Methods and equipMents for grain and flour quality control...Methods and equipMents for grain and...

Methods and equipMents

for grain and flour quality control

2013

CAT

ALOGUE

WWW.chopin.fr

Teams at your dedicated service

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The Applications Laboratory advises you and adapts your devices to your specific needs.

• Development of analysis protocols and infrared calibrations, to your process.

• Putsatyourdisposalouradaptedlaboratory,foryourstudies• Specific training on our devices for a better understanding of

analysis.

The SERDIA team listens to you and proposes a customized silothermometry project.

• Diagnosisofyourinstallationandyourneeds.• Quotedstudyofyourproject.• Installation of the system adapted to your silo and training of

your operators.

The Customer Support Service helps you daily to guarantee an optimal use of your device. • Operatorspracticaltrainingtoguaranteeperfecthandlingofyour

device.. • Devicemaintenancetoensurethebestconditionsofuse:

- preventive maintenance contracts, - follow-up visits,• Devicerepair,on-siteorinourworkshop.

For more information,[email protected]

For more information,[email protected].

For more information,[email protected]

Som

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Solutions for the cereal industry

ConTRoLS UPon gRAInS DELIVERY........................................................ p.5

1 gRAIn SToRAgE TEMPERATURE MonIToRIng

SERDIA silo-thermometry ...................................................................................... p.5

Mobile temperature control ................................................................................... p.7

2 SAMPLIng

Sampling .............................................................................................................. p.8

Sample division ..................................................................................................... p.8

3 gRAInS AnALYSES

Impurities .............................................................................................................. p.9

Specific weight ...................................................................................................... p.11

Grain counting ...................................................................................................... p.11

Moisture ................................................................................................................ p.12

Infrared analysis (proteins, moisture, etc.) ............................................................ p.14

4 AUToMATIC ConTRoLS UPon gRAInS DELIVERY

Gestar® System ...................................................................................................... p.15

FLoUR AnD DoUgh AnALYSES................................................................ p.16

5 TEST MILLIng

Soft wheat (T.aestivum) test mills and accessories ................................................ p.17

Durum wheat (T.durum) test mill and accessories ................................................. p.20

6 FLoUR AnALYSES

Sifting and particule size ....................................................................................... p.22

Grinding ............................................................................................................... p.23

Moisture content ................................................................................................... p.23

Damaged Starch.................................................................................................... p.24

Infrared analysis (water absorption, protein, ash...) .............................................. p.25

7 DoUgh AnALYSES

Rheological behavior ............................................................................................ p.27

Behavior during proofing ...................................................................................... p.30

Behavior during mixing and baking ....................................................................... p.31

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Controls upon grains delivery

QUATUOR II

NILEMA-LITRE

GESTAR

INFRANEO

NUMIGRAL

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AQUA TRAGRI TR

SILO-THERMOMETRY

Probe components

uAnchor head pointofattachmenttoframe

vCable containing the sensors (multi-layered design) externalcoating electrical strand

wTemperature sensor

xProbe base lowerfixingpointofprobe*Type of anchor

A Type : for wooden framed silos

D Type : for metallic and concrete

silos

grain storage temperature monitoringEnsure the good preservation of your grain by controlling moisture and temperature in an optimal way.

uuuSERDIA Silo-thermometry

Fixed probes Theprobesenableacontinuedfollow-upofthegraintemperatureinsidethesilo.

Advantages

•Measures display : Identification of the critical areas requiring temperaturecontroldeterminesthedistributionoftheprobes.

• Cables strength : - Coaxialtechnologycablesforaverylonglife.

- ComplyingUL94V2standardforfireresistance.

•Reduced traction forces : - Smallcablesdiameterdonotstraintheinfrastructures.

- May be fixed to any types of structure*.

• Accuracy and reliability : High-impedancethermistorswhicharemoreaccurateandreliablethanlow-impedancesensors.

• Easy maintenance : The electrical elements slide freely within the cablewhichallowsthesensorstobechangedwithoutremovingtheprobe,evenif thesilocompartmentisfullofgrain.

Temperature monitoring systems CHOPIN Technologies supplies 2 types of temperature monitoring systems, STAM and Silostar. They are mutually compatible,allowinguserstostartwithaSTAMandthenupgradetoaSilostar,whichofferscompletetemperaturemonitoring:- readings,- automatic alarms, - ventilation control.

SILOSTAR® SERDIAPC-operatedmonitoringsystem

STAM SERDIASemi-automaticcontrolsystem

Temperaturemonitoring:•Probescanning•Temperaturedisplay•Externaltemperatureprobe

automaticper silo, per cellule, per probe

yes

automaticper probe

noSpecifications:•Measurementrange•Numberofsensors•Display•Remotemaintenance

from - 15 to + 110 °Cmax.255probesof16sensors

onLCDPCscreenoptional

from0to60°Cmax.96probesof12sensors

on cabinet

Alarmmanagementspecifictoeachprobe yes noDetectionofthefillinglevelofeachcompartment yes noSecurity: -alarm&ventilationmangementsystem

- temperatures record

4For more inFormation, call +33 1 41 47 50 005

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AllCHOPINTechnologiesequipmentscomplywithnewATEXstandardsrequirements. INERIS02ATEX0091Xhomologation

Wired system flow chart Witem wireless system flow chart

Communications systemsGuarantee the information exchange between the temperature probes and the readers via the communications systems.

Choosethecommunicationsystemthatyouneed:wiredorwireless.

The SERDIA wired system

Itconsistsofthefollowingcomponents:- connectingbox,- DLPcabinet,- SERBUSinterfaceboard,- electrical cables for interconnection of components.

The wireless system : SERDIA WiTEM®

TheWiTEM(WirelessIntelligenceTemperatureMonitoring)systemisexclusivelycomposedofradiotransmitters/receiversforeachprobeandthereader.

WiTEM Advantages

•Adaptability : Whatever theconfigurationof thesite (concrete, steel, flat, etc.), thesystemguaranteescompletelyreliable communications.

•Reliability : Removing cables and electrical swichboards eliminates 100% of breakdowns due to shortcircuits,rodentsandlightning.

•Maximum security : Aprobeoutoforderdoesnotpreventtheotherprobesfromworking.• Simplicity and versatility : It is extremely simple to add a WiTEM system to existing installations for extension or renovation

purposes.Thisinstallationcanbemadeonseveralsteps(accordingtoavailablebudget).

Connectingbox

DLPcabinet

WiTEMbox

Anchorhead

Cable

Sensor

Hot spot

ventilation

information flows via radio

informationflowsviaelectricalwiring

ventilationregulation ed’ancrage

SILOSTARSERBUS antennaWITEMkey

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For more inFormation, call +33 1 41 47 50 00

For more inFormation, call +33 1 41 47 50 48 or [email protected]

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1 uuu Mobile temperature control

Mobile probes for portable readers• Avoidthedeteriorationofyourstoredgrains.• Avoidtheriskoffire.

model for industry model for farmTemperaturereading from0to+60°Conall temperaturereaders(portableandfixed)*Material stainlesssteel316(orPVCconstructionaccordingtointensityofuseandheightbelowceilings)Length from2to6m 2mDiameter 14mm 14mmNo.ofpointsmeasured 1to3(betterrepeatability) 1

Advantages ergonomicallydesignedfor easypenetrationintograin

Economicallypricedforsmall-scaleactivities

Portable readersCheckthetemperatureofstoredgrainsataglance.

TR52 model AG 8200 model

Displays2measurementpointsperprobe. Displaysupto7measurementpointsperprobe.

Advantages

•Simplicitytouse: Cleardigitaldisplay.Handly-made.

•Robustness: ABSanti-shockcase.

•Versatility: Canbeusedeverywherethankstothelargemeasurementrangefrom0to60°C(+/–0.2°C).

ordering information

Code Article08302666 Mobileprobe-agriculturalmodel

Code Article08301500 TR52mobilereader08300001 AG8200mobilereader

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8For more inFormation, call +33 1 41 47 50 48 or [email protected] www.chopin.fr

SamplingObtain a representative sample, which is essential to carry out a good analysis, thanks to theprobes and the dividers.

uuu SamplingManual probes

Chose your probe depending on the product to sample.

Alpha online sample probeTakeeasilyrepresentativesamplesofyourrawmaterials(grainsandpowderyproducts),totestthe quality of your products.

