MIG/MAG - BINZEL€¦ · mb grip 240 d grip 023.0225 023.0226 023.0227 50° 023.0228 mb grip 401 d...

T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .

www.binzel -abicor.com

MIG/MAG

Product Catalogue 2.0 / V2

3

04–05

06–07

08–09

10–11

12–13

14–17

18–21

22–23

24–27

28–29

30–31

32–33

34–35

36–39

40

41

42–43

■MB GRIP 15 AK / 25 AK

■MB GRIP 24 KD / 26 KD / 36 KD

■MB GRIP 240 D / 401 D / 401 / 501 D / 501

■MB 15 AK / 15 AK-FX / 25 AK / 25 AK-FXMB 24 KD / 26 KD / 36 KDMB 240 D / 401 D / 401 / 501 D / 501

■RMB 15 / 25 / 24 / 26 / 36

■ABIMIG® GRIP A 155 / 255 / 305 / 355 / 405

■ABIMIG® 155 / 155 T / 255 / 255 TABIMIG® 305 / 305 TM / 355 / 355 TM / 455 / 455 T8M

■ABIMIG® 240 D WT / 401 D WT / 401 WT / 501 D WT / 501 WT

■ABIMIG® GRIP W 555 D / 555 / 605 / 605 D / 605 C

■ABIMIG® 452 W / 452 D W / 452 D W TS / 645 W

■PP 24 D / 36 D / 240 D / 401 D

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■AUT / ABIMIG® MT

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Content

MIG/MAG-SchweißbrennerMIG/MAG Welding Torches „MB GRIP“ air cooled Page

MIG/MAG Welding Torches „MB GRIP“ air cooled Page

MIG/MAG Welding Torches „MB GRIP“ liquid cooled Page

MIG/MAG Welding Torches „MB“ luft- und liquid cooled Page

MIG/MAG Welding Torches „RMB“ air cooled Page

MIG/MAG Welding Torches „ABIMIG® GRIP“ air cooled Page

MIG/MAG Welding Torches „ABIMIG®“ air cooled Page

MIG/MAG Welding Torches „ABIMIG®“ liquid cooled Page

MIG/MAG Welding Torches „ABIMIG® GRIP“ liquid cooled Page

MIG/MAG Welding Torches „ABIMIG®“ liquid cooled Page

MIG/MAG Welding Torches Push-Pull „PP“ air and liquid cooled Page

MIG/MAG-Fume Extraction Torches ”RAB Plus“ air and liquid cooled PageRAB Plus 15 AK / 24 KD / 25 AK / 36 KD / 240 D / 501 D / 501 /RAS-Set / Fume extraction devices

MIG/MAG-Machine Torches air and liquid cooled Page

Central adapter and central connector systemThe universal connection … Page

Central adapter with spring contactsFlexible contacting … Page

Cooling RecirculatorsWK 23 / WK 43 Page

Welding AccessoriesAnti-Spatter Spray, Duesofix, Wire Cleaning Set, Special Coolant and so on … Page

4

MB GRIP 15 AK GRIP 002.0604 002.0605 002.0606 50° 002.0009MB GRIP 25 AK GRIP 004.0510 004.0511 004.0512 50° 004.0012

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3 m 4 m 5 m

MB GRIP 15 AK

MB GRIP 25 AK

180 A CO2

60%0.6–1.0 mm

230 A CO2

60%0.8–1.2 mm

MIG/MAG Welding Torches ”MB GRIP“ air cooledRating 150 A up to 230 A

Ergonomic short handle with ”GRIP“ – for bestaccessibility”GRIP”, soft components on the handle andthumb rest – positive handling even in extrem circumstancesBall joint with optimal turning radius – perfecthandlingOptimum cooling of the torch – extending torchlifeBIKOX® R air cooled torches – high flexibilityeven at low temperatures, extremely UV-resistant,considerably increased temperature stability andtensile strengthTime-saving torch change-over due to the ABICOR BINZEL central connector

The MIG/MAG-Torch series ”MB GRIP“ in air and li-quid cooled variants is the finest solution of its kind. Itcombines progressive technology and quality withoptimum ergonomics, enabling trouble-free opera-tion for every application.

”GRIP“ and ball joint on the handle guarantee highgripping security as well as optimal handling. All tor-ches are thoroughly designed to provide comforta-ble and precise operation.

*All torches are equipped including central adapter with spring pins.

Torch complete* Part-No. Swan neckType Handle Type Part-No.

Technical data (EN 60 974-7):Rating:

150 A Mixed GasesM21 (DIN EN 439)

Duty cycle:Wire size:




5

Ø A Ø 18 Ø 22Ø B

53 mm 57 mm

Ø 8

28 mm

Ø 6

25 mm

M8M6

35 mm

M6

MB GRIP 15 AK MB GRIP 25 AK

Ø 0.6 124.0011 124.0012 124.0015Ø 0.8 124.0011 124.0012 124.0015Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 0.6 126.0005 126.0008 126.0011Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 0.6 127.0002 127.0003 127.0004Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008

002.0058 003.0013

M6 002.0078

M6 M6 Ø 0.6 140.0008 –Ø 0.8 140.0059 140.0051Ø 1.0 140.0253 140.0242Ø 1.2 – 140.0379Ø 0.8 141.0002 141.0001Ø 1.0 141.0007 141.0006Ø 1.2 – 141.0010Ø 0.6 140.0855 –Ø 0.8 140.0062 140.0054Ø 1.0 140.0256 140.0245Ø 1.2 – 140.0382

Ø 16 145.0041 Ø 18 145.0042Ø 12 145.0075 Ø 15 145.0076Ø 9.5 145.0123 Ø 11.5 145.0124

Ø A Ø B

M8x1 LH

Liner for 3 m for 4 m for 5 m

MB GRIP 15, MB GRIP 25

Gas nozzle (10 pcs.)

Wear parts

CylindricalConicalConical

E-Cu

E-Cu for Al

CuCrZr

Contact tip (10 pcs.)

Nozzle spring (20 pcs.)

Gas nozzle holder / Contact tip holder

Insulatedliner

PTFEliner

CarbonPTFEliner

142.0001 (10 pcs.)

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MB GRIP 24 KD GRIP 012.0251 012.0252 012.0253 50° 012.0001MB GRIP 26 KD GRIP 018.0146 018.0147 018.0148 50° 018.0001MB GRIP 36 KD GRIP 014.0334 014.0335 014.0336 50° 014.0006

3 m 4 m 5 m

MB GRIP 24 KD

MB GRIP 26 KD

MB GRIP 36 KD

250 A CO2

60%0.8–1.2 mm

270 A CO2

60%0.8–1.2 mm

320 A CO2

60%0.8–1.2 mm

Ergonomic short handle with ”GRIP“ – for bestaccessibility”GRIP”, soft components on the handle andthumb rest – positive handling even in extrem circumstancesBall joint with optimal turning radius – perfecthandling

Optimum cooling of the torch – extending torchlifeBIKOX® R air cooled torches – high flexibilityeven at low temperatures, extremely UV-resistant,considerably increased temperature stability andtensile strengthTime-saving torch change-over due to the ABICOR BINZEL central connector

MIG/MAG Welding Torches ”MB GRIP“ air cooledRating 220 A up to 320 A

*All torches are equipped including central adapter with spring pins.











7

M6

26 mm

M6 M6 / M8

28 mm

M8M6 / M8

22 mm

M8

20 mm 29 mm 32.5 mm

Ø 10

30 mm

Ø 8

28 mm

Ø 8

28 mm

Ø 10

30 mm

Ø 8

28 mm

Ø C Ø 24

84 mm

Ø B Ø 24

76 mm

Ø A Ø 20

63.5 mm

Ø A Ø B Ø CØ 17 145.0047 Ø 20 145.0051 Ø 19 145.0045Ø 12.5 145.0080 Ø 16 145.0085 Ø 16 145.0078Ø 10 145.0128 Ø 14 145.0132 Ø 12 145.0126

MB GRIP 24 KD MB GRIP 36 KDMB GRIP 26 KD

M6 M6 M8 M6 M8Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445

M6 142.0003 142.0007 142.0005M8 – 142.0082 142.0020

012.0183 018.0116 014.0261– – 014.0026– 018.0141 014.0023

Ø 0.8 124.0011 124.0012 124.0015Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008

Wear parts

MB GRIP 24, MB GRIP 26, MB GRIP 36

Contact tip holder (10 pcs.)

