MIG Guns, MIG Consumables & Welding Accessories Catalog · 2019-03-20 · MIG Guns, MIG Consumables...

MIG Guns, MIG Consumables & Welding Accessories Catalog

tweco.com

Make the Switch. Increase Productivity.Make the Switch. Increase Productivity.

TWECO ADVANTAGE

TWECO MIG GUN PORTFOLIO

TWECO OFFERS SUPERIOR FEATURES AND BENEFITS

TWECO TRUST

TWECO ADVANTAGE. TWECO TRUST.

3

Table of Contents

Professional MIG Welding Products & Accessories . . . . . . . . 4-84

Professional MIG Welding Consumables . . . . . . . . . . . . . . 85-108

WeldSkill® MIG Guns & Consumables . . . . . . . . . . . . . . . 109-125

Professional Manual Welding Products & Accessories . . 126-136

WeldSkill Manual Welding Products & Accessories . . . . . 137-138

Customer Care Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

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U.S. Customer Care: 800-426-1888 / FAX 800-535-0557Canada Customer Care: 905-827-4515 / FAX 800-588-1714

MIG Gun Selection GuideSo

lid W

ire –

Mild

Ste

el a

nd S

tain

less

Ste

el

Wire Diameter in.(mm)

Amperage RangeRecommended Alternate

30-100 100-200 200-300 300-400 >400

™™

®

®

™

®

Solid

Wire

– A

lum

inum



30-150 150-250 250-350 350-450 >450

™

Flux

cor

ed W

ire



30-100 100-200 200-300 300-400 400-650

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elding Products & Accessories

International Customer Care: 940-381-1212 / FAX 940-483-8178www.tweco.com

Which MIG Gun Is Right For You?

Ampe

rage

Ran

ge

Avai

labl

e Le

ngth

s (F

eet)

Hand

le D

esig

n

Cabl

ehoz

®

Conn

ectio

n

Rear

End

Con

nect

or

Optio

ns

Air-

Cool

ed/

Wat

er-C

oole

d

Special Features

Spray Master™

®

®

®

Professional No.

PulseMaster™

Compact Eliminator®

Standard Eliminator®

TUFF-N-LITE

SUPRA XT

Smoke Master®

FLUXCORED SEFC Series

Eliminator® Spool Gun

PullMaster™

PulseMaster™

SUPRA

Standard Water-cooled

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SPRAY MASTER™ MIG GUN SERIES

FEATURES & BENEFITS

Operator appeal and reduces operator fatigue

Field repairable

®

Lower heat in the handle and conductor tube

Standard gun configurations options

Wide welding applications

Lower inventory carrying costs

MODEL

OUTPUT PROCESS STANDARD OPTIONS APPLICATION

Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Dual

Sch

edul

e

Lock

ing

Trig

ger

Rear

Con

nect

or

Knuc

kleh

ead

Flex

ible

Co

nduc

tor T

ube

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Spray Master 250 Amp



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SPRAY MASTER™ SERIES HANDLE DESIGN & STYLE

PERFORMANCE DURABILITY EASE OF USE

Optional Dual Schedule On/Off control with your gloved thumb (350 and 450 Amp only) Identified with “DSRS” Part No. suffix

Thick-walled, three-layer conductor tube for higher electrical conductivity, act as “heat sink”, and durable

Heavy-duty thick-walled contact tip and diffuser increases tip life and decreases downtime with tip changes

Balanced to pivot at the center of the handle for ease of use in different welding positions, and thereby reduces operator fatigue

Extended trigger length to keep hand away from the arc to reduce radiated heat

Steel spring strain relief provides support to the cablehoz coming out the rear of the handle to minimize wire feed issues

Optional mechanical locking trigger - Identified with "LC" Part No. suffix

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TWECO* STYLE REAR CONNECTORWire Size Length Part No. Stock No.

MS210-3545MS212-3545MS215-3545MS220-3545MS225-3545

MILLER STYLE REAR CONNECTORWire Size Length Part No. Stock No.

MS210M-3545MS212M-3545MS215M-3545MS220M-3545MS225M-3545

EURO-KWIK STYLE REAR CONNECTORWire Size Length Part No. Stock No.

MS210X-3545MS212X-3545MS215X-3545MS225X-3545

LINCOLN† STYLE REAR CONNECTORWire Size Length Part No. Stock No.

MS212L-3545

Spray Master™

250 Amp80% Duty Cycle, Mixed Gases

NOZZLES GASDIFFUSERS

CONTACTTIPS

CONDUCTORTUBE

MS63 Series

HD22 Series

EL22I Series

EL22CT Series

EL24CT Series

HD52-1111H Series

14 Series

EL16 Series

16S Series

EL52

20281

20388

EL52CT

EL52CT-14

EL52CT-16

43076

14 Series

16S Series

EL16 Series

EL16 Series STANDARD

OPTIONAL

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MS315X-116


MS310-116MS312-116MS315-116

MS315-116K4‡MS315-116DSRS


MS310M-116MS312M-116MS315M-116

MS315M-116K4‡MS315M-116DSRS

MS325M-116


MS312L-116MS315L-116

MS315L-116K4‡MS315L-116DSRS

Spray Master™



CONTACTTIPS

CONDUCTORTUBE

MS63 Series

HD22 Series

EL22I Series

EL22CT Series

HD52-1111H Series

14 Series

EL16 Series

16S Series

EL52

20281

20388

EL52CT

EL52CT-14

EL52CT-16

14 Series

16S Series

EL16 Series

STANDARD

OPTIONAL

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MS410-116MS412-116MS415-116

MS415-116K4‡MS415-116DSRSMS415-116LM

MS420-116MS425-116


MS410M-116MS412M-116MS415M-116

MS415M-116K4‡MS415M-116DSRS

MS415M-116LCMS415M-116LM

MS420M-116MS420M-116DSRS

MS425M-116MS425M-116DSRS


MS410X-116MS412X-116MS415X-116

Spray Master™



MS410L-116MS415L-116

MS415L-116K4‡MS415L-116DSRS

MS415L-116LCMS415L-116LM

MS425L-116

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CONTACTTIPS

CONDUCTORTUBE

MS64H Series

HD24 Series

HD54-16

54A14 Series

MS54-16H

24A Series

24CT / 24FN Series

16S Series

EL16 SeriesHD54-EL

HD54-14

34CT / 34FN

23 Series

14 Series

34A

16S Series 54A-16

STANDARD

OPTIONAL

SLR 100 SURGE LIMITING REGULATORFOR USE WITH SHIELDING GAS

SLR 100 SURGE LIMITING REGULATORPart No. 0781-1197

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Spray Master™ Replacement Parts

2

1

3

4

56

11

12

9

8

7

16

16

19

17

18

15 14 13

22

22

23

24

25

20

21

10

10

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SPRAY MASTER™ MIG GUN REPLACEMENT PARTS LIST

# DESCRIPTION(PART NO. / STOCK NO.)

250 Amp 350 Amp 450 AmpRefer to Pages 91-99Refer to Pages 88-90

Refer to Pages 100-10163J-3 66J-3

Refer to Pages 102-105152

7 MS84

MS84LC

MS84DSRS

ELC124FM

122FMS

MS94RSW

ELC94-BL

ELC94

MS94LC

136

MS144

MS210 MS310 MS410

MS212 MS312 MS412

MS215 MS315 MS415

MS225 MS325 MS425

MS210X MS310X MS410X




235RSSR

MS102-RK MS104-RK

EPG172-H 350-170HK

172X-M 174X-M

C6RC

X6RC

MS354-DSM

Refer to Page 84Refer to Pages 106-108

TCR50

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Operator appeal

Durable & dependable for industrial applications

Field repairable

®

Improved performance with longer life consumables

Lower inventory carrying costs

™

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Dual

Sch

edul

e

Lock

ing

Trig

ger

Rear

Con

nect

or

Knuc

kleh

ead

Flex

ible

Co

nduc

tor T

ube

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Professional Choice No. 1






MINI-MIG 160 Amp

PROFESSIONAL NO. MIG GUN SERIES

FEATURES & BENEFITS

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PROFESSIONAL NO. SERIES HANDLE DESIGN & STYLE


Wide selection of front end consumables available to fit the needs of the application

Mechanical connection ofconductor tube and cablehozwithin the handle providingexcellent current path to theend of the contact tip

Two (2) ball-point screws are used to secure the Cablehoz® and conductortube in place

Trigger contains silverplated contacts with a selfcleaning action every timethe trigger is engaged &disengaged

Industry standard for 40+ years, oval shaped handlereduces grip required tomanipulate MIG gun position

Gun hanger located at thebottom for ease of restinggun when not in use

Steel spring strain reliefprovides support to thecablehoz coming out therear of the handle tominimize wire feed issues

Balanced to pivot at thecenter of the handle for easeof use in different weldingpositions, and therebyreduces operator fatigue

Heavy-duty design forindustrial applicationenvironments using specialplastic composition for highimpact crush-resistant handle

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110-3035112-3035115-3035120-3035110-4045115-4045120-4045


X110-4045X112-4045X115-4045


L115-3035


M110-3035M112-3035M115-3035

Professional No.1180 Amp60% Duty Cycle, CO2


CONTACTTIPS

CONDUCTORTUBE

61 Series

21 Series

REL21 Series

23 Series

22 Series32

51

51-23

EL51

QTRW53-11

20496

10019

10019

20537

20229

24A Series

HD22 Series

34A

11 Series

11 Series

11 Series

EL11 Series

14 Series

14 Series

14 Series

STANDARD

OPTIONAL

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210-3035212-3035215-3035220-3035225-3035

210-4045

Knucklehead Flexible**

Conductor Tube Option

215-4045

215-4045K4

225-4045


M210-3035

M212-3035

M215-3035

M210-4045

M212-4045



M215-4045

M215-4045K4

TWECO*† STYLE REAR CONNECTORWire Size Length Part No. Stock No.

212FN-4045


X210-4045X212-4045X215-4045

EURO-KWIK† STYLE REAR CONNECTORWire Size Length Part No. Stock No.

X212FN-4045X215FN-4045

LINCOLN‡ STYLE REAR CONNECTORWire Size Length Part No. Stock No.

L210-3035

L212-3035

L215-3035


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Manual Welding Products & AccessoriesTweco offers a complete line of ground clamps, cable connectors, and cable lugs for your welding application. Refer to pages 126-138 in this catalog for more detail.