Thisdevicetakessamplesonverticalductstotestthequalityofrawmaterialsandendproducts.

Advantages

• Simplicity et rapidity : Simpleinstallationandusethankstothesamplingautomation.Reducedmaintenance.

• Sturdiness : 316TIstainlesssteelconstruction.

•Representativity: Randomtakingofthesample.

• Flexibility : Programmablesamplingdurationandfrequency.

•Economicsolution.

uuu Sample divisionDividers Obtaintwosampleswhichareperfectlyhomogeneouswiththesampletaken.

Boerner Rifles VS Riffle conical divider divider divider -meetsthestandardsprescribed -highqualityofthesample bytheinternationalAssociation -economicsolutionAdvantages division forSeedTests -idealforsamplingupon - idealforlaboratories -goodhomogenisation: delivery dropheight0.23mTypeofproducts grainsandgranulatedproducts seeds grainsandgranulatedproductsMaterial mainly copper stainless steel body stainless steel bodyNumberofchannels 36 14 18Sizeofchannels 16mmwide 12,5mmwideMaximumvolume 2,5litres 3litres 1,5litresDeliveredwith -4steel1,5Ltanks -3tinplate1,5Ltanks -hopperseparatefrombase -hopperseparatefrombase


Autres modèles : sondesmotoriséesspécifiquesauprélèvementde pulvérulents, nous consulter.

Code Article

130083 Boernerconicaldivider616066 Baseextension30cmheight +upperhopperextension15L(Boerner)

Code Article130080 Riffledivider614223 VSRiffledivider

Code Article Length / Description Use

u 130174 Conicalgrainsprobe 250mm(stainlesssteel) Bag

v 130171 Cocoa and coffee beans probe 360mm(steel) Bag

w 130179 Powderprobe 300mm-Ø14mm(stainlesssteel) Bag

x 130180 RKSprobe 1,5m-Ø30mm(aluminium) Bulk/Truck

x 609205 RKSprobe 2m-Ø30mm(aluminium) Bulk/Truck


ordering informationCode Article03700854 Alphawithcase603488 Alphawithoutcase

Options :•ATEX20EXII1DCCsamplingcapacity•pneumaticlogiccase

u v

x

w


3 grains analysesValue, classify, secure your grains upon delivery, by determining the level of impurities,specific weight, protein and moisture contents, of your samples.

uuu Level of impurities

Sieves• Controlthelevelofimpuritiesupongrainsreception.• Detectinsects.• Avoid returnsofyourgoods fornoncompliancebycontrollingyourcereals,oil-andprotein-yieldingseeds

before delivery.

Stainless steel sieve (Ø 200mm)

Eachnumbered sieve has an identification tagprovidingnominal opening and undergoes inspection by SGS. Astampisaffixedonthelabelofthesievebodyandontheperforated plate.

Wooden sieve for insect detection (Ø30cm)Equipped with a collection tray, this sieveis fitted with stainless steel mesh (1.80 mmopening)

NSP cleanerCleanyoursamples,weighandmeasurethelevelofimpurities.

Thisdeviceuses thehorizontal sievingprinciple. It requiresascale (not included)to calculate impurity rate.

Advantages

•Versatility: Can work with all types of grains thanks to a largeselection of sieves.

• Rapidity : Separationof1litreofgraininto4parts,inaround45sec.• Sturdiness : Developedforanintensiveuse(silo).

FeaturesPowersupply:220V-380WNetweight:58kgDimensions(LxDxH):47x98x90cm

odering informationCode Article612423 NSPwith3sieves613361 Extrasieves0370037 Packof11extrasieves

Informations commandeOptions :•versionvith3differentsieves

ordering informationCode Article130210 Weevilsieve

Certified sieve complying with all requirements ofISO 5223 standard of February 1996 regarding the“control sieves for cereals”.

ordering informationsCode Size(mm) Product616045 1,00x20 Softwheat,hardwheat,barley,rye,maize,sorghum616046 1,70x20 Softwheat616047 1,80x20 Rye616048 1,90x20 Hardwheat616049 2,00x20 Softwheat616050 2,20x20 Barley616051 2,50x20 Barley616052 2,80x20 Barley,wheat616053 3,55x20 Softwheat,hardwheat,barley,rye616054 Ø4,50 MaizeCode Article130199 Box(base+cover)

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uuu Level of impurities

Quatuor® IIChoose THE unique worldwide solution to get automatic determination of the level of impurities in grains (lightimpurities,brokengrains,totalimpurities,goodgrains)upondelivery.

Thisdevice,equippedwith2rotativesievesandair flow,performs3operations:-cleaning(removesimpurities),-sorting(granulometricclassification),-weighingandcalculatingthe%ofthedifferentfractionsobtained.

Advantages

•Reliability : Noinfluenceoftheoperatorontheresults.• Simplicity and rapidity : 80sec/sample.Resultsdisplayattheendofthecycleforprintingortransfertocomputer.•Versatility: Adaptedtoall typesofgrains(wheat,barley,colza,sunflower,corn).•User-friendly: -Quiet. -Simplechangeofsieves. -Largeselectionofsieves. -Simplecalibrationofintegratedscales.

• Evolution capacities : CanbeintegratedintoGESTARSystem(seepage15).


Code ArticleQUATUOR QuatuorIIMIC-114 Inputkeyboard

Options : •SoftwareforcollectionofresultsonPC•Printer

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uuu Grains counting

Numigral®

• Qualifyyourseeds.• Estimatethenumberofgrainstobesowedtoobtainthegooddensityofsowing.•Estimatetheagronomicyield,theflourandmiddlingsextractionandthebrewingyield.

Cancountallkindof itemsbetween1and15mm(grains,seeds,etc.) thanks tothe single bowl and the adjustment screw which eliminates over-sized productsfromthecountandpreventsseveralitemspassinginfrontofthesensortogether.Pre-selection of number of elements to be counted and automatic stop of bowlvibrationwhentheselectednumberisreached.

TheNumigralcomplieswithAFNORNFV03-702andISO720standardsforthedeterminationoftheweightof1000grains

ordering informationCode ArticleNUMIGRAL Numigral


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3 uuu Specific Weight

Nilema-litre®

• Measuregrainsdensity.• Estimatethegrainmillingyieldwiththereferencemethod.

Advantages

• Conditions of use :Equipedwithfillinghopperdesignedtoensure Regularpackingdownofgraininthelitrecontainer Requiresanapprovedscale(notsupplied)

• Versatility : cerealgrains,oilseedsandprotein-yieldinggrains

ThesesdevicescomplywithAFNORNFV03-719(onlytheNilema-litre)andISO7971/2standardsforthedensitydetermination,calledthehectolitremass.

FeaturesNilema-litreLitrecontainerandhoppermadeofchromedbrass

ordering InformationCode ArticleNILEMA Nilemalitrewithoutscale

Option:Electronicscale

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Code Article616055 Wile55(withatransportationbaganda9-voltbattery)

Code Article03800003 Wile65equipedwitha1meterexternaltemperatureprobeW651 (withatransportationbaganda9-voltbattery)

Code Article616342 Wile26(withatransportationbaganda9-voltbattery)616343 Longprobe.50cmW251616344 Longprobe.90cmW252616345 BowlprobeW25303800005 1meterexternaltemperatureprobeW651

uuu Moisture

Wile portable moisture meters• Determinewhentoharvest,deliver,dryorventilate.• Evaluatefuturefodderquality.• Preventfirehazards.


Wile 55 Wile 65 Wile 26Productanalysed cerealgrains,oilandprotein-yieldinggrains -strawandfodderinsheavesor (softwheat,barley,winterbarley,colza,sunflower,maize,moistmaize, swathes hardwheat,oats,rye,peas,soya,flax,rice,sorghum,ray-grass) Advantages -automaticgraindevicetemperaturecompensator -sheafdensitycompensator -resistanttovibrations,nomovingmechanicalparts adjustablefrom80to250kg/m3 -16grainscalibrationsincluded -displaysnameofgrainandmenuMoisture from5to40%-+/-0,5% from5to40%-+/-0,5% from13to83%-+/-0,5%Temperature nonmeasured from0to80°C-+/-0,2% from0to80°C-+/-0,2% (byexternalprobe) (byexternalprobe)

Advantages

• Simplicity : Directreadingondigitalscreeneasytocarry.

