Merlo Group Australia - Construction
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Transcript of Merlo Group Australia - Construction
AU
MACHINEOF THE YEAR 2014
MERLO1964-2014
CONSTRUCTION
7. Quality control8. Research & Development / SAV9. Prototypes dept.10. Cutting & bending area11. Tre Emme12. CFRM (Training & Research Centre)
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Merlo’s factories in San Defendente di Cervasca (Cuneo) cover an area of 300,000 m2 (with 220,000 m2 inside facilities)
1. Offices & Admin2. Final assembly3. Engine & cab assembly4. Technopolymers5. Spare parts warehouse6. Truck loading area
THE MERLO GROUP
Safety Comfort
Maximum performance
THE MERLO GROUP
Mission:innovative
group
2 | 3
The Merlo brand is synonymous with advanced technology in the field
of telehandlers and operating plants. Since 1964 Merlo’s history has been one of ideas,
tenacity, and passion. Together these characteristics form the cornerstone of an
industrial group that has developed a highly successful range of products, which have
been awarded numerous international prizes.
The development of complex projects, from initial idea to end product and design to
sales, requires the ability to innovate and anticipate the needs and future trends of an
increasingly competitive market. In pursuit of more ambitious goals, Merlo technology
has become the driving force behind a development program that is able to look
beyond the conventional. Safety, comfort and performance are the key concepts.
The result is that every machine we build is a record beater, in terms of design, power,
environmental safety, and customer satisfaction.
This winning attitude is demonstrated by our integrated production process, modern
construction methods, process automation, revolutionary integrated electronic
systems, robotic machining systems and in many other ways.
The will to maintain closer links with our customers is reflected in our ongoing
programs of personnel training and refresher courses, in the quality of our service
network, and in the relationships of mutual trust we have built with our dealers.
The result is a range of compact and manoeuvrable machines that offer unparalleled
comfort, efficiency and, above all, safety.
This is the strength of the Merlo Group.
• >500 million
AUD turnover (90% to export)
• 1,100 Employees
• > 8% of turnover invested in R&D • 1 million + m³ of welding gas per year
• > 60,000 tonnes of steel per year
• > 90% in-house manufacturing
• 42 robots
• 18 machining centers
• 8 automated cutting units
• 4 hi-tech paint lines
Overseas model shown
. The roomiest cab available on the market
. Maximum visibility on all directions
. Merlo CDC Dynamic Load Control for enhanced safety
. New instrument panel for state-of-the-art instant information
. Inching pedal for accurate manoeuvres
. Efficient A/C system (on joystick/steering wheel) for increased comfort
. Cab specifications fully compliant with ROPS/FOPS standards
Largest cab in the category
CAB - STANDARD AND SUSPENDED VERSION (CS) – MERLO PATENT The cab is the largest on the market with an overall width of 1010 mmA quick glance is all it takes to see that we are dealing with an outstanding cab with reference to concept, design and ergonomics.
Just take a seat to feel at ease. Excellent accessibility thanks to the 770 mm door, ergonomic seat, tilting steering wheel and superb
visibility in every direction including top side. The comfort is optimised with the suspended cabin.
A unique solution that only Merlo can offer in the market.
COMFORT4 | 5
COMFORT
BOOM SUSPENSION SYSTEM - «BSS» The boom can be suspended in order to have smooth movements during displacement
with positive impact on the comfort level and eliminating the losses of load.
A hydraulic circuit with pneumatic pressure damper absorbs and reduces the shocks
due to uneven ground. BSS system will be automatically switched off under 3 kph.
FRAME LEVELLING SYSTEMAlong with the boom-side-shift the system allows the frame to be tilted, thanks to two
hydraulic cylinders connected between the chassis and the front axle. In sloping conditions
(max. 10%) the frame cab be adjusted by the operator in order to raise the boom vertically,
ensuring in this way the maximum safety working conditions.
cab without CS
cab with CS
speed [km/h]
com
fort
inde
x [a
d]
THE FIRST AND ONLY SUSPENDED CAB IN THE TELESCOPIC SECTOR
EXCELLENT COMFORT
± 10%
Levelling
BSS system
• M CDC: with attachment
recognition
• Tac-Lock: implement
quick attaching system,
controlled from the cab
• Hydrostatic transmission:
dynamic breaking effect
• Merlo telehandlers are
fully compliant
with the AS1418.19
M CDC - MERLO DYNAMIC LOAD CONTROL SYSTEM (RATED CAPACITY LIMITER)Safety comes first The M CDC system manages the dynamic safety of our telehandlers thanks to an integrated
computer that manages the load charts according to the attachment in use and to various
operational parameters such as the carried load, the boom angle/extension/speed. Only
the Merlo attachments can be recognized by the system thanks to sensor. All the safety
information is clearly show in the colour display. An indicator on the load chart informs the
operator about the dynamic equilibrium of the telehandler and the M CDC avoids risks for
the longitudinal equilibrium of the machine by blocking movement if needed.
