Mild Thermal Modification to Add Value to UK Grown Larch ... ppt.pdfSWST International Convention,...
Transcript of Mild Thermal Modification to Add Value to UK Grown Larch ... ppt.pdfSWST International Convention,...
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SWST International Convention, Curitiba, Brazil
7th March 2016
Dr Morwenna Spear
Mild Thermal Modification to Add Value to UK Grown Larch:
Monitoring Quality, Physical Properties and Benefits
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UK grown larch
U.K.• Mild maritime climate – due to
the jet stream
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UK grown larch
• Mild maritime climate
• Species selected for fast
growth rate
• High annual increment means
low rings per inch
• Large difference in density
between earlywood and
latewood
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Typical problems
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UK grown larch
Advantages:
• Strong and stiff
• Moderately durable heartwood
• Suited to rough sawn
applications e.g. fences
• High availability due to
Phytopthera
Disadvantages:
• Fast growth rate
• Proportion of sapwood
• Poor machining quality
• Market saturated due to
Phytopthera
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Thermal modification
Traditional thermal modifications:
• Typical treatment of 190 or
220°C
• May use an inert atmosphere
(nitrogen or steam) to prevent
degradation
• Enhances dimensional stability
• May increase durability
• Colour becomes (very) dark
Mild thermal modification:
• Typical treatment of 150 to
190°C
• Use of steam to minimise
degradation
• May enhance dimensional
stability
• Improves machining properties
• Colour altered less
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Thermal modification – the products
Conventional *
L=47.83 a=9.83 b=20.81
Mild
L=67.57 a=6.83 b=22.60
*Data from Barcik et al (2015) Cell. Chem. Tech. 49(9-10):789
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Mild thermal modification process
• Japanese larch planks of
different cross sections used in
trials
• Pilot scale kiln 90cm lengths
• Full scale kiln 3m lengths
• Timber restrained during kiln
process to minimise twist,
spring, cup, bow etc.
• High humidity throughout the
process
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Mild thermal modification
Logged temperature in kiln and at locations within stack
Different heating rates observed:
• with oven,
• with timber dimensions,
• with timber moisture content,
• with volume of stack,
• with location within the stack,
• with steam input and air flow rate
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Properties evaluation
Properties relating to level of
treatment:
• Moisture content before and
after
• Weight change in the planks
• Bulk density
• Colour change
Properties relating to timber use:
• Mechanical properties
• Dimensional stability
• Surface quality after machining
• Suitability for gluing
• Lamination quality
• Weathering
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Main observations
Density and weight change:
• Mild thermal treatment showed
very small change in density
• Not statistically significant
• Plank by plank weight loss of
-0.48% to 8.53%
• Density variation between
planks was greater – relating
to proportion of juvenile wood
0
0.1
0.2
0.3
0.4
0.5
0.6
Run regular 4 Run thin 7 Run thin 8D
en
sity
(kg
/m3 )
untreated
treated
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Main observations
Mechanical properties:
• Small clears tests (BS 373) for
3-pt bend, hardness
• No significant loss of strength
due to mild thermal treatment
• Hardness in radial
• Tangential orientation revealed
tendency to split along growth
ring boundary
• There are still differences
between high density (LW) and
low density (EW) regions
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Main observations
Adhesion tests:
• PVA and polyurethane glues
tested in lap shear tests
• EN 205 tests under D1, D2
and D4 conditions
• No loss of performance against
control samples (beech)
• Polyurethane glues used in
lamination tests
• EN 302 tests of resistance to
delamination
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Main observations
Machinability and surface quality:
• Sample planks from each
batch selected for planing and
observation
• Mild thermal modification
provided lowest observed
defects
• Good machining techniques,
and sharp well maintained
tools are still required
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Route to market
• The project team included
three companies with
treatment facilities
• It also brought together a
cohort of companies who use
timber in joinery and added
value products
• Trials by companies were seen
as essential to understanding
the product
• Parcels of timber prepared for
trial and feedback
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Upgrading Welsh Timber to Fulfil Future Market Potentials
Dimensional
stability
Use class 2, 3 or 4WPG
Equilibrium
moisture
content
MOE &
MOR
Surface finish
Jointing and gluingClean edges and
no splinters Product life span
Fitness for purpose
Cost Energy
What a nice window
How long ‘til I paint it?
Wow it opens!
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Company trials and demonstrators
• Useful comments on handling in different
machines and processes
• Identification of new products
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Demonstration
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Conclusions
• The larch timber retains a
natural colour
• It works well and avoids
traditional machining problems
for larch
• Very limited change in density
• The natural durability of larch
heartwood remains
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What next?
• Continuing investigation into
coating systems
• The use of mild thermally
modified larch in exterior
applications
• Evaluate durability aspects
• Activities with Cardiff School of
Architecture and Aberystwyth
University in Sêr Cymru NRN-
LCEE Plants and Architecture
cluster
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Acknowledgements
• European Structural Development Funding
under the CIRP A4B programme
• Thanks to all the project partners for their support and
feedback
• And the National Research Network for Low Carbon
Energy and Environment (NRN-LCEE) Plants and
Architecture cluster
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Any questions?