• Security : Canbecalibratedwithanovenoranapprovedmoisturemeter.


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3Aqua-TR and Agri-TR approved moisture meters• Secureyourbusinessdeals.• Determinewhentoharvest,todryortoventilateyourgrain.• Controlstorageconditions.• Optimisethemaizedrying.

Thesemoisturemetersusethecapacitivetechnologytodeterminewatercontent.TheEU-certifiedspecificweight(SW)ismeasuredaftergravitationalauto-levelling(patentedsystem)andautomatictemperaturecompensation.

Simultaneousandfastmeasurementof:- moisture,-specificweight(SW),- temperature.

Aqua-TR Agri-TRTest time 20seconds 35 secondsNumberofcalibrations(typeofgrains) 64 8LNE*approvedmoisturecontent for commercial transactionsAutomatictriggering yes noCanbeintegratedintoGESTAR**CanbecoupledwithNIRanalysers

yesyes

no no

Traceability(Aqua-Prosoftware) memorisation of 1000 results and export datatoExcel

option

Connection printer, computer or modem printerMobility canbepoweredfroma12Vcigarettelightersocket(option)

*LNE:LaboratoireNationald’Essai(Frenchnationaltestinglaboratory)**GESTARautomaticcontrolsupondelivery(seepage15)

Advantages•Automatic•Reliability and accuracy: Largevolumeofmeasuredgrains(650ml)•Calibrations approved up to 45% moisture (maize)

FeaturesUsagetemperature: from2to45°CPowersupply:110/220V-50/60HzPower:70WNetweight:9,6kgGrossweight:14kgDimensions(LxDxH):24x33x47cmRSandparalleloutput(Aqua-TR)

ordering informationCode ArticleAQUATR Aqua-TRAGRITR Agri-TRMIC-121 Printer

Options : •12Vcigarettelighterconnectioncable•kit tocombinAqua-TRwithaninfraredanalyser(NIR)•Aqua-ProsoftwareforAgri-TR

(2) Infraneo and module (2) Infraneo and Aqua-TR

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FeaturesWindowsXP®andtouchscreen12’Output:EthernetRJ45,4USB2connectionsTypeofanalyse:bytransmissionSpectralprecision:0,1nmGrainquantity: from50mLto1litrewithoutpriorgrindingorweighingDust and moisture protectionPowersupply:100/250V-50/60HzNetweight:36kgDimensions(LxDxH):63x50x39,5cm

ordering informationCode ArticleINFRANEO Infraneo NEOV4-A Graincell

Options : •Aqua-TRmodule•IntegratedSWmodule•Printer•Externalkeyboardandmouse•UninterruptiblePowerSupply

TheInfraneoiscertifiedinFrancebyAgroreso,CGAC,InfranetandAtlantiqueAnalyses.

(1) SAM (Self Adjustment of Monochromator)

The device automatically monitors all elements each time it starts up and on a regular basis. The Infraneo is extremely stable. If required, it can automatically readjust itself, unlike the other NIR analysers. In addi-tion to lasting stability, it enables users to change the lamp with full safety.

(2) Moisture / SW Modules

The Infraneo can be combined with an Aqua-TR moisture meter in order to obtain approved mois-ture and SW at the same time. It can also measure SW thanks to a built-in module.

uuu Infrared analysis

Infraneo® - control at reception• Secureyourbusinessdealswith,theInfraneo.• Controlthegrainsquality: -Proteins, -Moisture, -SpecificWeight,andmore.

Thisnearinfraredanalyserhasbeenspecificallydesignedforthecontrolofgrainsupon reception.

Forlowernumberofsampletoanalyse,choosetheInfraneoJunior(seepage26)

Advantages•Versatility : Analysesmajorparameters(protein,oilandmoisturecontent,etc.)on

alltypesofwholegrains(wheat,barley,colza,maize,soya,rye...).

•Reliability : Robustnessof thedeviceandconsistencyof theresults thanks to theSAM(1)systemwhichautomaticallylimitstheadjustmentofbiasofthemonochromator.

•Rapidity : Measure takes less than 60 seconds, regardless of the number ofparametersmeasured.Measure takes45 seconds in10 sub samples(wheat).

•Accuracy : Correctness and homogeneity of the results thanks to an excellenttransferabilityofthecalibrationsbetweenInfraneo.Thesecalibrationaremaintenedandupdatedtoguaranteeaccurateandreliableresults.

•User-friendly : Selecting the type of grain to be tested via a dropdownmenu. Easyexportanddatamanagementwithexcel.

•Traceability : Over 100,000 analyses stored. Research function in increasing /decreasingorderallowingtofindananalysisforapermanentfollow-up.

•Reduced maintenance : Operatorcanchangethelampeasily.RemotemaintenanceconnexionfromCHOPINTechnologies techniciansenables to veryquickly solveproblems on your device on your demand.

•Evolution : Development of new calibration independently orwith the support ofCHOPINTechnologiesapplicationlaboratory.


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ManualInput

Returnofsurplus

GESTARsoftware

Sampling probe

Measure of moisture, proteins,specificweight.

Measure of impuritie

Weightbridge

Automatic controls upon grains deliveryMeasure protein content, moisture, specific weight, gluten, zeleny, impurities, and more. Inone operation, on the same sample, without manual labour.Gather all this information on the same ticket, combined with the quantity delivered.

GESTAR® SystemChoose THE complete solution to control grains quality upon delivery.

GESTAR includes:- asamplingprobe,- oneormoreanalysisequipment(QuatuorII,Aqua-TR,Infraneo),- a computer,- automatic items.

Advantages

• Reliability and traceability : TheGESTARsoftwareallowstoselectcalibrations(todriveandtomonitorallanalysis),tocollectandstoreautomaticallytheresults.Qualityisimprovedbystandardisingcontrols.

•Time savings : Lesslabourneeded,whichreducestheinfluenceoftheoperatorontheresults.

•Simplicity and flexibility : The GESTAR solution is customisable to your current installation and your needs.

FeaturesCHOPINTechnologiesequipmentwhichcanbeintegratedintoGESTAR:-GESTARsoftwareworkingonMicrosoftWindows®XP-Pick-Up3000automaticprobe(seepage7)-QuatuorIIautomaticdeterminationofimpuritieslevel(seepage10)-Aqua-TRapprovedmoistureandSWmeter(seepage13)-InfraneoNIRanalyser(seepage14)

ordering informationContactusforaquotationoftheGESTARsolutionadaptedtoyourinstallation.

GESTAR flow chart

Grainflowcirculation

Managementanddatarecover

Flour and dough quality control

ALVEO-CONSISTOGRAPH

MIXOLAB

RHEOFERMENTOMETER

EM10 Oven

SDMATIC

Mills

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INFRARED ANALYSERS


The CD1 complies with NF EN ISO 27971 standard which describe thetestmillingmethodology for the Alveograph test (ring tests, wheat-markettransactions).

FeaturesRollerhardness:210kg/mm2onsurface,202kg/mm2 at 1 mmCapacity:from100gto1.5kg*Extractionrate:from60%to65%Powersupply:220/380Vthree-phaseand220Vsingle-phase-50Hz**Power:955WNetweight:110kgGrossweight:145kgDimensions(LxDxH):110x45x90cmVolume:0,65m3

ordering informationCode ArticleCD1 CD1MO-140 BreakingsieveMO-141 RedactionsieveMO-49 BreakingbeaterMO-48 Conversionbeater

Options:•*millingcapacityupto4kg

uuu Soft wheat ( T.aestivum) test mills and accessories

CD1 test mill• Selectyourwheatsandassessblendstomake.• Estimatemillingcharacteristics(extractionrate,wheatbehaviorduringthemillingprocess).• Characterizeofthefloursobtained.

The CD1 test mill gives you a representative flour of the tested wheat(rheologicalbehavior,biochemicalcomposition...).

Advantages

•Reproducibility: Fixedsettingsandrollersturdiness.•Highqualityoftherheologicalanalyses•Reducedmaintenance: Rollersnearlyindestructibleunderanormaluse.