CONTACTTIPS

CONDUCTORTUBE

62J Series

21 Series

22 Series32 52

52FN

52HD-11

20062

24A Series

HD22 Series

23 Series

34A

52FN

11 Series

11 Series

14 Series

14 Series

14 Series

STANDARD

OPTIONAL

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310-3545312-3545315-3545320-3545325-3545315-116325-116


X310-3545X312-3545


L310-3545L312-3545L315-3545


M310-3545M312-3545M315-3545



CONTACTTIPS

CONDUCTORTUBE

63J Series

14 Series

14 Series

23 Series

HD24 Series

24A Series

24CT / 24FN Series 34CT / 34FN

34A

54A

14 Series 54A

HD54-14

16S Series

EL Series

HD54-16

HD54-EL

16S Series 54A-16

16S Series 54A-16 STANDARD

OPTIONAL

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410-3545412-3545



415-3545

415-3545K4

420-3545425-3545410-116412-116415-116420-116425-116

415-564


M410-3545M412-3545



M415-3545

M415-3545K4

M420-3545M425-3545M410-116M412-116M415-116M420-116M425-116

M415-564

TWECO*‡ STYLE REAR CONNECTORWire Size Length Part No. Stock No.

DS415-3545

DS420-116


X410-3545X412-3545X415-3545X425-3545

X415-116

EURO-KWIK† STYLE REAR CONNECTORWire Size Length Part No. Stock No.

X412FN-116

LINCOLN§ STYLE REAR CONNECTORWire Size Length Part No. Stock No.

L410-3545L412-3545



L415-3545

L415-3545K4

L410-116L412-116L415-116

**


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Metal Working ChemicalsMetal working chemicals are available from Arcair. Full line of anti-spatter compounds, aluminum cleaners, and zinc-rich cold galvanizing compound. Contact Tweco Customer Care at 800-426-1888 for more details.

24A Series

24AH Series

24CT / 24FN Series

23 Series

23H Series

HDL24L Series

HD24 Series

HD24LB Series


CONTACTTIPS

CONDUCTORTUBE

64J Series

34A

34CT / 34FN

14 Series

14 Series

16S Series

16S Series

EL16 Series

54A

54A-16

HD54-EL

HD54-16

HD54-14

STANDARD

OPTIONAL

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515-116525-116510-332515-332


X515-116LINCOLN† STYLE REAR CONNECTOR

Wire Size Length Part No. Stock No.

L515-332


M515-116


STANDARD

OPTIONAL


CONTACTTIPS

CONDUCTORTUBE

65J Series

25CT Series 35CT 55 Series15H Series

16S Series55S-SW25I Series

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615-332


M615-332



CONTACTTIPS

CONDUCTORTUBE

66J Series

26CT Series 36CT

26I Series

16S Series56S Series

STANDARD

OPTIONAL

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Professional #1, #2, #3, #4, #5 and #6 MIG-Gun Replacement Parts

1

23

4

5

6

8

7

9

10

111213

1415

16

18

17

15

21

19

19

20

22

23

24

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PROFESSIONAL #1, #2, #3, #4, #5 AND #6 MIG-GUN REPLACEMENT PARTS# DESCRIPTION #1 #2 #3 #4 #5 #6

Refer to Pages 91-99Refer to Pages 88-90


Refer to Pages 102-105152 154

7

81 83 84A 85

N/A 84DS N/A

122FM 124FM

244DS 244

N/A 244LK N/A

91 92 94R

91C 92C 94C

N/A 94LK-DS

N/A 94L

101R 102 104

136

141-6-SPR 142-6-SPR 144-6-SPR 145-6-SPR

200 300 400 500 600S

235RSSR

R6RC

X6RC

MS354-DSM

194DS

104

172X-M 174X-M 176X-M

M170-2H M170-4H M170-5H


TCR50

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www.thermadyne.com

DAE Industries designs, fabricates and installs aircraft engine stands, maintenance stands and structures for aircraft maintenance tooling. The Louisville based company has approximately 40 welding and fabrication stations, and is always looking for ways to increase productivity.

Recently, DAE and its welders compared their MIG guns to the Tweco Spray Master™ MIG gun. “The extended trigger on the handle keeps my hand away from the heat of the arc,” commented Jason Burns, a top DAE Welder. “The gun doesn’t overheat, so I can remain productive.”

They were so impressed by its ability to handle demanding conditions that they converted all their MIG guns to the Tweco Spray Master model. After making the switch, DAE reported seeing instant improvements in productivity.

“The Spray Master MIG gun has proven to be extremely dependable and tough, with zero failures to date. And we’ve experienced a 60-70% increase in total consumable life, which has created less downtime when changing out parts,” says DAE Fabrication Manager, Dennis Cook.

With the Spray Master MIG guns, DAE saw a decrease in welder fatigue and an increase in consumable parts life. For a company wanting to improve productivity, it seems switching to Tweco was the right choice.

DAE INDUSTRIESLouisville, KY

Dennis Cook and the welders at DAE Industries carry the torch – will you?

THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the Thermadyne family of brands that you can count on for safety, reliability and quality.

MAKING THE SWITCH.

Dennis CookDAE Fabrication Manager

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35-1035-1235-15


X23-10

X35-10X35-12X35-15


L35-10L35-12L35-15


M23-10

M35-10M35-12M35-15

MINI-MIG160 Amp60% Duty Cycle, CO2


CONTACTTIPS

CONDUCTORTUBE

35-60 Series

35-50

32

21 Series

22 SeriesFAB52

11 Series

14 Series

STANDARD

OPTIONAL

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MINI-MIG Gun Replacement Parts

11 1312

TWECO

14 151312

MILLER

17 13 18

LINCOLN

19

16

22 23 2425

EURO

20 21

1

23

4

5

6

7

89

10

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MINI-MIG GUN REPLACEMENT PARTS LIST# DESCRIPTION PART NO./STOCK NO.



35-80-A1

35-90

7

35-010A

35-012A

35-015A

35-170-5

35K350-1

Refer to Pages 106-10835K-174C

224S

44CS

170M

174M-N

WM-354M

TLAK-352

LAK-352-1

35SP-354

AK353

AK-353-2A

174EX-1

4-MS

174EX-1C

174X-2

TCR50

30

MIG

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Pro

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One-touch, on-the-fly controls

Exceptional weld bead


Durable for industrial applications

®



MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Smar

t Cap

abili

ty

Stan

dard

With

out

“Sm

art”

Cap

abili

ty

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

PulseMaster 350

PulseMaster 450

PULSEMASTER™ MIG GUN SERIES

FEATURES & BENEFITS

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PULSEMASTER™ MIG GUN HANDLE DESIGN & STYLE


Quick-change, multi-positionconductor tube

Blade-style trigger performsover 2 million cycles withoutfailure

Extended-life consumables

Digital display and one-touch controlsfor on-the-fly adjustments

Heavy duty industrial design featuringan impact-resistant handle

High-performance cabledesigned for the demandsof pulse welding

Ergonomic handle design

Improved strain relief providesexcellent flexibility and reducesoperator fatigue

Exceptionally smooth feed performance reduces“bird nesting”

Digital Display Screen

Selection Buttons

Menu Options

Welding current

Material thickness

Wire feed speed

Arc length trim

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AIR-COOLED PULSEMASTER GUN ASSEMBLIES

Description

(PART NO. / STOCK NO.)

Tweco* Euro-Kwik

PMA312-3545 PMA312X-3545

PMA315-3545 PMA315X-3545

PMA412-3545 PMA412X-3545

PMA415-3545 PMA415X-3545

AIR-COOLED PULSEMASTER SMART GUN ASSEMBLIES

Description


Tweco Euro-Kwik

PMAS312-3545 PMAS312X-3545

PMAS315-3545 PMAS315X-3545

PMAS412-3545 PMAS412X-3545

PMAS415-3545 PMAS415X-3545

PulseMaster™

350 & 450 Amp60% Duty Cycle, CO2

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Analani (Ana) Smith started with Tweco in Wichita, Kansas in 1996, building welding helmets and goggles. She continued her career through assembly and machining departments over the next 8 years and then moved to Texas with the company. She got some training and work in robotics assembly and was later moved to the welding lab a few years ago. Her experience with components and assembly lead to a desire to learn more and more about welding.

“I AM PROUND TO BE A PART OF THERMADYNE. AMONG OTHER THINGS, WE MANUFACTURE AND SELL SOME OF MOST POPULAR MIG GUNS IN THE WORLD. THE BRAND TWECO STANDS FOR QUALITY AND RELIABILITY. TWECO IS THE WORLD’S LARGEST SUPPLIER OF WELDING AND CUTTING PRODUCTS INCLUDING AN EXTENSIVE ARRAY FROM BASIC MANUAL WELDING TOOLS AND ACCESSORIES TO MIG GUNS, CONSUMABLES AND A COMPLETE SELECTION OF PRODUCTS FOR PRECISION ROBOTIC WELDING.”

Ana Smith has no time to get bored on the job. Every day is different. As part of the team of laboratory technicians at the Thermadyne welding lab in Denton, Texas, every day offers a new challenge.

“Ana is a hard worker and a great addition to our team,” reports Principal Laboratory Technician, Galen Johnson.

ANA SMITH Laboratory Technician Denton, Texas

THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the family of brands that you can count on for safety, reliability and quality.

TEAMWORK

TWECO PPROFESSIONAL NUMBER 4 MIG GUN AND TWECO SPRAY MASTER MIG GUN. www.thermadyne.com

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PulseMaster™ Air-Cooled Replacement Parts

2

3 4

5

6 9

8a

7

13

14

11

17

17

16

15

1

8b

10

12

12

20

20

21

18

19

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PULSEMASTER™ AIR-COOLED MIG GUN REPLACEMENT PARTS LIST# DESCRIPTION PART NO./STOCK NO.

Refer to Pages 106-108Refer to Pages 91-99Refer to Pages 88-90

PMA54-16S

66J-3


7 PMHSK

PM84-PCB-HK

PM84-H

PM84

PM83

PMA-SPS

PM400-12

PM400-15

PM400X-12

PM400X-15

PM500-12

PM500-15

PM500X-12

PM500X-15

235RSSR

PM94

PM94X

350-174H

MS354-DSM

PM6RC

174EX-1

4M-S

X6RC

174X-2

TCR50

36

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Operator appeal

Field repairable

®

Improved performance patented contact tip

Ball & socket conductor tube design


MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Dual

Sch

edul

e

Lock

ing

Trig

ger

Rear

Con

nect

or

Knuc

kleh

ead

Flex

ible

Co

nduc

tor T

ube

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Compact Eliminator 250 Amp

Compact Eliminator 450 Amp

COMPACT ELIMINATOR® MIG GUN SERIES

FEATURES & BENEFITS

37

MIG W




ELC212-4045ELC215-4045


XELC215-4045


ELC212M-4045ELC215M-4045ELC225M-4045


250 Amp60% Duty Cycle, CO2


CONTACTTIPS

CONDUCTORTUBE

EL63J Series

HD22 Series

EL22I Series

EL22CT Series

EL24CT Series

HD52-1111H Series

14 Series

EL16 Series

16S Series

EL52

20281

20388

EL52CT

EL52CT-14

EL52CT-16

43076

14 Series

16S Series

EL16 Series

EL16 Series

STANDARD

OPTIONAL

38

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries



ELC415-3545

ELC420-116ELC425-116


XELC412-3545XELC415-3545


ELC410M-3545ELC412M-3545ELC415M-3545

ELC425M-116




CONTACTTIPS

CONDUCTORTUBE

EL56-SW

QTREL54-H

41863

EL54CT-H

EL54SW

QTR56-SW

EL26CT Series

REL24CT Series

EL24CT Series

EL24I Series

14 Series

16S Series

EL16 Series

EL16 Series

EL16 Series

EL16 Series

14 Series41863

EL16 SeriesEL54CT-SW

EL64J Series

STANDARD

OPTIONAL

39

MIG W



Galen Johnson has been welding since 1966. He served in Vietnam and has his own portable welding rig. His career has included work on pipelines, railroads and odd jobs.

