Microwave barrier FDR56/FQR56 - Kirchgaesser• Regulation: TR CU 012/2011 (ТР ТС 012/2011) •...

Microwave barrierFDR56/FQR56

to g Dni INdr Eoc Nc a I Sd Oei f 9it 0r 0e 1C

QM me ts sy

**

QM

Operating Instructions

ba060000en.pdf; Rev. 1.3

0FEDC BA9876

54321

FDR56/FQR56Table of contents

2 Kirchgaesser Industrieelektronik GmbH

Table of contents1 About this document 41.1 Document function ........................................................................................................................................... 41.2 Used symbols .................................................................................................................................................. 4

2 Basic safety instructions 52.1 Requirements for personnel ............................................................................................................................ 52.2 Designated use ................................................................................................................................................ 52.3 Workplace safety ............................................................................................................................................. 52.4 Operational safety ............................................................................................................................................ 62.5 Product safety .................................................................................................................................................. 62.6 Certifications .................................................................................................................................................... 62.7 Safety instructions for the hazardous area ...................................................................................................... 7

3 Product description 103.1 Product design ............................................................................................................................................... 103.2 Functional principle ........................................................................................................................................ 103.3 Order code ..................................................................................................................................................... 113.4 Comments regarding the product structure ................................................................................................... 143.5 Storage and transportation ............................................................................................................................ 143.6 Disposal of packaging .................................................................................................................................... 14

4 Installation 154.1 Installation requirements ................................................................................................................................ 154.2 Installing the device ....................................................................................................................................... 214.3 Post-installation check ................................................................................................................................... 23

5 Electrical connection 245.1 Connection requirements ............................................................................................................................... 245.2 Potential equalization ..................................................................................................................................... 255.3 Connecting the device ................................................................................................................................... 255.4 Post-connection check ................................................................................................................................... 32

6 Operability 336.1 Overview ........................................................................................................................................................ 336.2 Structure and function of the operating menu ................................................................................................ 35

7 Commissioning 377.1 Installation and function check ....................................................................................................................... 377.2 Switching on the device ................................................................................................................................. 377.3 Configuringthedevice ................................................................................................................................... 377.4 Advanced settings ......................................................................................................................................... 397.5 Resetting to factory defaults (function F) ....................................................................................................... 447.6 Simulation ...................................................................................................................................................... 45

8 Diagnostics and troubleshooting 468.1 Diagnostic information ................................................................................................................................... 468.2 Resetting the device ...................................................................................................................................... 46

9 Maintenance 47

10 Repair 4810.1 General notes ................................................................................................................................................ 4810.2 Spare parts .................................................................................................................................................... 4810.3 Return ............................................................................................................................................................ 5110.4 Disposal ......................................................................................................................................................... 52

FDR56/FQR56 Table of contents

Kirchgaesser Industrieelektronik GmbH 3

11 Accessories 53

12 Technicalspecifications 54

13 Appendix 5513.1 Settings of the FDR56 ................................................................................................................................... 5513.2 Settings of the FQR56 ................................................................................................................................... 5513.3 Overview of the device functions ................................................................................................................... 5613.4 Declaration of contamination ......................................................................................................................... 57

Index 58

FDR56/FQR56About this document


1 About this document

11 Document functionThese operating instructions contain all the information that is required in the various phasesofthelifecycleofthedevice:Fromproductidentification,incomingacceptanceandstorage,toinstallation,connection,operationandcommissioningthroughtotroubleshooting,maintenanceanddisposal.

12 Used symbolsSymbol Meaning

LED on Indicates an illuminated LED

LEDoff Indicates a non-illuminated LED

Configurationmode Indicates the function number or value

Normal operation Indicates only the signal strength of the limit detection

Key (+)Indicates the key for increasing a function value

Key (-) Indicates the key for reducing a function value

Free path Indicates a free path of the limit detection

Covered path Indicates a covered path of the limit detection

FDR56/FQR56 Basic safety instructions


2 Basic safety instructions

21 Requirements for personnelThepersonnelforinstallation,commissioning,diagnosticsandmaintenancemustmeetthe following requirements:•Trained,qualifiedspecialists:Mustbequalifiedforthisspecificroleandtask• Authorized by the plant operator• Familiar with national regulations• Before starting work: Read and make sure you have understood the instructions in the manualandsupplementarydocumentationaswellasthecertificates(dependingontheapplication)

• Follow the instructions and comply with the general requirements

Operating personnel must meet the following requirements:•Mustbeinstructedandauthorizedaccordingtotherequirementsofthetaskbytheplant

operator• Follow the instructions in this manual

22 Designated use

2.2.1 ApplicationandfluidsThe device described in this manual is only meant for limit detection of bulk solids and liquids.Dependingontheversionordered,themeasuringdevicecanalsomeasurepotentiallyexplosive,flammable,poisonousandoxidizingfluids.

To ensure that the device remains in proper condition for the operation time:•Usethedeviceonlyforfluidsagainstwhichtheprocess-wettedmaterialsareadequately

resistant.•Observethelimitvalues(→page54).

222 Incorrect useThe manufacturer is not liable for damage caused by improper or non-designated use.

Verificationforborderlinecases:•Forspecialfluidsandfluidsforcleaning,Kirchgaesserisgladtoprovideassistanceinverifyingthecorrosionresistanceoffluid-wettedmaterials,butdoesnotacceptanywarranty or liability.

Possible burn hazard from touching surfaces!•Forelevatedfluidtemperature,ensureprotectionagainstcontacttopreventburns.

23 Workplace safetyWhen working on and with the device: Wear the required personal protective equipment in accordance with national regulations.

FDR56/FQR56Basic safety instructions


24 Operational safetyRisk of injury!• Operate the device in proper technical condition and fail-safe condition only.• The operator is responsible for interference-free operation of the device.

241 Conversions to the deviceUnauthorizedmodificationstothedevicearenotpermittedandcanleadtounforeseeabledangers.If,despitethis,modificationsarerequired,consultwithKirchgaesser.

242 RepairTo ensure continued operational safety and reliability:• Carry out repairs on the device only if they are expressly permitted.• Observe federal/national regulations pertaining to repair of an electrical device.•UseoriginalsparepartsandaccessoriesfromKirchgaesseronly.

243 Hazardous areaTo eliminate any danger for persons or for the facility when the device is used in the hazardousarea(suchasexplosionprotection,pressurevesselsafety):Basedonthenameplate,checkwhethertheordereddeviceispermittedfortheintendeduse in the hazardous area.

25 Product safetyThis state-of-the-art measuring device has been tested to make sure that it is designed and manufactured in accordance with good engineering practice and operates safely and reliably. It left the factory in perfect working order.

251 EU Declaration of ConformityThe microwave barrier meets the general safety standards and legal requirements. It also complieswiththeEUdirectiveslistedinthedevice-specificEUDeclarationofConformity.KirchgaesserconfirmsthisbydisplayingtheCEmarkonthedevice.

252 EAC conformityThe microwave barrier meets the legal requirements of the applicable EAC standards. KirchgaesserconfirmsthisbydisplayingtheEACmarkonthedevice.

26 Certifications

261 EU-TypeExaminationCertificate• Regulation: Directive 2014/34/EU (ATEX)•Standards:ENIEC60079-0,EN60079-31• Designation of explosion protection: ATEX II 1/2D Ex ta/tb IIIC T102°C Da/Db

ATEX II 2D Ex tb IIIC T102°C Db•Certificatenumber:BVS11ATEXE032• Device types: FDR56/FQR56-BA*



262 IECExCertificateofConformity•Regulation:IECCertificationSchemaforExplosiveAtmospheres•Standards:IEC60079-0,IEC60079-31• Designation of explosion protection: IECEx Ex ta/tb IIIC T102°C Da/Db IP66

IECEx Ex tb IIIC T102°C Db IP66•Certificatenumber:IECExBVS11.0016• Device types: FDR56/FQR56-IA*

263 CSACertificateofCompliance• Regulation: Canadian Electrical Code (CEC)• Standards: CSA C22.2•Designationofexplosionprotection:CSAC/USClassII,Div.1,GroupE-G•Certificatenumber:2609701• Device types: FDR56/FQR56-CB*

264 EACCertificateofConformity•Regulation:TRCU012/2011(ТРТС012/2011)•Standards:ГОСТ31610.0-2014(IEC60079-0:2011),ГОСТРМЭК60079-31-2013• Designation of explosion protection: EAC Ex ta/tb IIIC T102°C Da/Db

EAC Ex tb IIIC T102°C Db•Certificatenumber:TCRUC-DE.AA87.B.01096•Inspectionauthority:LLCNANIOCCVE(ООО«НАНИОЦСВЭ»)• Device types: FDR56/FQR56-GA*

27 Safety instructions for the hazardous area

271 General safety instructionsPlease observe the following general safety instructions:•Staffmustmeetthefollowingconditionsformounting,electricalinstallation,

commissioning and maintenance of the device: -Besuitablyqualifiedfortheirroleandthetaskstheyperform - Be trained in explosion protection - Be familiar with national regulations (e.g. EN 60079-14)

• Install the device according to the manufacturer‘s instructions and any other valid standards and regulations.