Gas diffuser (10 pcs.)

Gas nozzle (10 pcs.)CylindricalConicalConical

E-Cu

E-Cu for Al

CuCrZr


StandardLong lifeCeramic

Liner for 3 m for 4 m for 5 mInsulatedliner

PTFEliner

CarbonPTFEliner

8

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MB GRIP 240 D GRIP 023.0225 023.0226 023.0227 50° 023.0228MB GRIP 401 D GRIP 033.0271 033.0272 033.0273 50° 033.0277MB GRIP 401 GRIP 030.0205 030.0206 030.0207 50° 030.0208MB GRIP 501 D GRIP 034.0492 034.0493 034.0494 50° 034.0496MB GRIP 501 GRIP 032.0231 032.0232 032.0233 50° 032.0234

3 m 4 m 5 m

MB GRIP 240 D*

MB GRIP 401 D* / MB GRIP 401*

MB GRIP 501 D* / MB GRIP 501*

300 A CO2

100%0.8–1.2 mm

400 A / 450 A CO2

100%0.8–1.2 mm

500 A / 550 A CO2

100%1.0–1.6 mm





350 A / 400 A Mixed GasesM21 (DIN EN 439)





Optimum cooling of the torch – extending torchlifeTime-saving torch change-over due to the ABICOR BINZEL central connectorErgonomically and technically mature and 100%reliable

*Note:To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.

MIG/MAG Welding Torches ”MB GRIP“ liquid cooledRating 270 A up to 550 A

**All torches are equipped including central adapter with spring pins.

Torch complete** Part-No. Swan neckType Handle Type Part-No.

Ergonomic short handle with ”GRIP“ – for bestaccessibility”GRIP”, soft components on the handle andthumb rest – positive handling even in extrem circumstancesBall joint with optimal turning radius – perfecthandling

9

Ø A Ø 20

63.5 mm

Ø B Ø 24

76 mm

Ø C Ø 24

76 mm

Ø 10

30 mm

Ø 8

28 mm

Ø 8

28 mm

Ø 10

30 mm

Ø 8

28 mm

M6

26 mm

M6 M6 / M8

25 mm

M10x1

20 mm 28 mm 28 mm

MB GRIP 240 D MB GRIP 401 D / 501 D MB GRIP 401 / 501

Ø A Ø B Ø CØ 17 145.0047 Ø 20 145.0051 Ø 20 145.0051Ø 12.5 145.0080 Ø 16 145.0085 Ø 16 145.0085Ø 10 145.0128 Ø 14 145.0132 Ø 14 145.0132

M6 M6 M8 M6 M8Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442Ø 1.6 – 140.0555 140.0587 140.0555 140.0587Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015Ø 1.6 – 141.0020 141.0022 141.0020 141.0022Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445Ø 1.6 – 140.0558 140.0590 140.0558 140.0590

M6 142.0003 142.0008 –M8 – 142.0022 –

012.0183 030.0145 030.0145– 030.0037 030.0037– 030.0190 030.0190

Ø 0.8 122.0005 122.0007 122.0009Ø 1.0 122.0031 122.0036 122.0039Ø 1.2 122.0031 122.0036 122.0039Ø 1.6 122.0056 122.0060 122.0063Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0004Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

Wear parts

MB GRIP 240, MB GRIP 401 / 501



Gas diffuser (10 pcs.)

E-Cu

E-Cu for Al

CuCrZr


StandardLong lifeCeramic

Liner for 3 m for 4 m for 5 mLiner

PTFEliner

CarbonPTFEliner

10

1 2 3 4 5

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(%) (mm)MB 240 D 300 270 100 0.8–1.2MB 401 D 400 350 100 0.8–1.2MB 401 450 400 100 0.8–1.2MB 501 D 500 450 100 1.0–1.6MB 501 550 500 100 1.0–1.6

(%) (mm)MB 15 AK / MB 15 AK-FX 180 150 60 0.6–1.0MB 24 KD 250 220 35 0.8–1.2MB 25 AK / MB 25 AK-FX 230 200 60 0.8–1.2MB 26 KD 230 200 35 0.8–1.2MB 36 KD 300 270 60 0.8–1.2

Technical data (EN 60 974-7):

The MIG/MAG torch series ”MB“ is available in airand liquid cooled variants and combines progressivetechnology and quality, enabling trouble-free opera-tion for every application. All torches are thoroughlydesigned to provide comfortable and precise opera-tion.

Worldwide recognized top qualityErgonomically and technically mature and 100%reliableOptimum cooling of the torch, extending torchlifeTime-saving torch change-over due to the ABICOR BINZEL central adapter system

MIG/MAG Welding Torches ”MB“ air and liquid cooledRating 150 A up to 550 A

Subjects to change without notice.

MIG/MAG-Welding Torch ”MB“ (liquid cooled)Type Rating (A) Duty cycle Wire size

CO2 Mixed Gases M21

MIG/MAG-Welding Torch ”MB“ (air cooled)Type Rating (A) Duty cycle Wire size

CO2 Mixed Gases M21

11

6 7 8 9 10

1

2

3

4

5

6

7

8

9

10

MB 15 AK

MB 15 AK FX

MB 24 KD

MB 25 AK

MB 25 AK FX

MB 26 KD

MB 36 KD

MB 240 D

MB 401 / MB 401 D

MB 501 / MB 501 D

3 m 4 m 5 mMB 15 AK ERGO 002.0449 002.0450 002.0451 50° 002.0009MB 15 AK-FX ERGO 002.0455 002.0456 002.0469 002.0029MB 24 KD ERGO 012.0103 012.0104 012.0105 50° 012.0001MB 25 AK ERGO 004.0312 004.0313 004.0314 50° 004.0012MB 25 AK-FX ERGO 004.0329 004.0330 004.0331 004.0032MB 26 KD ERGO 018.0062 018.0063 018.0064 50° 018.0001MB 36 KD ERGO 014.0143 014.0144 014.0145 50° 014.0006MB 240 D ERGO 023.0077 023.0078 023.0079 50° 023.0001MB 401 D ERGO 033.0107 033.0108 033.0109 50° 033.0001MB 401 ERGO 030.0125 030.0126 030.0127 50° 030.0001MB 501 D ERGO 034.0160 034.0161 034.0162 50° 034.0001MB 501 ERGO 032.0145 032.0146 032.0147 50° 032.0002

Note for all liquid cooled torches:To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.

Flexible

Flexible

”MB“ Torch series


*All torches are equipped including central adapter with spring pins.Wear parts see ”MB GRIP“ Torches of similar design (Page 4–9).

12

1 2 3 4 5

1

2

3

4

5

(%) (mm)RMB 15 AK 180 150 60 0.6–1.0RMB 24 KD 250 220 60 0.8–1.2RMB 25 AK 230 200 60 0.8–1.2RMB 26 KD 270 240 60 0.8–1.2RMB 36 KD 320 290 60 0.8–1.2

RMB 15 AK

RMB 24 KD

RMB 25 AK

RMB 26 KD

RMB 36 KD

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Technical data (EN 60 974-7):

Capacities matched to most welding jobsQuick change swan neck with separate linerAdjustable neck positioning

The RMB range extends the possibilities of the MBsystem by offering a replaceable swan neck that canbe rotated by 360 degrees.

MIG/MAG Welding Torches ”RMB“ air cooledRating 150 A up to 320 A

MIG/MAG-Welding Torch ”RMB“ (air cooled)Type Rating (A) Duty cycle Wire size

CO2 Mixed Gases M21

When changing jobs, or adapting to different wel-ding positions this system offers greater flexibility andadaptability.

13

3 m 4 m 5 mRMB 15 002.D462 002.D463 002.D464 45° 002.D223RMB 25 004.D487 004.D488 004.D489 45° 004.D261RMB 24 012.D085 012.D086 012.D087 45° 012.D028RMB 26 018.D491 018.D492 018.D493 45° 014.D687RMB 36 014.D436 014.D437 014.D438 45° 014.D687

The uniform interface and separated liner turn theRMB range into a universal tool for the professional,saving both time and cost.

Standard MB wear parts aid introduction and helpminimise costs.

”RMB“ Torch series


*All torches are equipped including central adapter with spring pins.Wear parts see ”MB GRIP“ Torches of similar design (Page 4–9).