“I’VE DONE WELDING FOR EVERYTHING FROM PIPELINES TO TRICYCLES. I’VE EVEN REBUILT VEHICLES. WHEN I RAN MY OWN SMALL BUSINESS I CALLED IT TRIPLE A WELDING – ANYTHING, ANYTIME, ANYWHERE.”

Galen applies that can-do spirit in everything he does. More than a dozen years ago he was persuaded to join Tweco to contribute to research and development activities. “I joined Tweco to work in R&D in 1996. I’m still here. They won’t let me out,” He says with a smile. Today, Galen is an integral part of product initiatives, customer service and technical support for Thermadyne. He runs the Lab in Denton, Texas.

“Galen is always on the go. His variety of welding experience is invaluable, as we manufacture and sell products for a wide range of welding processes and all applications. Galen brings his vast experience and expertise to evaluate our products. Galen is always on the go”, reports a co-worker from the Thermadyne global product line management team, adding. “We’re lucky to have him around.”

GALEN JOHNSON Principal Laboratory Technician Denton, Texas

THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the family of brands that you can count on for safety, reliability and quality.

“ANYTHING. ANYTIME. ANYWHERE.”

TWECO PULSEMASTER AND PULLMASTER MIG GUNS OFFER DIGITAL DISPLAY AND TIG-LIKE WELD QUALITY ON ALUMINUM AND STAINLESS STEEL. www.thermadyne.com

40

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Operator appeal

Field repairable

®

Improved performance patented contact tip

Ball & socket conductor tube design


MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Dual

Sch

edul

e

Lock

ing

Trig

ger

Rear

Con

nect

or

Knuc

kleh

ead

Flex

ible

Co

nduc

tor T

ube

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Standard Eliminator 450 Amp

STANDARD ELIMINATOR® MIG GUN SERIES

FEATURES & BENEFITS

41

MIG W




EL415-3545


XEL415-3545


EL415L-3545

EL415L-116MILLER STYLE REAR CONNECTORWire Size Length Part No. Stock No.

EL415M-3545

EL415M-116

Standard Eliminator®



CONTACTTIPS

CONDUCTORTUBE

EL56-SW

QTREL54-H

41863

EL54CT-H

EL54SW

QTR56-SW

EL26CT Series

REL24CT Series

EL24CT Series

EL24I Series

14 Series

16S Series

EL16 Series

EL16 Series

EL16 Series

EL16 Series

14 Series41863


EL64J Series

STANDARD

OPTIONAL

42

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Eliminator® Replacement Parts

1

2 3

4

5

6

8

9

7

10

11

12

13

14

16

13

15

17

18

19

19

20

21

22

43

MIG W



ELIMINATOR® MIG GUN REPLACEMENT PARTS LIST# DESCRIPTION Compact 250 Amp Compact 450 Amp Standard 450 Amp


Refer to Pages 100-10163J-3 66J-3

Refer To Pages 102-105EL66-CR21

7 EL66-CR

152

ELC84-H EL86-H

ELC124FM N/A

ELC94-BL EL96-B

ELC94 EL96

136

MS144 EL146

ELC215R ELC415R EL415R

N/A XELC415R N/A

235RSSR

ELC100-2RK ELC100-4RK EL100-4RK

EPG172H 350-170HK

172X-M 174X-M

C6RC

X6RC

MS354-DSM


TCR50

44

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries



Field repairable

®


TUFF-N-LITE MIG GUN

FEATURES & BENEFITS

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Heav

y Du

ty F

ab

TUFF-N-LITE 350

45

MIG W



350 AMP GUN

Wire SizeCable

Length

Rear Connection Style (PART NO. / STOCK NO.)

Tweco* Miller

TL350-15-116 TL350M-15-116

TUFF-N-LITE350 Amp60% Duty Cycle, CO2

HD54-14

HD54-16

HD54-EL

34CT / 34FN

34A

14 Series 54A

64TL Series

14 Series

16S Series

EL16 Series

23 Series

24A Series

HD24 Series

24CT / 24FN


CONTACTTIPS

CONDUCTORTUBE

16S Series 54A-16

STANDARD

OPTIONAL

46

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


TUFF-N-LITE Replacement Parts

2

1

3

4

5

6

7

8

9

10

11

13

10

12

14

14

15

16

17

18

47

MIG W



TUFF-N-LITE REPLACEMENT PARTS LIST# DESCRIPTION PART NO./STOCK NO.



64TL-NC

TL350-86R

7 EL96B

EL96

104TL

136

TL144

300

235RSSR

C6RC

350-170HK

MS354-DSM


TCR50

48

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Field Repairable

®

Durable & dependable

Micro-switch trigger design

Front and rear spring strain relief and cable support

Rugged & durable power cable


MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Rear

Con

nect

or

Heav

y-Du

ty F

ront

End

Co

nsum

able

s

Elim

inat

or S

tyle

Fro

nt

End

Cons

umab

les

Knuc

kleh

ead

Flex

ible

Co

nduc

tor T

ube

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

SUPRA XT SEHD 450

SUPRA XT SEL 450

SUPRA XT MIG GUN SERIES

FEATURES & BENEFITS

49

MIG W



SUPRA XT SEHD Series450 Amp60% Duty Cycle, CO2


SEHD400-5M1,6


SEHD400L-5M1,6


SEHD400M-5M1,6


CONTACTTIPS

CONDUCTORTUBE

SE64J Series

24CT / 24FN Series 34CT / 34FN

HD24 Series

34A

23 Series

24A Series

HD54-14

HD54-EL

HD54-16

14 Series

14 Series

EL16 Series

54A

16S Series 54A-16

16S Series

STANDARD

OPTIONAL

50

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


SUPRA XT SEL Series450 Amp60% Duty Cycle, CO2


SEL400-5M1,6


SEL400L-5M1,6


SEL400M-5M1,6


CONTACTTIPS

CONDUCTORTUBE

SEL64J Series

EL56-SW

QTREL54-H

41863

EL54CT-H

EL54SW

QTR56-SW

EL26CT Series

REL24CT Series

EL24CT Series

EL24I Series

14 Series

16S Series

EL16 Series

EL16 Series

EL16 Series

EL16 Series

14 Series41863


STANDARD

OPTIONAL

51

MIG W



52

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


SUPRA XT Replacement Parts

1

2 3

4

5

6

7

8

9

10

11

12

13

14

16

14

15

17

17

18

19

20

21

53

MIG W



SUPRA XT REPLACEMENT PARTS LIST# DESCRIPTION PART NO./STOCK NO.


Refer to Pages 100-10166J-3


7 SE86-H

SE96

SE96-SW

SE96-B

SE66

SE66-B

SE104

136

400

235RSSR

C6RC

350-170HK

MS354-DSM


TCR50

54

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries



MIG gun handle incorporates handle slide valve

Field repairable®


Vacuum cools the front end consumables

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Smoke Master 250

Smoke Master 450

SMOKE MASTER® FUME EXTRACTION MIG GUN SERIES

FEATURES & BENEFITS

55

MIG W



Smoke Master®



S212-4045S215-4045


S212M-4045S215M-4045


CONTACTTIPS

CONDUCTORTUBE

S62 Series

EL52CT

EL52CT-14

EL52CT-16

20281

20388

HD52-11

43076

EL52

11H Series

14 Series

14 Series

16S Series

EL16 Series

EL16 Series

EL16 Series

HD22 Series

EL22I Series

EL22CT Series

EL24CT Series

16S Series

STANDARD

OPTIONAL

56

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Tweco Smoke Collector Fume Removal System

Description (PART NO. / STOCK NO.)

TSC-96

Smoke Master®



S412-116S415-116


S415L-116


S412M-116S415M-116


CONTACTTIPS

CONDUCTORTUBE

S64 Series

EL52CT

EL52CT-14

EL52CT-16

20281

20388

HD52-11

43076

11H Series

14 Series

14 Series

16S Series

16S Series

EL16 Series

EL16 Series

EL16 Series

HD22 Series

EL22I Series

EL22CT Series

EL24CT Series

EL52

STANDARD

OPTIONAL

57

MIG W



58

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Smoke Master® Replacement Parts

1

2 3 4 5

8 9

6

7

10

11

14

12

13 15

16

17

18

18

18

20

21

19

59

MIG W



AIR-COOLED SMOKE MASTER® 250 & 450 AMP MIG GUN REPLACEMENT PARTS LIST

# DESCRIPTION 250 AMP 450 AMP


EL52

EL52CT

S62-60-2 S64-R

S62-60-2 S64-1

S62-60 S64-60

S62-45 N/A

7 N/A S64-2

S22-62L S24-62

N/A S24-62HV

S62T-60 S64T-60

S62T-45 N/A

S82 S86

S82-V S86-V

ELC94-BL

ELC94 EL96

S82-C S86-C

S212 S412

S215 S415

S412-H

S415-H

SHP-12

SHP-15

ST6RC

MS354-DSM


60

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Field repairable®

Durable & dependable

Micro-switch trigger design



MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

Flux

-Cor

ed

Gas

Shie

lded

Flux

-Cor

ed

Self

Shie

lded

Rear

Con

nect

or

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

SEFC Series 350

SEFC Series 450

FLUXCORED MIG GUN SERIES

FEATURES & BENEFITS

61

MIG W



Insulated GuideNozzle

Stickout Size

3/4 (19MM) 1-1/2 (38MM) Thread Protector

24FC-150 24FC-275 24FC-P

26FC-150 26FC-275 26FC-P

Conduit

15 Ft (5M)

43FC-332-15

44FC-332-15

44FC-18-15

CONSUMABLE PARTS

Contact Tip

Wire Size

.045(1,2mm)

.068(1,72mm)

5/64(2,0mm)

3/32(2,4mm)

7/64(2,8mm)

1/8(3,2mm)