Principle

TheCD1millsimulatesthemainphasesofanindustrialmill:1.Breakpartpassingbetween3groovedrollerstwice.2.Siftingbymeansofacentrifugalsifter.3.Convertingpartpassingbetween2smoothrollersbypressure.4.Siftingusingacentrifugalsift.

Mills comparison CD1 CD1auto (see page 19)

Samplequantity 100-1500g 500-5000gAutomaticmilling no yesExtractionrate 60-65% 65-75%Ashcontent 0,5-0,6% 0,5-0,6%Adaptedforbread-makingtests no yesAdaptedforlongrheologicaltests yes(branfinisherin

option)yes

Adjustablecalibration no yes

Test millingGet laboratory-scale flours representative of your industrial mill to make your quality tests.

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CD1 flow chart

1.breaking 2.conversion wheat semolina

flour flour semolina

Largebran finebran

Bran finisher•Optimiseyourtestmillingprocessesandgethigherextractionrate(upto5%moreflour).

•Retrieveimportantcomponentsfromtheouteredgeofthegrain(enzymes,minerals…).

Advantages

•Complementarity: Essential for certain test mills to carry out long rheological tests(Rheofermentometer,bread-making…).

•Nomaintenance: Thankstoagreatsturdiness.

Principle

The bran introduced into the device ismechanically brushed to extract additional flour.Thelongertheproductstaysinthedevice,thehighertheextractionrate.

MR2L and MR10L Mixers•Temperwheatbeforemilling.•Mixflouraftermilling.•Mixadditives.•Prepareyourwheatandflourblends.

Advantages

•Simplicity: Built-intimer.•Sturdiness: Builttolast.

Principle

Homogenisationbylateraltransferthanksto:-anendlessscrewforgranularsamples(wheat…)

-adouble-threadreversescrewforpowdersamples(flour...).

FeaturesMR2L MR10L

Mixture 2x1200ml(two2lbottles) 1x6000ml(one10lbottle)

Built-intimer 30 min 60min

Powersupply 220V-50Hz 220V-50Hz

Power 2x20W 62W

Netweight(gross) 10kg(12kg) 25kg(30kg)

Dimensions(LxDxH) 40x43x25cm 45x78x40cm

Volume 0,10 m3 0,35 m3

MR2L

MR10L

FeaturesFlow:from4to5Kg/hourFinishertrim:Stainlesssteel(160μopening)Powersupply:220/380Vthree-phase-50/60Hz-Power:150WDimensions(LxDxH):85x40x85cmNetweight:40kg-Grossweight:63kg-Volume:0.37m3

ordering informationsCode ArticleBRANFINISHER BranfinisherBS-8 SieveMO-48 Conversionbeater

ordering informationCode Article

MR2L MR2LMR10L MR10L

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CD1auto test mill AdApted for lAborAtories with lArge volume of AnAlysis (severAl 5 kg millings per dAy, without quAlity loss).

•Realizeatestmillingascloseaspossibletotheindustrialmilling(upto75%extractionwithoutbranfinisher).•Developoptimalsettingswithregardtoyourindustrialmill.•Prepareyourbread-makingtests.•Savemoneyandtime(noneedforabranfinisher).

TheCD1autoproducesflourofsimilarqualitytoindustrialflour(0.5–0.6%/drymatterashrate)withanextractionrateandpossibilitiesofcustomisingthesettingswithregardstoyourindustrialmill.

Advantages

•Rapidity: 20%lesstimecomparedtoequivalentequipment.•Simplicity: Microprocessor-assistedmanagement,noneedforabranfinisher.•Safety: Detectionoftheendofthemillingprocessandautomaticemptyingsystem.•Flexibility: Oneprotocolforcomparisontests,anotheradaptedtoyourspecificrequirements

thankstotheApplicationsLaboratory(seepage2).•Reducedmaintenance: Rollersnearlyindestructibleunderanormaluse.

Principle

TheCD1automillsimulatesthebreaking,sievingandconversionphases.

Thedifferentsettingspossibilitiesgiveyouqualitysimilartoanindustrialmill flour:-wheatandsemolinahopperfeedspeeds,- semolina aspiration flow,-pressureontheconversionrollers,-directionofthebeaters,-choiceofsieves.

Semolina from breaking is automatically broughttoconversionbysuction, just like inan industrialmill.

FeaturesRollerhardness:210kg/mm2onsurface,202kg/mm2 at 1 mmCapacity:from500gto5kgExtractionrate:from65%to75%Powersupply:220/380Vthree-phaseand220Vsingle-phase-50HzPower:2600W-Netweight:290kg-Grossweight:322kgDimensions(LxDxH):70x100x175cm-Volume:1.225m3

ordering informationCode ArticleCD1AUTO CD1autoCDA-91 BreakingsieveCDA-92 ConversionsieveCDA-41 BreakingBeaterCDA-53 Conversionbeater


CD1auto flow chart

2.conversion 1. breaking feedhopper

seal feed screw

millingcompletioncontrol 2smoothrollers pressure 3grooved adjustment rollers and control

semolina conversionsieve Breakingsievesuction pipe

bran receiver flour recovery can

bran receiver

collectingscrew emptying receiver


uuu Durum wheat (T.durum) test mill and accessories

CD2 test mill•Selectyourwheatsandassessblendstomake.•Estimatephysicalandrheologicalcharacteristicsofdurumwheatsemolina.•Characterizeofthesemolinaobtained.

The CD2 testmill gives you a representative semolina of the tested Durumwheat(rheologicalbehavior,biochemicalcomposition...).

Advantages

•Sturdiness: Up to 30 milling operations per day without heating.•Reproducibility: Fixedsettingsandrollersturdiness.•Reducedmaintenance:Rollersnearlyindestructibleforanormaluse.

Principle

TheCD2testmillsimulatesthemainphasesofanindustrialmill:

1.Abreakingpartpassingbetween3groovedrollers;2.Siftingbymeansofacentrifugalsifter;3.Areductionpartpassingbetween3groovedrollers;4.Siftingusingofacentrifugalsifter.

FeaturesRollerhardness:210kg/mm2onsurface,202kg/mm2 at 1 mmCapacity:from50gto600g*Extractionrate:from65%to72%Powersupply:220/380Vthree-phaseand220Vsingle-phase-50Hz**Power:955WNetweight:110kgGrossweight:145kgDimensions(LxDxH):110x45x90cmVolume:0,65m3

ordering informationCode ArticleCD2 CD2MillMO-133 Kit4kgMBD-68 BreakingsieveMBD-69 ConversionsieveMO-48 Conversionbeater

Options: •*millingcapacityupto4kg• **60Hz

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CD2 flow chart

1.breaking 2.reduction wheat semolina

flour semolina fine semolina

largeandsmallbran largesemolina

Features

N°1tinnedsteel48

N°2tinnedsteel42

N°3tinned steel 38

Aperturesizeinmicrons 450 500 560

Wirediameterinmicrons 140 160 160

Percentagesievingarea 57% 57% 60%

The“drivingaway”effectissetwhenthedeviceismade.Gradient:2°Powersupply:220Vsingle-phase-50HzPower:100WNetweight:55kgGrossweight:80kgDimensions(LxDxH):150x20x80cmVolume:0,18m3

ordering informationCode ArticlePURIFIER Laboratorypurifier

Laboratory Purifier•GradeDurumwheatsemolinaaccordingtotheirendusevalue.•Preparesamplesfortechnologicaltests.

•Anticipatesemolinabehaviouratthemill.

Thisdevicesimulatesthesemolinagradingactionofanindustrialpurifier. It isparticularlysuitableforpreparingtechnologicaltests.

Advantages

•Optimisationofsemolinaquality•Flexibility: TheApplicationsLaboratorycandevelop

theoptimalsettingaccordingtoyourindustrial purifier.

Principle

Thelaboratorypurifierprovidesdensimetriccalibrationandgradingoftheproductsinthreestages:

1.Semolinacleaningandbranfragmentseliminationwithan aspiration system.

2.Semolinacalibrationthankstothreeextractions(threesieveswithdifferentmeshing).

3.Retrievalofwastematerial(largesemolinaandpossiblyotherimpurities).