S trigger longS trigger longS trigger longS trigger longS trigger long

14

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ABIMIG® GRIP A 155 LW

240 A / 190 A CO2

35% / 60%0.6–1.0 mm


270 A / 240 A CO2

35% / 60%0.8–1.2 mm

3 m 4 m 5 mABIMIG® GRIP A 155 LW 767.D600.1 767.D601.1 767.D602.1 45° 767.D603.1ABIMIG® GRIP A 255 LW 767.D630.1 767.D631.1 767.D632.1 45° 767.D633.1

Torch complete Part-No. Swan neckType Handle Type Part-No.

Type MBType MB







Low Weight Bikox® – up to 50% weight savingErgonomic short handle with ”GRIP“ soft compo-nents on the handle, thumb rest and ball joint –guarantees optimal handling in all positionsScrew-on gas nozzle with thermoprotective insula-tion – extending torch lifeFunction integrated tip holder (gas diffusor, gasnozzle holder and contact tip holder in onepiece) – reduces stock requirementsLaminar gas feed – excellent gas coverage forbest welding resultsChangeable gas nozzle seat – ”extends“ opera-ting cycle of the torch neck and reduces mainten-ance costsElectrically insulated liner and connection nut (onthe central adaptor) – enables exact setting ofthe arc parameters and therefore repeatability ofwelding results

air cooled • Rating 170 A up to 270 AMIG/MAG Welding Torches ”ABIMIG® GRIP A“

The torches of the ABIMIG® GRIP A series utilize thenew developed Low Weight Bikox®, which gives per-fect balance to the torches for effortless welding in allpositions.

MIG/MAG Welding Torches ABIMIG® GRIP A aircooled with the innovative 2 component handle sy-stem “GRIP”, combine ergonomics and feel with allcommon module variations (for switch and controlfuctions) as well as ”switch on top“ solutions. ”GRIP“insert and ball joint in the handle guarantee securegrip and optimal handling.

All torches are carefully designed to provide comfor-table and precise operation.

15

M6

51 mm

M6

35 mm

Ø 6

25 mm

Ø 8

28 mm

Ø A Ø 20 Ø 22Ø B

X1 X2

ABIMIG® GRIP A 155 ABIMIG® GRIP A 255

006.D719.5 004.D624.5

M6 M6Ø 0.6 140.0008 –Ø 0.8 140.0059 140.0051Ø 1.0 140.0253 140.0242Ø 1.2 – 140.0379Ø 0.8 141.0002 141.0001Ø 1.0 141.0007 141.0006Ø 1.2 – 141.0010Ø 0.6 140.0855 –Ø 0.8 140.0062 140.0054Ø 1.0 140.0256 140.0245Ø 1.2 – 140.0382

Ø A X1 Ø B X2Ø 17 52 mm 145.D003 Ø 18 69 mm 145.D014Ø 12 52 mm 145.D001 Ø 16 70 mm 145.D011Ø 12 54 mm 145.D004 Ø 14 67 mm 145.D012

ABIMIG® GRIP A 155, ABIMIG® GRIP A 255

767.D607.5 767.D637.5

Ø 0.6 124.0011 124.0012 124.0015Ø 0.8 124.0011 124.0012 124.0015Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 0.6 126.0005 126.0008 126.0011Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 0.6 127.0002 127.0003 127.0004Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008

Ø 14.3 mm

14 mm

Ø 16.3 mm

14 mm


PTFE liner

Carbon PTFE liner

Adapter piece (5 pcs.)


E-Cu

E-Cu for Al

CuCrZr



Wear parts

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315 A / 270 A CO2

35% / 60%0.8–1.2 mm


350 A / 300 A CO2

35% / 60%1.0–1.6 mm


430 A / 370 A CO2

35% / 60%1.0–1.6 mm

3 m 4 m 5 mABIMIG® GRIP A 305 LW 767.D660.1 767.D661.1 767.D662.1 45° 767.D663.1ABIMIG® GRIP A 355 LW 767.D690.1 767.D691.1 767.D692.1 45° 767.D693.1ABIMIG® GRIP A 405 LW 767.D720.1 767.D721.1 767.D722.1 45° 767.D723.1


Type MBType MBType S










Low Weight Bikox® – up to 50% weight savingErgonomic short handle with ”GRIP“ soft compo-nents on the handle, thumb rest and ball joint –guarantees optimal handling in all positionsScrew-on gas nozzle with thermoprotective insula-tion – extending torch lifeFunction integrated tip holder (gas diffusor, gasnozzle holder and contact tip holder in onepiece) – reduces stock requirementsLaminar gas feed – excellent gas coverage forbest welding results

MIG/MAG Welding Torches ”ABIMIG® GRIP A”air cooled • Rating 240 A up to 430 A

Changeable gas nozzle seat – ”extends“ opera-ting cycle of the torch neck and reduces mainten-ance costsElectrically insulated liner and connection nut (onthe central adaptor) – enables exact setting ofthe arc parameters and therefore repeatability ofwelding results

BIKOX® with large flow cross-section – guaran-tees gas coverageSpecially designed steel liner – guarantees opti-mal and constant wire feeding

Additionally for ABIMIG® GRIP A 405 LW:

17

Ø A Ø 25

X1

Ø A X1 Ø A X1

M8 M8Ø 0.8 140.0114 –Ø 1.0 140.0313 140.0313Ø 1.2 140.0442 140.0442Ø 1.6 140.0587 140.0587Ø 0.8 141.0003 141.0003Ø 1.0 141.0008 141.0008Ø 1.2 141.0015 141.0015Ø 1.6 141.0022 141.0022Ø 0.8 140.0117 140.0117Ø 1.0 140.0316 140.0316Ø 1.2 140.0445 140.0445Ø 1.6 140.0590 140.0590

M8 014.D745.5 014.D745.5

Ø 21 72 mm 145.D024 Ø 21 72 mm 145.D024Ø 18 72 mm 145.D021 Ø 18 72 mm 145.D021Ø 16 69 mm 145.D022 Ø 16 69 mm 145.D022

ABIMIG® GRIP A 305, ABIMIG® GRIP A 355, ABIMIG® GRIP A 405

ABIMIG® GRIP A 305ABIMIG® GRIP A 355

ABIMIG® GRIP A 405

Ø 10

30 mm

M8

52 mm

Ø A Ø 25

X1

Ø 10

30 mm

M8

52 mm

767.D668.5 767.D729.5

Ø 0.8 124.0011 – 124.0012 – 124.0015 –Ø 1.0 124.0026 124.D113 124.0031 124.D114 124.0035 124.D115Ø 1.2 124.0026 124.D116 124.0031 124.D117 124.0035 124.D118Ø 1.6 124.0041 124.D119 124.0042 124.D120 124.0044 124.D121Ø 0.8 126.0005 – 126.0008 – 126.0011 –Ø 1.0 126.0021 – 126.0026 – 126.0028 –Ø 1.2 126.0021 – 126.0026 – 126.0028 –Ø 1.6 126.0039 – 126.0042 – 126.0045 –Ø 0.8 127.0002 – 127.0003 – 127.0004 –Ø 1.0 127.0005 – 127.0007 – 127.0008 –Ø 1.2 127.0005 – 127.0007 – 127.0008 –Ø 1.6 127.0010 – 127.0012 – 127.0013 –

Ø 16.5 mm

14 mm

Ø 21.8 mm

14 mm

Liner305 / 355 405 305 / 355 405 305 / 355 405

for 3 m for 3 m for 4 m for 4 m for 5 m for 5 mLiner

PTFE liner

Carbon PTFE liner

Adapter piece (5 pcs.)


E-Cu

E-Cu for Al

CuCrZr



Swan neck

18

3 m 4 m 5 mABIMIG® 155 T* 006.D777 006.D778 006.D779 45° 006.D768ABIMIG® 255 T* 004.D777 004.D778 004.D779 45° 004.D769

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ABIMIG® 155 T

ABIMIG® 255 T

160 A CO2

60%0.6–1.0 mm

250 A CO2

60%0.8–1.2 mm

Handle LHandle S





200 A Mixed Gases M21 (DIN EN 439)


Rating 140 A up to 250 A

NEW!

Contact tip holders for

ABIMIG®-Torches of the

5-series with right-handed

thread without lock nut!