SAFETY6 | 7
SAFETY
BOOM AND TAC-LOCK SYSTEM Comfort and no losses of loadMerlo offers standard on all its telehandlers the quick and hydraulically controlled
system to couple and locking of Merlo attachments.
Another patented solution to increase your productivity and reduce the loss
of time. The hydraulically powered extension mechanism is fully integrated
in the boom sections in order to protect it from site damage.
MERLO HYDROSTATIC TRANSMISSIONSafety and precision Merlo experience in the hydrostatic transmission guarantees quick shuttling, smooth
and progressive acceleration and maximum safety with a dynamic braking effect when
driving downhill and excellent traction in all conditions thanks to the permanent 4WD.
To further enhance the precision in confined space the operator can use the “inching”
system (standard on all Merlo models).
The hydrostatic transmission is connected to a two-speed gearbox. Upon request it can
be also equipped with an electronically controlled “Shift-on-the-go” system (patented
by Merlo) to increase comfort.
• -18% fuel consumption
with the Merlo EPD
system
• Stabilizers
designed for versatility
• Side shift system
for optimum productivity
• Three steering modes: agility
and productivity
EPD (ECO POWER DRIVE)Consumption reduction up to 18%EPD is a patented system to reduce consumption without limiting the telehandler.
The EPD manages the diesel engine rpm separately by the accelerator pedal. The
operator asks for a certain performance through the accelerator (speed in transport or
torque for heavy operations) and the body computer manages the diesel engine
accordingly. It’s a unique and patented solution that increases the telehandler and
reduces diesel consumption in such a way that > 3 litres per hour can be saved vs
conventional engines systems.
EFFICIENCY AND VERSATILITY8 | 9
EFFICIENCY AND VERSATILITY
STABILIZERS In order to offer the maximum stability Merlo offers the Panoramic version equipped with stabilizers The operator can control both stabilizers independently.
On sloping grounds the boom can be raised vertically by the frame levelling system
up to 24%.The stabilizers remain within the width of the machine ensuring
the maximum compactness and at the same time optimum stability.
BOOM SIDE SHIFT - MERLO PATENT Best in class for flexibility & precisionA unique Merlo solution to enhance the operational precision
of our telehandlers. The system allows the operator to move
the boom laterally without having to displace or reposition
the all telehandler.
A great time saving and increased precision.
530 mm
AUSTRALIAN STANDARDS
Lateral and longitudinal level indicators fitted to the windscreen and and RHS glass
Load Chart compliant with AS1418.19 External longitudinal stability indicator
Merlo products are Australian Standards 1418.19 and 1418.10 compliantSafety comes � rst!
The whole Merlo product range sold in the Australian market and used in Australia is certified as meeting the required Australian Standards issued. The most popular Merlo telehandlers have been
Tested and Certified by an authorized third party Certification Company based in Sydney.
The certification includes the design analysis, the stability and limiting device validation, according to specific load charts for Australia. In addition, the structural integrity design is checked.
Therefore Merlo machines are delivered with a Certificate of Conformity issued by the Manufacturer “Merlo S.p.A” directly.
In addition and upon request, any Merlo Telehandler and its original attachments offered to our final customers can be provided with its proper specific “Design Verification” documents.
The pictures shown below highlight the main specifications adopted by Merlo to meet the Australian market requests:
AUSTRALIAN STANDARDS10 | 11
Boom ram safety blocking device Anchoring points on the chassis
Merlo CDC (Dynamic Load Control) rated capacity limiter
Internal longitudinal stability indicator (w/o Merlo CDC)
Machine identification plate
Rear camera starts automatically when engaging the reverse shuttle.
ATTACHMENTS12 | 13
Merlo manufactures its own attachments according to Merlo quality standards thanks to the long experience made in 50 years of activity. Every
attachment is designed in order to obtain the maximum working performance and efficiency.
Since the cut in of M CDC – Merlo Dynamic Load Control System – all Merlo attachments are equipped with a sensor. As soon as it is attached to the
telehandler it sends the load chart to the M CDC system via a second sensor fitted on the front carriage. The M CDC is a user friendly system and
provides the necessary information to the operator in order to prevent the boom movements to be blocked by the M CDC safety parameters. Merlo
attachments are AS1418.19 compliant and listed on a plate shown on the cab LHS. Merlo implements are interchangeable by a quick attaching
system. The attachment is locked to the fork carriage by means of a hydraulic system denominated Tac-Lock standard which is controlled from the
cab, making the locking operations easier, safer and more comfortable.
N.B. LMS system adopted on a few Merlo models adopt the same criteria as mentioned above
ATTACHMENTS Merlo attachments designed for top performance and safety standards
The largest range of Merlo attachments available in Australia
Authorized attachments plateThe authorized attachments plate is applied
in the front part of the cab and provides the list
of authorized attachments for your machine.