•Donotoperatethedeviceoutsidethespecifiedelectrical,thermalandmechanicalparameters.

•Onlyinstallthedeviceinmediaforwhichthewettedmaterialshavesufficient durability.

•ModificationstothedevicecanaffecttheexplosionprotectionandmustbecarriedoutbystaffauthorizedtoperformsuchworkbyKirchgaesser.

FDR56/FQR56Basic safety instructions


3

4 2 3 1

FDR56 FQR56

A

B

Figure 1: Use in hazardous area

A Zone 20 B Zone 21 1 Local potential bonding 2 Tank 3 Potential compensating line 4 Power supply and signal outputs (external, not intrinsically safe)

272 Special conditionsPermitted ambient temperature range at the electronics housing: -40 to +70 °C (-40 to +158 °F)

273 InstallationPlease observe the following installation notes:• Comply with the installation and safety instructions in the Operating Instructions.• Install the device according to the manufacturer‘s instructions and any other valid

standards and regulations (e.g. EN 60079-14).• Pay attention to the maximum process conditions according to the manufacturer‘s

Operating Instructions.•TomaintaintheingressprotectionofthehousingIP66,installthehousingcoverand

cable glands correctly.



• Seal unused entry glands with approved sealing plugs that correspond to the type of protection. The plastic transport sealing plug does not meet this requirement and must therefore be replaced during installation.

• Only rigidly laid lines and cables may be inserted. The operator must ensure corresponding strain relief.

• The maximum thermal load of the inserted lines and cables is to be observed.•Signaloutputforconnectiontouncertifiedcircuitswiththefollowingmaximum

values: - Potential-free relay contact:

Max.250VAC/4A,max.125VDC/0.4Aormax.30VDC/4A -Current:I=4...20mA,RL≤600Ω - Solid-state relay:

Max.30VAC/0.4Aormax.40VDC/0.4A•Duringoperation,thecovermustbescrewedallthewayinandthecover‘ssafetycatch

must be fastened.

274 Safety instructions Zone 20• Only operate device in potentially explosive vapour/air mixtures under atmospheric

conditions: - Temperature: -40 to +70 °C (-40 to +158 °F) - Pressure: 50 to 680 kPa (0.5 to 6.8 bar)

•Ifnopotentiallyexplosivemixturesarepresent,orifadditionalprotectivemeasureshavebeentaken,accordingtoEN1127-1,thedevicemaybeoperatedunderotheratmosphericconditionsinaccordancewiththemanufacturer’sspecifications

•Onlyinstallthedeviceinmediaforwhichthewettedmaterialshavesufficientdurability(e.g. process connection seal).

FDR56/FQR56Product description


3 Product descriptionThe microwave barrier consists of the FQR56 transmitter and the FDR56 transceiver and is used for the non-contact level limit detection of powdery to lumpy bulk solids and liquids,forthepurposeofmonitoringandcountingpiecegoodsaswellasforthedetectionof build-up.

31 Product designThedevicesofthemicrowavebarrierareavailableindifferentversions;thechoiceofdevicesthatareuseddependsonthespecificapplication,aswellasfactorssuchasthetypes of area for which they are approved and the electrical connection.

A B C

Figure 2: Product versions

Versions ExamplesA B C

Housing Polyester Stainless steel Aluminium

Electrical connection

M20gland,plastic ConnectorM12(Binder series 713/763)

½NPTthread,metal

Process connection G 1½ thread R 1½ thread 1½ NPT thread

32 Functional principleThe FQR56 transmitter emits a microwave signal via an integrated horn antenna. The FDR56 transceiver directly opposite detects this signal and generates the selected output signal(relay,solid-staterelayor4-20mAcurrentoutput).

FDR56/FQR56 Product description


33 Order code10 Approval:

AA Non-hazardous area

BA ATEX II 1/2D Ex ta/tb IIIC T102°C Da/Db

ATEX II 2D Ex tb IIIC T102°C Db

CA CSA C/US General Purpose

CB CSAC/USClassII,Div.1,GroupE-G

GA EAC Ex ta/tb IIIC T102°C Da/Db

EAC Ex tb IIIC T102°C Db

GR Non-hazardous area + EAC

IA IECEx Ex ta/tb IIIC T102°C Da/Db IP66

IECEx Ex tb IIIC T102°C Db IP66

99 Specialversion,tobespecified

20 Output:1 Relay SPDT

2 Current 4 - 20 mA

3 Solid-state relay


30 Powersupply:A 85to253VAC,50/60Hz

E 20to60VDC/20to30VAC,50/60Hz

Y Specialversion,tobespecified

40 Housing:A Polyester,IP66

B Stainlesssteel,IP66

C Stainlesssteel,IP66+sightglass

D Aluminium,IP66

E Aluminium,IP66+sightglass




50 Electricalconnection:A CableglandM20

D Thread ½ NPT

E 2xplugM12Binderseries713/763

F 2xplugM12Binderseries713/763

+ suitable mating connectors

H 2xHartingconnectorHAN8D

J 2xHartingconnectorHAN8D

+ suitable mating connectors


60 Processconnection:GG2 ThreadISO228G1½,316Ti

XFA ThreadEN10226R1½,Alu

VEA ThreadANSI1½NPT,Alu

XF2 ThreadEN10226R1½,316Ti

VE2 ThreadANSI1½NPT,316Ti

YYY Specialversion,tobespecified

70 Windowtransmission:1 PTFE

2 Ceramic


FDR56 -FQR56 -

FDR56/FQR56 Product description


The following ordering options are optional:

80 Service:*1

IM User-specificsettings

90 Test,report:*1

JA InspectioncertificateEN10204-3.1,

wetted metallic parts

KH Final inspection report

100 Accessorymounted:*1

NA Electronics encapsulated

110 Accessoryenclosed:*1

R9 Specialversion,tobespecified

120 Tag:*1

Z1 Stainless steel

Z2 Paper

Z3 Additionally provided

FDR56 -FQR56 -

*1 Multipleselectionpossible



34 Comments regarding the product structureFordeviceswithcertificationoptionsBA,GA and IA,thefollowingrestrictionsapply:• Housing (40): only (B) to (E)• Electrical connection (50): only (A) and (D)• Window transmission (70): only (1)

FordeviceswithcertificationoptionCA,thefollowingrestrictionsapply:• Housing (40): only (A) to (C)• Electrical connection (50): only (A) and (D)

FordeviceswithcertificationoptionCB,thefollowingrestrictionsapply:• Housing (40): only (B) and (C)• Electrical connection (50): only (A) and (D)• Window transmission (70): only (1)

Fortheoptionalorderingoptions,thefollowingrestrictionsapply:• Accessory mounted (100), electronics encapsulated (NA): only with electrical

connection (E) to (J)

35 Storage and transportationPlease note the following points:• Store in the original packaging to ensure protection from shock.•Thepermittedstoragetemperatureis-40to+80°C(-40to+176°F);storageatthe

temperature limits is only permitted for a limited time (maximum 48 hours).

36 Disposal of packagingThe carton is environmentally compatible and 100 % recyclable in accordance with EuropeanDirective2004/12/EConpackaging(recyclabilityisconfirmedbymeansoftheRESY symbol on the carton).

FDR56/FQR56 Installation


4 Installation

41 Installation requirements

411 Installation locationTheFQR56transmitterandFDR56transceivercanbeinstalledinanyposition,forexample on a container or a conveyor belt.

FDR56 FQR56

FDR56 FQR56

Figure 3: Level limit detection example in containers (full and empty indication)

•Choosealocationtoinstallthedevicewhereapplication-specificinfluenceswillbeminimal.