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21 For more inFormation, call +33 1 41 47 50 48 or [email protected]

Purifierflowchart

aspirationneck ventilator

can reductingdamper suctionhopperfeed hopper

individual suction regulatingflaps

vibrator

purifier sieves recovery drawers

6Flour analysesCharacterize your flours by measuring their physical (size grading) and chemical (moisture content, damaged starch, ashes, proteins) parameters, and value them according to their use in production.

uuu Sifting and particle size

Rotachoc flour and semolina sifter•Gradefloursandsemolinaaccordingtotheirenduse.

•Complywithcurrentstandards.

Enables standardised determination of Durum wheat semolina undersizefractionandsoftwheatfloursparticulesize.

Advantages

•Optimisationofsemolinaquality:Speciallydevelopedtomechanicallysift flours down to 80µm.•Flexibility: Canbeadjustedforall typesofuse (choiceofsieves,speed,cleansingtime…).

Principle

The Rotachoc has a set of sieves. Thanks to an adjustable outer circularmovement,itenablessoftwheatandsemolinatobeefficientlysifted.Thecleaningsystembasedon reduced impact ensuresoutstandingprecisionofthesiftingprocess.

Grading sieves for pulverulents

•Checkmanuallytheparticlesizeofyourmillingproducts.•CompliantwithISO3310-1.•Selectyouropeningofmeshform5µmin125mm

Rotachoc complies with AFNOR ISO 15793 : 2000 standard for the determination of theundersizefractionofdurumwheatsemolina.

FeaturesUpperuserestriction: 2.5kgsampleStandardconfiguration: -6210/40mmaluminiumsieves -5200/25mmstainlesssteel sieves -3220/50mmstainlesssteel sievesPowersupply:220Vsingle-phase-50/60HzPower:125WNetweight:35kgGrossweight:50kgDimensions(LxDxH):40x40x55cmVolume:0.25m3

ordering informationCode ArticleROTACHOC Rotachoc(withoutsieve)

FeaturesStainlesssteel Ø45,75,100,150,200,250,315,400,450Openings:5micrometersto125mm

ordering informationCode ArticleContactyourChopinrepresentative

Sieves made in perfect correspondence with the standard ISO 3310-1, numbered andsuppliedwithacertificateofcalibration.TheycomplywiththeISO15793:2000andAFNOR NF03-721forthedeterminationoftheundersizefractionofDurumwheatsemolina.

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uuu Moisture content

EM10 reference oven•Determinethemoisturecontentwiththereferencemethod.•BuildacalibrationorchecktheaccuracyofmoisturemetersandNIRbyusingthereference method.

Thisovenhasanaccurateandautomatictemperatureadjustmentto thenearest0.1°C.The10 individual compartments areequalto10individualovenswithoptimisedair flow.

Principle

Naturaldesiccationofthesamplesubmittedtooventemperature.Anaturalairflow iscreated inside theoven:suction through theairadmissiondoorsandreleasethroughtheoutlets.Aventilatoris not necessary. TheEM10has10compartmentsaccommodatingupto20samplecups.

uuu Grinders Quickgrindingofcereals,legumesandpelletsinordertomeasurethemoisture,ashandproteincontents.

EM10complieswiththefollowingstandards:AACC44-20.01-AACC44-15.02-FTWG0008-NFISO712-GOST940488–GOST13586.593-NFV03707-NFV03708-IRAM15850-1-ISO24557:2009-ICC110/1forthereferencemoisturemeasurement

FeaturesTemperature:from30°Cto150°C±0.1°CPowersupply:230VAC-50/60Hz-Power:450WDimensions(LxDxH):28x28x58cm-1compartment(LxDxH):16x7.5x4cmNetweight:14kg- Grossweight:22kg

ordering informationCode ArticleEM10 EM10withoutcupsEM-55 Complete aluminium cup>50 mm

Options:approvedbalanceandgrinderstobelocallypurchased•**60Hz

Features MLI204 A10Rotationspeed 930tr/min 20000tr/minAlimentation 220/380V-50HzPower 350/480/830WNetweight 15kg 2,2kgDimensions(WxDxH) 40x40x33cm 12x10,5x22,5cm

Informations commandeCode Article445100 MLI20403700364 A10

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MLI204 A10Benefits -Quickgrinding:pregrindingthenmovingtheproduct

between2stainlesssteelbreakingrolls(including1fixed).

-Particlesizecanbeadjustedbychangingthegapbetweentherolls.

-Suitablefordrygrindingofhardmaterials-Thermostableenvelope.-3differentinterchangeableblades.

Security -Automaticengineshutdownwhenthegrindingchamberisseparatedfromtheengineblock.

-Loadinghopperclosedwithpre-grindingchamberanddustproofcollectingcontainer.

-Electronicprotectionincaseofoverload.

Maintenance -Easycleaninganddisassemblywith2screwsplacedonthesides.

-Stainlesssteelchamberof50mLreplaceableand easy to clean.

6 uuu Damaged starch

SDmatic®

Millers

• Control your flour quality.

• Checkthesettingsofyourmill(rolls,parallelism,wear). Bakingindustries

• Controltheconsistencyofyourflours(hydrationrate,proofing,behaviorduringtheprocess)andthequalityoffinishedproducts(aspectandtastequalities)

• Improvedoughyieldbyadjustingthehydrationrateofflours.

TheSDmaticmeasuresdamagedstarchcontentwhich,whenexcessive:-canleadtostickydough(absorbstomuchwater),- results in small volume products and excessively red crust,-resultsinbiscuitscracks:significanteffectonthedensityandthediameter.

TheSDmaticcomplieswiththefollowingstandards:AFNORVO3-731.01–AACC76-33.01andICCN°172.

FeaturesPowersupply:110/230VAC-50/60HzPower:170WDimensions(LxDxH):25x37x39cm

ordering informationCode ArticleSDMATIC SDmaticSD-28 ReactionbowlSDM-46/A Flour spoon

Accessory:balance(seepage10)

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Advantages

•Simplicity: Fullyautomatedanalysisrequiringnocomplexenzymes.•Rapidity: Completetestinlessthan10min.•Flexibility: TheApplicationsLaboratorycandevelopspecific calibrationsaccordingtoyourneeds(seepage2). Usersofdifferentmethodscanbenefitfromtheadvantageof theSDmaticandalsokeeptheircurrentreferences.

Principle

Themeasuringprinciple isbasedon the amperometricmethod (Medcalf&Gilles). Itmeasures iodine absorptionof adilutedfloursuspension.Themoredamagedthestarch,themoreabsorbediodine.

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Features

WindowsXP®andtouchscreen12’Output:EthernetRJ45,4USB2connections,Typeofanalyse:bytransmissionWavelengths:750-1100nmSpectralprecision:0,1nmGrainquantity:50mlto1LwithoutgrindingorweighingDust and moisture protectionPowersupply:100/250V–50/60HzNetweight:36kgDimensions(LxDxH):63x50x39,5cm

ordering informationCode ArticleINFRANEO InfraneoNEOFILL2 Millerskit(including2Neocupforflour,1Neocup forbran,Neofix,1flourscoop,1Neocupsupport,1 brush)

Options :

•Aqua-TRmodule•integratedSWmodule•printer•modem•externalkeyboardandmouse


•Optimisethewheattemperingtimeandtheamountofwatertoadd.•Settheidealconditionsforeffectivemilling.•Restrictlongandcostlyanalysesonlytoyour“uncertain”samples.•Supplyyourclientswithtop-qualitybranandmiddlings.• DevelopeasilyyourownspecificcalibrationsthankstothePLScalibrationsystemandtoourApplicationsLaboratory(seepage2).

Near-infraredanalyserspecificallydevelopedtoanalysewholegrains,flour,branandmiddlings.

Advantages

• Versatility : Dryandtemperedwheats(soft,hardanddurum). Allfloursincludingmillstreamflours(moisture,protein,ashcontent…). Branandmiddlings(starch,cellulose…). Otherpulverulentproductssuchasdurumsemolina,couscous,groundpasta.

• Reliability : RobustnessofthedeviceandconsistencyoftheresultsthankstotheSAM(SelfAdjustmentMonochromator)systemwich automaticallylimitstheadjustmentofbiasofthemonochromator.

• Rapidity : Inlessthan25seconds,obtainthequalityofyourfloursandotherpowders.

• Accuracy : Correctnessandhomogeneityoftheresultsthankstoanexcellenttransferabilityofthecalibrationsbetween Infraneo.Thesecalibrationsaremaintainedandupdatedtoguaranteeaccurateandreliableresults.