CARRIAGE-MOUNTED HOOK FLYING JIB
CRANE ARM DIGGING BUCKET
4 IN 1 BUCKETFORKS
EXTENDIBLE SLEWING PLATFORM
MERLO IN AUSTRALIA14 | 15
MERLOIN AUSTRALIA
Merlo products available for Australian market
Merlo is known for its wide range of products, high technology levels, innovative systems, outstanding quality and good value for price, and are now manufactured and customised to suit the Australian market. With Merlo’s wide range of products and services you’re sure to find exactly what you’re looking for and above all you know with Merlo the customer always comes first!
MERLO RANGE MODEL Max. lifting height (m)
Max. lifting height (m)
Max. lifting Max. capacity [kg]
Engine[kW/HP]Engine
[kW/HP]Engine Speed
[km/h]Hydraulic
systemWidth (mm)
Height (mm)
Height (mm)
Height Length (mm)
Length (mm)
Length Stabilizers Frame leveling
Boom side shift
Compact P25.6 5.9 2500 55/75 36 Gear 1800 1920 3900 - - -
P25.6 L 5.9 2500 55/75 36 Gear 1800 1770 3900 - - -
P30.6 L PLUS 6 3000 74.5/101 40 Gear 2000 2000 4220 - - -
P30.6 PLUS 6 3000 74.5/101 40 Gear 2000 2150 4220 - - -
P30.8 L PLUS 7.7 2800 74.5/101 40 Gear 2000 2000 4260 - - -
P30.8 PLUS 7.7 2800 74.5/101 40 Gear 2000 2150 4260 - - -
Panoramic W/O Stabilizer P34.7 7 3600 74.9/102 25 Gear 2230 2475 4330 - - -
P34.7 PLUS 7 3400 74.9/102 40 Gear 2230 2475 4330 - - -
P34.7 TOP 7 3400 88/120 40 LS 2230 2475 4330 - - -
Turbofarmer P40.7 7 4000 103/140 40 LS 2230 2475 4330 - - -
P40.7 CS 7 4000 103/140 40 LS + FS 2230 2525 4330 - - -
P36.10 PLUS 9.7 3600 74.9/102 40 Gear 2230 2475 4410 - Yes Yes
P36.10 TOP 9.7 3600 74.9/102 40 LS 2230 2475 4410 - Yes Yes
P38.10 9.7 3800 103/140 40 LS 2230 2475 4410 - Yes Yes
P41.7 7 4100 103/140 40 LS 2230 2475 4330 - Yes Yes
Panoramic with Stabilizer P38.13 12.6 3800 62/84 25 LS 2220 2240 5240 Yes Yes Yes
P38.13 PLUS 12.6 3800 74.5/101 40 LS 2220 2240 5240 Yes Yes Yes
P40.17 16.7 4000 74.5/101 40 LS 2400 2510 5795 Yes Yes Yes
CS P55.9 CS 8.6 5500 103/140 40 LS 2400 2540 5100 - Yes -
P75.9 CS 8.6 7200 103/140 40 LS 2400 2540 5100 - Yes -
Heavy Duty P60.10 9.55 6000 74.5/101 40 LS 2240 2440 5345 - Yes Yes
P72.10 9.55 7000 74.5/101 40 LS 2240 2440 5345 - Yes Yes
Overseas model shown
COMPACT16 | 17
COMPACT
Fork load centre600mm
Standard forks REF.No A0300Maximum cap. 2500 kg
0
4 13 2 0
50°
10°10°
2
320°
30°4
540° A
B
6 60° DC
900 k
g12
50 kg
0,6 m
1500 k
g175
0 kg
2500 kg200
0 kg
3,8 m
4,5 m
5,0 m
5,9 m
5,7 m
1,1
m1,
2 m
1,6
m
2,0
m2,
4 m
3,3
m
[m]
1,8
m
On modelswith M-CDC:
Febr. 2013A
3° MAX
6° MAX
18°MAX
7° MAX
5° MAX
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
085412Tyre manufacturer MitasTyre size 12.0/75-18 12 prTyre pressure 400 kPa (58 psi)
3° MAX
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Standard usedAS1418.19
P25.6 Load Chart - Standard forks
Pick & Carry (Travelling)
Lifting (Stationary) P 25.6 WITH FORKS
Concentrated power, small dimensions, big performances
Best comfort with the biggest cab of the category
Fork load centre 600mm
Standard forksREF.No A0300 or REF.No A0304
Max cap. 3000 kg
0
3
5
0
1
2
0°
4 3
10°
20°
2 1
4
5
[m]
6 40°
30°
50°
60°
4,0 m
6
7
8
AB
CD
E
2000
kg
1000
kg
500 k
g
1500
kg
750 k
g
1,3
m
1,9
m2,
3 m
3,0
m
3,9
m
4,7
m
5,4
m
4,9 m
5,8 m
6,5 m
7,7 m
0,6 m
On modelswith M-CDC:
3000 kg
2500
kg
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATIONTyre manufacturer Mitas MitasTyre size 405/70-24 14 pr 405/70-20 14 pr 16/70-24 14 pr 16/70-20 14 prTyre pressure 400 kPa (58 psi) 350 kPa (50 psi)
3° MAX
6° MAX
18°MAX
7° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
3° MAX
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary) P30.8 Load Chart - Standard forks
Standard used AS1418.19
April 2014ϕ
091994
The reduced dimensions make these telehandlers ideal for work in restricted
environments. The chassis architecture is innovative and the telescopic boom is
extremely compact and built using the tried and tested Merlo system of having all the
mechanical workings within the boom structure.