Capacities matched to most welding jobsQuick change swan neck with separate linerBIKOX® R air cooled torches – high flexibilityeven at low temperatures, extremely UV-resistant,considerably increased temperature stability andtensile strengthSpecial swan necks for specific welding jobs (on request)

Welding torches of the ABIMIG® T series are the optimal tool for the professional. The turnable swanneck allows the adaption of the torch to the particu-lar working position. The separate liner in the swivelversion permits rapid swan neck replacement, ma-king both repairs and jobs changes much easier. Insulated screw nozzles aid rating up to 450 amps.The availability of differing handles and triggers en-hances flexibility. They are professional high perfor-mance welding tools.

MIG/MAG Welding Torches ”ABIMIG®“ air cooled


Definition: T = turnable/swivel swan neck, TM = turnable/swivel swan neck with metal outer jacket, T8M = 8 position location with metal outer jacketPlease note! Due to the diversity of ABIMIG® T, only the standard version is shown above. Other versions on request.

*also available as Machine Torches

1919

M6

51 mm

M6

35 mm

Ø 6

25 mm

Ø 6

25 mm

Ø 8

28 mm

Ø A Ø 20 Ø 22Ø B

X1 X2

ABIMIG® 155ABIMIG® 155 T

ABIMIG® 255ABIMIG® 255 T

Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 0.6 127.0002 127.0003 127.0004Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008

Ø 0.6 124.D0021) – 124.D0031) – 124.D0041) –Ø 0.8 124.D0061) 124.00112) 124.D0071) 124.00122) 124.D0081) 124.00152)

Ø 1.0 124.D0061) 124.00262) 124.D0071) 124.00312) 124.D0081) 124.00352)

Ø 1.2 – 124.00262) – 124.00312) – 124.00352)

Ø 0.6 122.D037 122.D037Ø 0.8 122.D037 122.D037Ø 1.0 122.D038 122.D038Ø 1.2 – 122.D038Ø 0.6 122.D040 122.D040Ø 0.8 122.D040 122.D040Ø 1.0 – 122.D041Ø 1.2 – 122.D041

006.D719 004.D624

M6 M6 M6Ø 0.6 140.0008 140.0008 –Ø 0.8 140.0059 140.0059 140.0051Ø 1.0 140.0253 140.0253 140.0242Ø 1.2 – – 140.0379Ø 0.8 141.0002 141.0002 141.0001Ø 1.0 141.0007 141.0007 141.0006Ø 1.2 – – 141.0010Ø 0.6 140.0855 140.0855 –Ø 0.8 140.0062 140.0062 140.0054Ø 1.0 140.0256 140.0256 140.0245Ø 1.2 – – 140.0382


Ø A X1 Ø B X2

1) only for ABIMIG® 155 • 2) only for ABIMIG® 255

Wear parts

ABIMIG® 155, ABIMIG® 255



Swan neck liner for T-Torches

E-Cu

E-Cu for Al

CuCrZr

Standard

Brass for Al



PTFEliner

CarbonPTFEliner

20

ABIMIG® 305 TM* 018.D891 018.D892 018.D893 45° 014.H171ABIMIG® 355 TM* 014.H179 014.H180 014.H181 45° 014.H173ABIMIG® 455 T8M* 016.D324 016.D325 016.D326 45° 016.D225

■

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■■

3 m 4 m 5 m

ABIMIG® 305 TM

ABIMIG® 355 TM

ABIMIG® 455 T8M

315 A CO2

60%0.8–1.4 mm

360 A CO2

60%1.0–1.6 mm

450 A CO2

60%1.0–1.6 mm











Capacities matched to most welding jobsQuick change swan neck with separate liner

BIKOX® R air cooled torches – high flexibilityeven at low temperatures, extremely UV-resistant,considerably increased temperature stability andtensile strengthSpecial swan necks for specific welding jobs (on request)

NEW!

Contact tip holders for

ABIMIG®-Torches of the

5-series with right-hand

thread without lock nut!

MIG/MAG Welding Torches ”ABIMIG®“ air cooledRating 250 A up to 450 A

Handle SHandle SHandle V

Definition: T = turnable/swivel swan neck, TM = turnable/swivel swan neck with metal outer jacket, T8M = 8 position location with metal outer jacketPlease note! Due to the diversity of ABIMIG® T, only the standard version is shown above. Other versions on request.

*also available as Machine Torches

2121

Ø A Ø 25 Ø 28Ø B

X1 X2

Ø 12

35 mm

Ø 10

30 mm

Ø 10

30 mm

M8

52 mm

M8 / M10

65/60 mm

ABIMIG® 305 / 305 TMABIMIG® 355 / 355 TM

ABIMIG® 455 T8M

Ø A X1 Ø B X2

M8 M8 M10


Ø 0.8 140.0114 – –Ø 1.0 140.0313 – –Ø 1.2 140.0442 – –Ø 1.6 140.0587 – –Ø 2.4 – – –Ø 0.8 141.0003 – –Ø 1.0 141.0008 – –Ø 1.2 141.0015 – –Ø 1.6 141.0022 – –Ø 0.8 140.0117 – –Ø 1.0 140.0316 140.0316 140.0348Ø 1.2 140.0445 140.0445 140.0481Ø 1.6 140.0590 140.0590 140.0616Ø 2.4 – 140.0679 140.0698

M8 014.D745 016.D155M10 – 016.D156

Ø 0.6–0.8 122.D037 –Ø 1.0–1.2 122.D038 122.D077Ø 1.6 122.D045 122.D078Ø 0.6–1.0 122.D040 –Ø 1.0–1.2 122.D041 –

Ø 0.8 124.0011 124.0012 124.0015Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 1.6 124.0041 124.0042 124.0044Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

Ø 1.0 124.D039Ø 1.2 124.D039Ø 1.6 124.D044Ø 2.4 124.D049

Wear parts

ABIMIG® 355, ABIMIG® 455



Swan neck liner for T-TorchesStandard

Brass for Al


PTFEliner

CarbonPTFEliner

Liner for 3, 4 & 5 mLiner

E-Cu

E-Cu for Al

CuCrZr


22

ABIMIG® 240 D WT 023.D065 023.D066 023.D067 50° 023.D018ABIMIG® 401 D WT 033.D146 033.D147 033.D148 50° 033.D052ABIMIG® 401 WT 030.D027 030.D028 030.D029 50° 030.D011ABIMIG® 501 D WT 034.D105 034.D106 034.D107 50° 034.D033ABIMIG® 501 WT 032.D046 032.D047 032.D048 50° 032.D024

■■■■

3 m 4 m 5 m

ABIMIG® 240 D WT

ABIMIG® 401 D WT / 401 WT

ABIMIG® 501 D WT / 501 WT

305 A CO2

100%0.8–1.2 mm

400 A / 450 A CO2

100%0.8–1.2 mm

500 A / 550 A CO2

100%1.0–1.6 mm










MIG/MAG Welding Torches ”ABIMIG®“ liquid cooled(turnable) Rating 270 A up to 550 A

Based on the market standard MB series, this seriesoffers serious capabilities for the professional welder.A technically advanced safe cooling system enhan-ces flexibility without the danger of leakage. The se-parate liner in the swivel version permits rapid swanneck replacement, making both repairs and jobschanges much easier.

Capacities matched to most welding jobsOptional positioning of the swan neckQuick change swan neck with separate linerSpecial swan necks for specific welding jobs (on request)

Please note! Due to the diversity of ABIMIG® T, only the standard version is shown above. Other versions on request.


