Mike Brandt / Greg Schaufelbuhl – Kabeldon - Technology ...accessories.pdf · Mike Brandt / Greg...

Kabeldon MV Products 7.2-36 kV

© ABB Group May 27, 2014 | Slide 1

Mike Brandt / Greg Schaufelbuhl – Kabeldon - Technology Days 21-22 May 2014

Content

Introduction

ABB Kabeldon History

Terminations & Joints

MV - HDC Cable Cabinet

Questions


Team

Mike Brandt ABB Front End Sales – Cape Town Greg Schaufelbühl ABB – Chanel Partner - Cape Town

ABB Alingsås Sweden Proven Reliability

1888 Sieverts Kabelverk in Sundbyberg.

1928 Sieverts Kabelverk taken over by LM Ericsson.

1956 Manufacturing of cable accessories moving to Alingsås.

1969 Restricted as a separate division.

1972 Kabeldon AB

Liljeholmes Kabelfabrik (later ASEA Kabel) as 50% owner.

1985 ASEA Kabel 100% owner.

1988 ABB, ASEA Brown Boveri is founded.

1995 ABB Kabeldon AB.

1996 New factory in Alingsås (Sävelund).

2004 ABB Automation Technologies AB.

2007 ABB AB.

Max Sievert 1849-1913

1956 Alingsås (Plangatan)

1996 Alingsås (Sävelund)


ABB Alingsås Sweden Over the years………..


Premoulded cable accessories 12-24 kV KSP

Kabeldon IP-System Termini Enclosures CDC/ SDC KRN/KRD

Overroll Connect IT

Kabeldon IP-system II

1956 1968 1977 1987 1997 1998 1999 2006 2008

HDC

One-piece joint 52 – 245 kV

Bolt technology


Outdoor terminations: porcelain or composite.

Dry flexible terminations.

Terminations for GIS / TRF.

Premoulded joints.

Tools and accessories.

World renowned

training.

ABB CAA 52 - 420 kV Product overview


Screened separable cable connector Kabeldon CSE-A, CSS-A 12/24 kV 36/42 kV

Connectors for XLPE-insulated 1- or 3-core cables with Al or Cu conductors, 12, 24, 36 and 42 kV.

Fits standard bushings - EN 50181 type outer cone.

Design

Premolded connector body made from three layers of rubber.

Stress grading adapter.

Supplied with bolt type cable lug and connector.

Supplied in kits of three.

Screened Separable Cable Connectors Kabeldon CSE-A, CSS-A12, 24, 36 and 42 kV

Month DD, Year | Slide 7 © ABB Group

CSE-A / CSS-A meets the requirements of: • IEC 61442 • CENELEC HD 629.1 S2

Safe, simple and fast installation.

Premolded connector body.

Cold-applied.

Cable lug and connector of bolt type.

No special tools.

Minimized cable stripping.

Small outer dimensions. Premolded connector body in

soft rubber material. Active pressure.

Fewer sizes to cope with most cable dimensions.

Complete kits. Long storage life.

Screened Separable Cable Connectors Kabeldon CSE-A, CSS-A12, 24, 36 and 42 kV


Cable lugs with shear-off bolts.

Fixed earth conductor. Capacitive measuring point

as standard. Touch proof. Few sizes for a wide range

of cables. 95 – 240 mm² in same

connector.

Screened Separable Cable Connectors Kabeldon CSE-A, CSS-A


12 and 24 kV

36 and 42 kV

Screened Separable Connectors Kabeldon CSE-A, CSS-A 12 kV and 24 kV


CSE-A 12 kV Designation

Conductor cross

section (mm²)

XLPE diam. (mm)

Rated current

(A)

Bushing type

EN 50181

CSE-A 12250-01 10-16 10-12 250 A

CSE-A 12250-02 25-95 13-22 250 A

CSS-A 12250-01 10-16 10-12 250 A

CSS-A 12250-02 25-95 13-22 250 A

CSE-A 12400-01 25-70 13-20 400 B

CSE-A 12400-02 95-300 18.5-30.5 400 B

CSE-A 12630-01 25-70 13-20 630 C

CSE-A 12630-02 95-300 18.5-30.5 630 C

CSE-A 12630-03 400-630 30.5-45 630 C


Conductor cross section

(mm²)