• With vibrating mounting locations it is recommended to use devices with encapsulated electronics (see ordering structure "Accessory mounted").

•Avoidinterferencefromreflectionsofmetalparts.

FDR56/FQR56Installation


412 Notes on orientation

A

B

β

α

Figure 4: Orientation

A Detection range 0.3 to 100 m B Detection range 0.03 to 0.3 m α Angleofradiationapprox.9° β 90°

•Sincethemicrowavesarepolarised,theFQR56andFDR56mustnotbeoutofalignment with one another along their longitudinal axis (exception: They may be installed at an angle of 180 ° relative to one another or 90 ° if the detection range is under300mm,seebelow).

• A minimum distance of 30 mm should be maintained between the FQR56 and the FDR56.•Ifthedetectionrangeisunder300mm,theFQR56andFDR56shouldbeinstalledatan

angle of 90 ° relative to one another to avoid possible overrangings.



Wheninstalledinfrontofmicrowavepermeablewindows,thesignal quality can be improved by moving the FQR56 and FDR56 along their longitudinal axis.

D-D ( 1 : 10 )E-E ( 1 : 10 )

D

D

E

E

FQR56 FDR56

A

A

1 2

Figure 5: Improvement of signal quality

A Movement of ±10 mm

Installation procedure to improve the signal quality on free or minimum covered path after an executed setup:1.Movedevice1(exampleFDR56)toincreasethemaximumpossiblesignalstrength

displayed on the FDR56. (Example: → )

2. Then move device 2 (example FQR56) to increase the maximum possible signal strength on the FDR56 again. (Example: → )

Followinganyrepositioningofthedevices(horizontalinthiscase),anewsetupshouldbeperformed(→page37).



413 Using reflectorsIf structural design factors do not allow the FQR56 and FDR56 to be installed directly oppositeoneanother,themicrowavebeamcanberedirectedbymeansofflatmetalmirrors(reflectors).

α

α α

α

α

α

1 1 1

Figure 6: Using reflectors

1 Reflector

• Please note that the FQR56 and FDR56 must be positioned symmetrically with respect tothereflector(angleofentrance=angleofemission),asotherwisetheFDR56willnotreceive a signal that it can evaluate.

•Usingreflectorsreducestherangeofthemicrowavebarrierbyapproximately10%perreflector.

414 Installation with accessoriesAchoiceofdifferentprocessadaptersisavailablefromtherangeofaccessories,depending on where you want to install the device and on the process conditions.

Information on the range of available accessories and the various installation options →Technicalinformationti060000en

415 Parallel useInpractice,itcanbehappenthatseveralmicrowavebarriersareoperatedinparallelat one location (e.g. for detecting multiple level limits in a pipe). To prevent mutual interference,fivedifferentchannels(operatingfrequencies)canbeselectedontheFQR56transmitter.Inaddition,itisrecommendedtomounteverysecondmicrowavebarrierrotated by 90 °.



A

α α

D

Figure 7: Parallel operation

A Distance between microwave barriers D Detection distance α 90°

Whenusingdifferentchannels(modulationfrequencies)andoperationasshownintheexampleforparalleloperation,thefollowingdependencyofthedetectiondistanceD to the distance of the individual microwave barriers A applies.

20 40 60 80 100

120

140

160

180

200

40

30

20

10

0

Amin [cm]

D [cm]

Figure 8: Dependency of detection distance to the distance of the microwave barriers

•Usethechannels(modulationfrequencies)insequentialorder,i.e.1,2,etc.to5,thenbackto1,etc.

• No settings are necessary on the FDR56 transceiver.•Detailsonthesettings→page36



416 Installation dimensions

164 (6.46)

189 (7.44)

183 (7,20)

L2L3

77 (3.03)

95 (3.74)

mm (in)

49

(1.9

3)

1 2

1 2 2

1 2

85 (3.35)

49

(1.9

3)

60 (2.36)

169 (6.65)

L1

175 (6.89)

28,8

49

(1.9

3)

Figure9: Installation dimensions

1 Connection thread R 1½, 1½ NPT or G 1½ 2 Hexagon 55 AF



DimensionsL1toL3,dependingonthehousingandelectricalconnection:

Housing Electrical connection

M20 gland ½ NPT thread ConnectorBinder M12

ConnectorHarting HAN8D

Plastic, dimension L1 114 (4.49) 111 (4.37) 101 (3.98) 133 (5.24)

Stainless steel, dimension L2 93 (3.66) 94 (3.70) 88 (3.46) 120 (4.72)

Aluminium, dimension L3 116 (4.57) 117 (4.60) 111 (4.37) 143 (5.63)

42 Installing the deviceBoth the FQR56 and the FDR56 have a standard thread (R 1½ in accordance with EN10226,1½NPTinaccordancewithANSI/ASMEB1.20.1orG1½inaccordancewithISO228-1)astheprocessconnection,makingthemeasytoinstallinexistingcontainersleeves or nozzles.

421 Installation with self-sealing connection thread (R 1½ and 1½ NPT)

1 2 3

Figure 10: Installation with self-sealing connection thread



Installation procedure:1. Screw the R 1½ or 1½ NPT self-sealing connecting thread into existing screw-in thread

(hexagon 55 AF).2. Align the housing of the electronics.3. Fix the housing in place (Allen key 2.5 mm).

422 Installation with non-self-sealing connection thread (G 1½)

1 2 3 4

Figure 11: Installation with non-self-sealing connection thread

Installation procedure:1. Slide the enclosed process seal over the process connection and screw the non-self-

sealing connection thread G 1½ into the existing screw-in thread (hexagon 55 AF).2. Tighten the lock nut on the connection thread (also hexagon 55 AF).3. Align the housing of the electronics.4. Fix the housing in place (Allen key 2.5 mm).

•Iftheprocessconnectionisnotscrewedfarenoughintotheprocesswall,thereisariskthatmaterialwillaccumulateinfrontofthedevice,therebydampingthemicrowavesignal.

•If,ontheotherhand,theprocessconnectionisscrewedtoofarintotheprocess,thereisa risk of damage occurring as a result of large product items falling.



43 Post-installation check• Is the device undamaged (visual inspection)?•Doesthedeviceconformtothemeasuringpointspecifications? Forexample:Processtemperatureandpressure,ambienttemperature

•Arethemeasuringpointidentificationandlabelingcorrect(visualinspection)?• Is the device adequately protected from precipitation and direct sunlight?• Are the securing screw and securing clamp tightened securely?

FDR56/FQR56Electrical connection


5 Electrical connection

51 Connection requirements

511 General

Please note the following points before connecting up the device: •Thevoltagesupplymustmatchthevoltagespecifiedonthenameplate.•Switchoffthesupplyvoltagebeforeconnectingthedevice. • Connect a potential matching line to the terminal to be used on the housing before

connecting the device to the power supply.•Whenconnectingtothepublicpowersupply,apower switch for the device must be installedwithineasyreachofthedevice.Theswitchistobeidentifiedasadisconnectingdevice for the device (EN/IEC 61010).

• An additional overcurrent protection device (maximum 10 A) for the mains cable should be integrated into the system installation.•Thecableglandsandconnectorsarepermittedforconnectingfixedcablesandlines

only. The operator must ensure adequate strain relief.• The device is to be attached so that the cable gland is protected from mechanical

damage (degree of mechanical hazard "low" – impact energy: 4 joules).•Unusedguideopeningsmustbesealedoffusingsealingplugs,theplastictransport

sealing plug does not meet this requirement and must therefore be replaced during installation.

Deviceforuseinhazardousarea→page7

512 Connecting cable requirementsTheconnectingcablesprovidedbythecustomermustfulfilthefollowingrequirements:• Electrical safety in accordance with applicable national regulations.•Permittedtemperaturerange→page54• Normal installation cable with at least three wires• Cable cross-sections: 0.2 to 2.5 mm2 or AWG 24 to 12•Theterminalsareonlyapprovedforconnectingfixedcables.Theoperatormustprovide

suitable strain relief.

Theoptionalenclosedplugconnectorsmustfulfilthefollowingrequirements:• Clamping range of the connection cable: -6to8mm(M12plugconnector,Binderseries713/763) -7to10.5mm(HartingHAN8Dplugconnector)

• Cable cross-sections: max. 0.75 mm2 or AWG 18•Theplugconnectorsareonlyapprovedforconnectingfixedcables.Theoperatormust

provide suitable strain relief.