Handle SHandle SHandle SHandle SHandle S

23

Ø A Ø 20

63.5 mm

Ø B Ø 24

76 mm

Ø C Ø 24

76 mm

Ø 10

30 mm

Ø 8

28 mm

Ø 8

28 mm

Ø 10

30 mm

Ø 8

28 mm

Ø 17 145.0047 Ø 20 145.0051 Ø 20 145.0051Ø 12.5 145.0080 Ø 16 145.0085 Ø 16 145.0085Ø 10 145.0128 Ø 14 145.0132 Ø 14 145.0132

20 mm 28 mm 28 mm

M6

26 mm

M6 M6 / M8

25 mm

M10x1

M6 M6 M8 M6 M8Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442Ø 1.6 – 140.0555 140.0587 140.0555 140.0587Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015Ø 1.6 – 141.0020 141.0022 141.0020 141.0022Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445Ø 1.6 – 140.0558 140.0590 140.0558 140.0590

M6 142.0003 142.0008 –M8 – 142.0022 –

012.0183 030.0145 030.0145– 030.0037 030.0037– 030.0190 030.0190

123.D097123.D098120.D145120.D146

Ø 0.8–1.0 126.D001Ø 1.0–1.2 126.D002Ø 1.6 126.D003

Ø 0.8 122.0005 122.0007 122.0009Ø 1.0 122.0031 122.0036 122.0039Ø 1.2 122.0031 122.0036 122.0039Ø 1.6 122.0056 122.0060 122.0063Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

Ø A Ø B Ø C

ABIMIG® 240 D WT ABIMIG® 401 D WTABIMIG® 501 D WT

ABIMIG® 401 WTABIMIG® 501 WT

up to Ø 1.2up to Ø 1.6up to Ø 1.0up to Ø 1.2

Wear parts

ABIMIG® 240, ABIMIG® 401 / 501



Swan neck liner and linerLiner

Liner for AlLiner for Al


PTFEliner

CarbonPTFEliner

E-Cu

E-Cu for Al

CuCrZr


Gas diffuser (10 pcs.)StandardLong lifeCeramic

24

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■

■

■

■

ABIMIG® GRIP W 555 D

550 A CO2

100%0.8–1.6 mm

ABIMIG® GRIP W 555

575 A CO2

100%0.8–1.6 mm

3 m 4 m 5 mABIMIG® GRIP W 555 D 766.0526.1 766.0527.1 766.0528.1 50° 766.0532.1ABIMIG® GRIP W 555 766.0529.1 766.0530.1 766.0531.1 50° 766.0533.1


Type SType S


525 A Mixed Gases400 A PulseM21 (DIN EN 439)






Dual-circuit cooling system with increased coo-ling liquid flow and novel heat dissipation for op-timal power and heat conduction – guaranteesless spatter adhesion and therefore extremely ex-tended service life of wear and spare partsAdditional torch neck protection through a UV-,ozone- and temperature-resistant protective cover– for longer torch service lifeThe newly developed torch neck and handle sys-tem ABIMIG® GRIP with ball joint guarantees optimal balance – even for welding tasks whenaccess is difficultExcept the tip holder, all spare and wear parts ofthe ABIMIG® GRIP W 555-series are compatiblewith the torch series MB 401/501 – reducedstorageMechanically highly resilient and robust tip hol-der (optionally soldered or changeable) – longservice life

MIG/MAG Welding Torches ”ABIMIG® GRIP W“liquid cooled • Rating 400 A up to 575 A

The liquid cooled ABIMIG® GRIP W torches particu-larly excel in impulse welding due to an optimizeddual-circuit cooling system that ensures ”extra-cool”wear parts and therefore extended service life.

MIG/MAG Welding Torches ABIMIG® GRIP W liquid cooled with the innovative 2-component handlesystem “GRIP” combine ergonomics and feel with allcommon module variations (for switch and controlfuctions) as well as ”switch on top“ solutions. ”GRIP“insert and ball joint in the handle guarantee securegrip and optimal handling.

All torches are thoroughly designed to provide com-fortable and precise operation.

25

Ø 10

30 mm

Ø A Ø 24

76 mm

M8

27 mm

28 mm

M10x1


Ø A Ø AØ 20 145.0051 Ø 20 145.0051Ø 16 145.0085 Ø 16 145.0085Ø 14 145.0132 Ø 14 145.0132

Ø 0.8 140.0114 140.0114Ø 1.0 140.0313 140.0313Ø 1.2 140.0442 140.0442Ø 1.6 140.0587 140.0587Ø 0.8 141.0003 141.0003Ø 1.0 141.0008 141.0008Ø 1.2 141.0015 141.0015Ø 1.6 141.0022 141.0022Ø 0.8 140.0117 140.0117Ø 1.0 140.0316 140.0316Ø 1.2 140.0445 140.0445Ø 1.6 140.0590 140.0590

142.0201.10 –

030.0145 030.0145030.0037 030.0037030.0190 030.0190

Ø 0.8 124.0011 124.0012 124.0015Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 1.6 124.0041 124.0042 124.0042Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

M8

ABIMIG® GRIP W 555 D, ABIMIG® GRIP W 555

M8

ABIMIG® GRIP W 555

76 mm

28 mm

Ø 10

30 mm

Ø A Ø 24

Wear parts


M8Contact tip holder

E-Cu

E-Cu for Al

CuCrZr




PTFE liner

Carbon PTFE liner

26

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■

■

■

■

■

ABIMIG® GRIP W 605

625 A CO2

100%1.0–1.6 mm


600 A CO2

100%1.0–1.6 mm

ABIMIG® GRIP W 605 C

600 A CO2

100%1.0–1.6 mm

3 m 4 m 5 mABIMIG® GRIP W 605 766.0537.1 766.0538.1 766.0539.1 50° 766.0541.1ABIMIG® GRIP W 605 D 766.0534.1 766.0535.1 766.0536.1 50° 766.0540.1ABIMIG® GRIP W 605 C 766.0543.1 766.0544.1 766.0545.1 50° 766.0542.1


Type SType SType S










Dual-circuit cooling system with increased coo-ling liquid flow and novel heat dissipation for op-timal power and heat conduction – guaranteesless spatter adhesion and therefore extremely ex-tended service life of wear and spare partsAdditional torch neck protection through a UV-,ozone- and temperature-resistant protective cover– for longer torch service lifeThe newly developed torch neck and handle sys-tem ABIMIG® GRIP with ball joint guarantees optimal balance – even for welding tasks whenaccess is difficult

Specially designed spare and wear parts for thehigh-performance application range – excellentresults especially in pulse arc weldingGas nozzle with innovative ”plug-screw connec-tion” – optimal fixing and heat dissipationSwan neck can be delivered in three versions –with soldered or changeable tip holder M10 aswell as with collet body version for push-fit ”click”contact tip

MIG/MAG Welding Torches ”ABIMIG® GRIP W“liquid cooled • Rating 450 A up to 625 A


27

ABIMIG® GRIP W 605

Ø B Ø B Ø BØ 20 145.0678.10 Ø 20 145.0678.10 Ø 20 145.0678.10Ø 17 145.0669 Ø 17 145.0669 Ø 17 145.0669

Ø 1.0 140.1542.10 140.1542.10 –Ø 1.2 140.1543.10 140.1543.10 –Ø 1.6 140.1544.10 140.1544.10 –Ø 1.0 140.0348 140.0348 140.1318Ø 1.2 140.0481 140.0481 140.1319Ø 1.6 140.0616 140.0616 140.1321

– 142.0202.10 –– – 766.1051

766.0518 766.0518 766.0518

Ø 1.0 124.0026 124.0031 124.0035Ø 1.2 124.0026 124.0031 124.0035Ø 1.6 124.0041 124.0042 124.0044Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

M10

ABIMIG® GRIP W 605, ABIMIG® GRIP W 605 D, ABIMIG® GRIP W 605 C

M10

ABIMIG® GRIP W 605 D ABIMIG® GRIP W 605 C

Ø 12

35 mm

31 mm 31 mm 31 mm

M10

29 mm

M9x1

Ø B Ø B Ø B

77 mm 77 mm 77 mm

Ø 9.9

32 mm

19.5 mm

766.1070 766.1070 766.1070

Ø 12

35 mm

E-Cu

CuCrZr

Wear parts

Gas nozzle (10 pcs.)

Contact tip holder M10Collet body

Contact tip holder / Collet body (10 pcs.)


Gas diffuser (10 pcs.)Long Life (Standard)


PTFE liner

Carbon PTFE liner

CylindricalConical

Gas nozzle adapter

28

■

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■

■

ABIMIG® 452 D W 766.0400 766.0401 766.0402 50° 766.0350ABIMIG® 452 D W TS 766.0409 766.0410 766.0411 50° 766.0380ABIMIG® 452 W 766.0412 766.0413 766.0414 50° 766.0390ABIMIG® 645 W 766.0406 766.0407 766.0408 50° 766.0370

ABIMIG® 452 D W* / 452 D W TS*

ABIMIG® 452 W*

ABIMIG® 645 W*

450 A DC

100%0.8–1.2 mm

500 A DC

100%0.8–1.6 mm

600 A DC

100%0.8–1.6 mm


300 A PulseMixed Gases M21(DIN EN 439)








MIG/MAG Welding Torches ”ABIMIG®“ liquid cooledRating 300 A up to 600 A

Double-cooling circuit of the liquid cooled tor-ches and large areas for current and heat trans-fer – low spatter adhesion, the torch is stayingcoolOptimum cooling of the torch – extending torchlifeErgonomically and technically matured and100% reliableTime-saving torch change-over due to the ABICOR BINZEL central adapter system

The product line ABIMIG® comprises all torches forthe MIG/MAG process. Besides the even more er-gonomic handle, a module handle offers differentswitching and control options for every application.The whole product line is smaller in size and offers a substantially improved accessibility.


