.

    Article printed from Mrunal: http://mrunal.org

    URL to article: http://mrunal.org/2013/09/food-processing-milk-dairy-

    sector-supply-chain-upstream-downstream-issues-amul-model-

    operation-flood.html

    Copyright 2014 Mrunal. All rights reserved.