FDR56/FQR56 Electrical connection


For the electrical connection with connectors there are suitable prefabricated connection cablesavailableasaccessory(→page53).

52 Potential equalizationThe following requirements apply to the potential equalization:• The potential equalization must be connected to the external ground terminal on the

device.•Foroptimalelectromagneticcompatibility,thepotentialequalizationlineshouldbeas

short as possible.• The recommended cable cross-section is 2.5 to 4 mm2.• The potential equalization must be integrated into the existing potential equalization on

site.

53 Connecting the deviceThere are terminals on the inside or connectors on the outside for the electrical connection.

• For the electrical connection with connectors there are suitable mating connectors available for ordering according to the order code or as accessory.

• Prefabricated connection cables with suitable mating connectors are also available as accessory.

• Accessories →page53



531 Connection of plastic housing

7 6

5

7 6 5

1 23 4

1 23 4

Figure 12: Device connection plastic housing

1 Connection terminals 2 Internal potential equalization connection 3 External potential equalization connection 4 Harting connector type HAN8D 5 M12 connector (Binder series 713/763) 6 Connection cable 7 Cable gland (clamping areas 5 to 10 mm as per EN 50262 or 7 to 10 mm as per UL-514 B)

Procedure of connection with terminals and cable glands:1.Insertcableintocablegland,tightencapnutuntiltherubbersealistouchedallaround

and then tighten cap nut with by ½ turn.2. Connect the protective ground.3. Connect the power supply and signal output.

Procedure of connection with connectors:1. Connect the protective ground.2.Connecttheconnectorsandfixthem.



532 Connection of stainless steel housing

76 54321

7

Figure 13: Device connection stainless steel housing

1 Harting connector type HAN8D 2 M12 connector (Binder series 713/763) 3 External potential equalization connection 4 Connection cable 5 Cable gland (clamping area 7 to 10.5 mm) 6 Internal potential equalization connection 7 Connection terminals

Procedure of connection:1.Insertcableintocablegland,tightenthecapnut(torqueofupto10Nm).2. Connect the protective ground.3. Connect the power supply and signal output.




533 Connection of aluminium housing

7

76 54 3 21

Figure 14: Device connection aluminium housing

1 Harting connector type HAN8D 2 M12 connector (Binder series 713/763) 3 Connection cable 4 Cable gland (clamping area 7 to 10.5 mm) 5 Internal potential equalization connection 6 External potential equalization connection 7 Connection terminals

Procedure of connection:1.Insertcableintocablegland,tightenthecapnut(torqueofupto10Nm).2. Connect the protective ground.3. Connect the power supply and signal output.




534 Power supply connection

2 11 2

1 2

A B C

Figure 15: Power supply connection (connector 1)

A Terminal assignment power supply B Pin assignment power supply connector (Binder) C Pin assignment power supply connector (Harting)

Dependingonthedeviceversionselected,apowersupplywiththefollowingvaluescanbe connected to the device:•85to253VAC,50/60Hz •20to60VDCor20to30VAC,50/60Hz

Electrical connection Power supplyConnection terminals Terminal1−2

M12connector(Binderseries713/763) Connector1,contact1−2

HartingconnectortypeHAN8D Connector1,contact1−2

• The polarity of the supply voltage can be set as required.•TheelectricalconnectionwithHartingconnectortypeHAN8Disonlyavailableforthepowersupplywith20to60VDCor20to30VAC,50/60Hz.



535 Signal output connection

3 4 5

2 3 43 4 5

A B C

Figure 16: Signal output connection (connector 2)

A Terminal assignment signal output B Pin assignment signal output connector (Binder) C Pin assignment signal output connector (Harting)

536 Signal outputs

3 (NO)4 (CC)

5 (NC)

3

4

A+

-

3

4

A B C

Figure 17: Signal outputs

A Relay B Solid-state relay C Current

5361 RelayThefollowingcharacteristicdataapplyfortherelaysignaloutput(floatingswitchovercontact):• Switchingcapacity:250VAC/4A,125VDC/0.4Aor30VDC/4A• Switchingfrequency:max.2Hz



Electrical connection RelayConnection terminals Terminal 3 (NO) Terminal 4 (CC) Terminal 5 (NC)

M12connector(Binderseries713/763) Connector 2

Terminal 2 (NO) Terminal 3 (CC) Terminal 4 (NC)

HartingconnectortypeHAN8D Connector 2

Terminal 3 (NO) Terminal 4 (CC) Terminal 5 (NC)

•Thecontactmaterialisalsosuitableforswitchingsmall-signalcircuits.However,thisispossible only if no inductive loads or higher currents have been switched previously.

•Forahighswitchingfrequency,pleaseusethesolid-staterelay.•WhenusingtheHartingconnectortypeHAN8Dthemaximumswitchingvoltageis 120VDCor50VAC.

5362 Solid-state relayThe following characteristic data apply for the solid-state relay signal output (switching contact of a semiconductor relay):• Switchingcapacity:30VAC/0.4Aor40VDC/0.4A• Switchingfrequency:max.4Hz

Electrical connection Solid-state relayConnection terminals Terminal3−4

M12connector(Binderseries713/763) Connector2,contact3−4

HartingconnectortypeHAN8D Connector2,contact3−4

The polarity of the solid-state relay can be set as required.

5363 Current outputThe following characteristic data apply for the current output:•4to20mA,active•Max.load:600Ω

Electrical connection Current outputConnection terminals Terminal3(+)−4(−)

M12connector(Binderseries713/763) Connector2,contact3(+)−4(−)

HartingconnectortypeHAN8D Connector2,contact3(+)−4(−)



54 Post-connection check• Are the device and the connecting cable(s) undamaged (visual inspection)?• Do the cables used comply with the requirements?• Do the mounted cables have adequate strain relief?•Areallcableglandsinstalled,firmlytightenedandcorrectlysealed?•Doesthesupplyvoltagematchthespecificationsonthenameplate?• Is the terminal assignment correct?• If power supply is switched on: Is the device operational (at least the green LED

illuminated)?•Isthehousingcoverinstalledandfirmlytightened?• For Ex version only: Is the lid safeguard installed correctly?

FDR56/FQR56 Operability


6 Operability

61 Overview

611 FDR56 transceiverThemicrowavebarrierisconfiguredontheFDR56usingafunctionselectionswitch(encodingswitch)andtwooperatingbuttons.Withthese,amongotherthink,theadjustment of the sensitivity is carried out for clear and unambiguous limit detection of the products.

Theparameterconfigurationisstoredinternallyandisretainedevenafterthesupplyvoltage is disconnected. No other operator intervention is necessary during operation.The adjustment to the process conditions only needs to be performed during initial installation. Later alterations can be performed and saved at any time.

1 2 3

4 5 6

Figure 18: Display and operating elements of the FDR56

1 Function selection switch 2 Ready LED (green) 3 Display - Signal strength in normal mode - Function number and function value in configuration mode 4 Switch output LED (yellow), relay 5 Operating button for increase or toggle 6 Operating button for decrease or toggle

FDR56/FQR56Operability


• The device is in operating mode in encoding switch position "0" only. All other positions areforparameterconfiguration.Themicrowavebarriercontinuestoworkinthebackground,changedsettingsaretakenintoaccountdirectly.

• Remember to reset the encoding switch to the initial position "0" (= operation) when you havefinishedconfiguringsettings.

612 FQR56 transmitterTo prevent intermodulation interference from microwave barriers located close to each other,differentchannels(variousoperatingfrequencies)forparalleloperation (→page36)canbeconfiguredwiththerotarycodingswitchontheFQR56transmitter.

1 2

Figure19: Display and operating elements of the FQR56

1 Ready LED (green) 2 Parallel channel switch

Inindividualoperation,theswitchpositionisirrelevantandcanbeanydesiredposition.

FDR56/FQR56 Operability


62 Structure and function of the operating menu

621 FDR56

0FEDC B A9876543

21 0FEDC B A9876

54321

... ...

Selection of the functionDisplay of the selected function

after approx. 2 seconds

Display of the function value(example: hysteresis function 5)

Figure 20: Operation of the FDR56

Procedure of parametrization:1.Selectanyfunction(overview→page56) →Encodingswitch1toF →Thedisplayshowstheselectedfunctionfortwoseconds.