XLPE diam. (mm)

Rated current

(A)

Bushing type

EN 50181

CSE-A 24250-01 10-16 13-22 250 A

CSE-A 24250-02 25-95 17-25.5 250 A

CSS-A 24250-01 10-16 13-22 250 A

CSS-A 24250-02 25-95 17-25.5 250 A

CSE-A 24400-01 25-70 17-24 400 B

CSE-A 24400-02 95-300 22.5-35 400 B

CSE-A 24630-01 25-70 17-24 630 C

CSE-A 24630-02 95-300 22.5-35 630 C

CSE-A 24630-03 400-630 30.5-45 630 C

12 and 24 kV

Screened Separable Connectors Kabeldon CSE-A 36 and 42 kV




(mm²)

XLPE diam. (mm)

Rated current

(A)

Bushing type

EN 50181

CSE-A 36400-01 50-95 24.5-34 400 B

CSE-A 36400-02 95-300 27.5-42 400 B

CSE-A 36630-01 50-95 24.5-34 630 C

CSE-A 36630-02 95-300 27.5-42 630 C

CSE-A 36630-03 400-630 38-55 630 C

36 and 42 kV



(mm²)

XLPE diam. (mm)

Rated current

(A)

Bushing type

EN 50181

CSE-A 42400-01 50-70 24.5-34 400 B

CSE-A 42400-02 95-300 27.5-42 400 B

CSE-A 42630-01 50-70 24.5-34 630 C

CSE-A 42630-02 95-300 27.5-42 630 C

CSE-A 42630-03 400-630 38-55 630 C


Kabeldon Screened Separable Connectors CSE-A 250 A and CSS-A 250 A, Straight and Elbow

1. Pin contact with integrated conductor connection.

2. Capacitive test point covered with cap of conductive rubber - touch proof.

3. Conductive inner deflector Faraday´s cage.

4. Bail restrain for fixing to the bushing.

5. Outer conductive layer, UV- Ozone- and tracking resistant.

6. Stress grading adapter.

7. Earth Connection.

Screened Separable Connectors Kabeldon CSS-A 250 A Straight


1

4

6 5

3 2

7

1. Pin contact with integrated conductor connection.

2. Bail restrain for fixing to the bushing.

3. Capacitive test point covered with cap of conductive rubber - touch proof.




7. Earth connection.

Screened Separable Connectors Kabeldon CSE-A 250 A Elbow


1 2

6

5

4 3

7

PSSK Screen separation kit

To prevent flashover between the phases, for instance in a switchgear.

Screened Separable Connectors Accessories for CSE-A 250 A and CSS-A 250 A


IP 250 Insulating plug • Used when energizing a

disconnected connector.

JP 250 Earth circuit connector

For short circuit protective earthing on a disconnected connector.

The 50 mm² flexible copper conductor is 1000 mm long and must be connected to earth on the opposite side.

Tested for 11.6 kA during 1 sec.

MA 250 Measurement adapter

IP 250 Screened insulating plug

IH-A 24250 Insulating hood

Screened Separable Connectors Accessories for CSE-A 250 A and CSS-A 250 A


CU 250

Coupling piece

To connect two connectors front by front.

MA 250

Measurement adapter

• To be used on a disconnected connector

• For different type of measuring up to 5 kV DC for instance when determining phases (phase coloring)


Kabeldon Screened Separable Connectors CSE-A 400 A Elbow

1. Insulating plug in epoxy with brass cover. Test point covered with cap of conductive rubber.

2. Pin-contact.

3. Bail restrain.

4. Cable lug with shear off bolts.





Screened Separable Connectors Kabeldon CSE-A 400 A Elbow


1

3

6

5

4

7

2

8

Screened Separable Connectors Accessories for CSE-A 400 A


IP 400 Insulating plug Used when energizing a disconnected connector.

PSSK Screen separation kit To prevent flashover between the phases, for instance in a switchgear.

TSH Branch seal kit To achieve a sealing on each core for 3-core cable.

IH-A 24400, 42400 Insulating hood Insulating hood, of flexible rubber with outer conductive layer and a preinstalled insulating rod. To be mounted on the bushing in a switch-gear or a transformer 400 A to insulate it when a cable is temporarily disconnected but other cables are energized.

