Microelettronica (part 1)

EE141Microelettronica

MiMicrcroelettronica oelettronica (part 1)(part 1)

J. M. Rabaey, "Digital integrated circuits: a design perspective",Second Edition, ed. Prentice Hall, 2003.


IntroductionIntroduction

Why is designing digital ICs different today than it was before?

Will it change in future?


The First ComputerThe First Computer

The BabbageDifference Engine(1832)25,000 partscost: £17,470


ENIAC ENIAC -- The first electronic computer (1946)The first electronic computer (1946)


The Transistor RevolutionThe Transistor Revolution

First transistorBell Labs, 1948


The First Integrated Circuits The First Integrated Circuits

Bipolar logic1960’s

ECL 3-input GateMotorola 1966


Intel 4004 MicroIntel 4004 Micro--ProcessorProcessor

19711000 transistors1 MHz operation


Intel Pentium (IV) microprocessorIntel Pentium (IV) microprocessor

200042 M transistors1.7 GHz clock-rate


MooreMoore’’s Laws Law

In 1965, Gordon Moore noted that the number of transistors on a chip doubled every 18 to 24 months.

He made a prediction that semiconductor technology will double its effectiveness every 18 months


MooreMoore’’s Laws Law16151413121110

9876543210

1959

1960

1961

1962

1963

1964

1965

1966

1967

1968

1969

1970

1971

1972

1973

1974

1975

LOG

2 OF

THE

NU

MB

ER O

FC

OM

PON

ENTS

PER

INTE

GR

ATE

D F

UN

CTI

ON

Electronics, April 19, 1965.


Trends in logic IC ComplexityTrends in logic IC Complexity


Trends in Memory ComplexityTrends in Memory Complexity


MooreMoore’’s law in Microprocessorss law in Microprocessors

400480088080

8085 8086286

386486 Pentium® proc

P6

0.001

0.01

0.1

1

10

100

1000

1970 1980 1990 2000 2010Year

Tran

sist

ors

(MT)

2X growth in 1.96 years!

Transistors on Lead Microprocessors double every 2 yearsTransistors on Lead Microprocessors double every 2 years


MooreMoore’’s Laws Law

(data from Intel)


FrequencyFrequency

P6Pentium ® proc

48638628680868085

8080800840040.1

1

10

100

1000

10000

1970 1980 1990 2000 2010Year

Freq

uenc

y (M

hz)

Lead Microprocessors frequency doubles every 2 yearsLead Microprocessors frequency doubles every 2 years

Doubles every2 years


Die Size GrowthDie Size Growth

40048008

80808085

8086286

386486 Pentium ® procP6

1

10

100

1970 1980 1990 2000 2010Year

Die

siz

e (m

m)

~7% growth per year~2X growth in 10 years

Die size grows by 14% to satisfy Moore’s LawDie size grows by 14% to satisfy Moore’s Law


Power DissipationPower Dissipation

P6Pentium ® proc

486386

2868086

808580808008

4004

0.1

1

10

100

1971 1974 1978 1985 1992 2000Year

Pow

er (W

atts

)

Lead Microprocessors power continues to increaseLead Microprocessors power continues to increase


Power will be a major problemPower will be a major problem

5KW 18KW

1.5KW 500W

4004800880808085

8086286

386486

Pentium® proc

0.1

1

10

100

1000

10000

100000

1971 1974 1978 1985 1992 2000 2004 2008Year

Pow

er (W

atts

)

Power delivery and dissipation will be prohibitivePower delivery and dissipation will be prohibitive

Courtesy, Intel


Power densityPower density

400480088080

8085

8086

286 386486

Pentium® procP6

1

10

100

1000

10000

1970 1980 1990 2000 2010Year

Pow

er D

ensi

ty (W

/cm

2)

Hot Plate

Power density too high to keep junctions at low tempPower density too high to keep junctions at low temp


Not Only MicroprocessorsNot Only Microprocessors

Digital Cellular Market(Phones Shipped)

1996 1997 1998 1999 2000

Units 48M 86M 162M 260M 435M Analog Baseband

Digital Baseband(DSP + MCU)

PowerManagement

Small Signal RF

PowerRF

(data from Texas Instruments)(data from Texas Instruments)

CellPhone


Why Scaling?Why Scaling?Technology shrinks by 0.7/generationWith every generation can integrate 2x more functions per chip; chip cost does not increase significantlyCost of a function decreases by 2xBut …

How to design chips with more and more functions?Design engineering population does not double every two years…

Hence, a need for more efficient design methodsExploit different levels of abstraction


Design Abstraction LevelsDesign Abstraction Levels

n+n+S

GD

+

DEVICE

CIRCUIT

GATE

MODULE

SYSTEM


Design MetricsDesign Metrics

How to evaluate performance of a digital circuit (gate, block, …)?

CostReliabilityScalabilitySpeed (delay, operating frequency) Power dissipationEnergy to perform a function


Cost of Integrated CircuitsCost of Integrated Circuits

NRE (non-recurrent engineering) costsdesign time and effort, mask generationone-time cost factor

Recurrent costssilicon processing, packaging, testproportional to volumeproportional to chip area


NRE Cost is IncreasingNRE Cost is Increasing


Cost per TransistorCost per Transistor

0.00000010.0000001

0.0000010.000001

0.000010.00001

0.00010.0001

0.0010.001

0.010.01

0.10.111

19821982 19851985 19881988 19911991 19941994 19971997 20002000 20032003 20062006 20092009 20122012

cost: cost: ¢¢--perper--transistortransistor

Fabrication capital cost per transistor (Moore’s law)


Die CostDie Cost

Single die

Wafer

Going up to 12” (30cm)


YieldYield%100

per wafer chips ofnumber Totalper wafer chips good of No.

×=Y

yield Dieper wafer DiescostWafer cost Die×

=

( )area die2

diameterwafer area die

diameter/2wafer per wafer Dies2

××π

−×π

=


DefectsDefects

α−⎟⎠⎞

⎜⎝⎛

α×

+=area dieareaunit per defects1yield die

α is approximately 3

4area) (die cost die f=


Some Examples (1994)Some Examples (1994)Chip Metal

layersLine width

Wafer cost

Def./ cm2

Area mm2

Dies/wafer

Yield Die cost

386DX 2 0.90 $900 1.0 43 360 71% $4

486 DX2 3 0.80 $1200 1.0 81 181 54% $12

Power PC 601

4 0.80 $1700 1.3 121 115 28% $53

HP PA 7100 3 0.80 $1300 1.0 196 66 27% $73

DEC Alpha 3 0.70 $1500 1.2 234 53 19% $149

Super Sparc 3 0.70 $1700 1.6 256 48 13% $272

Pentium 3 0.80 $1500 1.5 296 40 9% $417


ReliabilityReliability――Noise in Digital Integrated CircuitsNoise in Digital Integrated Circuits

i(t)

Inductive coupling Capacitive coupling Power and groundnoise

v(t) VDD

Microelettronica (part 1)

Documents

Transcript of Microelettronica (part 1)