Example function 3: 2. Setting the selected function Example: Function 3 (manual setup on free path) →Youcanusethetwooperatingbuttons and to increase or decrease the

sensitivity. or → → → → ... ...3.Theconfiguredvalueisstoredassoonasthefunctionisswitched.Thevaluecanbedisplayedagainatanytimebyselectingthecorrespondingparameterconfigurationfunction and changed if necessary.

4.Onceparameterconfigurationiscomplete(i.e.oncethemicrowavebarrierhasbeenadaptedtothemediuminquestion),theencodingswitchmustbereturnedtothe"0"position. The FDR56 is now ready for operation.

FDR56/FQR56Operability


622 FQR56The following channels (operating frequencies) can be select according to the following table.

Channel 1 2 3 4 5

Switch position0FEDC B A9876

54321 0FEDC B A9876

54321 0FEDC B A9876

54321 0FEDC B A9876

54321 0FEDC B A9876

54321

•Usethechannelsinsequentialorder,i.e.1,2,etc.to5,thenbackto1,etc.•Theswitchpositions5...Farewithoutfunction,thechannelcorrespondstotheposition0

in these settings.

FDR56/FQR56 Commissioning


7 Commissioning

71 Installation and function checkMakesurethatthepost-installationandpost-connectioncheckshavebeencarriedoutbefore you commission your measuring point:•"Post-installationcheck"checklist→page23•"Post-connectioncheck"checklist→page32

Youcanwritedownallselectedsettingsfordocumentationpurposes(table→page55).

72 Switching on the deviceThe microwave barrier will be switched on by an applied power supply on FQR56 transmitter and FDR56 transceiver.

The green LED glows when power supply is applied.

73 ConfiguringthedeviceThe microwave barrier can be calibrated on the FDR56. The setup can be made on free or covered path. Therefore there are functions for automatic and manual setup available.Formostapplicationstheautomaticsetupissufficient.

•Additionalsettingsforoptimaladaptation→page39•Setupparalleloperationmode→page36

731 Calibration with free or minimum covered path

7311 Automatic setup (function 1)This automatic setup function can be used if the path is free or minimum covered.1. Set encoding switch to Position 1 →Displayofthefunctionnumber

After2seconds:Displayofthecurrentsignalstrength,example:

2. Simultaneously press the and keys on the device with free or minimum covered path →Automaticcalibrationiscarriedout →Displayofthesignalstrengthwithfreeorminimumcoveredpath

3.Movetheencodingswitchtotheinitialposition0 →Displayofthecurrentsignalstrength

FDR56/FQR56Commissioning


7312 Manual setup on maximum covered path (function 4)Formostapplicationstheautomaticsetupissufficient.Themanualsetupcanbeusedtoadapt the microwave barrier individually to the application or medium.

If after an automatic setup on free path (function 1) the medium can not be detected safely (switchingpointofthelimitdetectionisnotundercutonmaximumcoveredpath),thesensitivity must be reduced with this manual setup function 4.

1.Movetheencodingswitchtoposition4 →Displayofthefunctionnumber


2. Press the or key on the device to achieve an increase or reduction of the signal strength display with maximum covered path →Displayofthesignalstrengthwithmaximumcoveredpath(all10LEDsarenotlit)


•Themicrowavebarrieriscalibrated,ifwithmaximumcoveredpath a) and devices with switching output the switching point (LED 5) is undercut safely or b) on devices with current output all 10 LEDs are not lit.

• A repeated automatic calibration (function 1 or function 2) resets any calibration carried out earlier.

732 Calibration with maximum covered path

7321 Automatic setup (function 2)This automatic setup function can be used if the path is maximum covered.



2. Simultaneously press the and keys on the device with maximum covered path →Automaticcalibrationiscarriedout →Displayofthesignalstrengthwithmaximumcoveredpath




7322 Manual setup on free or minimum covered path (function 3)Formostapplicationstheautomaticsetupissufficient.Themanualsetupcanbeusedtoadapt the microwave barrier individually to the application or medium.

If after an automatic setup with covered path (function 2) the condition "free path" can not be detected safely (switching point of the limit detection is not exceeded with free or minimumcoveredpath),thesensitivitymustbeincreasedwiththismanualsetupfunction.



2. Press the or key on the device to achieve an increase or reduction of the signal strength display with free or minimum covered →Displayofthesignalstrengthwithfreeorminimumcoveredpath(all10LEDsilluminate)


•Themicrowavebarrieriscalibrated,ifwithfreeorminimumcoveredpath a) and devices with switching output the switching point (LED 5) is exceeded safely or b) on devices with current output a minimum of 6 LEDs are lit (ideally all 10 LEDs are lit).

• A repeated automatic calibration (function 1 or function 2) resets any calibration carried out earlier.

74 Advanced settingsThefollowingsettingsareoptionalandnotrequiredinmostcases;itmaymakesensetouse them only for special adaptations to the application and/or to the downstream analysis (process control system):•Hysteresis(function 5): Adjusting of a switching hysteresis (only for signal output relay orsolid-staterelay,→page40)

• Limit signal function (function 6): Adjusting of the switching characteristics (only for signaloutputrelayorsolid-staterelay,→page41)

• Switching delay (function 7 and function 8):Adjustingofaswitch-onand/orswitch-offdelay(onlyforsignaloutputrelayorsolid-staterelay,→page42)

• Damping (function A):Averagingofthedetectedsignalstrength(→page43)

Overviewofthefactorydefaults→page56



741 Hysteresis (function 5)A hysteresis from 1 to 4 LEDs can be programmed for the switch output (change-over contactwithrelay,normallyopencontactwithsolid-staterelay,ofnosignificanceforcurrentoutput).ThefixedswitchpointwithincreasingsignalstrengthisatthetransitionfromLED5toLED6.Fordecreasingsignalstrength,theswitchpointcanbeconfiguredbetween the transition from LED 5 to LED 4 (minimum hysteresis of an LED) and maximum between LED 2 to LED 1 (maximum hysteresis of four LEDs).

HH

H = 1 H = 4

Figure 21: Adjustment of the switching hysteresis

H Hysteresis

Thehysteresisisconfiguredasfollows:1.Movetheencodingswitchtoposition5 →Displayofthefunctionnumber

→After2seconds:Displayoftheconfiguredhysteresis,example:

2. Press the or keyonthedeviceinordertoconfigurethehysteresisintherangefrom 1 to 4 LEDs →Displayofthechangedhysteresis,example:

(hysteresis increased from 3 LEDs to 4 LEDs)3.Movetheencodingswitchtotheinitialposition0 →Displayofthecurrentsignalstrength

• A larger hysteresis can also be used to prevent the output from continuously switching withafluctuatingsignalstrength.If,forexample,thesignalstrengthcontinuouslyfluctuatesbetweenthethirdandeighthLED,thefactorydefaulthysteresisofanLEDwould lead to the switch output continuously switching when the fourth LED is undershot.•Thissettinghasnosignificanceforthecurrentoutput.



742 Limit signal function (function 6)Fordeviceswitharelayandsolid-staterelay,thelimitsignalfunctiondeterminestheswitching behaviour upon exceeding and undershooting the limit value (upper limit value LED5,lowerlimitdeterminedbyhysteresis).

A

A

B

C

Figure 22: Adjustment of limit signal function

A Rest position (supply voltage missing) B Minimum safety C Maximum safety (default setting)

Thelimitsignalfunctionisconfiguredasfollows:1.Movetheencodingswitchtoposition6 →Displayofthefunctionnumber

→After2seconds:Displayoftheconfiguredlimitsignalfunction,example:

2. Press the or key on the device in order to change between the two possible limit signal functions →Displayofthechangedlimitsignalfunction,example:


Output Rest position

Setting Exceeding of switch point

(LED 5)

Undershooting hysteresis (function 5)

Relay(Contact 3-4-5)

orSolid-state

relay(Contact 3-4)

3 4 5

3 4 5 3 4 5

3 4 5 3 4 5



• These settings are for adapting the switching function to the downstream analysis (process control system).

•Thissettinghasnosignificanceforthecurrentoutput.

743 Switching delay (function 7 and 8)Anadditionalswitch-onand/orswitch-offdelaycanbeconfiguredfortheswitchoutput.Thiscanbeused,forexample,tostabilizetheswitchoutputwhenthesignalstrengthfluctuatesgreatly,sothattherelaydoesnotswitchuntiltheswitchpointhasbeenexceeded or undershot for a corresponding time.