The extension components, hydraulic, and electrical systems are well
protected within the boom structure.
By not leaving parts on the exterior, damage caused by the inevitable knocks received
on the work-site is avoided.
Cab heights (standard models): 1770 mm (P25.6 L),1920 mm (P25.6) and 2150 mm
(P 30.6-P 30.8).
Attachments: dedicated attachments to make your work easier and increase
your productivity.
Operator position: cab width 1010 mm for supreme comfort.
Wide-opening doors for easy access and improved operator comfort.
5.9 m (P25.6), 6 m (P32.6), 7.7 m (P28.8) maximum lift height. The compact series
outperforms front loaders in terms of height, operating boom speed, and productivity.
Electronically controlled hydrostatic transmission: easy, practical, and intuitive.
P25.6 engine is equipped with Kubota Tier 3 engine 55kW/75HP
P30.6 and P30.8 engines are equipped with Kubota Tier 4 interim engines 74,5kW/101HP
Hydrostatic transmission: rmanoeuvre with inching precision.
Max. speed: 36 km/h (P25.6), 40 km/h (P30.6 and P30.8), braking on all 4 wheels.
Fork load centre 600mm
Standard forksREF.No A0300 or REF No. A0304
Max cap.3000 kgD
0
3
0
1
2
0°
4 3
10°
20°
1100
kg
2 1
4
5
6
40°
30°
50°
3000 kg
60°
CA
B
0,6 m
[m]
6,0 m
4,8 m
3,9 m
1,9 m
1,7 m
1,3 m
2,3 m
3,0 m
3,5 m
1500
kg17
00kg 20
00kg
2500 kg
On modelswith M-CDC:
April 2014ϕ
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION092000
Tyre manufacturer Mitas MitasTyre size 405/70-24 14 pr 405/70-20 14 pr 16/70-24 14 pr 16/70-20 14 prTyre pressure 400 kPa (58 psi) 350 kPa (50 psi)
P30.6 Load Chart - Standard forks
Standard used AS1418.19
3° MAX
6° MAX
18°MAX
7° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
3° MAX
Pick & Carry (Travelling)
Lifting (Stationary)
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
P 30.8 WITH FORKS
P 36.10 PLUS
Panoramic models are among the best selling products of the Merlo Group.
In the 7 meter-class, the most popular Panoramic w/o stabilizers is the P34.7, whilst on
the 10 metre-class it is the Turbofarmer P36.10. All the models can be used in confined
spaces, thanks to their compactness and their three-mode steering system which
increases manoeuvrability and versatility.
The engine and hydrostatic transmission are electronically controlled for better
performance. The transmission is also equipped with a two-speed mechanical
gearbox designed to suit speed from zero to 40 km/h. Its low centre of gravity and
correct weight distribution allow excellent stability and the permanent 4WD system
allows for the best traction. Comfort is assured by a cab designed and manufactured
by Merlo. 1010 mm cab width is the best in its class.
The driving position and controls have been designed according to the latest
ergonomic standards to ensure the maximum comfort.
PANORAMIC AND TURBOFARMER18 | 19
Maximum lift height: 7 m and 10 m are the most popular lift height.
Maximum load capacity: from 3400 kg to 4100 kg.
Three different engine powers are available: Deutz rated at 74.9 kW/102HP;
Deutz rated at 88 kW/120 HP; Deutz rated at 102 kW/140 HP.
Engines and hydrostatic transmissions are electronically controlled.
Two-speed mechanical gearbox is designed to suit speed from zero to 40 km/h.
Inching pedal: for better speed control and work accuracy.
BSS:. Boom suspension system for active dampening during material handling (opt).
3-Steering modes: operator can improve manoeuvrability and save time.
Cab: Merlo maintains its leadership in operator comfort, ergonomics, and visibility.
Engine maintenance: Access to main engines components for easy maintenance.