Screened Separable Connectors Accessories for CSE-A 630 A, 12 – 24 kV and 36 – 42 kV



• To be used on a disconnected

connector • For different type of measuring

up to 5 kV DC for instance when determining phases (phase coloring)


Kabeldon Screened Separable Connectors CSE-A, 630 A Elbow

1. Insulating plug in epoxy with brass cover. Test point covered with cap of conductive rubber.

2. M16 bolt for connection to bushing.

3. Cable lug with shear off bolts.



6. Outer conductive layer, UV-, Ozone- and tracking resistant.


Screened Separable Connectors Kabeldon CSE-A, 630 A Elbow


1

2

5

4

3

6

7

Screened Separable Connectors Accessories for CSE-A 630 A, 12 – 42 kV


IP 630 Insulating plug Used when energizing a cable equipped with a disconnected connector.

PSSK Screen separation kit To prevent flashover between the phases, for instance in a switchgear.

TSH Branch seal kit To achieve a sealing on each core for 3-core cable

IH-A 24630, IH-A 42630 Insulating hood Insulating hood, of flexible rubber with outer conductive layer and a preinstalled insulating rod. To be mounted on the bushing in a switchgear or a transformer 630 A to insulate it when a cable is temporarily disconnected but other cables are energized. PG 630

Bushing Bushing for voltage testing, 12–24 kV.

PG-A 630 Bushing Bushing for voltage testing, 36–42 kV.

PC 630/250 Connector Parallel coupling piece. Replaces the plug in CSE-A 630 A when making a parallel connection to CSE-A 250 A. Delivered in 3-phase kits and hex bit socket.

MA-A 630 Measurement adapter Measurement adapter used for mega ohm Ω measurements and to perform different measurements up to 5 kV DC, for example determination of phases, 630 A.

JPA V Tool for earthing device, JPB 630.

CSAP-A Surge arrestor 12–24 kV, 5 and 10 kA.

CSEP-A Parallel cable connector.

JPB 630 Earth circuit connector For short circuit protective earthing on a disconnected connector. The 120 mm² flexible copper conductor is 1000 mm long and must be connected to earth on the opposite side. Tested for 20 kA during 1 sec.

Screened Separable Connectors Parallel connector


Screened Separable Connectors Accessories for CSE-A 630 A, 12 – 24 kV


PC 630/250, Parallel coupling – 12–24 kV

Replaces the plug and makes it possible to install a second connector type CSE-A 250 in parallel with an already installed connector CSE-A 630-01 and CSE-A 630-02.

Supplied In kits of three including one installation tool.



PG 630 Bushing for Voltage testing of the cable, 12–24 kV

Used on installed CSE-A

PG-A 630 Bushing for Voltage testing of the cable, 36–42 kV Used on installed CSE-A



MA-A 630 Measurement adapter To be used on a disconnected connector

For different type of measuring up to 5 kV DC for instance when determining phases (phase coloring)

Screened Separable Connectors Kabeldon CSE-A and CSS-A, 12, 24, 36 and 42 kV 250, 400 and 630 A


Cable Accessories by ABB Kabeldon Cable Cabinets 12 – 36 kV, HDC-A

© ABB Month DD, YYYY | Slide 30

Increased demand for safer grid

The hurricane “Gudrun” in 2005

75.000.000 m³ forest blew down (2500 km x 6 m stack)

More than 100,000 households were still out of power 4 days after the hurricane, it took 40 days to restore the power for all households

Sweden received 81.7 MEUR from EU’s Solidarity Foundation

The storm “Per” in January 2007

…blew down another16 Million m³

New Swedish law

After 12h interruption: each subscriber receives minimum 90 EUR, after 24h min 180 EUR

2011: Maximum interruption 24h.

Cable Accessories by ABB Kabeldon Cable Cabinets 12 – 36 kV, on demand…


Distribution via overhead line


Distribution via HDC-A


Wind power park with Kabeldon HDC-A serving as junction points

Cable Accessories by ABB Cable grid with Kabeldon Cable Cabinets HDC-A



Make a T-off with 12-36 kV XLPE-cable above the ground.

Applications for 250 A or 630 A.

Screened separable cable connectors with its outer surface connected to earth.

Capacitive test point at the back of the connectors.

Possible to disconnect optional cable for earthing or voltage in specific section only.