14FC-045 14FC-068 14FC-564 14FC-332 N/A N/A

N/A N/A 16FC-564 N/A 16FC-764 16FC-120

FLUXCORED "SEFC"350 Amp60% Duty Cycle, CO2

FLUXCORED "SEFC"450 Amp60% Duty Cycle, CO2


SEFC350T-10SEFC350T-15


SEFC450T-15


SEFC350-10SEFC350-15


SEFC450-15


SEFC350M-10SEFC350M-15


SEFC450M-15

62

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


FLUXCORED Replacement Parts

1 2 3

4

5

6

7

8

9

10

11

11

13

12

14

63

MIG W



FLUXCORED MIG GUNS 350 & 450 AMP REPLACEMENT PARTS LIST# DESCRIPTION 350 AMP 450 AMP

24FC-150 26FC-150

24FC-275 26FC-275

24FC-P 26FC-P

14FC-045 N/A

14FC-068 N/A

14FC-564 16FC-564

14FC-332 N/A

N/A 16FC-764

N/A 16FC-120

64FC-60 66FC-60

64FC-45 66FC-45

N/A 66FC-180

SE86FC-R2

156W-HS

SE86FC-H

7 SE96

SE96-SW

SE96-B

N/A SEFC450-10C

SEFC350-15C SEFC450-15C

C6RC

MS354-DSM

FC350-174H FC450-174H

FC350-174MH FC450-174MH

173FCH 176FCH

43FC-332-10 N/A

43FC-332-15 44FC-332-15

N/A 44FC-18-10

N/A 44FC-18-15

TCR50

64

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Excellent service and ease of operation

Comfortable handle design

Quick disconnect conductor tube

™

Rugged & durable ®

Adapts to most welding machines

Improved performance with patented contact tip

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Eliminator Spool Gun 300

ELIMINATOR® SPOOL GUN

FEATURES & BENEFITS

65

MIG W



Eliminator® Spool Gun300 Amp60% Duty Cycle, CO2


SSG225-3545SSG250-3545


CONTACTTIPS

CONDUCTORTUBE

PMP64EL Series

STANDARD

OPTIONAL

41863

EL54CT-H

EL54SW

EL24CT Series

EL24I Series

14 Series

EL16 Series

EL16 Series


66

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Eliminator® Spool Gun Replacement Parts

1

2

3

17

16

13

18

14

12

7

4

8 5

6

34

23

1920

22

21

11

9

15

33

26

32

32

32

36

37

29

31

35

27

25

30

10

24

67

MIG W



# DESCRIPTION PART NO./STOCK NO.


Refer to Pages 100-101SPG103

SPG103-1

SPG103-8

7 EPG66-N

EPG103-2-0,8

EPG103-2-0,9

EPG103-2-1,0

EPG103-2-1,2

EPG103-2-1,6

EPG-FGN

EPG86-2

ESG90

SSGM24

SPG-96TL

SSG86

PMP-PV

PMP64EL30

PMP64EL180

PMP64SFLX360

PMP44PTF116

PMP-44FLX-116

PMP-44-116

ELIMINATOR® SPOOL MIG GUN REPLACEMENT PARTS LIST# DESCRIPTION PART NO./STOCK NO.

SSG300G

ESG186

ESG186S

ESG186C

ESG186S-3

ESG44TF-116

BG-53N04

SSG3003GH

SSG30025

SSG30050

SSG300CW

ESG-HW

SSG-DINS25

EPG-RGN

ESG-172SL

SSGT6RC

SPG146R

SPG102

ESG6RCUGN

SSG172PS

ESG172

TCR50

68

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


Excellent service and ease of operation

Comfortable handle design

Quick disconnect conductor tube

Rugged & durable ®


MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

PullMaster 300

PULLMASTER™ MIG GUN SERIES

FEATURES & BENEFITS

standard PullMaster

69

MIG W



PullMaster™ Air-Cooled MIG Gun300 Amp60% Duty Cycle, CO2

STANDARD - TWECO* STYLE REAR CONNECTORWire Size Length Part No. Stock No.

PMP333-3545PMP350-3545

SMART - TWECO STYLE REAR CONNECTORWire Size Length Part No. Stock No.

PMPS333-3545PMPS350-3545


CONTACTTIPS

CONDUCTORTUBE

PMP64EL Series

STANDARD

OPTIONAL

41863

EL54CT-H

EL54SW

PMA54-16SPMA24 Series

EL24CT Series

EL24I Series

14 Series

16APS Series

EL16 Series

EL16 Series


70

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


PullMaster™ Air-Cooled Replacement Parts

1

2

3

4

514

15

13

9 8

11

10

6

6b

6a

16

12

12

18

17

7

19

71

MIG W



# DESCRIPTIONPART NO./STOCK

NO.

Refer to Pages 91-99Refer to Pages

88-90PMA54-16S


PMP-44FLX-116

PMP-44PTF-116

PMP-44-116

EPG186

PMPS186

7

PMP44-116-33

PMP44-116-50

PMP44-3545-33

PMP44-3545-50

PMPS44-116-33

PMPS44-116-50

PMPS44-3545-33

PMPS44-3545-50

PMP103

SPG103-1

SPG103-8

PMPS-106TA

PMPS-106TA

EPG103-2-0.8

EPG103-2-0.9

EPG103-2-1.0

EPG103-2-1.2

EPG103-2-1.6

EPG103-2-1.6V

EPG103-2-1.2V

EPG103-2-0.9V

# DESCRIPTIONPART NO./STOCK

NO.

SPG-RWG

EPG86-2

PMP-T6RC

PMP-M24

SPG-96TL

SPG86

PMP300-33

PMP300-50

Refer to Page 84

MS354-DSM

PM85-PCB

BG-53N04

EPG-HW

PMP-PV

EPG354T

EPG354M

EPG354L

PMP354T

TCR50

PULLMASTER™ AIR-COOLED MIG GUN REPLACEMENT PARTS LIST

72

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


One-touch, on-the-fly controls

Exceptional weld bead


Durable for industrial applications



MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Smar

t Cap

abili

ty

Stan

dard

With

out

“Sm

art”

Cap

abili

ty

Rear

Con

nect

or

Ligh

t Dut

y Fa

b

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

PulseMaster 400

PulseMaster 500

PULSEMASTER™ WATER-COOLED MIG GUN SERIES

FEATURES & BENEFITS

73

MIG W



Tweco Water Coolers

TC900 WATER COOLER

Description


Tweco

TC900-G

TC900-V

TC900-GX

TCV900 WATER COOLER

Description


Tweco

TCV900-G

TCV900-V

STANDARD

Description


Tweco* Euro-Kwik

PMW412-3545 PMW412X-3545

PMW415-3545 PMW415X-3545

PMW512-3545 PMW512X-3545

PMW515-3545 PMW515X-3545

SMART

Description


Tweco Euro-Kwik

PMWS412-3545 PMWS412X-3545

PMWS415-3545 PMWS415X-3545

PMWS512-3545 PMWS512X-3545

PMWS515-3545 PMWS515X-3545

PulseMaster™ Water-Cooled400 & 500 Amp 100% Duty Cycle, CO2

74

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries


PulseMaster™ Water-Cooled Replacement Parts

2 3

4 5 6 710

9a

9b

16

17

11

12

13

20

20

15

18

21

19

1

8

22

23

24

25

25

26

75

MIG W



# DESCRIPTIONPART NO./ STOCK NO.



WC23-1


PMW5516

PMW64-3

7 Refer to Pages 102-105PMHSK

PM84-PCB-HK

PM84-H

PM84

PM83

PMW-SPS

PMW512

PMW515

# DESCRIPTIONPART NO./ STOCK NO.

QR-SPR

QR-RC

PMW603-WH

PM94

PM94X

MS354-DSM

350-174H

PMW6RC

WC6-170H

WC174X-B

174X-2

4M-S

X6RC

WC174X

PULSEMASTER™ WATER-COOLED MIG GUN REPLACEMENT PARTS LIST

76

MIG

Wel

ding

Pro

duct

s &

Acc

esso

ries



Provides cooling benefits for the front end consumables

Increased duty cycle at high amperage applications

Rugged & durable

Field repairable

Ease of use

® ®

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Rear

Con

nect

or

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

SUPRA 450

SUPRA WATER-COOLED MIG GUN

FEATURES & BENEFITS

77

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SW415-3545

SW410-116SW412-116SW415-116


SW410M-116SW412M-116SW415M-116

SUPRA Water-Cooled450 Amp100% Duty Cycle, CO2


CONTACTTIPS

CONDUCTORTUBE

SW64-60

SW24 Series SW64-3

SW54-EL

SW54-16S16S Series

EL16 Series

STANDARD

OPTIONAL

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SUPRA Water-Cooled Replacement Parts

79

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SW24-17

SW24-15

SW24-21


SW54-16S

SW54-EL

SW64-2

7 SW64-R

SW64-3

SW64-60

SW64-1

SW94

SW84

SW84-S

SW400-WHI

SW134-W

SW410-CC

SW412-CC

SW415-CC

SW400-CW


SW410-PC

SW412-PC

SW415-PC

SW134-G

SW410

SW412

SW415

SW144

SW184

SW400-WHO

SW194-M

SW194-F

SW-QCM

SW-QCF


SW174X-1C

SW174-T

174TL-M

174M-N

350-174

450 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST

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Provides cooling benefits for the front end consumables

Increased duty cycle at high amperage applications

Rugged & durable

Field repairable

Ease of use

® ®

MODEL


Curr

ent (

Amps

)

Duty

Cyc

le M

ixed

Gas

Wire

Dia

met

er

in. (

mm

)

MIG

Alum

inum

Rear

Con

nect

or

Med

ium

Dut

y Fa

b

Heav

y Du

ty F

ab

Standard 600

STANDARD WATER-COOLED MIG GUN

FEATURES & BENEFITS

81

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WCS610-116WCS612-116

WCS615-3545

WCS615-116

WCS615-332

WCS615-764

Standard Water-Cooled600 Amp100% Duty Cycle, CO2


CONTACTTIPS

CONDUCTORTUBE

WC26-1

RWC26 Series

WC26-EL Series

WC26 Series

QTRW56-SW

WC56EL-SW

WC56A-SW

WCS66-60

EL16 Series

16S Series

16S Series

WC26-1

STANDARD

OPTIONAL

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Standard Water-Cooled Replacement Parts

1 2

3 4 5 6 7

8

9

12

11

13

10

15

16

14

17

18

19

19

22

23

24

21

20

83

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Refer to Pages 91-99WC26-1


WC36-R

WCS36-H

7 Refer to Pages 102-105WC86-HC

WC66-N

W6R-H

EL96-B

EL96

WC106

WC610-WH

WC612-WH

WC615-WH

WC610-GH

WC612-GH

WC615-GH


WC610-PC

WC612-PC

WC615-PC

WC600-10

WC600-12

WC600-15

QR-SPHD

W6RC

WC603-WH

MS354-DSM

WC6-170H

WC174X-B


600 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST

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TWECO STYLE 100 - 450 AMP 500 - 600 AMP

# DESCRIPTIONPart No.

Stock No.Part No.

Stock No.

350-174H 176SH

350-174HXL N/A

224S 225S

44CS

MS-354-TAJ

MILLER STYLE 100 - 450 AMP 500 - 600 AMP


Stock No.Part No.