Aslongasthetimes,inwhichamaximumlimitisexceeded,aresmallerthantheswitch-offdelays,theswitchoutputremainsinthe"uncoveredstate"(function6=standardsetting).

Forthefollowingillustration,function6=standardsetting.

t(S) t(S) t(T) t(T)

Figure 23: Adjustment of switching delays

t(S) Switch-on delay (function 7) t(T) Switch-off delay (function 8)



Setting Delay t(S), t(T)

Setting Delayt(S), t(T)

off 2 s

100 ms 3 s

200 ms 5 s

300 ms 10 s

500 ms 20 s

1 s

Theswitchingdelayst(S)andt(T)areconfiguredasfollows:1.Movetheencodingswitchtoposition7(switch-on delay t(S)) or position 8 (switch-off

delay t(T)) →Displayofthefunctionnumber,switch-offdelayexample

→After2seconds:Displayoftheconfigureddelaytime,example:

(switch-offdelay=off)2. Press the or keyonthedevicetoconfigurethedelaytime →Displayofthechangeddelaytime,example:

(switch-offdelay=300ms)3.Movetheencodingswitchtotheinitialposition0 →Displayofthecurrentsignalstrength

•Thedelaysimpactonlytheswitchoutputs(relayandsolid-staterelay);theyhavenosignificanceforthecurrentoutput.

•Iftheprocessconditionsareunstable,thesignalstrengthcanbecalmedwithaparameterizable damping (function A).

744 Damping (function A)Forunstableprocessconditions,thedisplayofthesignalstrengthcanbestabilizedbyaconfigurabledamping;averagingoftheoutputsignaltakesplacehereoverthesettime.



Setting Damping Setting Damping

off 2 s

100 ms 3 s

200 ms 5 s

300 ms 10 s

500 ms 20 s

1 s

Thedampingisconfiguredasfollows:1.MovetheencodingswitchtopositionA →Displayofthefunctionnumber

→After2seconds:Displayoftheconfigureddamping,example:

(damping = 200 ms)2. Press the or keyonthedevicetoconfigurethedamping →Displayofthechangeddamping,example:

(damping increased to 500 ms)3.Movetheencodingswitchtotheinitialposition0 →Displayofthecurrentsignalstrength

•Thesettimenotonlydampsthesignalstrengthdisplay,butalsoimpactstheswitchoutput(forexample,adelayedswitching)andthecurrentoutput(rises/fallswithadelay).

•Ifonlytheswitchoutputistobestabilized,itisadvisabletoconfigureaswitch-onand/oroffdelay(→page42).

•Theswitch-onand/oroffdelayanddampingcanbecombined,whichcausesthedetectiontobesignificantlyslower.

75 Resetting to factory defaults (function F)You can reset the FDR56 to its factory defaults with this function as follows:1.MovetheencodingswitchtopositionF →Displayofthefunctionnumber

→AllLEDsgooutafter2seconds.

2. Press the and keys on the device to set it to the factory defaults →AllLEDsilluminateasconfirmation.




Function Description Default value

5 Hysteresis

6 Limit signal function

7 Switch-on delay

8 Switch-offdelay

A Damping

• All unlisted functions are automatic functions without factory default.•Overviewdevicefunctions→page56

76 SimulationTheFDR56givesyoutheabilitytosimulateasignalandtherebyanoutputvariable,independentoftheprocess,forexample,inordertoconfigureadownstreamPLCoradata logger.

The simulation is carried out as follows (function 6 = standard setting):1.Movetheencodingswitchtoposition9 →Displayofthefunctionnumber

→After2seconds:Displayofthesimulatedsignalstrength

(signalstrength=0LEDs,switchoutput:notswitched, current output: 4 mA)

2. Press the or keyonthedevicetoconfigurethedesiredsignalstrength →Displayofthechangedsimulatedsignalstrength,example:

(signalstrength=8LEDs,switchoutput:switched, current output: 16.8 mA)


The simulation ends as soon as the encoding switch is no longer at position 9.

FDR56/FQR56Diagnostics and troubleshooting


8 Diagnostics and troubleshootingMakesurebeforehandthatthefollowingcheckshavebeencarriedout:•"Post-installationcheck"checklist(→page23) •"Post-connectioncheck"checklist(→page32)

Ifthedetectionrangeisunder300mm,theFQR56andFDR56shouldbeinstalledatanangleof90°relativetooneanother,toavoidpossibleoverrangingsandthereforefaultymeasurements(→page16).

81 Diagnostic informationFault Reason RemedyYellowLEDoffwithuncoveredpath

No power or power too low(green LED does not light up)

Check power supply

Transmitter FQR56 defective Replace transmitter

Path of rays covered (e.g. window dirty)

Check path of rays and clean if necessary

Wrong installation Check installation →page21

Wrong settings Check settings →page37

Yellow LED on with covered path

Transceiver FDR56 defective Replace transceiver

Attenuation of the product too low

Adjust sensitivity →page37

Wrong settings Check settings →page37

Strongfluctuationofsignalstrength

Turbulentapplication,reflectionsandsoon

Increase signal damping →page43

82 Resetting the deviceToresettheFDR56transceiver,proceedasfollows:•De-energisethedeviceordisconnecttheconnector;allsettingsareretained• Activate the reset function F;allsettingswillbereplacedbyfactorydefaults →page46

FDR56/FQR56 Maintenance


9 MaintenanceNo special maintenance work is required.

Ifmediumisbuildingup,however,werecommendregularlycheckingthebeampath and cleaning where appropriate. This can be done using: • PTFE or ceramic disk at the process connection •SightglassfittingortechnicalspecialproductsolutionswithPTFEorceramicdisk

(optional accessories)•Materialsthecustomerusesintheprocessthatallowmediatopassthrough

FDR56/FQR56Repair


10 Repair

101 General notes

1011 Repair policyThe repair policy provides that repairs to the modularly designed devices can be carried out by customers.

10.1.2 RepairingEx-certifieddevicesWhenrepairingEx-certifieddevices,pleasealsonotethefollowing:•Ex-certifieddevicesmayberepairedonlybyproperlytrainedpersonnel.•Relevantstandards,nationalregulationsandsafetynotesandcertificatesmustbe

observed.•OnlyoriginalKirchgaessersparepartsmaybeused.•Whenorderingspareparts,pleasenotethedevicedesignationonthenameplate.

Parts may only be replaced with the same parts.•Carryoutrepairsaccordingtotheinstructions.Followingarepair,theindividualtesting

prescribed for the device must be carried out.•AcertifieddevicemaybeconvertedtoanothercertifiedversionbyKirchgaesseronly.•Allrepairsandmodificationsmustbedocumented.

1013 Replacing the electronics or a deviceAfterreplacingtheelectronicsoradevice,anewcalibrationisrequired,sincethesettingsare saved in the electronic insert.Ifyouarestillabletoreadoutthesettingsbeforemakingthereplacement,makenoteofthem(→page55)andreenterthemafterthereplacement.Inanyway,anewcalibration must be done after that!

• The electronics of device variants with connector and extended ordering option "electronics encapsulated" can only be replaced by the manufacturer.

•Availabledevicevariants→page11

102 Spare partsElectronicinsertsareavailableforalldeviceversions.Specificationsfortheelectronicsyou need are located on the nameplate.

Eachelectronicinsertisidentifiedbyanordernumber.Whenmakingareplacement,please make sure that only the correct electronics are installed.

FDR56/FQR56 Repair


•Inthecaseofdevicescertifiedforpotentiallyexplosiveareas,installationofincorrectelectronicsleadstolossofconformity,whichmeansthedeviceisnolongerpermittedto be operated in a hazardous area.

• Selection of an incorrect supply voltage can lead to the immediate destruction of the electronics.

• Selection of an incorrect signal output can lead to the downstream machine getting damaged.