3 m 4 m 5 mTorch complete** Part-No. Swan neckType Handle Type Part-No.


with ball jointwith ball jointwith ball jointwith ball joint

29

Ø 9.9

38 mm

Ø 10

20 mm

Ø 10

20 mm

Ø B Ø 26

65 mm

Ø A Ø 24

76 mm

Ø C

32.5 mm

M8 M8

25 mm 25 mm 19.5 mm

28 mm 28 mm 28 mm

M10x1 M10x1

ABIMIG® 452 D WABIMIG® 452 W

ABIMIG® 452 D W TS ABIMIG® 645 W

Ø A Ø B Ø CØ 20 145.0051 – – Ø 19 766.1075Ø 16 145.0085 Ø 15 145.0400 Ø 16 766.1074Ø 14 145.0132 – – – –

Ø 0.8 140.0114 140.0114 –Ø 1.0 140.0313 140.0313 –Ø 1.2 140.0442 140.0442 –Ø 1.6 140.0587 140.0587 –Ø 0.8 141.0003 141.0003 –Ø 1.0 141.0008 141.0008 –Ø 1.2 141.0015 141.0015 –Ø 1.6 141.0022 141.0022 –Ø 0.8 140.0117 140.0117 140.1310Ø 1.0 140.0316 140.0316 140.1312Ø 1.2 140.0445 140.0445 140.1313Ø 1.6 140.0590 140.0590 140.1315

142.0022 142.0022 –– – 766.1051

030.0145 030.0145 766.1095030.0037 030.0037 766.1078030.0190 030.0190 766.1135

Ø 0.8 124.0137 124.0138 124.0139Ø 1.0 124.0111 124.0112 124.0113Ø 1.2 124.0111 124.0112 124.0113Ø 1.6 124.0114 124.0115 124.0116Ø 0.8 126.0005 126.0008 126.0011Ø 1.0 126.0021 126.0026 126.0028Ø 1.2 126.0021 126.0026 126.0028Ø 1.6 126.0039 126.0042 126.0045Ø 0.8 127.0002 127.0003 127.0004Ø 1.0 127.0005 127.0007 127.0008Ø 1.2 127.0005 127.0007 127.0008Ø 1.6 127.0010 127.0012 127.0013

M8

(only for version D)

Wear parts

ABIMIG® 452 , ABIMIG® 645


Contact tip holder M8Collet chuck

Contact tip holder / Collet chuck (10 pcs.)

E-Cu

E-Cu for Al

CuCrZr




PTFEliner

CarbonPTFEliner

(1 pc.)(1 pc.)

30

CO2 (%) (mm)PP 24 D 250 A 220 A 35 0.8–1.0PP 36 D 300 A 270 A 60 0.8–1.2PP 240 D 270 A 240 A 100 0.8–1.2PP 401 D 350 A 320 A 100 0.8–1.6

8 m082.0011 082.0001082.0014 012.0194083.0014 081.0002083.0017 014.0095092.0018 092.0007092.0019 092.0001091.0043 091.0002091.0044 091.0001

Plastic screw (001.D009)

Adapter (400.D456)

The Push-Pull welding torches of the product line ”PP“guarantee constant and problem-free wire feeding.Push-Pull torches are ideally suited for hard-to-feedwire like aluminium, thin wire and for extended cableassemblies. Due to their reliability the torches havebecome the industry standard in shipbuilding, contai-ner and tank manufacture, and are also used extensi-vely in the construction of automobiles and railwayvehicles. All torches feature consumable parts takenfrom the established MB series.

Note:Alternatively available with 24 V motor. If desired a handle with integrated potentiometer can be delivered. By using the ABIMIG® Tadaptor all liquid cooled ABIMIG® T swan necks can be used pro-blem-free.

Setscrew (009.0132)

Insulating sleeve (400.D457)

*Note for liquid cooled torches:To protect cable assembly components from excessive heat build up we recommend a post weldingcooling cycle of at least four minutes.

Adapter for ABIMIG® Tswan necks cpl. 400.D458

MIG/MAG Welding Torches Push-Pull ”PP“air and liquid cooled


Torch complete** Part-No. Part-No.Type Swan neckPP 24 D straight, motor 42 VPP 24 D 45° bent, motor 42 VPP 36 D straight, motor 42 VPP 36 D 45° bent, motor 42 VPP 240 D straight, motor 42 VPP 240 D 45° bent, motor 42 VPP 401 D straight, motor 42 VPP 401 D 45° bent, motor 42 V

Type Cooling Rating Duty cycle Wire sizeMixed Gases M 21

air cooledair cooled

liquid cooled*liquid cooled*

31

M6 / M8

25 mm

M10x1

28 mm

M6

26 mm

M6 M6 / M8

28 mm

M8

20 mm 32.5 mm

Ø 10

30 mm

Ø C Ø 24

76 mm

Ø A Ø 20

63.5 mm

Ø B Ø 24

84 mm

Ø 10

30 mm

Ø 8

28 mm

Ø 8

28 mm

Ø 8

28 mm

Ø 17 145.0047 Ø 19 145.0045 Ø 20 145.0051Ø 12.5 145.0080 Ø 16 145.0078 Ø 16 145.0085Ø 10 145.0128 Ø 12 145.0126 Ø 14 145.0132

Ø A Ø B Ø C

M6 M6 M8 M6 M8Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114Ø 1.0 140.0242 140.0242 140.0313 140.0242 140.0313Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.0442Ø 1.6 – – – 140.0555 140.0587Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015Ø 1.6 – – – 141.0020 141.0022Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445Ø 1.6 – – – 140.0558 140.0590

M6 142.0003 142.0005 142.0008M8 – 142.0020 142.0022

012.0183 014.0261 030.0145– 014.0026 030.0037– 014.0023 030.0190

PP 24 D / 240 D PP 36 D PP 401 D

Ø 0.8 122.0010Ø 1.0 122.0040Ø 1.2 122.0040Ø 1.6 122.0065Ø 0.8 126.0013Ø 1.0 126.0030Ø 1.2 126.0030Ø 1.6 126.0047Ø 0.8 127.0015Ø 1.0 127.0009Ø 1.2 127.0009Ø 1.6 127.0014

Ø 0.8 –Ø 1.0 128.0019Ø 1.2 128.0019Ø 1.6 122.0023

8 m8 m Liner

Wear parts

PP 24, PP 36, PP 240, PP 401


E-Cu

E-Cu for Al

CuCrZr


LinerLiner

PTFEliner

CarbonPTFEliner

PAliner



32

CO2 (%) (mm)RAB Plus 15 AK 180 A 150 A 60 0.6–1.0RAB Plus 24 KD 250 A 220 A 60 0.8–1.2RAB Plus 25 AK 230 A 200 A 60 0.8–1.2RAB Plus 36 KD 300 A 270 A 60 0.8–1.2RAB Plus 240 D 300 A 270 A 100 0.8–1.2RAB Plus 501 D 500 A 450 A 100 1.0–1.6RAB Plus 501 550 A 500 A 100 1.0–1.6

RAB Plus 15 AK 602.2004 602.2005 602.2006RAB Plus 24 KD 612.2002 612.2003 612.2004RAB Plus 25 AK 604.2004 604.2005 604.2006RAB Plus 36 KD 614.2002 614.2003 614.2004RAB Plus 240 D 623.2002 623.2003 623.2004RAB Plus 501 D 634.2002 634.2003 634.2004RAB Plus 501 632.2010 632.2011 632.2012

■

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3 m 4 m 5 m

Type Cooling Rating Duty cycle Wire sizeMixed Gases M 21

air cooledair cooledair cooledair cooled

liquid cooled*liquid cooled*liquid cooled*

RAB Plus with fume extraction

RAB Plus without fume extraction

Direct extraction at the arc – minimising fume inhalationEasy integration into existing plantSmall outer tubes – promotes accessibilityUse of aluminium reduces weightHandle features extraction control and swivel jointReduced hose diameters, reduced weight and aidscomfort


Every welding job generates smoke and fumes, whichmay be hazardous if inhaled. Based on the well-proven torch series ”MB”, the RAB Plus fume extrac-tion torches offer efficient fume extraction, through thegun. Special design solutions guarantee efficientsmoke removal at source, without affecting the gasshield.