Stock No.

350-174MH EL176MH

350-174MHXL N/A

174M-N 175M-N

224S

44CS

EURO-KWIK STYLE 100 - 450 AMP 500 - 600 AMP


Stock No.Part No.

Stock No.

174EX-1

WC174X

4-MS

174EX-1C

174X-2

LINCOLN STYLE 100 - 450 AMP 500 - 600 AMP


Stock No.Part No.

Stock No.

350-174LH EL176LH

35-170-5

44CS

AK353

AK-353-2A

MS354DS-LJ

Tweco MIG Gun Direct Plug & Control Wire Jumpers

4

1

43

21 3 2

1

2 3

6

1 2 34

EURO

4

5

85

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Welding Consum

ables


VISIT WWW.TWECOTRUST.COM TODAY.

True professionals know that nothing can replace a Tweco MIG

gun. For decades, welding operators around the world have felt

the pride of owning one of the most trusted brands in the industry.

With a rich history of producing top quality professional guns like

the Spray Master and one of the most popular MIG guns of all time

– the No. 4 MIG, it’s easy to see why the Tweco name has become

synonymous with dependability and reliability. Nothing compares

to the genuine craftsmanship of a Tweco gun.

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FEATURES

Tweco® offers a wide range of front end consumables to choose from to fit your welding application needs

®

Conduit liners made from either zinc-plated music wire with and without nylon coated wall or Teflon tubing all having it’s benefits when running the various welding wire material

TRUST

MIG WELDING CONSUMABLES

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elding Consumables


ENHANCED DESIGN OF FRONT-END CONSUMABLESIncrease productivity with Eliminator® contact tip

Double tip life

use, twist it half turn counter-clockwise to expose a new wear point

Twist-it and forget it

contact tip/diffuser for better electrical conductivity

Increases electrical conductivesurface area and thereby increaseselectrical conductivity

Thick-walled diffuser design actsas “heat sink” and conducts heataway from the arc source

12 holes in the diffuser provides a moreuniform gas flow over the welding wireand the weld pool for improved gascoverage

Heavy-Duty HD Tip and Diffuser

Improve gas coverage with enhanced diffuser design

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STANDARD THREADED STYLE CONTACT TIPSStandard Heavy-Duty Tapered

Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.

11, 11H, & 11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.11-23 11T-2311-30 11H-30 11T-3011-35 11H-35 11T-3511-40 11H-40 11T-4011-45 11H-45 11T-45

11AH-364

14, 14H, & 14T SERIES 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50" (38,1MM) O.A.L.14-23 14T-2314-30 14T-3014-35 14H-35 14T-3514-40 14H-40 14T-4014-45 14H-45 14T-4514-52 14H-52 14T-5214-116 14H-116 14T-11614-564 14H-56414A364 14AH-364

14AH-116

15H & 15HFC SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS 15H & 15AH SERIES - 1.970" O.A.L.; 15HFC - 1.590" O.A.L.

15H-3515H-45 15HFC-4515H-52 15HFC-5215H-116 15HFC-11615H-564 15HFC-56415H-332 15HFC-33215H-764 15HFC-76415H-18 15HFC-18

15AH-36415AH-116

16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L.16S-35 16ST-3516S-40 16ST-4016S-45 16ST-4516S-52 16ST-5216S-116 16ST-11616S-56416S-33216S-76416S-18

16AS-36416AS-116

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LONG LIFE PULSEMASTER STYLE THREADED STYLE CONTACT TIPS

Standard

Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No.

16PS SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.181" (30MM) O.A.L.

16PS-3016PS-3516PS-4016PS-45

16APS-36416PS-11616PS-52

16APS-116

LONG LIFE THREADED STYLE CONTACT TIPSStandard Tapered

Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No.

11RZ SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.11RZ-35

14RZ & 14RZT SERIES 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50" (38,1MM) O.A.L.

14RZ-35 14RZT-3514RZ-45 14RZT-4514RZ-52 14RZT-52

16RZ & 16RZT SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L.

16RZ-35 16RZT-3516RZ-40 16RZT-4016RZ-45 16RZT-45

16RZ-45C 16RZT-45C16RZ-52 16RZT-5216RZ-116 16RZT-116

16RZ-116-68 16RZT-116-68

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ELIMINATOR® STYLE CONTACT TIPSStandard Tapered


EL11 SERIES 0.25" (6,35MM) O.D - 1.00" (25,4MM) O.A.L.EL11-35EL11-45

EL16 & EL16T SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L.EL16T-23

EL16-30 EL16T-30EL16-35 EL16T-35EL16-40 EL16T-40EL16-45 EL16T-45EL16-52 EL16T-52EL16-116 EL16T-116EL16-564EL16-332EL16-764

EL16A-364 EL16AT-364EL16A-116

LONG LIFE ELIMINATOR® STYLE CONTACT TIPSStandard Tapered


EL16RZ & EL16RZT SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L.EL16RZ-35 EL16RZT-35EL16RZ-40 EL16RZT-40EL16RZ-45 EL16RZT-45

EL16RZ-45C EL16RZT-45CEL16RZ-52 EL16RZT-52EL16RZ-116 EL16RZT-116

EL16RZ-116-68 EL16RZT-116-68

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Recessed Tips

Flush Tips

Protruding Tips

MIG GUN NOZZLE TO TIP RELATIONSHIP: IT’S MORE THAN JUST WELDER’S PREFERENCE

Recessed Tip

Flush Tip

Protruding Tip

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AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS

Nozzle StyleBore Diameter

(in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship

21 SERIES 3-PIECE NOZZLE DESIGN - 0.750" (19,05MM) OUTSIDE DIAMETER21-37F Standard (1)21-37 Standard (1)21T-37 Tapered (1)21T-37F Tapered (1)21-50F Standard (1)21-50 Standard (1)21-62F Standard (1)21-62 Standard (1)

22 SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER

22-37SS Standard Short Stop (3)

22T-37SS Standard Short Stop (3)

22-50 Standard


22-62 Standard


HD22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER HD22-37 Standard (1)HD22-37F Standard (1)HD22-50 Standard (1)HD22-50F Standard (1)HD22-62 Standard (1)HD22-62F Standard (1)

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23 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER 23-37 Standard23-37F Standard23T-37 Tapered23T-37F Tapered23-50 Standard23-50F Standard23H-50 Heavy-Duty23-62 Standard23-62F Standard23H-62 Heavy-Duty23H-62F Heavy-Duty

23-75 Standard23-75F Standard23H-75 Heavy-Duty

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24A SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER 24A-37SS Standard Short Stop (1)24AT-37SS Standard Short Stop (1)

24A-50 Standard24A-50SS Standard Short Stop (1)24AH-50 Standard Heavy-Duty

24AH-50SS Standard Short Stop (1)24A-62 Standard

24A-62SS Standard Short Stop (1)24AH-62 Standard Heavy-Duty

24AH-62SS Standard Short Stop (1)24A-75 Standard

24A-75SS Standard Short Stop (1)24AH-75 Standard Heavy-Duty

24AH-75SS Standard Short Stop (1)

24CT SERIES COURSE THREAD NOZZLE 24CT-37S Standard Short Stop (1)24CT-50S Standard Short Stop (1)24CT-50F Tapered24CT-62S Standard Short Stop (1)24CT-62F Tapered24CT-62R Tapered24CT-75S Standard Short Stop (1)24CT-75R Straight

24FN SERIES FINE THREAD NOZZLE24FN-37S Standard Short Stop (1)24FN-62S Standard Short Stop (1)24FN-62R Tapered24FN-75S Standard Short Stop (1)

95

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AIR-COOLED HEAVY-DUTY NOZZLES



HD24 SERIES 3-PIECE NOZZLE DESIGNHD24L-50 Tapered (1)HD24L-50F Tapered (1)HD24-50 Standard (2)

HD24-50P Standard (2)HD24L-62 Tapered (1)HD24L-62F Tapered (1)HD24-62 Standard (2)HD24-62F Standard (2)HD24L-75 Tapered (1)HD24L-75F Tapered (1)HD24-75 Standard (2)HD24-75F Standard (2)

HD24LB-62 Standard (1) (3) HD24LB-62F Tapered (1) (3) HD24LB-75 Tapered (1) (3) HD26B-62 Standard (2) (3)HD26B-75 Standard (2) (3)

PULSEMASTER & PULLMASTER AIR-COOLED NOZZLES



PMA24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER PMA24-50F StraightPMA24-50 StraightPMA24-62F StraightPMA24-62 Straight

PMA24H-62 StraightPMA24-75F StraightPMA24-75 Straight

PMA24H-75 Straight

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AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS



25CT SERIES COURSE THREAD NOZZLE 25CT-50 Standard25CT-62 Standard25CT-75 Standard25CT-75F Standard

25I SERIES 3-PIECE NOZZLE DESIGN - 0.970" (24,6MM) OUTSIDE DIAMETER 25I-62 Standard (1)25I-75 Standard (1)

26CT SERIES COURSE THREAD NOZZLE 26CT-62 Standard26CT-75 Standard

26I SERIES 3-PIECE NOZZLE DESIGN - 1.187" (30,1MM) OUTSIDE DIAMETER 26I-62 Standard (1)26I-75 Standard (1)26I-87 Standard (1)

AIR-COOLED FLAT ARC SPOT NOZZLES


(in/mm) Part No. Stock No.