Cable Accessories by ABB HDC-A – Type test

Enclosures Impact coding test - in accordance with IEC 60529. Fulfills IP 34D. Mechanical impact test - in accordance with IEC 60439-5

”Low voltage switchgear and controlgear”. Cable connectors Fulfills CENELEC HD 629.1 S2

”Test methods and requirements on accessories for use on power cables of rated voltage from 3.6/6/7.2) up to 20.8/36(42) kV”.

Cable Accessories by ABB HDC-A – Variants


Conductor Designation A

25-95 mm² HDC-A 12250 250

25-70 mm² HDC-A 12630-01 630

95-300 mm² HDC-A 12630-02 630

400-630 mm² HDC-A 12630-03 630

12 kV

24 kV Conductor Designation A

25-95 mm² HDC-A 24250 250

25-70 mm² HDC-A 24630-01 630

95-300 mm² HDC-A 24630-02 630

400-630 mm² HDC-A 24630-03 630

Conductor Designation A

50-95 mm² HDC-A 36630-01 630

95-300 mm² HDC-A 36630-02 630

400-630 mm² HDC-A 36630-03 630

36 kV

HDC-A for wind farms

Optimized cable routing and excavation, saves money and time. Lessens the environmental impact.

Makes individual disconnection of turbine possible. If one turbine fails, others can continue to produce.

Up to three windmills can be connected to each cable cabinet.

Possibility to synchronize the voltage level directly in the cable cabinet – reduces the need for local substations.

Simplifies maintenance.


Screened connectors • 25 – 95 mm² • With capacitive measuring

point Straight through anchor bars

Fastening for padlock

Cable Accessories by ABB HDC-A 250, 12 – 24 kV. Design

Hot dip galvanized enclosure Dimensions Width 996 mm Depth 312 mm Height 1293 mm Height above ground 993 mm

Cable accessories by ABB HDC-A 250, 12 – 24 kV. Accessories



KA 250 Transversal anchor bar

UKRA 90 Screen separation kit


IH-A 24250 Insulating hood

PSSK L Screen separation kit

TSH Branch seal kit


Screened connectors • 25 – 630 mm² • With capacitive test point

Hot dip galvanized enclosures Dimensions Width 996 mm Depth 522 mm Height 1293 mm Height above ground 993 mm

Straight through anchor bars

Fastening for padlock

Cable Accessories by ABB HDC-A 630, 12 – 36 kV. Design

Cable accessories by ABB HDC-A 630, 12 – 36 kV. Accessories


CSE-A Screened separable connector

IH-A 24630, IH-A 42630 Insulating hood

PG 630 Bushing

PG-A 630 Bushing

PSSK L Screen separation kit

UKRA 90 Screen separation kit


PC 630-3 Parallel coupling piece

PC 630-3 L Parallel coupling piece

PC 630/250 Connector

MA-A 630 Measurement adapter

JPA V Tool for earthing-for-work device

TSH Branch seal kit

KA 630 Transversal anchor bar

Kabeldon Cable Cabinet 12 – 36 kV Installation


Min. 1.2 m

Gravel Fiber cloth

Gravel (grit size 1-8 mm) up to prefered cabinet height

Shall only be installed and operated by skilled staff familiar with cables, accessories and safe operating practices.

Before any work is carried out in the cabinet make sure that the voltage is switched off by using an open breaking point.

Always make sure that the cables are dead by measuring on the capacitive test point on the connectors.

Both 1- and 3-core cables may be installed within the same cabinet.

Always check that the cables are dead before any work is carried out.

Kabeldon Cable Cabinet 12 – 36 kV Working with HDC-A


Kabeldon is reliable junctions in power cable networks. Easier to connect cables safely. Reliable, well known, tried and tested. Used in power cable networks worldwide.

With Kabeldon you get ABB-quality all the way!

Reliable power grids with ABB. Accessible world wide through ABB. One supplier – one contact person. Professional training for safe installations.

© ABB Group May 27, 2014 | Slide 25 45

Kabeldon Medium Voltage Products

Conclusion

“We will provide companies that work with electric power with solutions which enable them to joint and connect cables easily and safely and distribute electricity”.

Mike Brandt / Greg Schaufelbuhl – Kabeldon - Technology ...accessories.pdf · Mike Brandt / Greg...

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