• User-friendly : Selectingthetypeofgraintobetestedviaadropdownmenu.EasyexportanddatamanagementwithExcel.

• Simplicity : UniqueNeocupfortheanalysisofanytypeofpowder,whatevertheparticlesize.Thisnewfillingsystem saves your time while eliminating the influence of the operator on the results.• Traceability : Morethan10000storedanalyses.

• Reduced maintenance : Easychangeofthelampbytheoperator.

RemotemaintenanceenablingtheCHOPINTechnologiestechnicianstoremotelyqueryandresolveproblems

on your device on your demand.

• Evolution : Developmentofnewcalibrations,independentlyorwiththesupportofCHOPINTechnologiesApplications Laboratory.

For the efficient management of all important milling process steps :

1.Onlyaccepthigh-qualitywheat.2.Improvetemperingandblendingofyourwheat.3. Optimisethemillingphasecheckingtheeffectiveness ofconditioningandinsureoptimumsettingsofyourmill.4.Guaranteethequalityofyourflourpriortodelivery.5. OptimisetheROIofyourmillingby-productsby controllingthemoisture,protein,ashcontent,cellulose andstarchparameters.

Infraneo®


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Infraneo® Junior • Optimise your investments and equip your sites according to your volume of analyses.• Chooseaquickandreliablecontroladaptedtotheneedsofyourbusiness.

Near-infrared analyser specifically developed to provide simple, reliable andeconomicsolution formillingandbaking industries. InfraneoJunioruses thesameNear-infraredtechnologyasInfrano.

Advantages

• Versatility : Dryandtemperedwheats(moisture,hardness). Allfloursincludingmillstreamflours(moisture,protein,ashcontent…). Branandmiddlings(Starch,cellulose…). Otherpulverulentproducts...• Reliability : RobustnessofthedeviceandconsistencyoftheresultsthankstotheSAM(SelfAdjustmentMonochromator) system wichautomaticallylimitstheadjustmentofbiasofthemonochromator.• Rapidity : Inlessthan25seconds,obtainthequalityofyourfloursandotherpowders.• Accuracy : Correctnessandhomogeneityoftheresultsthankstoanexcellenttransferabilityofthecalibrationsbetween Infraneo.Thesecalibrationsaremaintainedandupdatedtoguaranteeaccurateandreliableresults.• User-friendly : Selectingthetypeofgraintobetestedviaadropdownmenu.EasyexportanddatamanagementwithExcel.• Simplicity : UniqueNeocupfortheanalysisofanytypeofpulverulent,whatevertheirsizegrading.Thisnewfillingsystem allows a gain of more than 40 % of the time of preparation while eliminating the influence of the operator on the results.• Traceability : Morethan10000storedanalyses.Datasearchbyincreasing/decreasingorderallowingtofindananalysisfor a permanent follow-up.• Reduced maintenance : Easychangeofthelampbytheoperator. RemotemaintenanceenablingtheCHOPINTechnologiestechnicianstoremotelyqueryandresolveproblemson your device on your demand.• Adaptability : Thankstoanadapted“slidingcell”system,Infraneo Junior is also able to analyze all type of whole grains.

Features

WindowsXP®andtouchscreen12’Output:EthernetRJ45,USBTypeofanalyse:bytransmissionWavelengths:750-1100nmSpectralprecision:0,1nmDust and moisture protectionPowersupply:100/250V–50/60HzNetweight:25kgDimensions(LxDxH):29x50x52cm

ordering informationCode ArticleJUNIOR InfraneoJuniorNEOFILL2 Millerskit(including2Neocupforflour,1Neocup forbran,Neofix,1flourscoop,1Neocup support,1brush)

Options :

•Printer•ModemWheatslidingcell(orsametypeofgrain)Graincompactiontool

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TheAlveographcomplieswith the followingstandards:AACC54-30.02- ICC121-GOSTR51415-99andNFEN ISO27971forthedeterminationoftherheologicalcharacteristicsofflour.

Interpreting the Alveograph curve

ThecurvesobtainedwiththeAlveographdeviceare interpretedbyusingthefollowingparameters:P:tenacity(maximumpressurerequiredtoreshapethesamples)L:extensibility(curvelength)W:bakingstrength(curvearea)P/L:curveconfigurationratioIe=P200/P:elasticity(P200:pressure4cmfromthestartofthecurve)

Dough analysesCharacterize your dough by simulating the behavior during mixing, proofing and cooking, in order to adapt them to their uses in production.

uuu Rheological behavior

Alveo-consistograph®

Elevators Millers

• Guaranteeyourwheatandflourtransactionsusinganinternationalreference.• Gradeyourwheats(W,P,G,P/L).• Identifybugdamagedwheats.

Millers

• Optimiseyourwheatandflourblending.•Adaptyourflourtofinalusebyoptimisingflouradditivesdosage.

Bakingindustries

• Controltheflouryoureceivemeetyourspecifications.

Principle

The Alveo-Consistograph is a complete system for analysing the rheological behavior of doughs at constant or adaptedhydration.TheAlveo-consistographiscomposedof3elements:-theextractionmixerforpreparingandshapingdoughpieces,-theAlveographtodeformthesamples,-thecurverecorder:Alveolink.

Alveograph Test

Determination of the water absorption capacity and anticipation of the plasticity (tenacity, extensibility, elasticity, andbakingstrength)ofwheatandflour,atconstanthydration.

Advantages

• Simplicity : 1singledeviceforpreparingthesampleandconductingthetest.• Reliability : Reproducibleandstandardisedmeasurements.

AlveographThreedimensionalextensionofadoughsample(flour+water+salt)whichchangesshape intoabubbleunder theeffectofairpressure. Thisextensionmodereproducesthedeformationofthedoughundertheinfluenceofgaseouspressurewithbiologicalorchemicalorigins.

AlveolinkEssentialalongsidetheAlveograph,itenables:- timesavingthankstoresultsbeinginstantlycalculated,- enhancedtraceabilityofresultsthanksto200analysesbeingstoredandthepossibilityoftransferringresultstoPC,-moreaccurateresultsthankstothe"Self-calibration" function (P and L settings correctionswith tests done onreferenceflours).

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Consistograph Test• Determineflourwaterabsorptioncapacity.• Predicttheplasticity(tenacity,extensibility,elasticity,andbakingstrength)ofyourwheatandflour,atconstant or adapted hydration. • BenefitfromallthepossibilitiesoftheAlveograph(seepage27).

Determinationofthewaterabsorptioncapacityandanticipationoftheplasticity(tenacity,extensibility, elasticity, andbaking strength)ofwheat and flour, at constant or adaptedhydration.

Advantages

•Flexibility: The Alveograph tests can be conducted on all types of flour (soft tohard).

•Simplicity: 1singledevicefor: -preparingthesampleandconductingthetest, - the flour water absorption, tenacity, extensibility, elasticity, baking

strengthandconsistencydetermination.•Rapidity: Determinationofwaterabsorptioninonly4min.

Principle

TheConsistographtestgivesyou:-waterabsorptioncapacityoftheflour,-doughbehaviorduringkneading.

The mixing bowl is equipped with a double blade and thepressure sensor on the wall of the bowl records the pressuremadebythedoughduringthekneadingprocess(seethegraph).

Forfloursproducedfromhardwheat,theConsistographenablesto conduct analysis at adapted hydration, based on the flourwater absorption.

Water absorption in 4 minutes with the Consistograph

EnablesusertocalculatethehydrationrateforflourthankstothePrMaxfunction(maximumpressure).

TheConsistographcomplieswiththefollowingstandards:AACC54-50.01andICC171forthedeterminationofflourwaterabsorptioncapacity.

FeaturesPowersupply:220VACsingle-phase-50Hz*Power:1000W(kneader)-250W(Alveograph)-35W(Alveolink)Overalldimensions(LxD):200x55cmNetweight:82kgGrossweight:108kgVolume:0,62m3

ordering InformationCode ArticleALVEOCONSISTO Alveo-ConsistographKIT-ALVEO-CONSI Alveo-ConsistographmaintenancekitALVEOLINK AlveolinkNG

Option:•*60Hz

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AlveoExpert® software•Optimiseyouwheatpurchaseandyourwheat/flourstocktracking.•OptimiseyourblendingcalculationofthebestblendsbasedonW,P,Gvalues,priceandquantityand overview of the impact of additives on the Alveograph curve.

