Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem...

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EECA Biofuels Conference 2007: Coming to a pump near you EECA Biofuels Conference 2007: Coming to a pump near you Microalgae Biofuels John R. Benemann Wellington, New Zealand, April 24 th , 2007 Wellington, New Zealand, April 24 th , 2007

Transcript of Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem...

Page 1: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

EECA Biofuels Conference 2007: Coming to a pump near you

EECA Biofuels Conference 2007: Coming to a pump near you

Microalgae BiofuelsJohn R. Benemann

Wellington, New Zealand, April 24th, 2007 Wellington, New Zealand, April 24th, 2007

Page 2: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

International Network on Biofixation of CO2 and Greenhouse Gas Abatement with Microalgae

International Network on Biofixation of CO2 and Greenhouse Gas Abatement with Microalgae

ONGC (India)

SRI, Stanford (USA)

CGTEE (Brasil)

Eletrobrás (Brazil)

Pacific Northwest National Laboratory (USA)Pacific Northwest National Laboratory (USA)

ENEL ENEL ProduzioneProduzione (Italy)(Italy)

National Energy Technology Laboratory (USA)National Energy Technology Laboratory (USA)

US Dept of Energy (USA)US Dept of Energy (USA)

Page 3: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Why produce biofuels?Why produce biofuels?

And …oil supply security

Page 4: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

OutlineOutline

• Why produce microalgae biofuels?• What are microalgae biofuels?• Microalgae conversion systems• Microalgae harvesting• Microalgae production• Potential in New Zealand• Conclusions

Page 5: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Why produce microalgae biofuelsWhy produce microalgae biofuels

Like all biofuels:• Low / neutral carbon footprint through biofixation of CO2• Can produce valuable co-products• Economics improve as fossil fuel prices increase

The advantages of microalgae biofuels:• R&D is faster and cheaper• Modular technology that can be scaled-up relatively easily• Can be combined with wastewater treatment and nutrient

recycling• High projected productivities can reduce environmental

footprint

Page 6: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

What are microalgae biofuelsWhat are microalgae biofuels

• Fuels derived from microalgae biomass:Hydrogen Biodiesel (transesterifcation; thermo-cracking)Bioethanol (fermentation)Biogas

• Key issues for microalgae biofuelsConvert the biomass to biofuelsHarvest the algaeGrow the algae

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Hydrogen productionHydrogen production

Page 8: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Biodiesel tranesterificationBiodiesel tranesterification

The problem is not making algae biodiesel but producing algae biomass with a high oil content, and

doing so cheaply!

1980s Aquatic Species Program generates small batches of biodiesel

2005 200 liters produced from soybean (~90%) and Dunaliella(~10%)

2007 Aquaflow Bionomics Corporation produces 5% bio-diesel 2007 Greenfuels Technologies anounces ‘litre’ quantities of

biodiesel and ethanol from algae

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Biodiesel tranesterificationBiodiesel tranesterification

Page 10: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Microalgae biodiesel hype Microalgae biodiesel hype

“Microalgae are up to 100 times more productive than other cultivated biofuel crops” (HR Biopetroleum)

"It is about 1,000 times more efficient to produce fuel from algae than from an irrigated crop (Solix Biofuels)

*Exceeds theoretical limit of photosynthesis

Plausible current yield is approx. 25,000 L/ha/yr

up to 246,090*Claims for Microalgae6,000Palm Oil2,000Jathropha1,600Mustard800Sunflower400Soybeans

Biodiesel yield(litres/ha-yr)

Plausible future yield is approx. 50,000 L/ha/yr

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Microalgal biodiesel companiesMicroalgal biodiesel companies

• GreenFuel Technologies Corporation, MA (partners, Arizona Public Services and AlgaTech (Licensees in S. Africa, India, Australia, etc.)

• GS Clean Tech (Green Shift, & Veridium ), New York (Ohio State U.) • PetroAlgae, LLC (XL Tech Group, Inc), Florida (Arizona State U.) • Solix Biofuels, Inc, Colorado (Colorado State Univ.) • Algoil / Jean-Charles Clerc, Bangalore, India • Valcent Products, Inc, Vancouver, Canada• Aquaflow Bionomic Corporation, New Zealand• Advanced Biofuels Technologies (Kwikpower International, plc)• Infinifuel Corporation, Nevada• Algae Biofuels, Inc (PetroSun Drilling, Inc.) Arizona and Australia• Grupo Empresarial Rafael Morales (Algafuel) Spain

Most of these companies have limited technical expertise, and few have made biodiesel from algae

Page 12: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

BioethanolBioethanol

Ethanol from algae carbohydrates (storage starch) Advantages: transportation fuel Disadvantages: need algae with high CHO content

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Biogas productionBiogas productionAnaerobic digestion is a simple, cost effective and widely established technology. This technology is already used at many wastewater treatment plants to stabilise wastewater sludge and generate electricity. The disadvantages of anaerobic digestion is that some algae are less digestible than others and high nitrogen content in algal biomass may inhibit digestion.

Page 14: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Microalgae harvestingMicroalgae harvesting

Traditional bulldozer approach:» Chemical flocculation» Centrifugation» Filtration» Dissolved air floatation

Future approach:» Biofloculation» Micro-filtration» Activated algae

Page 15: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

High rate ponds (paddlewheel mixed open raceway) developed in 1952 are the main system used for mass culture of microalgae.

Microalgae productionMicroalgae production

Page 16: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Microalgae productionMicroalgae production

Simple ponds have low productivity

Page 17: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Enitecnologie Outdoor Algae Cultivation This project, among others, compared open ponds with closed

photobioreactors – there is no difference in productivity

Enitecnologie Outdoor Algae Cultivation This project, among others, compared open ponds with closed

photobioreactors – there is no difference in productivity

Microalgae productionMicroalgae production

Photo bioreactors are not cost effective, and do not have higherproductivity than high rate ponds.

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All microalgae cultures are carbon limited, hence CO2 addition will increase productivity

Microalgae productionMicroalgae production

Page 19: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Microalgae productionMicroalgae production

Microalgal biomass is a co-product of wastewater treatment in ponds, but in simple ponds productivity is low

Page 20: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Microalgae productionMicroalgae production

High rate ponds are already used for wastewater treatment in many countries. NIWA is applying this technology to New Zealand.

Page 21: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Aquatic Species ProgramAquatic Species Program

High rate ponds were used to produce algae for biodiesel in the Aquatic Species Program

Page 22: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Other production issues …Other production issues …

Location – Production is highly dependent on climate (sunlight & temperature) and suitable topography

Page 23: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Other production issues …Other production issues …

Algal strain enhancement – Isolation, selection and inoculation system can be used to enhance productivity and reliability

Page 24: Microalgae Biofuels - California State Polytechnic ... · Biodiesel tranesterification The problem is not making algae biodiesel but producing algae biomass with a high oil content,

Other production issues …Other production issues …

Predator control is required to ensure consistent production

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New Zealand potentialNew Zealand potential

Anaerobic digestion and high rate ponds are already being used to treat domestic and agricultural wastewater in New Zealand

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ConclusionsConclusions

• Microalgae biofuels have several advantages over other biofuel sources.

• Of the microalgae conversion systems, biodieseltranesterifcation, but anaerobic digestion to methane is the most practical and achievable.

• Harvesting is still a significant challenge and requires furtherresearch.

• Theoretical projections of microalgae production have not been realised. Field demonstration projects are necessaryto advance understanding of this area.

• New Zealand potential largely relates to existing use of ponds for wastewater treatment and lake remediation.