PANORAMICTURBOFARMER
9 versions designed for the Australian market
The best in class for compactness and productivity
Fork load centre 600mmStandard used
AS1418.19
P41.7 Load Chart - Standard forks
AB
CD
0,6 m
4100
kg3000
kg25
00kg
2000
kg
1500
kg
3600
kg
0
210
4 3 2 1
67
543
10°
0°
30°
20°
60°
40°50°
[m]
1200
kg
On modelswith M-CDC:
3.1 m
3.8 m
2.5 m
1.9 m
1.5 m
1.3 m
4.7 m
5.7 m
7.0 m
Maximum cap. 4100 kg(2990 kg in De-rated mode)
Standard forksREF.No A0301
Oct. 2012C
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION080851
Tyre manufacturer Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressure 400 kPa (58 psi)
3° MAX
6° MAX
18°MAX
7° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
Pick & Carry (Travelling)
Lifting (Stationary)
0°
3° MAX
Set tilting correction to 0°
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Fork load centre 600mm
P38.10 Load Chart - Standard forks
20°
0°
10°
D
30°
40°
50°E60°
C
AB
0,6 m
56 34 12 0
4
01
32
65
789
710
On models with M-CDC:
Maximum cap. 3800 kg(2990 kg in De-rated mode)
Standard forksREF.No A0301
[m]9.6 m
6.3 m
5.3 m
4.4 m
3.4 m
2.6 m
2.1 m
1.7 m
1.4 m
4.9 m2500
kg
1500
kg
750
kg
2000
kg
1000
kg
550
kg
3800
kg3000
kg
8.5 m
6.3 m
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION080841
Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
P 38.10 WITH FORKS
P 41.7 WITH FORKS
Fork load centre 600mm
P36.10 Load Chart - Standard forks
20°
0°
10°
D
30°
40°
50°E60°
C
AB
0,6 m
56 34 12 0
4
01
32
65
789
710
On models with M-CDC:
Maximum cap. 3600 kg(2990 kg in De-rated mode)
Standard forksREF.No A0301
[m]9.6 m
6.3 m
5.3 m
4.4 m
3.4 m
2.6 m
2.1 m
1.7 m
1.4 m
4.9 m2500
kg
1500
kg20
00kg
3600
kg3000
kg
8.5 m
6.3 m
750
kg
1000
kg
550
kg
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION080836
Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
P 36.10 WITH FORKS
Fork load centre 600 mm
P40.7 Load Chart - Standard forks
CB
A
D
0,6 m
0
2
10
4 3 2 1
67
543
10°
0°
30°
20°
60°
40°
50°
On modelswith M-CDC:
Maximum cap. 4000 kg(2990 kg in De-rated mode)
Standard forksREF.No A0301
[m]
4.7 m5.1 m
6.9 m
3.8 m
2000
kg
1500
kg
1200
kg
2750
kg
3.1 m
2.5 m
1.8 m
1.3 m
3500
kg
4000
kg
5.7 m27
50kg
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION085909
Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
Fork load centre 600mm
P34.7 Load Chart - Standard forks0
10°210
4
0°
3 2 1
30°
67
543 20°
60°
40°50° C
BA
D
0,6 m
On modelswith M-CDC:
Maximum cap. 3400 kg(2990 kg in De-rated mode)
Standard forksREF.No A0301
[m]
3.1 m
3.8 m
2.5 m
1.9 m
1.3 m
4.7 m
5.5 m
6.9 m
3400
kg
2750
kg
2000
kg
1500
kg
1200
kg
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
085908Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
P 34.7 WITH FORKS
P 40.7 WITH FORKS
Overseas model shown
PANORAMIC WITH STABILIZERS20 | 21
The unique Merlo design ensures good weight balance which, together with versatile drive/steer axles, extraordinary ground clearance,
permanent 4WD and road travel at up to 40 km/h (25 km/h for the P38.13), ensure unrivalled driving ability in the most challenging of ground
conditions. The Panoramic telehandlers feature a brilliant boom side-shift system uniquely developed by Merlo.
The operator controls the resulting sideways movement of the load with great accuracy. Two hydraulically operated stabilizers on the front
axle ensure the necessary stability and allow the machine to be fully operational on uneven or sloping grounds.
The operator can place the stabilizers independently upon the ground and use them to level the chassis.
Two most important models are available in Australia are the P38.13 Std and Plus (compact, user-friendly and versatile) and P40.17
(the flagship, with power, load capacities, and lift heights that are industry standards.).
P38.13 Maximum Load capacity: 3800 kg. Maximum Lift Height: 12.6 m.
P40.17 Maximum Load capacity: 4000 kg. Maximum Lift Height: 16.7 m.
P38.13 model is powered by 4 cyl. Engine 84 HP suitable power.
P38.13 Plus and P40.17 models are powered by 4 cyl. Engine 101 HP suitable power.
Frame levelling system: allows the chassis to be horizontally levelled ensuring
a truly vertical lift for better stability.
Front hydraulic stabilizers: independently controlled, improve the machines stability.
Boom side shift system: load can be placed with max. accuracy. It saves time and
boosts productivity.
The suspension systems (boom or front axle) ensure maximum comfort.