User-friendlydecision-makingsoftware,workswithAlveographcurvestransferredontoPCviatheAlveolink.

Advantages

•Optimization: - tracksuppliesofwheator flourthanksto “thevirtualstore”. -calculatethebestblendsbasedonW,P,Gvalues, priceandquantity.•Value-Making: Theadditives tablesgiveanoverviewof improvingagentsimpactsontheAlveographcurve.•Comparison: Makesitpossibletocompareasample’sAlveographcurve withareference.•Trend: EnablesAlveographcurvestobestoredbysuppliersor customersforeasytracking.

Alveograph® control flours

•Doafirstdiagnosticincaseofanydoubtconcerningaresult.

•Anticipateanybiasbyusingthemregularlyaspartoftheprocessofimplementingpreventivemaintenanceprogram.

Twotypesoffloursareavailable:weakandstrong.EachflourisdeliveredwithinstructionsandaqualitycertificateincludingtheminimumandmaximumacceptablevaluesaccordingtoISOENNF27971standard.

NB:TheCHOPINTechnologiescontrolfloursfortheAlveographcannot,underanycircumstances,replacethefloursoftheproficiencytestingnetworks.

ordering Information

Code ArticleALNG-15 AlveoExpert

Code ArticleFARINE-FORTE StrongcontrolflourforAlveographFARINE-FAIBLE WeakcontrolflourforAlveograph

The Alveo-Consistograph protocol on durumwheat is standardised UNI10 453 (Italian standard) for the assessment of thetenacityofsemolinaforpastaproductionandthedeterminationofthebread-makingpotentialofdurumwheat"flours".

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Alveo-Consistograph® on durum wheatDetermine thewaterabsorptioncapacityandpredict theplasticity (tenacity,extensibility,elasticity,and bakingstrength)ofyourdurumwheatsandsemolina,atconstantoradaptedhydration.

Advantages

•Flexibility: TheAlveo-ConsistographisadaptedfordeterminingAlveographparametersondurumwheat.•Versatility: TheApplicationsLaboratorycandeveloptheprotocolthatbestfityourneeds(seepage2).

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uuu Behavior during proofing

Rheofermentometer F3•Measurethedoughbehaviorduringproofing(productionandretentionofgas,doughdevelopment).•Optimisetheproofingtimeanddeterminetheoptimumtimetostartcookingintheoven.•Selectandcontrolyouryeastsactivity.

ThevolumeofbakedproductsdependsbothonthequantityofC02producedbytheyeastandtherheologicalpropertiesofthedoughitself.TheRheofermentometermeasures,inonesingletest, theproductionandretentionofCO2duringproofing.

Advantages

•Simplicity: 1single test required tomeasureboth theproductionand retentionofgasaswellasdoughdevelopment.

•Flexibility: Assessmentofallproofingtypesthankstothepossibilitiesofprotocolcustomisation (baguette type short proofing, BIGA type long proofing)bytheApplicationsLaboratory(seepage2).

Principle

TheRheofermentometerF3enablesanin-depthstudyoftheproofingbehaviorofflourbymeasuringproductionofCO2, volume, porosityandthetoleranceofdoughduringtheproofingprocess.

2typesofcurvesareobtained:

1.Acurveshowingthedevelopmentofthedough:- themaximum development (Hm) achieved by the dough, in relationtothebreadvolume,-thetimerequiredtoobtainthismaximumdevelopment(T1),incloserelationwithyeastactivity,- the maximum relative stabilisation time (T2-T’2), in relation to thedoughtoleranceandtheoptimumtimetostartcooking.

2.Adoublegasreleasecurveindicating:-thetotalquantityofgasproduced(linkedtotheyeastactivityandthequantityofsubstratumavailable),- the quantity of CO2 lost by the dough when proofing. It is directlylinked to the porous nature of the dough,which appearsmore or lessprematurely (Tx) and is closely linked with the quality of the proteinnetwork.

FeaturesPowersupply:220VACsingle-phase-50/60HzPower:150WNetweight:23kgGrossweight:30kgDimensions(LxDxH):41x40x56cmVolume:0.25m3

ordering informationCode ArticleRHEOF3 RheofermentometerF3LEVURE-Seche StandardinstantdryyeastFARINE-RHEO RheofermentometercontrolflourKIT-RHEO-F3 Maintenancekit

TheRheofermentometercomplieswiththeAACC89-01.01standardforthemeasureoftheyeastsactivityandthegasproduction.

Rheofermentometer F3 Curves Doughdevelopment

Gaseousrelease


uuu Behavior during mixing and baking

Mixolab® Standard•Getcomprehensiveinformationaboutyourflourcharacteristicsinasingletest.•Developformulationsandevaluatetheeffectsofadditivesandingredients.•Analysedifferentkindsofproducts(vitalgluten,starch,cereals…).•Restrictyourbreadmakingtestsonlytoyour“uncertain”samplesthankstothepredictivemodels.

TheMixolab determines a comprehensive qualitative profile of your flours and grindedwheats (protein network, starch, enzymeactivity)bysimulatingtheprocessconditions.

TheMixolab complies with the ICC 173, the AACC 54-60.01, AFNOR V03-764 and GOST P 54498-2011 standards for thedeterminationoftherheologicalcharacteristicsoffloursandwholemeal.

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Example of results from the Chopin+ protocol

Advantages

•All-in-one: Inasingletest,completeanalysisofthedough behaviorwhencold(protein)andhot(starch)as wellastheinteractionsbetweenthedifferent componentsoftheflour.•Simplicity: Tests are conducted automatically, computer driven.Themixerisremovabletosavetime forcleaning.•Versatility: -Possibilitytouseinproductionforoptimising thekneadingprocessbyanalysisdirectlydough samplesfromtheproductionline. -Newprotocolsforanalysisofbugdamaged wheat,rye,semolinasorrice.

•Flexibility: Can be adapted to all types of evaluation. All theparametersoftheprotocolcanbe customised -workingatconstanthydrationorconstantconsistency, - variation of temperature, -kneadingspeed, -Additionofliquids.

Principle

TheMixolabprovidesrealtimemeasurementsofthetorqueproducedbythedoughbetweentwoblades.Oncethedoughhasbeenformed,thedevicemeasuresitsbehaviorfacingthedualkneadingandtemperaturestressovertime.

uDoughdevelopmentataconstanttemperature:- givesthewaterabsorptioncapacityofflours,- measuresthecharacteristicsofdoughduring kneading(stability,elasticity).

vProteinsweakening:- dependsonthequalityoftheproteins.

wStarchgelatinization:- measures the gelatinization and/or the maximum consistency.

xAmylaseactivity(endogenousoradded):- determinestheconsistencyattheendofthe heatingperiod.

yDoughcooling,starchgelling:- assessesshelf life,ensuringthefinishedproduct isfreshandsoft.


FeaturesPowersupply:220/240VAC-50/60Hz-1000WNetweight:33kg-Grossweight:49kgDimensions(LxDxH):46x50.5x27cmVolume:0,6m3

ordering informationCode ArticleMIXOLAB Mixolab MixolabApplicationsHandBook

The Mixolab complies with the standard Afnor V-03-765 for the measure of water absorption of flours and the rheologicalcharacteristicsofthedoughduringmixingandbaking.

Example of results from S protocol

PresentationoftheresultsfromtheMixolabProfiler.

Mixolab® Profiler•Determinetheidealprofileofyourfloursaccordingtotheirperformanceinproduction.•Selectyourfloursaccordingtotheirintendedenduseandthemanufacturingprocess.•Establishsimplespecificationsbasedonacomprehensiveanalysisoftheflours,inonesingletest.

TheMixolabProfiler(includedwiththedevice)conductsacomprehensiveanalysisoftheflour, itscomponentsandtheir interactions.

Optimiseandsimplifyyourqualitycontrolthankstosixfundamentalcriteria:

- water absorption,-kneadingbehavior,-glutenstrength,- maximum viscosity,- amylase activity,-retrogradation.

Advantages

TheMixolabProfilercanbeadaptedtoyourproductsandyourspecificprotocols.Toknowmoreaboutit,contacttheApplicationsLaboratoryofCHOPINtechnologies.