21-62FAS22-62FAS23-75FAS

24A-62FAS24A-75FAS24A-100FAS25CT-125FAS25CT-162FAS

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AIR-COOLED ELIMINATOR NOZZLES



EL22I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL22I-37 StandardEL22I-50 StandardEL22I-50F StandardEL22I-50P StandardEL22I-62 StandardEL22I-62F StandardEL22I-62P StandardEL22I-75 Standard

EL22CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL22CT-37 StandardEL22CT-37F StandardEL22CT-50 StandardEL22CT-50F StandardEL22CT-50P StandardEL22CTB-50 Standard (1)EL22CT-62 Standard

EL22CTB-62 Standard (1)EL22CT-62F StandardEL22CT-62P Standard

EL22CT-62H Standard Heavy-Duty

EL22CT-75 Standard

REL22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER REL22CT-37 StraightREL22CT-50 StraightREL22CT-50F StraightREL22CT-50P StraightREL22CT-62 Straight

REL22CT-62P Straight

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AIR-COOLED ELIMINATOR NOZZLES



EL24I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL24I-37 TaperedEL24I-50 TaperedEL24I-62 TaperedEL24I-62F TaperedEL24I-62R Tapered

EL24I-62H Tapered Heavy-Duty

EL24I-62HF Tapered Heavy-Duty

EL24I-75 Tapered

EL24I-75H Tapered Heavy-Duty

EL24CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL24CT-37 StandardEL24CT-50 StandardEL24CT-50F StandardEL24CT-50P StandardEL24CT-62 StandardEL24CT-62F StandardEL24CT-62P StandardEL24CT-62R Standard


EL24CT-75 Standard


REL24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER REL24CT-50 StraightREL24CT-50F StraightREL24CT-50P StraightREL24CT-62 StraightREL24CT-62F StraightREL24CT-62FL StraightREL24CT-62P StraightREL24CT-75 StraightREL24CT-75F StraightREL24CT-75P Straight

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WATER-COOLED NOZZLES



SW24 SERIESSW24-15 StandardSW24-17 StandardSW24-21 Standard

WC26 SERIES - STANDARD 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER WC26-62 Standard

WC26-62R StandardWC26-75 StandardWC26-75F StandardWC26-75R Standard

WC26 SERIES - ELIMINATOR 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER WC26-50EL StandardWC26-62EL StandardWC26-62ELF StandardWC26-75EL StandardWC26-75ELF StandardWC26-75ELR Standard

RWC26 SERIESRWC26-50 Standard (1)RWC26-50F Standard (1)RWC26-62 Standard (1)RWC26-62F Standard (1)RWC26-62P Standard (1)RWC26-75 Standard (1)RWC26-75F Standard (1)RWC26-75P Standard (1)

PULSEMASTER WATER-COOLED NOZZLES



PMW24 SERIESPMW24-50F StandardPMW24-50 StandardPMW24-62F StandardPMW24-62 StandardPMW24-75F StandardPMW24-75 Standard

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AIR-COOLED STANDARD GAS DIFFUSERSPart No. Stock No. Material Contact Tip Nozzle

MINI-MIG SERIES35-50

51 SERIES51

EL51QTRW53-11

52 SERIES52

52-2352FN

MS52T-1152HD-11

54 SERIES54P54A

54A-1654AL

HD54-14HD54-16HD54-EL

55 SERIES55SW (1)

55 (2)55H (3)

55S-SW (1)55S-H (2) (3)55S-SWL (4)

56 SERIES56S-SW56S-H

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AIR-COOLED ELIMINATOR® STYLE GAS DIFFUSERSPart No. Stock No. Material Contact Tip Nozzle

EL52 SERIESEL52 (3)

EL52CT (3)EL52CT-14 (3)EL52CT-16 (3)HD52-11 (3)

EL54 SERIESEL54-SW (1) (4)EL54-H (2) (4)

EL54CT-SW (1) (4)EL54CT-H (2) (4)

WATER-COOLED STYLE GAS DIFFUSERSPart No. Stock No. Material Contact Tip Nozzle

400 AMPSW54-16SSW54-EL

600 AMPWC56A-SWWC56A-H

WC56EL-SWWC56EL-H

QTRW56-SWQTRW56-H

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BEND UP TO AN 80° ANGLE

™

®

®

®

ENGINEERED TO LAST LONGER

HEAVY DUTY PERFORMANCE

EVEN ON YOUR 80% DUTY CYCLE GUNS

SprayMasterwith KnuckleheadConductor Tube

KnuckleheadConductor Tube

Leading competitorat only 348 cycles

KNUCKLEHEAD FLEXIBLE CONDUCTOR TUBES

103

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KNUCKLEHEAD CONDUCTOR TUBESAmp/ Model

Bend Angle

Standard Cons.

Eliminator Cons.

Long Reach (2" longer) Part Number Stock Number

PROFESSIONAL SPRAY MASTER® SERIESMS62SFLX3-60

MS62SFLX4-80

MS63SFLX3-60

MS63SFLX4-80

MS64SFLX3-60

MS64SFLX4-80

MS64SFLX3-60LR

MS64SFLX4-80LR

PROFESSIONAL CHOICE NO. SERIES3560SFLX4-80

61SFLX4-8062SFLX3-6062SFLX4-8064SFLX3-6064SFLX4-80

64SFLX3-60LR64SFLX4-80LR

PROFESSIONAL ELIMINATOR® SERIESEL62SFLX3-60

EL62SFLX4-80

EL64SFLX3-60

EL64SFLX4-80

EL64SFLX4-80LR

STANDARD WELDSKILL® SERIES62SFLX3-60

62SFLX4-80

64SFLX3-60

64SFLX4-80

64SFLX3-60LR

64SFLX4-80LR

Rigid Conductor Tubes ExtensionsFOR TRADITIONAL STYLE GUNS

CONDUCTOR TUBE EXTENSIONS

No 3 & 4 No. 5 No. 3 & 4 No. 5

Straight - 180 Bent

64A-4EX 65-4EX 64EX-45 65EX-45

64A-6EX 65-6EX 64EX-60 65EX-60

64A-8EX 65-8EX N/A N/A

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PROFESSIONAL CONDUCTOR TUBESRadius

Series Part No. Stock No.Outer Jacket

MaterialBack End Threads

Front End Threads 60 45 80

MINI-MIG35-60-6035-60-4535-60-80

Professional No. 1

61-60 61-45 61-180

Professional No. 2

62J-60 62J-45 62J-18062A-60 62A-45 62A-180

62ELJ-60 62ELJ-80 62ELJ-180

Professional No. 3

63J-60 63J-45 63J-80 63J-180

63ELJ-60 63ELJ-180

Professional No. 4

64J-60 64J-45

64A-60 64A-45 64A-80 64A-180

64ELJ-60 64ELJ-45 64ELJ-80 64ELJ-180

Professional No. 5

65J-60 65J-45 65J-80 65J-180

65H-60-3R

65H-45-5R 65H-80-5R

Professional No. 6

66J-60 66J-45 66J-80

66J60-3R66J80-3R

66ELJ-6066ELJ-80

Spray Master™ 250

MS63-60S MS63-45SMS63-60 MS63-45 MS63-180MS62A-60

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PROFESSIONAL CONDUCTOR TUBESRadius


MaterialBack End Threads

Front End Threads 60 45 80

Spray Master™ 350MS63-60 MS63-45 MS63-180

Spray Master 450

MS64H-60 MS64H-45 MS64H-180

* MS64H-60LM * MS64H-45LM

** MS64-60 ** MS64-45

Compact Eliminator® 250

EL63J-60 EL63J-45

Compact Eliminator 450

EL64J-60EL64J-45EL64J-180EL64-60EL64-45

Standard Eliminator 450

EL64J-60EL64J-45EL64J-180EL64-60EL64-45

TUFF-N-LITE 350 64TL-6064TL-45

SUPRA XT (SEHD) SE64J-60SE64J-45

SUPRA XT - SEL 450SE64J-60SE64J-45SE64J-180

PulseMaster 350 & 450

(Air-cooled)PMA64EL-45

PulseMaster 400 & 500

(Water-cooled)PMW64-45

SSG Spool PMP64EL-180PMP64EL-30

PMP Push/Pull PMP64EL-180PMP64EL-30

Smoke Master 250 S62-60S62-45

Smoke Master 450 S64-60

FLUXCORED 350 64FC-4564FC-60

FLUXCORED 450 66FC-4566FC-60

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Wire Size in/mm Part No. Stock No. Description

160 AMP23-40-15

35-40-15

35-40-20

45-40-15

180 - 250 AMP42-23-15

42-3035-15

42-3035-25

42-4045-15

42-4045-25

300 - 450 AMP44-3545-15

44-3545-25

44-116-15

44-116-25

44-564-15

44-564-25

44-332-15


500-650 AMP45-3545-15

45-3545-25

45-116-15

45-116-25

45-564-15

45-564-25

45H-332-15

45H-764-15

45-18-15

CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES

107

MIG W

elding Consumables



160 AMP35TF-40-10

45TF-40-10

180 - 250 AMP42N-3545-15

300 - 450 AMP44N-3545-15

44N-116-15

PULSEMASTER MIG GUN CONDUIT LINERS FOR USE WITH ALUMINUM/STEEL WELDING WIRESWire Size in/mm Part No. Stock No. Description

44PTF-3545-12

44PTF-3545-15

44PTF-116-12

44PTF-116-15

44JT-3545

44JT-116

PULLMASTER MIG GUN CONDUIT LINERS FOR USE WITH ALUMINUM/STEEL WELDING WIRESWire Size in/mm Part No. Stock No. Description

PMP44-116-33

PMP44-116-50

PMP44-3545-33

PMP44-3545-50

PMPS44-116-33

PMPS44-116-50

PMPS44-3545-33

PMPS44-3545-50

PMP-44FLX-116

PMP-44PTF-116

PMP-44-116


500 - 650 AMP45N-3545-15

45N-116-15

CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES

108

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s



300 - 450 AMP (INCLUDING NO. 5 EURO-KWIK SERIES)

R44-3545-1

R44-3545-4

R44-3545-8

R44-3545-15

R44-116-4

R44-116-8

R44-116-15


500 - 650 AMPR45-3545-1

R45-3545-4

R45-3545-8

R45-3545-15

R45-116-4

R45-116-8

R45-116-15



300 - 450 AMPR44WN-116-8


AWC44-116


500 - 650 AMPR45WN-3545-8

R45WN-116-8

R45WN-116-15


FOR USE WITH ALUMINUM WELDING WIRES

R44 Series & R45 Series Conduit Liners

109

MIG Guns &

Consumables


WeldSkill 150 Amp MIG Guns

–

–


CONTACTTIPS

CONDUCTORTUBE

WM150J Series

HD22 Series

WS24A Series WS34A

WS22 Series WS32

WS23 Series

WS21 Series

WS11 Series

WS11 Series

20537

20229

10019

WS51

WS14 Series

WS14 Series

STANDARD

OPTIONAL

TWECO* STYLE REAR CONNECTOR


Front End Consumables

Nozzle Diffuser Contact Tip

WM150-15-3035

MILLER STYLE REAR CONNECTOR




WM150M-10-3035WM150M-15-3035

LINCOLN** STYLE REAR CONNECTOR




WM150L-15-3035

110

MIG

Gun

s &

Con

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s






WM250-15-4045





WM250M-10-4045WM250M-12-4045WM250M-15-4045WM250M-25-4045





WM250L-15-4045

EURO STYLE REAR CONNECTOR




WM250X-15-4045


–

–

111

MIG Guns &

Consumables



CONTACTTIPS

CONDUCTORTUBE

WM250J Series

HD22 Series

WS24A Series WS34A

WS22 Series WS32

WS23 Series

WS21 Series

WS11 Series

20062

HD52-11

WS52FN

WS52WS14 Series

WS14 Series

WS14 Series STANDARD

OPTIONAL

112

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Gun

s &

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s



–

–





WM400-12-3545WM400-15-3545WM400-15-116WM400-25-116





WM400M-12-116WM400M-15-3545WM400M-15-116WM400M-25-116





WM400L-15-3545WM400L-15-116WM400L-25-116

EURO STYLE REAR CONNECTOR




WM400X-15-116

113

MIG Guns &

Consumables



CONTACTTIPS

CONDUCTORTUBE

WM400J Series

WS24A Series

WS34CT /WS34FN

WS24CT /WS24FN Series

WS34A

WS23 Series

WS14 Series

WS14 Series WS54A

HD24 SeriesEL16 Series HD54-EL

HD54-16

HD54-14

WS16S Series

STANDARD

OPTIONAL

114

MIG

Gun

s &

Con

sum

able

s






WM500-15-116





WM500M-15-116


–

–


CONTACTTIPS

CONDUCTORTUBE

WM500J Series

36CT

35 CTWS25 CT Series

26I Series

25I Series

26CT Series

55S-SW

55SW

WS55SWWS15H Series

WS16S Series

WS15H Series

STANDARD

OPTIONAL

115

MIG Guns &

Consumables


TWECO* STYLE REAR CONNECTORWire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube

WM250-15-4045K4WM400-15-116K4

MILLER STYLE REAR CONNECTORWire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube

WM250M-15-4045K4WM400M-15-116K4

LINCOLN** STYLE REAR CONNECTORWire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube

WM400L-15-116K4

Tweco WeldSkill MIG Guns with “Knucklehead™” Flexible Conductor Tubes

Tweco WeldSkill “WM” Series

116

MIG

Gun

s &

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s


TWECO WELDSKILL REPLACEMENT PARTS

1

2 3

4

5

6

7

9

8

13

10

12

15

14

17

16

18

18

19

20

21

22

23

11

14

117

MIG Guns &

Consumables


No. Description


150 Amp 250 Amp 400 Amp 500 Amp

Refer to Pages 122-123Refer to Page 121Refer to Page 120Refer to Page 120Refer to Page 120

152 WM155

7 WM1-80 WM4-80 WM5-80

122FMS N/A

N/A 122FMS

N/A 124FMS

122FM 124FM

244DS 244

WM91 WM92

91C 92C

WM102 104

136

WM2SSR WM4SSR WM5SSR

35-000 200 400 500

N/A 235RSSR

35-230C R6RC

X6RC

MS354-DSM

194DS

MS172-RK 104

172X-M 174X-M 176X-M

N/A M170-2H M170-4H M170-5H

Refer to Page 84Refer to Page 124

118

MIG

Gun

s &

Con

sum

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s


Tweco WeldSkill Spool Gun

CONTROL WIRE JUMPER CORDSManufacturer Machine Part Number Stock Number

WSPMILL4PJC2WSPMILL4PJCWSPLIN7PJC

WSPMILL4PJCWSPESAB7PJCWSPESAB7PJCWSPESAB7PJC

WSPGENJC

Description Rating

Part No. Stock No. Description

WSP2253545K3

119

MIG Guns &

Consumables


PIN CONFIGURATION FOR GENERIC PLUGSPin Function

C

H

Tweco WeldSkill Spool Gun

RefNumber Part Number

StockNumber Description

Refer to Page 121Refer to Page 122

WS51SPG66065WSPDRC

WSP621807 WSPDR0237 WSPGR0237 WSPDR0350457 WSPGR0350457 WSPDR0477 WSPGR047

WSPSCCWSPSCWSP62NWSP92

WSP62SFLX360

120

MIG

Gun

s &

Con

sum

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s


WELDSKILL CONDUCTOR TUBESRadius


MaterialBack End Threads Front End Threads 60 45

WELDSKILL STANDARD 150

WM150J-60 WM150J-45WM150-60 WM150-80WM150-180

WELDSKILL STANDARD 250 WM250J-60

WELDSKILL STANDARD 400

WM400J-60 WM400J-45

WELDSKILL STANDARD 500 WM500J-60

AIR-COOLED STANDARD GAS DIFFUSERSPart No. Stock No. Material Contact Tip Nozzle

MINI-MIG SERIESWS35-50

WM150 SERIESWS51

WM250 SERIESWS52

WS52FN

WM400 SERIESWS54A

WM500 SERIESWS55SW (1)WS55H (2)

121

MIG Guns &

Consumables


STANDARD THREADED STYLE CONTACT TIPS - Standard Alloy Copper TubingStandard Heavy-Duty Tapered

Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.

WS11, WS11H, & WS11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.WS11-23 WS11T-23WS11-30 WS11T-30WS11-35 WS11T-35WS11-45 WS11H45 WS11T-45

WS14, WS14H, & WS14T 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50" (38,1MM) O.A.L.WS14-30 WS14T-30WS14-35 WS14H-35 WS14T35WS14-40 WS14H-40WS14-45 WS14H-45 WS14T-45WS14-52 WS14H-52 WS14T-52WS14-116 WS14H-116 WS14T-116WS14-564 WS14H-564WS14A364 WS14AH-364

WS15H SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS - 1.970"(50MM) O.A.L.

WS15HFC SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS - 1.590" (40,4MM) O.A.L.WS15H-35WS15H-45WS15H-116 WS15HFC-116WS15H-564WS15H-332WS15H-764

16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L.WS16S-35 WS16ST-35WS16S-45 WS16ST-45WS16S-52WS16S-116 WS16ST-35WS16S-564

122

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Gun

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s





WS21 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETERWS21-37 Standard (1)WS21T-37 Tapered (1)WS21-50F Standard (1)WS21-50 Standard (1)WS21-62 Standard (1)

WS22 SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETERWS22-37SS Standard Short Stop (2)WS22T-37SS Standard Short Stop (2)

WS22-50 StandardWS22-50SS Standard Short Stop (2)

WS22-62 StandardWS22-62SS Standard Short Stop (2)

WSHD22 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.875" (22,2MM) OUTSIDE DIAMETER

WSHD22-50 Standard (1)




WS23 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.875" (22,2MM) OUTSIDE DIAMETERWS23-37 StandardWS23T-37 TaperedWS23T-37F TaperedWS23-50 StandardWS23-50F StandardWS23-62 Standard

WS23H-62 Heavy-DutyWS23-75 Standard

123

MIG Guns &

Consumables





WS24A SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETERWS24A-37SS Standard Short Stop (1)

WS24A-50 StandardWS24A-50SS Standard Short Stop (1)

WS24A-62 StandardWS24A-62SS Standard Short Stop (1)

WS24AH-62SS Standard Short Stop (1)WS24A-75 Standard

WS24CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPERWS24CT-50S Standard Short Stop (1)WS24CT-62S Standard Short Stop (1)WS24CT-62R TaperedWS24CT-75S Standard Short Stop (1)

WS24FN SERIES FINE THREAD NOZZLE - 145 ALLOY COPPERWS24FN-50S Standard Short Stop (1)WS24FN-62S Standard Short Stop (1)

AIR-COOLED HEAVY-DUTY NOZZLES



WSHD24 SERIES 3-PIECE NOZZLE DESIGNWSHD24L-62 TaperedWSHD24L-62F Tapered WSHD24-62 Standard (1)WSHD24L-75 TaperedWSHD24-75 Standard

AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS



25CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPERWS25CT-50 StandardWS25CT-62 StandardWS25CT-75 Standard

124

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Gun

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Con

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s



WM150 & WM250 SERIESWS42-3035-15

WS42-3035-25

WS42-4045-15

WS42-4045-25

WM400 SERIESWS44-3545-15

WS44-3545-25

WS44-116-15

WS44-116-25

WS44-564-15

WS44-564-25


WM500 SERIESWS45-3545-15

WS45-116-15

WS45H-332-15



WM150 & WM250 SERIESWS42N-3545-15

WM400 SERIESWS44N-3545-15

WS44N-116-15


125

MIG Guns &

Consumables


www.thermadyne.com

It’s part discipline, part pride and all passion that fuels Shane ‘Cajun’ Guidry, a native of New Orleans, Louisiana. “If you take pride in your work, then welding is for you,”he says. “Because every weld you make is your signature.” Shane’s passion for welding runs deeper than your average metalworker.

His work has brought him from Russia to the 40-below tempertures of Alaska. Today he works as an AWS Certified Welding Inspector, where his ‘no shortcuts’ attitude has made him a reliable team member. “For every weld I inspect, I pretend a member of my family will depend on it,” he says.

SHANE NEEDS EQUIPMENT HE CAN RELY ON. THAT’S WHY HE CHOOSES TWECO. ABOARD THE U.S.S. NIMITZ HE USED TWECOTONG ELECTRODE HOLDERS TO REPAIR A WEAPONS ELEVATOR. “THEY’RE INTERCHANGEABLE, DEPENDABLE, AND SAFE,” HE SAYS.

While in Alaska, Shane used Tweco arctic cables on an exploratory drilling site. He said, “Even after dropping them seven stories down, they came up clean and ready to go again.”

SHANE GUIDRYAWS Certified Welding InspectorPM Testing Inc.

Shane carries the torch – will you?

THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the Thermadyne family of brands that you can count on for safety, reliability and quality.

For more information visit www.thermadyne.com/tweco or call Thermadyne Customer Care at 1-800-426-1888

“NO SHORTCUTS”

126

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Manual Product®

TWECOTONG® Electrode Holders

®

PartNumber

StockNumber

AmperageCapacity

BodyAlloy

ElectrodeCapacity

Cable ConnCapacity

EnglishLength

MetricLength

A-532A-316A-732

Tweco Ground ClampPart

NumberStock

NumberAmperageCapacity

JawOpening

Cable ConnCapacity

EnglishLength

MetricLength

GC-300

Tweco Cable ConnectorsPart

NumberStock

Number DescriptionType CableConnection

CableCapacity

StandardPackage

2-MPC **2-MPC-1 *2-MPC-2 *4-MPC **4-MPC-1 *4-MPC-2 *

127

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TWECOTONG® Electrode Holders

PartNumber

StockNumber

AmperageCapacity

BodyAlloy

ElectrodeCapacity

Cable ConnCapacity

EnglishLength

MetricLength

A532-MC**A316-MC**A732-MC**

A-14A-14-HDA-38-HD

PartNumber


AmperageCapacity

ElectrodeCapacity

Cable ConnCapacity

EnglishLength

MetricLength

4TT

TWECOTONG Electrode Holder Parts

Description

A-532Part No./ Stock No.




A-14-HDPart No./ Stock No.

A-38-HDPart No./ Stock No.

A-532-1P A-532-1P A-732-1P A-732-1P A-732-1P A-38-HD-1P

A-532-3 A-532-3 A-532-3 A-14-3 A-14-3 A-38-HD-3

A-316-4R A-316-4R A-732-4 A-14-4 A-14-HD-4 A-38-HD-4

A-532-6 A-316-6 A-316-6

A-532-7 A-316-7 A-732-7 A-14-7 A-14-HD-7 A-38-HD-7

A-532-11 A-532-11 A-532-11 A-532-11 A-532-11 FGC-200-5

AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12 AL-300-12

A-532-24 A-532-24 A-532-24 A-14-24 A-14-24 A-14-24

128

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“TWECO-TITE” Holder Parts

PartNumber


4TT-14TT-204TT-30

A-532-24122FM

PartNumber

Stock Number

AmperageCapacity

JawOpening

Cable ConnCapacity

EnglishLength

MetricLength

SGC-300

SGC-500

GC-200

GC-300MC**

GC-500

FGC-200

FGC-300

Tweco Ground Clamps

Steel Clamp Parts

Copper Clamp Parts

PartNumber


SGC-500-4

Model No.