MIG/MAG-Fume Extraction Torches ”RAB Plus“air and liquid cooled


Torch complete** Part-No.Type Handle

Fume extraction handleFume extraction handleFume extraction handleFume extraction handleFume extraction handleFume extraction handleFume extraction handle

33

RAB Plus 15 AK 600.2003 602.0040RAB Plus 24 KD 600.2005*** 612.0023RAB Plus 25 AK 600.2004 602.0040RAB Plus 36 KD 600.2006*** 612.0023RAB Plus 240 D 600.2005*** 612.0023RAB Plus 501 D 600.2006*** 612.0023RAB Plus 501 600.2006*** 612.0023

RAB Plus 15 AK 602.2001 600.2001 902.0007RAB Plus 24 KD 612.2001 600.2002 –RAB Plus 25 AK 604.2001 600.2001 –RAB Plus 36 KD 614.2001 600.2002 –RAB Plus 240 D 623.2001 600.2002 –RAB Plus 501 D 634.2001 600.2002 –RAB Plus 501 632.2001 632.2009 –

600.D029600.D012600.D028

600.8400

600.8401

600.3031

RAB Plus specific wear parts

RAB Plus

RAS Fume extraction devicesAs an alternative to the RAB Plus system, RAS kitspermit the adoption of smoke extraction to standardMB and ABIMIG® guns.

Fume extraction devicesapplicable for RAB and RAS

Type Part-No.RAS for neck size 13 mmRAS for neck size 16 mmRAS for neck size 18 mm

Type Part-No.Extraction device withmanual activationExtraction device withautomatic activationReplacement filter

***With spring clip for fixing the fume shroud (600.2028).

The consumables – contact tip, gas nozzle, gas diffuser, contact tip holder, guide spiral or liner – are identical with those of the manual welding torches of same size.

Type Fume shroud Fume shroud (funnel)

Type Swan neck Outer neck Gas nozzle holder

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Machine welding processes are used wherever highest precision and productivity is required. Acces-sibility to the components very often requires specialsolutions with machine torches. ABICOR BINZEL offers nearly infinite variety of solutions, alwaysbased on the design of the world-wide recognizedmanual torches.

This means: Experience in service life and quality offers the additional advantage, so that special partsare not required.

Your ABICOR BINZEL advantages:

MIG/MAG-Machine Torchesair and liquid cooled

Expert competenceSeparate special torch production – short delivery timeHigh availabilityRight solution for every job

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Ø A Ø B

X

Y

X

Y

AUT 24 KD 912.0001 154 mmAUT 24 KD 912.0002 125 mm 80 mmAUT 25 KD 904.0003 140 mmAUT 25 KD 904.0004 110 mm 75 mmAUT 26 / 36 KD 914.0002 185 mmAUT 26 / 36 KD 914.0001 145 mm 95 mmAUT 240 D 923.0001 154 mmAUT 240 D 923.0002 126 mm 73 mmAUT 501 932.0001 167 mmAUT 501 932.0002 135 mm 82 mmAUT 501 D 934.0001 167 mmAUT 501 D 934.0002 135 mm 82 mmABIMIG® 452 W MT 766.0449 175 mmABIMIG® 452 W MT 766.0450 143 mm 84 mmABIMIG® 452 D W MT 766.0438 175 mmABIMIG® 452 D W MT 766.0439 143 mm 84 mmABIMIG® 645 W MT 766.0459 182 mmABIMIG® 645 W MT 766.0460 149 mm 89 mm

ABIMIG® MT 255 T8M 012.D122 195 mmABIMIG® MT 255 T8M 004.D785 140 mm 85 mmABIMIG® MT 355 T8M 014.D812 224 mmABIMIG® MT 355 T8 M 014.D808 185 mm 95 mmABIMIG® MT 455 T8M 016.D250 230 mmABIMIG® MT 455 T8M 016.D225 190 mm 100 mmABIMIG® MT 240 D WT 023.D018 135 mm 80 mmABIMIG® MT 501 WT 034.D033 175 mm 100 mmABIMIG® MT 501 D WT 034.D057 520 mm 100 mm

Ø BØ A 38 mm38 mm

37 mm40 mm

Changeable swan neckFixed swan neck

Changeable swan neck

Type Geometry Neck X Y

Fixed swan neck

Type Geometry Neck X Y

MIG/MAG-Machine Torches

Dimension L

Order information:When ordering completetorches, please indicatethe torch type, torch geo-metry (straight or 45°bent) and dimension ”L”(see sketch).

The wear parts – contacttip, gas nozzle, gas diffu-ser, contact tip holder,guide spiral or liner – areidentical with those of themanual welding torchesof same size.

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbent

straightbentbentbentbent

air cooled torches:liquid cooled torches:

air cooled torches:liquid cooled torches:

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The original ABICOR BINZEL central adapter andcentral connector, for air cooled and liquid cooledMIG/MAG machines, have been the industry stan-dard for more than 30 years.

All machine types are different in construction and allwire feeding systems have their own dimensions. Ho-wever, there is a common denominator the centraladapter system.

We offer more than 500 different central adaptertypes. Please indicate manufacturer and type of yourwire feeder or your compact power source and wewill supply you with the appropriate adapter. How-ever, if there should occur an adaptation problem,please contact us – we will take care of it.

Central adapter and central connector systemThe universal connection …

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9

10

11

12

4

5

6

7

8

12

3

Ø 120 mm 501.06021 85 mm 501.23812 Ø 85 mm 501.06163 Ø 50 mm 501.0588

60 mm 501.2308

4 501.01685 501.01696 501.01707 501.01728 501.0175

501.0183501.2020

9 100 mm 501.219110 170 mm 501.219211 250 mm 501.219312 200 mm 501.2190

501.0280

Here you can see a small selection of adapter plug blanks for individual pro-cessing, representing the more than 500 different adapter plugs available in the ABICOR BINZEL range.

We supply ready-made adapters on request, please specify the make and typeof wire feeding device and/or compact plant in your order.

Central adapter and central connector system

Pos. Details Part-No.(n. shown)

(n. shown)

Pos. Details Part-No.Gas axialGas axial

Power/Gas radialPower and gas radial

Power radial/Gas axial(n. shown) 600 mm (white)(n. shown) 600 mm (brown)

Pos. Details Part-No.

Insulation flanges

Brass bodies

Adapter plugs

DescriptionInsulation flangeInsulation flangeInsulation flangeInsulation flangeInsulation flange

DescriptionBlank Ø 16Blank Ø 16Blank Ø 16Blank Ø 22

DescriptionBrass bodyBrass bodyBrass bodyBrass bodyBrass bodyConnector with control lineConnector with control line

Description Part-No.Power lug

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200 mm 129.0164300 mm 129.0187500 mm 129.0189

1000 mm 129.0107200 mm 129.0313300 mm 129.0357500 mm 129.0361

1000 mm 129.0227200 mm 129.0395300 mm 129.0411500 mm 129.0412

1000 mm 129.0366

200 mm 129.0461300 mm 129.0471500 mm 129.0473

1000 mm 129.0426

501.0190501.0198501.0204501.0230501.0163501.0195501.0194501.0189501.0176501.0158501.0197501.0191501.0188501.0196501.0304177.0003177.0002177.0012

Description Details Part-No.Guide tubes for liners

The guide tubes must be fitted as shown in the assembly instructions on page 31.