Cab: it is the largest of this vehicle class with 360° visibility.
Fork carriage: allows attachments to be quickly interchanged by the quick attach
system and locked using Tac-Lock controls in the cab.
Hydraulic service fitted with quick couplings provides the power for hydraulically-
operated equipment.
PANORAMIC WITH STABILIZERS
Panoramic with stabilizers
First in performance and reliability. Maximum stability within the minimum space!
2
01
34
7
56
89
121110
1314
171615
0,6 m
2
01
34
7
56
89
121110
131415
1716
Fork load centre600 mm
Fork load centre600 mm
2500 kg
3000 kg
600k
g40
0 kg 14
00kg
1000
kg75
0kg 2000
kg
A
4000 kg
BC
ED
F
HG
I
ML
20°
10°
40°
30°
50°
60°70°
0°
150k
g
0 kg 30
0 kg
500 k
g
1400
kg
750 k
g
E
B
3000 kg
CD
A
HG
F
IL
20°
10°
40°
30°
50°60°
0°
4000 kg
2000 kg
0,6 m
3,0 m
1,9 m
4,5 m
5,0 m
6,0 m
7,4 m
9,0 m
10,0
m11
,0 m
12,5
m
2,0 m
3,0 m
4,0 m
5,0 m
7,0 m
8,3 m
9,8 m
11,0
m 1,9 m
6,4 m
8,1 m
10,5 m
14,7 m
13,0 m
On modelswith M-CDC:
Max cap. 4000 kgMax cap. 2990 kg (De-rated mode)
P40.17 Load Chart - Standard forks
STABILIZERS DOWN STABILIZERS UP1213 11 710 9 8 56 4 03 2 1 1213 11 710 9 8 56 4 3 2 1 0[m][m] [m]
6,5 m
7,2 m
10,7 m
16,6 m15,8 m
Standard forks REF.No A0301
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION081282
Tyre manufacture r Mitas, BKT MitasTyre size 405/70-24 14 pr 445/65 R22.5 16/70-24 14 pr 169FTyre pressur e 400 kPa (58 psi) 600 kPa (87 psi)
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
Pick & Carry (Travelling)
Lifting (Stationary)
Fork load centre600mm
Standard fork REF.No A0301
750 k
g50
0 kg
350 k
g
2500 kgA
1500
kg
1000
kg
BC
0.6 m
ED
FG
5
10
9 8 7 6
23
54
6
1500
k g
1000
kg
700 k
g
9
78
1011
4 3 2 01
3800 kg
2500
kg
3500 k
g
3000
kg
AB
C
FED
1312 G
0.6 m
0°
10°
20°
30°
40°
50°60°
70°5
10
9 8 7 6
23
54
6
9
78
1011
4 3 2 011312
0°
10°
20°
30°
40°
50°
60° 71°
Fork load centre600mm
STABILIZERS DOWN STABILIZERS UP[m] [m]
1.9 m
2.5 m
3.2 m
4.0 m
4.5 m
6.3 m
7.9 m
8.8 m
8.8 m
7.5 m
6.7 m
5.4 m
4.7 m
3.6 m
2.3 m
1.9 m
6.0 m
10.1 m
12.6 m
6.6 m
5.8 m
8.3 m
12.3 m
On modelswith M-CDC:Max cap. 2990 kg (De-Rated mode)
Max cap. 3800 kg
150 k
g
8.1 m
2000
kg5.2
m
3000 kg
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION081274
Tyre manufacture r MitasTyre size 405/70-20 14 pr 16/70-20 14 prTyre pressur e 350 kPa (50 psi)
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
Pick & Carry (Travelling)
Lifting (Stationary)
P38.13 Load Chart - Standard forks
P 38.13 WITH FORKS ON STABILIZERS
P 40.17 WITH FORKS ONSTABILIZERS
Overseas model shown
PANORAMIC CS22 | 23
The Panoramic CS is a revolutionary telehandler that introduces new solutions for design
and engineering, and anticipate what telehandlers will be like in the next few years.
This product family offers many unique technologies as standard in order to increase
comfort, productivity and reduce the fuel consumption.
Best in class comfort is ensured by the hydro-pneumatic cab suspension, a patented
technology which only Merlo telehandlers can offer.
Another exclusive Merlo technology, the EPD (Eco Power Drive), reduces the consumption
by about 18% to guarantee low cost of ownership.
The maximum productivity is delivered also thanks to the «self accelerating system»
integrated in the joystick function and the dual reverse shuttle system with buttons
on the steering column and the joystick.
P55.9CS: maximum Load capacity 5500 kg, Maximum lift height: 8.6 m.
P75.9CS: maximum Load capacity 7000 kg, Maximum lift height: 8.6 m.
The model is powered by: 4 cyl. Engine 103 kW/140 HP power. 40 km/h top speed.
Hydro-pneumatic cab suspensions (CS): standard, for greater operator comfort.