Insulated Spring Cable Support Ring Cable Connection Screw

Part No. Stock No. Part No. Stock No. Part No. Stock No.

GC-300 GC-300-2 GC-300-11 GC-300-12

129

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Heavy Duty Rotary Ground Devices

PartNumber

StockNumber

AmperageCapacity

CableCapacity

Numberof Heads

ShaftStud

EnglishLength

MetricLength

RG-140RG-230RG-240RG-440RG-640

GCRG-140

Roto-Ground Parts

Description

RG-140Part No./ Stock No.





RG-140-2-0 RG-230-3-0 RG-240-4-0 RG-240-4-0 RG-240-4-0

RG-140-2 RG-230-2 RG-240-2 RG-440-2 RG-640-2

RG-140-5 RG-230-5 RG-240-5 RG-240-5 RG-240-5

RG-240-7 RG-240-7 RG-240-7 RG-240-7

PartNumber


RG-240-11A-14-24

1Z-L2-5

130

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PartNumber

StockNumber

AmperageCapacity

JawOpening

Cable ConnCapacity

GC-600-50

GC-600-DBP

GC-600-TMP

Tweco Roto-Work Grounding Clamps

PartNumber

StockNumber

AmperageCapacity

FitsRoto-Ground

ClampContact

ThroatHeight

ThroatDepth

Over-AllHeight

Over-AllWidth

TappedFor

WCRG-600

WCRG-1200

WCRG-2000

GC-600-75

PartNumber


118138

“C” Type Clamp PartsPart

NumberStock

Number Description

CS-6GCM-2-4GCS-40

24R-MBP

131

Manual W



Switchable Magnetic Ground Clamps

Tweco is proud to introduce new magnetic ground clamps.

–

PartNumber

StockNumber Amp Height Width Length Weight

StdPkg

SMGC200

SMGC300

SMGC600

Patent Number: 6,707,360 & 7,012,495

Easy Connect & Easy Release On/Off Knob

Just Turn Off & Wipe Away Debris

Cuts Set Up Time

132

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Tweco Cable Connectors

REPLACEMENT TAPERED MACHINE PLUGS - BALL-POINT CONNECTION

PartNumber

StockNumber

TaperLength

TaperDimension

CableCapacity

1-M-T

2-M-T

RECEPTACLE CONVERSION ADAPTERSPart

NumberStock

NumberFits Cam Locking

Machine ReceptacleFits Tweco

Male Plug Ends

2-CLC

CABLE CONNECTOR REPLACEMENT PARTS MPC SERIES POSITIVE-CAM - ZINC PLATED TYPE CABLE & COVER SCREWS

PartNumber


1R-C24R-MBP1-MBP-10A-532-24A-14-24

2-5

MPC SERIES POSITIVE-CAM MECHANICAL CONNECTION - ZINC PLATED TYPE CABLE & COVER SCREWSPart

NumberStock

Number DescriptionType CableConnection

CableCapacity

StandardPackage

1-MPC1-MPC-11-MPC-2

2-MPC-MC**2-MPC-1-MC*2-MPC-2-MC*4-MPC-MC**4-MPC-1-MC*4-MPC-2-MC*

2-1-MPC

133

Manual W



PartNumber

StockNumber

WeldingCable Size

AmpRating

Size ofStud Hole

I.D. SolderSocket

StdPkg

T-62-50

T-62

T-120-50

T-120

T-3040-25

T-3040

T-40HD-25

T-40HD

POWER CABLE LUGS

T-810

T-68

T-46

Twecolugs Crimp or Solder Type(USE TWECO “LUG-SET”)

Tweco Terminals and TwecolugsTWECO SCREW-ON TERMINALSFITS TERMINAL SIZE 1/2" (12,7MM) NC

PartNumber

StockNumber Accepts Tweco Connector Number

1-SF-502-SF-50

134

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Ball-Point Connection Type LugsSTUD HOLE SIZE 17/32" (13,5MM)

Tweco Female TerminalsSTUD HOLE SIZE 17/32" (13,5MM)

TWECO FEMALE TERMINALSPart No.

Stock No. DescriptionAccepts

Male EndsStandardPackage

1-AF

1-OF-24

1-OF

2-AF-24

2-AF

2-OF

BALL-POINT CONNECTION TYPE LUGSPart No.

Stock No. DescriptionCable

CapacityStandardPackage

10-45

10-180

40-45

40-180

10-45C

10-180C

40-45C

40-180C

135

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Heavy-Duty Type LugsMECHANICAL BALL-POINT

Part No.Stock No. Description

CableCapacity

Size OfStud Hole

EnglishPackage

MetricLength

140-HD-180

140-HD-180C

240-HD-180

Tweco Cable SplicersBALL-POINT TYPE

Part No.Stock No. Cable Fitting Type Cable Capacity Standard Package

BP-410

BP-1030

BP-2040

Panel ReceptaclesUSE WITH MPC CONNECTORS

Part No.Stock No.

Cable FittingType

Fits TwecoConnector

For CableSize

CableAttachment

1516-BPF

114-TSF

238-TSF

2916-BPF

212-TSF

136

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Cable SplicersPart No.

Stock No. DescriptionWelding

Cable Size Tube I.D.StandardPackage

TS-62-50

TS-62

TS-120

TS-3040

TS-40HD


12-BP


9900-1190

Tweco “Lug-Set” Block & PunchFOR USE WITH TWECOLUGS

Jacket Stripping Cable Cutting Hand Tool

Tweco Shaft Lubricant


1Z-L

8Z-L

5B-L

137

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Tweco WeldSkill Electrode Holders

Tweco WeldSkill “Hold-Tite” Electrode Holder

PartNumber

StockNumber

ElectrodeCapacity

AmperageCapacity

BodyMaterial

CableCapacity

Lengthin/mm

WS532WS316WS732

WS350EWS400E

PartNumber


WHT-400

Tweco WeldSkill Standard & Dinse Cable Connectors

PartNumber


CableCapacity

StandardPackage

POSITIVE-CAM MECHANICAL CABLE CONNECTORS

1-WPC1-WPC-P1-WPC-R2-WPC

2-WPC-P2-WPC-R4-WPC

4-WPC-P4-WPC-R

DINSE STYLE MECHANICAL CABLE CONNECTORS

WDC-25WDC-25-PWDC-25-RWDC-50

WDC-50-PWDC-50-R

WDC-75WDC-75-PWDC-75-R

138

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Tweco WeldSkill Ground Clamps

PartNumber

StockNumber

AmpRating

JawOpening

JawDepth

CableCapacity

Lengthin/mm

Copper Ground Clamps

WS200GCWS300GCWS500GC

Steel Ground Clamps

WS180SGCWS300SGCWS500SGC

Tweco WeldSkill Panel ReceptaclesTO FIT DINSE STYLE MALE CONNECTORS

PartNumber

StockNumber

Fits WeldSkillConnector

For CableSize

StandardPackage

WDP-25WDP-50

Tweco WeldSkill Miscellaneous Connectors

Tweco WeldSkill Hammer-on Cable Lugs

PartNumber


1MDC-CK ®

2MDC-CK ®

50-AFD

PartNumber

StockNumber

CableSize

AmpRating

Stud HoleSize

I.D. CableSocket

QuantityPer Pkg

WS-3040HWS-120HWS-62H

139

Customer Care Num

bers


Chorley, United KingdomCustomer CarePh: (44) 1257-261755Fax: (44) 1257-224800

Milan, ItalyCustomer CarePh: (39) 0236546801Fax: (39) 0236546840

Denton, TX USAU.S. Customer CarePh: (1) 800-426-1888Fax: (1) 800-535-0557International Customer CarePh: (1) 940-381-1212Fax: (1) 940-483-8178

Miami, FL USASales Office, Latin America Ph: (1) 954-727-8371Fax: (1) 954-727-8376

Oakville, Ontario, CanadaCanada Customer CarePh: (1) 905-827-4515Fax: (1) 800-588-1714

Cikarang, IndonesiaCustomer CarePh: 62 21+ 8983-0011 / 0012Fax: 62 21+ 893-6067

Osaka, JapanSales OfficePh: 816-4809-8411Fax: 816-4809-8412

Melbourne, AustraliaAustralia Customer CarePh: 1300-654-674Fax: 613+ 9474-7391InternationalPh: 613+ 9474-7508Fax: 613+ 9474-7488

Rawang, MalaysiaCustomer CarePh: 603+ 6092-2988Fax: 603+ 6092-1085

Shanghai, ChinaSales OfficePh: 86-21-64072626Fax: 86-21-64483032

SingaporeSales OfficePh: 65+ 6832-8066Fax: 65+ 6763-5812

ASIA/PACIFIC

THE AMERICAS

EUROPE

ISO 9001REGISTERED FIRM

The Quality System ofThermadyne at our

Denton, Roanoke andHermosillo locations

is registered to meet therequirements of ISO 9001

Cata

log

Form No. 64-2103 (02/10) © 2009 Thermadyne Industries, Inc. www.thermadyne.com Printed in U.S.A.

WO R L D H E A D QUA RT E R S

A Global Cutting & Welding Market Leader™

U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com

Denton, TX USAU.S. Customer CarePh: (1) 800-426-1888Fax: (1) 800-535-0557International Customer CarePh: (1) 940-381-1212Fax: (1) 940-483-8178

Miami, FL USASales Office, Latin America Ph: (1) 954-727-8371Fax: (1) 954-727-8376

Oakville, Ontario, CanadaCanada Customer CarePh: (1) 905-827-4515Fax: (1) 800-588-1714

Chorley, United KingdomCustomer CarePh: (44) 1257-261755Fax: (44) 1257-224800

Milan, ItalyCustomer CarePh: (39) 0236546801Fax: (39) 0236546840

Cikarang, IndonesiaCustomer CarePh: 62 21+ 8983-0011 / 0012Fax: 62 21+ 893-6067

Osaka, JapanSales OfficePh: 816-4809-8411Fax: 816-4809-8412

Melbourne, AustraliaAustralia Customer CarePh: 1300-654-674Fax: 613+ 9474-7391InternationalPh: 613+ 9474-7508Fax: 613+ 9474-7488

Rawang, MalaysiaCustomer CarePh: 603+ 6092-2988Fax: 603+ 6092-1085

Shanghai, ChinaSales OfficePh: 86-21-64072626Fax: 86-21-64483032

SingaporeSales OfficePh: 65+ 6832-8066Fax: 65+ 6763-5812

THE AMERICAS EUROPE ASIA/PACIFIC

MIG Guns, MIG Consumables & Welding Accessories Catalog · 2019-03-20 · MIG Guns, MIG Consumables...

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