1021 Available electronicsOrder no Type of device, housing Certification• 301843• 307253• 305109• 307254• 303232• 307255• 303233• 307256• 303235• 307257• 301563• 307258

FDR56-AA/GR1A****,HousingmadeofplasticorstainlesssteelFDR56-AA/GR1A****,HousingmadeofaluminiumFDR56-AA/GR1E****,HousingmadeofplasticorstainlesssteelFDR56-AA/GR1E****,Housingmadeofaluminium FDR56-AA/GR2A****,HousingmadeofplasticorstainlesssteelFDR56-AA/GR2A****,HousingmadeofaluminiumFDR56-AA/GR2E****,Housingmadeofplasticorstainlesssteel FDR56-AA/GR2E****,HousingmadeofaluminiumFDR56-AA/GR3A****,HousingmadeofplasticorstainlesssteelFDR56-AA/GR3A****,HousingmadeofaluminiumFDR56-AA/GR3E****,HousingmadeofplasticorstainlesssteelFDR56-AA/GR3E****,Housingmadeofaluminium

without

+

EAC GR

• 301826• 307273• 301435• 307274

FQR56-AA/GRA****,HousingmadeofplasticorstainlesssteelFQR56-AA/GRA****,HousingmadeofaluminiumFQR56-AA/GRE****,HousingmadeofplasticorstainlesssteelFQR56-AA/GRE****,Housingmadeofaluminium

• 303236• 307259• 303237• 307260• 303238• 307261• 302299• 307262• 303239• 307263• 303240• 307264

FDR56-BA1A****,HousingmadeofstainlesssteelFDR56-BA1A****,HousingmadeofaluminiumFDR56-BA1E****,HousingmadeofstainlesssteelFDR56-BA1E****,HousingmadeofaluminiumFDR56-BA2A****,HousingmadeofstainlesssteelFDR56-BA2A****,Housingmadeofaluminium FDR56-BA2E****,HousingmadeofstainlesssteelFDR56-BA2E****,HousingmadeofaluminiumFDR56-BA3A****,HousingmadeofstainlesssteelFDR56-BA3A****,HousingmadeofaluminiumFDR56-BA3E****,HousingmadeofstainlesssteelFDR56-BA3E****,Housingmadeofaluminium

ATEX

• 303260• 307275• 302300• 307276

FQR56-BAA****,HousingmadeofstainlesssteelFQR56-BAA****,HousingmadeofaluminiumFQR56-BAE****,HousingmadeofstainlesssteelFQR56-BAE****,Housingmadeofaluminium

FDR56/FQR56Repair


Order no Type of device, housing Certification• 303248 • 303249 • 303250 • 303251 • 303252• 303253

FDR56-CA1A****,Housingmadeofplasticorstainlesssteel FDR56-CA1E****,Housingmadeofplasticorstainlesssteel FDR56-CA2A****,Housingmadeofplasticorstainlesssteel FDR56-CA2E****,Housingmadeofplasticorstainlesssteel FDR56-CA3A****,HousingmadeofplasticorstainlesssteelFDR56-CA3E****,Housingmadeofplasticorstainlesssteel

CSA CA

• 303263• 303264

FQR56-CAA****,HousingmadeofplasticorstainlesssteelFQR56-CAE****,Housingmadeofplasticorstainlesssteel

• 303254 • 303255 • 303256 • 303257• 303258 • 303259

FDR56-CB1A****,Housingmadeofstainlesssteel FDR56-CB1E****,Housingmadeofstainlesssteel FDR56-CB2A****,Housingmadeofstainlesssteel FDR56-CB2E****,Housingmadeofstainlesssteel FDR56-CB3A****,HousingmadeofstainlesssteelFDR56-CB3E****,Housingmadeofstainlesssteel

CSA CB

• 303265• 303266

FQR56-CBA****,Housingmadeofstainlesssteel FQR56-CBE****,Housingmadeofstainlesssteel

• 303242• 307265• 303243• 307266• 303244• 307267• 303245• 307268• 303246• 307269 • 303247• 307270

FDR56-IA/GA1A****,HousingmadeofstainlesssteelFDR56-IA/GA1A****,HousingmadeofaluminiumFDR56-IA/GA1E****,HousingmadeofstainlesssteelFDR56-IA/GA1E****,HousingmadeofaluminiumFDR56-IA/GA2A****,HousingmadeofstainlesssteelFDR56-IA/GA2A****,HousingmadeofaluminiumFDR56-IA/GA2E****,HousingmadeofstainlesssteelFDR56-IA/GA2E****,HousingmadeofaluminiumFDR56-IA/GA3A****,HousingmadeofstainlesssteelFDR56-IA/GA3A****,Housingmadeofaluminium FDR56-IA/GA3E****,HousingmadeofstainlesssteelFDR56-IA/GA3E****,Housingmadeofaluminium

IECEx

+

EAC GA

• 303261• 307277• 303262• 307278

FQR56-IA/GAA****,HousingmadeofstainlesssteelFQR56-IA/GAA****,HousingmadeofaluminiumFQR56-IA/GAE****,HousingmadeofstainlesssteelFQR56-IA/GAE****,Housingmadeofaluminium

FDR56/FQR56 Repair


1022 Replacing the electronics

3 2 1

Figure 24: Replacing the electronics

1 Electronics 2 Screw 3 Spacers

The electronics are attached to two self-clamping spacers and secured with a screw. To replacetheelectronics,proceedasfollows:1.Loosenthescrew(PH2)2. Detach the electronic insert by pulling it from the two spacers and take it out of the

device vertically2.Insertthenewelectronicinsertintothehousingvertically,pushitontothespacersto

snap it in and fasten it with the screw (1 to 2 Nm)

103 ReturnThefollowingmeasuresmustbetakenbeforereturningameasuringdevice,e.g.forrepair:• Remove all residue from measuring materials which may be stuck onto the device.

Pay particular attention to seal grooves and scoring in which residue from measuring materials may stick. This is of particular importance if the measuring material poses a risktohealth,e.g.isflammable,poisonous,corrosive,carcinogenic,etc.

• Always enclose a fully completed “Declaration of Contamination” (see appendix) with the device,withoutthisformacheckorrepairisnotpossible.

Also specify: • The chemical and physical characteristics of the measuring material• A description of the application• A description of the error which has occurred• Operating period of the device

FDR56/FQR56Repair


104 DisposalIf required by the Directive 2012/19/EU on waste electrical and electronic equipment(WEEE),ourproductsaremarkedwiththedepictedsymbolinordertominimize the disposal of WEEE as unsorted municipal waste.

Such products may not be disposed of as unsorted municipal waste and can be returned for disposal at conditions stipulated in our General Terms and Conditions or as individually agreed.

1041 Device removalPerform the installation and connection steps from the "Installing the device" (→page23)and"Connectingthedevice"(→page32)inreversedorder,takingintoaccount the safety guidelines.

Danger to persons from process conditions! Take care in the presence of dangerous processconditions,suchashightemperaturesoraggressiveorcorrosivemedia.

1042 Disposing of the device

• Danger to personnel and the environment from media that are hazardous to health.• Ensure that the measuring device and all cavities are free of any residual media that are hazardoustohealthortheenvironment,e.g.substancesthathaveseepedintocrevicesordiffusedthroughplastic.

Observe the following when disposing of the device: • Comply with the applicable national regulations. • Ensure proper separation by substance types and recycling of the device components.

FDR56/FQR56 Accessories


11 Accessories

Detailedinformationonaccessories→ Technical information ti060000en

Designation Additional informationMatingconnector •M12Binderseries713/763,4-pole

•HartingHAN8D

Prefabricated connection cable

•M12Binderseries713/763,4-pole,length2mor5m•HartingHAN8D,length2mor5m

Mountingbracket • Aluminium• Plastic

Installationflange •Rp1½inaccordancewithEN1092-1:DN40/PN40toDN100/PN16,316Ti•1½NPTinaccordancewithANSI/ASME:1½"to3NPT",150lbs,316Ti•G1½inaccordancewithISO228-1:DN40/PN40toDN100/PN16,316Ti•Optionallyavailablewithinspectioncertificateinaccordancewith

EN 10204-3.1

Window •Weldingassembly:DN50toDN100,Tmax+200°C,unpressurized,316Ti•Weldingassembly:DN50toDN100,Tmax+200°C,Pmax1MPa

(10bar),316Ti•Flangeassembly:DN50toDN100,Tmax+200°C,Pmax2.5MPa

(25bar),316Ti

High-temperatureadapter

•R1½/Rp1½,55mm(AF),316Ti(alsosuitablefordeviceswiththread ISO 228 G 1½)

•1½NPT,55mm(AF),316Ti•Optionallyavailablewithinspectioncertificateinaccordancewith

