MFG General Presentation - Deutsche Messe AGdonar.messe.de/exhibitor/hannovermesse/2017/K... ·...
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MFG Components Oy | Pajatie 1, 82600 Tohmajärvi [email protected] | www.mfg.fi
MFG Components Oy – General Presentation EN 16.3 / 5.12.2016 / TAJ
Basic numbers
Tohmajärvi
Start of operations 1975 Known as Esmac and Tohmac Oy
Turnover 2014 [M€] 6
Turnover 2015 [M€] 6
Office Staff, 2016 13
Production Staff, 2016 32 + 3
Production & warehouse space [m2] 4600
Products • Designing and manufacturing power transmission components
• Imported power transmission components
• Contract manufacturing • Assembled components /
subassemblies • NDT-2 inspections & repair
welding for castings • Internal and external gearing. • Single pieces and small serial
production
TOHMAJÄRVI FACTORY
The Tohmajärvi factory houses about 10 CNC
machines , the largest of which can machine
1000 mm in diameter with revolving tools.
The stars of our production are 5-axis Mazak
e1060 and i300 multitasking machines. CAM-
programming is done directly from a 3D-model
with GibbsCAM software.
It’s everyday life in Tohmajärvi to manufacture
demanding single parts. This is largely possible
thanks to the 2 versatile multitasking machines,
which are also used to manufacture geared
components in the same machine, from start to
finish.
AREAS OF OPERATION Contract Manufacturing customers, such as Metso Flow Control, D-Hydro and Kesla, are served machining out of various materials, castings, forgings etc. MFG is able to supply a finished component assembly from the material to the surface treatment in co-operation with our extensive network of partners. Power transmission solutions are our largest product group to benefit from new manufacturing techniques and our own designs, which has made innovative new, customizable products, possible. Prominent customers are Andritz, The Switch, Santasalo Gears and Desch GmbH. To complete the product line, we do import power transmission standard components. Components are imported from China, Japan, Italy and Germany, from proven partners, with whom MFG can supply even complete power transmission solutions. Our most prominent partners are MAV from Italy and Vulkan and Desch from Germany. These components are mostly sold to large OEMs; Metso, Valmet, Sulzer, Outotec, Andritz, Haloila, etc. MFG Components do utilize 40+ years of experience in power transmission and manufacturing, to provide contract customers the best service and products, manufactured in repeat single pieces or small series.
CUSTOMERS
Sandvik Mining & Construction; Finland, UK, Ireland, India Power transmission solutions
Metso Flow Control: Finland, USA, China, Germany Components for valves
DB Santasalo Gears Finland, USA, China, Germany, Sweden, Canada, Australia Geared power transmission components
Andritz, Savonlinna, Karhula , Lahti. Power transmission solutions
Haloila Finland Power transmission solutions for wrapping machines
Metso Minerals Finland, France, USA Power transmission solutions & subassemblies
CONTRACT MANUFACTURING
MFG is specialized in providing our contract
customers with machined components, ready
to assemble. We have been serving most of our
prominent customers for over a decade, and
aim for long term contracts with all of our
clients.
MFG’s inspectors are NDT-2 certified, so
supplying the customer with inspected and
even repair welded cast components is
possible.
Machining services:
- Demanding 5-axis machining
- Internal & external gearing
- Keyways
- Turning and drilling
GEARING
MFG operates traditional hobbing machines for
manufacturing external gearing: Max. diameter
850 mm and module 12.
Gear shaping machines are used to
manufacture internal gearing: Max. diameter
1400 mm and module 12.
Our modern 5-axis machines are used to
machine complete gear components with large
modules. Tooth profile and size are only limited
by the 3D-model. Complex profiles with
different types of reliefs or chamfers are
possible with standard tools. The 3D-model can
be generated by MFG, using special software,
or by the customer. The finished piece is 1:1
with the 3D-model. Special form cutting tools
can be used for serial production.
ASSEMBLIES
Subassemblies are based on
manufactured and imported components,
to provide the customer with a complete
power transmission solutions from one
supplier. This saves money and time.
All assemblies are stamped with a unique
ID number, inspected and documented.
They can also be delivered test driven
according to the customers’
specifications.
SHAFT COUPLINGS
When you deal with MFG,
you’re dealing directly with the
designer and the manufacturer.
Our own coupling portfolio
includes many models, which
are all customizable to fit the
customer’s drive. Our own
couplings can be
complimented by standard
products from the well known
German manufacturers, Desch
and Vulkan.
We can also supply clutches
and disengaging couplings.
MANUFACTURED POWER TRANSMISSION COMPONENTS
Our comprehensive portfolio of
imported power transmission
components is complimented by our
own production, which turns out
thousands of special pulleys, wheels and
sprockets every year. This guarantees
that the customer gets exactly what
they need, instead of having to rely on
solely standard solutions.
MFG is one of the largest manufacturers
of special pulleys in the Nordic
countries. We can manufacture any
special pulley up to 1000 mm in
diameter, according to either our own or
the customer’s design.
IMPORTED POWER TRANSMISSION COMPONENTS
• V-Belt Drives
• Chain Drives
• Timing Belt Drives
• Shaft Attachments
• Couplings & Clutches
• Gear Wheels
• Gear Racks
Come and meet us: Hannover April 24th to 28th, 2017