Cab Suspension system ensures an efficient dumping effect in any
situation, regardless load, terrain and driving speed.
Load Sensing pump ensures the correct oil follow when it is necessary
by the hydraulic circuit.
Self-accelerating system: to get higher boom speed the operator moves
the joy stick forward. The system increases engine rpm and oil flow
automatically. User-friendly system to boost productivity.
Dual reverse shuttle system: buttons are located on joy stick as well as on the
steering LHS to improve productivity.
PANORAMIC CS
Panoramic CS (cab suspension)
Innovative solutions adopted on CS Series o� er more comfort, productivity and fuel savings
Fork load centre 600mm
Standard forksREF.No A0306
Max cap. 7200 kg
AB
CD
EF
0.6 m
2500
kg35
00kg
6500kg
4500
kg
7200 kg
5500
kg
7
56
8
3
012
4
9
5 4 3 2 1 0
70°
20°
10°
0°
30°
40°
50°60°
[m]
2100
kg4.6
m4.2
m
3.3 m
2.2 m
1.8 m
1.4 m
2.6 m
1.3 m
5.7 m
7.5 m
8.8 m
Sept. 2013A
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
088127Tyre manufacturer Mitas
SAFE USE INFORMATION
Tyre Size 17.5-25 22pr EM-20/60
Tyre Pressure 500 kPa (72 psi)
3° MAX
5° MAX
18°MAX
5° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
0°
3° MAX
Set tilting correction to 0°
Standard used AS1418.19
P75.9CS Load Chart - Standard forks
Standard forksREF.No A0302
Max cap. 5500 kg
AB
CD
EF60°
30°
50°
40°
70°
7
56
8
3
012
4
5 4 3 2 1 0
0.6 m20°
10°
0°
4500
kg35
00kg
1700
kg
3000
kg25
00kg
5500 kg
Fork load centre 600 mm
2100
kg
4500kg
[m]
1.3 m
1.5 m
2.1 m
2.4 m
3.0 m
3.5 m
4.1 m
4.6 m
5.5 m
7.2 m
8.6 m
July 2013B
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
080983SAFE USE INFORMATION
Tyre manufacturer MitasTyre size 500/70-24 164A8Tyre pressure 400 kPa (58 psi)
3° MAX
5° MAX
18°MAX
5° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
Pick & Carry (Travelling)
Lifting (Stationary)
0°
3° MAX
Set tilting correction to 0°
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
P55.9CS Load Chart - Standard forks
Standard used AS1418.19
P 55.9 CS WITH FORKS
P 75.9 CS WITH FORKS
HEAVY DUTY24 | 25
The P60.10 and P72.10 are available designed for Heavy-Duty applications.
Both models are powered by a 4 cyl. engine rated at 101HP and they weight (total unladen
mass with forks) 9800 kg and 10650 kg respectively.
They benefit from the performance and the precision of the hydrostatic transmission that
combined with the two-speed gearbox allows the reach 40 km/h. Boom side-shift
(a content that only Merlo can offer) together with the frame levelling ensure the
maximum versatility and productivity in all conditions.
The boom side-shift allows the upper part of the chassis and boom to be moved sideways,
according to the longitudinal axis of the machine.
The operator controls the resulting sideways movements in order to place the load
with maximum accuracy.
The frame levelling system allows the frame to be adjusted in order to work in sloping
conditions (Max. 10%) in order to raise the boom vertically, ensuring in this way
the best safety working conditions as well as the correct lifting capacity.
P60.10: maximum load capacity 6000 kg, P72.10 7200 kg.
Boom side-shift system (Max 500mm): load can be positioned with maximum
precision.
Frame levelling: chassis can be laterally levelled to compensate sloping ground.
It allows the boom to be lifted vertically for better and safe working conditions.
Hydraulic system: Load-Sensing pump for top hydraulic performance.
HEAVY DUTY
Top performances and versatility
A complete range of products able to match all di� erent customer needs when it comes to our heavy duty range.