EN 10204-3.1

Extension For high-temperature adapters and other accessories: 225 to 525 mm (8.86to20.67in),R1½/Rp1½(alsosuitablefordeviceswiththreadISO228G1½)or1½NPT,55mm(AF),316Ti

High-pressureadapter

• Process connection: G 1½ in accordance with ISO 228-1• Device connection: G 1½ in accordance with ISO 228-1 (also suitable for

R 1½ in accordance with EN 10226) or 1½ NPT in accordance with ANSI/ASME

•Material:316Ti(windowallowingradiationtopassthrough:PTFE)•Optionallyavailablewithinspectioncertificateinaccordancewith

EN 10204-3.1

Weather protection cover

• 316L• Adaptable to the installation situation

Weld-in nozzle FAR50→zu070000en

Insertion adapter FAR51→zu070001en

Process adapter FAR52→zu070002en

Spacer tube FAR53→zu070003en

Plug FAR54→zu070004en

Wave guide FAR55→zu070005en

FDR56/FQR56Technicalspecifications


12 Technicalspecifications

Furtherinformationontechnicalspecifications→ Technical information ti060000en

Power supplySupply voltage • 85to253VAC,50/60Hz

• 20to60VDCor20to30VAC,50/60Hz

Power consumption FDR56:• Max.9VA • Max.2.4Wor4VAFQR56:• Max.7VA • Max.1Wor1.5VA

EnvironmentAmbient temperature -40 to +70 °C (-40 to +158 °F)

Ambient pressure 80 to 110 kPa (0.8 to 1.1 bar) absolute

Degree of protection IP66 (IP20 if the housing is open)

ProcessProcess temperature • -40 to +70 °C (-40 to +158 °F)

• -40 to +450 °C (-40 to +842 °F) with optional high-temperature adapter

Process pressure • 50 to 680 kPa (0.5 to 6.8 bar) absolute• 80 to 510 kPa (0.8 to 5.1 bar) absolute with optional high-temperature

adapter• 50 to 2000 kPa (0.5 to 20 bar) absolute with optional high-pressure

adapter

FDR56/FQR56 Appendix


13 Appendix

131 Settings of the FDR56Order code: FDR56 - Device number:

Function/meaning Value range Setting

5 = Hysteresis

(Minimum)···

(Maximum)

6 = Limitsignalfunction(Min./Max.safety,relayoutputonly)

Relay switches on free microwave barrier or

Relay switches on covered microwave barrier

7 = Switching delay (response delay)

(off)

(100 ms)··· (200/300/500ms, 1/2/3/5/10 s)

(20 s)

8 = Switching delay (drop-out delay)

A = Damping

132 Settings of the FQR56Order code: FQR56 - Device number:

Function/meaning Value range SettingChannel (modulation frequencies) for parallel mode

0FEDC B A9876

54321

...

0FEDC B A9876

54321

= 1 ... 5

Channel: ___

FDR56/FQR56Appendix


133 Overview of the device functionsFunction Description Default value

0 Display of the signal strength ―

1 Automaticconfigurationwithfreepath ―

2 Automaticconfigurationwithcoveredpath ―

3 Manualconfigurationwithfreepath ―

4 Manualconfigurationwithcoveredpath ―

5 Hysteresis

6 Limit signal function

7 Switch-on delay

8 Switch-offdelay

9 Simulation ―

A Damping

B - has no function - ―

C - has no function - ―

D - has no function - ―

E - has no function - ―

F Reset to factory settings ―

FDR56/FQR56 Appendix


134 Declaration of contaminationErklärung zur Kontamination und ReinigungDeclaration of Hazardous Material and De-Contamination

ad11

0010

ms;

Rev

. 1.0

Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, benötigen wir die unterschriebene „Erklärung zur Kontamination und Reinigung“, bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt außen an der Verpackung an. Because of legal regulations and for the safety of our employees and operating equipment, we need the „Declaration of Hazardous Material and De-Contamination“, with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the packaging.

Geräteinformationen / Device information:GerätetypType of instrument

SeriennummerSerial number

Prozessinformationen / Process information:TemperaturTemperature [°C] [°F]

DruckPressure [Pa] [psi]

LeitfähigkeitConductivity [μS/cm]

ViskositätViscosity [mm2/s] [cp]

Warnhinweise zum Medium / Medium and warnings:

Med

ium

konz

entr

atio

n M

ediu

m c

once

ntra

tion

Iden

tifika

tion

CA

S N

r.Id

entifi

catio

n C

AS

No.

entz

ündl

ich

flam

mab

le

gifti

gto

xic

ätze

nd

corr

osiv

e

gesu

ndhe

its-

schä

dlic

h /

reiz

end

harm

ful /

irrit

ant

sons

tige*

othe

r*

unbe

denk

lich

harm

less

Medium im ProzessProcess mediumMedium zur ProzessreinigungMedium for process cleaningMedium zur EndreinigungReturned part cleaned with

* explosiv; brandfördernd; umweltgefährlich; biogefährlich; radioaktiv / explosive; oxidising; danger for the environment; biological risk; radioactive

Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen. / Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions.

Fehlerbeschreibung / Description of failure:

Angaben zum Absender / Company data:FirmaCompany

Telefon-Nr.Phone no.

AdresseAddress

Fax / E-Mail

Auftrags-Nr.Order no.

“Wir bestätigen, die vorliegende Erklärung nach unserem besten Wissen wahrheitsgetreu und vollständig ausgefüllt zu haben. Wir bestätigen weiter, dass die zurückgesandten Teile sorgfältig gereinigt wurden und nach unserem besten Wissen frei von Rückständen in gefahrbringender Menge sind.” / “We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities.”

Ort, Datum / Place, date Name, Abteilung / Name, department Unterschrift / Signature

FDR56/FQR56Index


IndexAAccessories ............................................................. 53Advanced settings ................................................... 39Ambient pressure .................................................... 54Ambient temperature ............................................... 54

CCalibration ............................................................... 37Certifications .............................................................. 6Commissioning ........................................................ 37Configuring .............................................................. 37Connecting cable ............................................... 24,53CSACertificateofCompliance .................................. 7Current output.......................................................... 31

DDamping .................................................................. 43Declaration of contamination ................................... 57Degree of protection ................................................ 54Diagnostics .............................................................. 46Dimensions .............................................................. 20

EEACCertificateofConformity.................................... 7Electrical connection................................................ 24Electronics ............................................................... 49EU-TypeExaminationCertificate............................... 6

FFunctional principle.................................................. 10

HHysteresis ................................................................ 40

IIECExCertificateofConformity ................................. 7Installation ............................................................... 15Installation location .................................................. 15Installing the device ................................................. 21

LLimit signal function ................................................. 41

MMaintenance ............................................................ 47Manualcalibration ................................................... 38

NNotes on orientation ................................................ 16

OOperability ............................................................... 33Operating menu ....................................................... 35Order code............................................................... 11Overview of the device functions ............................. 56

PParallel use ........................................................ 18,36Potential equalization .............................................. 25Power supply ..................................................... 29,54Power switch ........................................................... 24Process pressure..................................................... 54Process temperature ............................................... 54Product description .................................................. 10

RReflectors ................................................................ 18Relay ....................................................................... 30Repair ...................................................................... 48Resetting the device ................................................ 46Resetting to factory defaults .................................... 44Rest position ............................................................ 41

SSafety instructions ..................................................... 5Settings of the FDR56 ............................................. 55Settings of the FQR56 ............................................. 55Signal output............................................................ 30Signal quality ........................................................... 17Simulation ................................................................ 45Solid-state relay ....................................................... 31Spare parts .............................................................. 48Switching capacity ............................................. 30,31Switching delay........................................................ 42Switching frequency .......................................... 30,31Switching on the device ........................................... 37

TTechnicalspecifications ........................................... 54Troubleshooting ....................................................... 46

WWeather protection cover ........................................ 53

FDR56/FQR56


Am Rosenbaum 6 D-40882 RatingenTel.: +49 (0)2102 / 955 - 6 Fax: +49 (0)2102 / [email protected]

Art.-Nr. 309650

Microwave barrier FDR56/FQR56 - Kirchgaesser• Regulation: TR CU 012/2011 (ТР ТС 012/2011) •...

Documents

Transcript of Microwave barrier FDR56/FQR56 - Kirchgaesser• Regulation: TR CU 012/2011 (ТР ТС 012/2011) •...