Capillary tubes

Quick disconnectors

Guide tubes

Description Details Part-No.Capillary tubes for wire up to Ø 1.0 mm

Capillary tubes for wire up to Ø 1.6 mm

Capillary tubes for wire up to Ø 2.0 and 2.4 mm

Descriptionfor fitting with hose 8 mm Ø for mounting with G 1/2“ nut and power connectionfor fitting with hose 6 mm Ø for fitting with hose 6.5 mm Ø for mounting with G 3/8“ nut and power connectionfor fitting with hose 10 mm Øfor mounting with nut M 12x1.5for mounting with nut G 3/8“for mounting with nut M 12x1for mounting with nut G 1/4“for mounting with nut M 14x1for mounting with nut G 1/2“for mounting with nut 5/8“ LH ext. threadfor mounting with nut 7/8“ 14G-UNFSpacer ringQuick disconnectort G 1/8“ ext. threadQuick disconnectort G 1/8“ ext. threadQuick disconnectort G 3/8“ ext. thread

Part-No.

39

9.5 13

20

G=

F= E=

H=

B=

A=

Ø D

=

Ø C

=

1 2 3

ManufacturerTypeSerial No.Constr. year

Power source Wire feeder

pole

Name:Phone:Fax:Date:Signature:

Hint:Copy this page so you canuse it several times.

Capillary tube

Wire feed rolls-machineFeed block

Adapter plug

Brass body

Insulation flange

Front panel-machine

Wire feed rollNipple (= clamping part)Part-No. 131.0001 for 4.0 mm ext. threadPart-No. 131.0002 for 4.7 mm ext. thread

Central connector

The guide tube for PTFE and plastic liners with 4 mm outerdiameter is in-serted into the central adapterblock instead of the steelmade capillary tube.

Feed block

Nut

Brass bodyO-ring 3.5 x 1.5 mm, prevents loss of gas

Assembly advice for use of PTFE- and plastic liners:

Dimension sketch for central adapters (please insert the exact dimensions and send back by fax):


PTFE-/plastic liner

Sender

Company:

Street / No.:Post code:City:

GasCurrentWater preflowCurrent / WaterControl lead

Connections Hose cablelength (in mm)

ConnectionsPlug conn. Thread inside outside

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501.0003501.0015501.0015501.0005501.2378501.2377

Type DetailsCentral adapter KZ-2 for MB / MB GRIP & RAB Plus, air cooledCentral adapter WZ-2 for MB / MB GRIP, Push-Pull & RAB Plus, liquid cooledCentral adapter WZ-2 for ABIMIG® liquid cooledCentral adapter GZ-2 for Push-Pull air cooledAdapter with control line 100 mm (white)Adapter with control line 100 mm (brown)

The central adapter that always produces agood connection thanksto its flexible spring con-tacts.

Central adapter with spring contacts

Whether the contact guides have become slightly da-maged due to rough operating conditions or haveeven been deformed by improper handling – this cen-tral adapter will ensure a safe contact even with fe-male connectors from other makes.

The system clicks! No matter what happens.

Flexible contacting …Central adapter with spring contacts

Even in the case of misuse or the wrong female con-nectors nothing can happen, nothing become bent.Because the contact pins then retract flexibly. For alonger service life and better contact!

The new original.The new central adaptor with flexible spring contacts.

Because when the adaptor and female connectorare joined together, the contact pins on the adaptorare no longer inserted into the female connector. In-stead, hemispherical contact is made with the inser-tion openings, whereby spring force ensuresadditional application pressure.

Part-No.

41

WK 23 WK 43

253x270x460 mm 253x270x516 mm17 kg 18 kg

WK 23 230 V 50 Hz 0.35 kW 3.1 A 850.0137WK 43 230 V 50 Hz 0.35 kW 3.1 A 850.0159

WK 23 WK 43

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850.0033Type Part-No.Flow switch with G 3/8" connection

To protect the torch from damage when no waterflow is detected (please assemble in accordancewith the supplied instructions).

Flow switch

Operating instructions:As coolant for all liquid cooled torch systems, we recommend the special ABICOR BINZEL coolant BTC-15, which remains liquid down to -10° C. Must be used in con-junction with an adequate motor protection device!

Technical data:

”Cool“ supplement:

liquid cooled welding

with air cooled power

sources!

Sturdy design:Indestructible stainless steel tank andsturdy housingService-friendly:Clear coolant sight glass

Simple handling:Connection (feed and return) viaquick-action couplingsCompact design size:Small space requirements

The portable cooling device for allcommon applications!

Coolant Recirculator WK 23 / WK 43

TypeHeat exchanger: 2 lines 4 linesImmersion pump 50 Hz Delivery height: Hmax. 32 m Delivery height: Hmax. 32 m(protection class IP 54) Flow rate at G3/8” connector: Flow rate at G3/8” connector:

Qmax. 13.5 liters / min. Qmax. 13.5 liters / min.Immersion pump (RT = 22° C) approx. 1000 W at 1 liter / min. approx. 1250 W at 1 liter / min.Dimensions (LxBxH)Weight:Tank capacity: 7 liters 7 liters

Type Line voltage Frequency Power rating Current consumption Part-No.

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1 42 3

6 7 85

1

2

3

4

5

6

7

8

192.0127

192.0107

192.0058

192.0056192.0052192.0048192.0046

192.0110192.0111192.0112

193.0001193.0002193.0003193.0004

191.0003

193.0007

To achieve the best results …

Welding Accessories

Anti spatter spraysilicon and solvent freeContent: 400 ml Part-No.:

Super pistole spraysilicon free, protect for spatterContent: 400 ml Part-No.:

Duesofixanti spatter pasteContent: 300 ml Part-No.:

Anti spatter fluidfor robot torchessilicon free, protect for spatter1 litre Part-No.:5 litres Part-No.:20 litres Part-No.:200 litres Part-No.:

Special coolant BTC-15The special coolant from ABICOR BINZEL pro-tect down to -10° C for all liquid welding andcutting facilities.5 litres Part-No.:20 litres Part-No.:200 litres Part-No.:

Wire cleaning setred for steel (set) Part-No.:white for Al (set) Part-No.:red for steel (25 pcs.) Part-No.:white for Al (25 pcs.) Part-No.:

Gas flow meter Part-No.:

Clamp Part-No.:

… one of the things which will help you to achievethe best results in the welding process is to use pro-fessional accessories. When ideally tailored to thetask, they provide the basis for operational safetyand long service life.

High-quality welding accessories increase the outputand reliability of your torch.

To achieve perfect results, don’t leave anything tochance.

Rely on original welding accessories fromABICOR BINZEL.

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10 11

12

9

13

15

14

16 17 18 19

9

10

11

12

13

14

15

16

17

18

19

192.0069192.0066

193.0013193.0014

192.0109

193.0018

191.0001

191.D045

191.0015

743.0064

750.0125

191.0064

191.0062

Welding Accessories

Accessories casebig Part-No.:small Part-No.:

Special pliersNo. 1 (FIX) Part-No.:No. 2 (FIX) Part-No.:

Spigotfor 200 litre barrel Part-No.:

MIG-Handy-Support without magnet base (FIX) Part-No.:

SpannerStandard Part-No.:

Spannerfor ABIMIG® air cooled Part-No.:

Multiple spanner Part-No.:

Electrode spanner Part-No.:

Multiple spanner Part-No.:

Sharpenerfor collet core liner Part-No.:

Hose cutter Part-No.:

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T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .

M&

WPR

O.M

279.

GB

• B

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www.binzel-abicor.com

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Kurt Haufe Schweißtechnik GmbH & Co. KGAltlöbtau 9 · D-01159 DresdenPhone: +49 (0) 3 51 / 4 20 33 00Fax: +49 (0) 3 51 / 4 20 33 40Email: [email protected]

Our product range:

Robotic Peripheral EquipmentRobot TorchesMIG/TIG/PlasmaRobot Mount CAT2/iCATTorch Change SystemATS-RotorTool Change System WWSWire Cutting Station DAVTorch Cleaning StationBRS-LC, BRS-CC and BRS-FPWire Feeding Station APD-MF

Welding AccessoriesCoolersWelding Cable Plug and SocketAnti Spatter Spray and Pasteand so on …

MIG/MAGWelding TorchesMachine and Special TorchesPush-Pull Welding TorchesFume Extraction TorchesCentral Adaptor System

TIGWelding TorchesMachine and Special Torches

PLASMACutting TorchesWelding TorchesMachine and Special Torches

MIG/MAG - BINZEL€¦ · mb grip 240 d grip 023.0225 023.0226 023.0227 50° 023.0228 mb grip 401 d...

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