Principle

1.CreateorchooseyourTargetProfiledependingonthechosenapplication.2.MeasuretheMixolabIndexofyourflourandcompareitwithyourTargetProfile.3.Accept,adaptorredirectyourflour.

IfallthevaluesoftheflourMixolabIndexcorrespondtotheTargetProfile,thentheflourissuitableforthechosenapplication.If,as intheexample, theflourMixolabIndexonlypartiallycorrespondstotheTargetProfile, theMixolabGuideoffersyouthepossibilitytocorrectthecharacteristicsoftheflourbasedonthedeviationsobserved.

Mixolab® SimulatorTakeadvantageofallthepossibleMixolabapplicationswhilekeepingyourFarinograph® references.

TheSimulatorprotocol(includedwiththedevice)enablesuserstodeterminethe water absorption of flours and the rheological characteristics of dough(developmenttime,stability,weakening)duringthekneadingprocess.

Advantages

TheMixolabispartoftheBIPEAproficiencytestingnetworkn°25since2006.Theprecisiondataobtainedenablelaboratoriestocomparetheirresults.

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index Mixing index Gluten +

index Viscosity index

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Min. index 5-55-543

Max. index 7-76-664

TargetProfile

Mixolab index

Bysettingthelimitsofrepeatabilityandreproducibilityofthemethodsofanalysis,standardsprovideapreciousandessentialhelpforthedefinitionandtherespectofthespecifications.

Tomeetthemarketneeds,CHOPINTechnologiesplaysarecognizedexpertrolewiththeAACC,theICC,theAFNOR,theISO,theCENandother internationalstandardsorganizationtomakesurethat thestandardsconcerningourdevicesmeet theprofessionalrequirements.

Key standards and guidelines applicable to CHOPIN Technologies equipment

AFnor CEN ISO AACC ICC GOSTDirective Européenne

FTWG GB/T

Alveographe 27971 54-30.02 121 51415-9914614.4-2005

AquaTR

H2Oagrééeclasse 1 et2-EEC71/347

CD1 test Mill 27971

Consistograph 54-50.01 171

EM10 V03707 71244-20.0144-15.02

110/19404-88 13586.593Registre

Mixolab

V03-765 (ChopinS)etV03-764(Chopin+)

54-60.01 173P54498-2011

SDmatic Registre 172 24

Rheofermentometer 89-01.01

GOST:Russia GB/T:China

CONTROL FLOURS

Theaccuracyofyour testsdependsnotonlyon thedevicequalitybutalso ontherespectofprotocolsandenvironmentalconditions.Ifyouhavedoubtsaboutyouranalytical results;CHOPINTechnologiesprovidescontrol floursHowever,weencourageouruserstoparticipate inregular inter-comparisoncircuits(ProficiencyTestingSchemes).

Standards


Standards: key elements of quality control

AFnor CEN ISO AACC ICC GOSTEuropeanDirectives

FTWG GB/T Others

Alveographe 27971 54-30.02 121 51415-9914614.4-2005

AquaTR NF-EN-ISO7971-2

H2Oagrééeclasse 1 et2-EEC71/347

LNEINO 7971-2000

CD1 test Mill 27971

Consistograph 54-50.01 171

EM10 V03707 71244-20.0144-15.02

110/19404-88 13586.593Registre

Mixolab

V03-765 (ChopinS)etV03-764(Chopin+)

54-60.01 173P54498-2011

SDmatic V03-731 76-33.01 172 24

Rheofermentometer 89-01.01

Proximity

CHOPIN Technologies in the world

Ourdesire is toprovideourcustomerswithqualityproducts.Tooffersupport(aftersalesservice,applications,calibrations...)wehaveestablishedaninternationalnetworkofspecialistdistributorsinyourareaofactivity.

For countries that do not have a direct local support yet, youwill get all information and all necessary support by contacting ourmarketmanagers.Allthisinformationon www.chopin.fr

Distributors

CHOPINTechnologies

34For more inFormation, call +33 1 41 47 50 48 or [email protected]

our distributors :


Inde

xSolutions for the cereal industry

- A -

A10 ..................................... p.23AG8200 ............................... p.7Agri-TR ................................ p.13Agronomicyield .....................p.11Alpha ................................... p.8Alveo-Consistograph® .....p.27-28AlveoExpert .......................... p.29AmylasiqueActivity ...........p.29-30Approvedmoisturemeter ........ p.13Aqua-TR® ........................... p.13Ash ..................................... p.14Automatisms ........................ p.15

- B -

Bakingstrength ..............p.27-29Branfinisher ........................ p.18

- C -

CD1 .................................... p.17CD1auto .............................. p.19CD2 .................................... p.20Communication system ........... p.6Control flour ........................ p.33Cracksinbakingproducts .......p.24

- D -

Density ..................................p.11Distributor .............................p.34Dividers ................................. p.8Doughanalysis ................p.27-32Doughconservation p.28-29-31-32Doughelasticity ...............p.27-29Doughextensibility ...........p.27-29Doughproofing .................... p.30Doughstickiness .....p.24-27-31-32Doughtolerance ..........p.28-31-32Doughvolume ....................... p.31

- E -

EM10 ................................... p.23Enzymaticactivity .............p.25-30

- F -

Fermentation properties ...........p.30Fixed probes ......................... p.5Flour tenacity .........p.27-29-31-32

- g -

Gestar® .............................. p.15

Grading ..........................p.11-22Gradingsieve ....................... p.22Grainscounting .................... p.12GrainDrying ......................p.13-14Grainstorage.............. p.5-7-14-25Grinder ................................ p.23

- h -

Hard durum ...p.17-20-21-24-25-29Harvest ..................................p.12

- I -

Impurities ....................... p.10-11Industrialmills ..................... p.18Infraneo®millers .................. p.25Infraneo®receptioncontrol .... p.14Infraredanalysis ..........p.14-25-26

- L -

Laboratorypurifier ................ p.21

- M -

Manual probes........................ p.8Mixer .................................... p.19Mixolab® .......................p.31-32MLI204 ............................... p.23Mobile probes ........................ p.7Mobile readers .........................p.7Moisture content.....................p.23Moisturemodule/PS ........... p.14Monitoringsystem .................. p.5MR2LandMR10L ................. p.18

- n -

Nilema-litre® ...................... p.11NIR ...........................p.14-25-26Numigral ............................... p.11

- o -

Onlineprobes p.8

- P -

Particlesize ......................... p.22Portablemoisturemeter ..........p.12Probes ............................. p.8-15Proteinnetwork ......p.27-29-31-32Proteins .....................p.14-25-26

- Q -

Quatuor® ll ............................ p.10

- R -

Reception(control) ................ p.15Referenceoven ...................... p.23RheofermentometerF3 .......... p.30Rotachoc ............................. p.22

- S -

Sample .................................. p.8SDmatic® ........................... p.24Semolinaclassification ......... p.22Sieve ................................... p.11Silostar® ............................. p.5Softdurum ......................p.17-19specificweight ...................... p.11STAM ................................... p.5Standards .............................p.33Starchbehavior ................p.31-32Starchdamage ..................... p.24Storage(control) ................. p.5-6

- T -

Test mills .......................p.17-21TR52 ................................... p.7

- W -

Waterabsorption .....p.28-29-31-32Wile26 ............................... p.12Wile55et65 ....................... p.12WiTEM ................................... p.6

- Y -

Yeast activity ........................ p.28

For more inFormation, call +33 1 41 47 50 48 or [email protected] 36

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Your local representative :

Bycar:

Bypublictransportation:

RERCGennevilliersstationRERDSaintDenisstationBus261stopDequevauvilliers.

CHOPIN technologiesTripette&Renaudgroup

20avenueMarcellinBerthelot92390Villeneuve-la-GarenneFrance

2 [email protected] www.chopin.fr

y sales departmentTél.:+33141475048Fax.:[email protected]

y applicationsstudies,loansandtrainingTél.:+33141471728Fax.:[email protected]

y after salesPreventiveandcurativemaintenanceTél.:+33141475033Fax.:[email protected]

Methods and equipMents for grain and flour quality control...Methods and equipMents for grain and...

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Transcript of Methods and equipMents for grain and flour quality control...Methods and equipMents for grain and...