MikeBrunson February 7, 2006 Lean Manufacturing Tour Presentation 02-07... · 2002-07-06 · Auto...
Transcript of MikeBrunson February 7, 2006 Lean Manufacturing Tour Presentation 02-07... · 2002-07-06 · Auto...
![Page 1: MikeBrunson February 7, 2006 Lean Manufacturing Tour Presentation 02-07... · 2002-07-06 · Auto Bagger. Current Condition Product Flows through Kitting Conveyor Auto Bagger Product](https://reader033.fdocuments.net/reader033/viewer/2022050507/5f98953cb27198363d26ac7f/html5/thumbnails/1.jpg)
Mike BrunsonFebruary 7, 2006
Lean Manufacturing Tour
2006 Santech Industries
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Agenda
Product Flow
Material Management
Material Handling
Queue Establishment
Housekeeping
Reduction in Non-Value Added Activities
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Old Warehouse Layouts
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New Warehouse Layout
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2006 Santech Industries
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Previous Conditions
Overstock was Scattered
Conveyor was Isolated
Inventory and Pick Stations weren t Together
Auto Baggers were Central to O-Rings Only
Product Log Jams through Kitting
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Current Condition
Overstock is stored Over Stock
OVERSTOCK
STOCK
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Current Condition
Conveyor is Central to Inventory
STOCK
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Current Condition
Pick Stations Located in Highest Volume Areas
STOCK
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Current Condition
Auto Baggers Located at End of Conveyor
Conveyor
Auto Bagger
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Current Condition
Product Flows through Kitting
Conveyor
Auto Bagger
Product Flow
Kitting
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2006 Santech Industries
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Previous Conditions
Monthly Inventory of Supply Items
Remote Locations were Used
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Current Condition
Bagging Machines Bag Location
Order Point Level Reorder when Pulled
Reorder Queues Established
Bag Location and Control
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Current Condition
Oil and Chemicals
Inventory Stored by Product Famlies
Oil and Chemical Storage
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2006 Santech Industries
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Previous Condition
Dependant on Fork Lifts
Heavy Parts Not Stored Safely
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Current Condition
High Moving Items Stored in Reach of Ladder
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Current Condition
Gold Zone
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2006 Santech Industries
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Previous Condition
Kits Piled Up at the End of the Line
Pickers Lost Time Looking for Kits
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Current Condition
Beginning of the Kitting Process
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Current Condition
The End of the Kitting Process
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2006 Santech Industries
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Previous Condition
Cluttered
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Current Condition
Still Improving
Weekly 5S Audits
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2006 Santech Industries
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Current Condition
Less Travel
Easier Access
No More Supply Inventories
Several Process Improvements
Better Organization
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Current Condition