Fork load centre 600mm
Standard forksREF.No A0306
Max cap. 7000 kg
6000 kg
1800
kg 2750
kg40
00kg
5000 kg
E
BDC
A
GF
0.6 m7000 kg
1
6 5
0
32
54
876
9
4 3 2 1 0
0°
10°
20°
30°
40°
50°
60°
[m]
4000 kg
6.0 m
8.1 m8.9 m
9.4 m
5.2 m
4.1 m
2.9 m
2.3 m
1.9 m
1.5 m
On modelswith M-CDC:
6.9 m
A
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION088128
450 kPa (65 psi)
445/65 R22.5 169F AR01
Mitas
Sept. 2013
P72.10 Load Chart - Standard forks
Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions
Solid, smooth, level and prepared surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
3° MAX
5° MAX
9°MAX
3° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
Pick & Carry (Travelling)
Lifting (Stationary)
0°
3° MAX
Set tilting correction to 0°
Compliant to AS1418.19as INDUSTRIAL telehandler
Tyre manufacturer
Tyre size
Tyre pressure
18-19.5 16PR MPT03/06
800 kPa (115 psi)
Mitas
Fork load centre 600mmStandard used AS1418.19
P60.10 Load Chart - Standard forks
E
BDC
A
GF
0.6 m
10
32
54
876
[m]
9
0123456
0°
10°
20°
30°
40°
50°
60°
Maximum cap. 6000 kg(2990 kg in De-rated mode)
Standard forksREF.No A0302
1.6 m
9.3 m
2.1 m
3.0 m
4.1 m
5.3 m
8.0 m7.1 m
5.8 mOn models
with M-CDC:
1200
kg
6000 kg
2000
kg 3000
kg
4000 kg
5000kg 6.2 m
8.9 m
Oct. 2013A
Chart Number
Revision Date
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
SAFE USE INFORMATION087823
3° MAX
5° MAX
18°MAX
5° MAX
5° MAX
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks
With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.
Pick & Carry (Travelling)
Lifting (Stationary)
0°
3° MAX
Set tilting correction to 0°
450 kPa (65 psi)
445/65 R22.5 169F AR01
MitasTyre manufacturer
Tyre size
Tyre pressure
18-19.5 16PR MPT03/06
800 kPa (115 psi)
Mitas
P 60.10 WITH FORKS
P 72.10 WITH FORKS
OVER 600 DEALERS
6 SISTER COMPANIESOVER 50 MARKETS
Sydney2013
RESIDENT REGIONAL DIRECTOR
MERLO WORLD
CFRMTRAINING CENTRE The Merlo Training and Research Centre (CFRM) has turned safety and machine operation training into its central mission. CFRM provides training courses for people-carrier overhead platform operators, fork lift trucks, telehandlers, cranes, earth moving machinery, agricultural and forestry tractors, snow clearance vehicles and urban refuse collection vehicles.
Countries where Merlo is Market leader MOVIMATICAMERLO INFOMOBILITYThis is the new vehicle management system designed and built by the Merlo Group itself: it enables GPS radio-localisation in real time, monitoring operation and use, receive and manage malfunction or burglar alarms and also send commands for handling events via the internet.
26 | 27 A WORLD APART
NEW SPARE PARTS SERVICEThe new automated spare parts warehouse covers an area of 7,000 m², with storage capacity of 10,000 m³ for a total of 20,000 different codes. Furthermore, it can automatically manage 94% of the order lines that are processed daily, with an average withdrawal time of 30" per line. The first fill per order line is over 99% with delivery times for urgent orders within 24 hours.
In a globalised world, the client is always number one!
From excellent products to excellent service. In 2008, Merlo adapted its production process to meet the needs of the ISO 9001 quality control system. The process is perfected and improved continuously. At the same time, the foundations have been laid to put the Customer first, implementing investments aimed at Services such as Financing, Training Assistance, Spare parts and Telematic Means such as remote diagnostics, thanks to the Merlo Mobility project.
THE MERLO WORLD
Automatic spare parts warehouse 2011 2014
Storage volume 1000 m3 10.000 m3
Filling 100% 85%
Percentage of codes managed 50% 86%
Percentage of Lines managed 65% 94%
Pick-up time 90” 30”
Number of codes 8.000 17.000
Area of order processing and shipping
Storage area and automatic retrieval
MKT MERLO • AU RANGE CONSTR 0314
The telehandlers illustrated in this document may be equipped with optional or special accessories that do not form part of the standard supply but which are available on request.In some countries certain models or attachments may not be available as a result of market restrictions or regulations. The technical data and other information in this document were correct at the time of printing;
however, we reserve the right to modify our products, without prior notice, as part of our policy of continuous technical improvement. Your Merlo dealer will be pleased to provide you with the latest information on all our products and services.
MERLO 1964-2014DEDICATED TO THE FUTURE FOR 50 YEARS:
Merlo was established in 1964 and since has designed and manufactured state-of-the-art machines. Today Merlo has a turnover of over 500 Million dollars and about 1100 employees worldwide.
MERLO1964-2014
MACHINEOF THE YEAR 2014
Direzione Generale
Direzione Tecnica
Direzione Commerciale
Direzione Marketing
.............................. .............................. .............................. ..............................
MERLO S.P.A.
Via Nazionale, 9 - 12010 S. Defendente di Cervasca - Cuneo - Italia
Tel. +39 0171 614111 - Fax +39 0171 684101
www.merlo.com - [email protected]
MERLO GROUP AUSTRALIA PTY LTD
27 Colin Jamieson Dve, Welshpool (Perth), WA 6106
Tel. (08) 9358 3110 - Fax (08) 9358 4110
120 Toongabbie Road, Girraween, NSW 2145
Tel. (02) 9688 0600
www.merloaustralia.com.au - [email protected]