Meritronics_Company rev 07.02.14

30
Taiwan Las Vegas China ZhongShan Milpitas

Transcript of Meritronics_Company rev 07.02.14

Page 1: Meritronics_Company rev 07.02.14

TaiwanLas Vegas ChinaZhongShan Milpitas

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Quality

fulfillment

Your Comprehensive Domestic Small, Medium to High Volume Overseas Contract Manufacturing, Box Build, and Design Partner

Fast

Low cost

Complete Solution

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Custom

erFull Solution Provided

•Quick-turn Proto•Prototyping / NPI•Small to High Vol •ICT/FCT

•Cable Assembly•Molded Cables

PCB Assembly

BOX BUILD/ System Integration

Product Development

Interconnect•Product Design•Industrial Design•3D modeling•Circuitry Design•Schematics review•PCB Layout•Software Development•User Interface

•System Integration•System Test•Pack-out•Drop shipment•RMA and Product Life Cycle

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Corporate Highlights•Founded in 1995

•Year over year growth

•Profitable every year

•Privately held California Corporation

•ISO-9001, ISO-13485, ITAR and UL registered company

•13485 Medical Certification

•RoHS compliant across all sites

•Nevada Gaming certified

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Milestones• 1995- Company founded• 1997- ISO9002-1994 certified• 1998- Acquired BGA capabilities• 2000- Capable of placing and reworking 0.16mm(0.007” )pitch devices• 2002- Receive “Philips Valued Supplier” award• 2003- Acquired 34,000 sq-ft facility in Santa Clara• 2003- Expanded into China ZhongShan for volume production• 2004- Qualified by Intel and Nvidia• 2005- RoHS ready for both U.S. and China factories• 2006- Product Design, 3D Design, and Layout services added• 2007- China factories become 100% RoHS• 2007- Setup Las Vegas factory• 2009- Burn-in-board design, manufacture+ test 29”x29” capabilities• 2010- UL registered cable operations in Las Vegas• 2011- Supplier of choice award by International Gaming Technology • 2012- ISO-13485 medical device certified• 2013- ITAR certified• 2014-Meritronics moved HQ to new state-of-the art factory in Milpitas, Ca

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China

PCB assembly/ BGA Placement

Las Vegas, NV

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China

High Capabilities-

Las Vegas, NV

Largest BGA placed- 3” x 3” with 3000 Balls

uBGA, CSP Replace down to 0.007”(.16mm) pitch

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China

Soldering Expert - performing a BGA Surgery

Las Vegas, NV

We installed 22 Jumper wires with trace cuts under BGA361 to correct a VCC-

GND swap

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China

BGA Reball/ Rework Service

Las Vegas, NV

Low volume & High volume

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San Jose CA

China

Cable/Harness Assembly

Las Vegas, NV

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Quality Systems

• ISO 9001 2000 Certified Facilities• FDA class 1 & 2-in process, compliance Milpitas,Ca Site• ISO13485 certification• ITAR certification• Dedicated production tool sets in compliance with RoHS • Compliant to RoHS and WEEE Standards Across all sites• Quarterly Management/Customer Quality Cost Reviews

• Quality Planning Process• Customer Contract Review• Initiate NPI/Production Plan• Review Customer Documentation• Generate Work Instructions

• Process Control • In Process Daily Data Collection System• Data is Summarized and Reviewed Daily• Root Cause Defect Analysis

• Supplier Business ReviewsQuarterly procurement reviews with strategic and preferred suppliers for PPV initiatives

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Milpitas,Ca

China

Key Manufacturing Regions

Taipei, TaiwanLas Vegas, NV

ZhongShan, China

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Meritronics ChinaZhongshan factory

Meritronics Taiwan design and purchasing office

Cable factory. Dongguan China

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San Jose CA

China

Worldwide Capacity

ZhongShan, DongGuan, ChinaLas Vegas, NV

SMT lines

PTH lines

Box Bld lines

Packout

Floor sq-ft

# of Emplyee

U.S.-Milpitas 6 2 2 1 44K 60U.S.-Las Vegas 1 2 1 1 10K 35China 4 3 4 2 30K 200

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San Jose CA

China

U.S- Milpitas Factory

ZhongShan, DongGuan, ChinaLas Vegas, NV

3-Fuji high speed lines

3-Mydata flexible pick and place Lines with full uBGA

capabilities

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San Jose CA

China

U.S.- Las Vegas Factory

Las Vegas, NV

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San Jose CA

China

Meritronics Zhongshan China Factory

Las Vegas, NV

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ArchitectureHigh Level

DesignPhysicalDesign

Prototype Validation NPI Volume

•Component selection -MAJOR (e.g. processor)•Hardware / software partitioning

•Schematic design•ASIC/FPGA design•Component selection -MOST

•PCB layout•DFM•DFT•Component selection -MINOR (e.g. passives)

•Quick turn prototyping•Early DFM / DFT feedback

•Device level testing•System integration testing•EMC testing•Agency submissions

•Supply chain mapping (DFSC)

•Continuous process improvement

Development Stage

Cost-Related Services / Activities

Ab

ility

to

Imp

act

Typically, 80% of an electronics product’s recurring unit costs are established during the first 15% of the

design and cannot be significantly impacted later

The Importance of Early Involvement

Meritronics involvement

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Product Design Services

• Consumer• Telecom• Industrial Equipment• Wireless, RF, WiMax, WiFi, Bluetooth, IR,

ZigBee, PP-Band• Handheld, UMPC, GPS, PID• Audio/ Video Products• FPGA, Reference Design• User Interface• Software development

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Product Design Services- why Meritronics?

• Low cost on design• Low cost on tooling• No need for cost reduce redesign• Low BOM cost• Fast to market• Tool safe mechanical design• Fast test development

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– Orcad Capture– Cadence Allegro – Mentor Graphics

• Expedition• PADS Power PCB

– Specctra Auto router– Spectra Quest– Auto CAD– CAM 350– Valor Enterprise

Meritronics/Principle PCB Design Tools

State of the Art EDA Tools…

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� (DFT) Design For Test � (Lab view) Functional Test Development� (Valor/MSMART) Design for Manufacturing

� X-Ray

� Sub Micron Tiger Inspection System

(FCT) Functional Test Service(ICT) In Circuit Test Program Development

(ICT) In Circuit Test HP 3070 lll

Flying probe test

“Comprehensive range of test & Inspection services”

Test & Automated Inspection Capabilities

(AOI) Automated Optical Inspection

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China

3D XRAY Feinfocus 0.8 micron Tiger System

Las Vegas, NV

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China

ICT Services IN HOUSE

Las Vegas, NV

DESIGN FOR TESTABILITY:- Tailor DFT & DFM procedures for your company.

- Review your CAD files for board DFT & DFM.Test access reportTest probe reportMechanical analysis for fixturing

- Review DFT for target schematics.Recommendations ( design changes ) to improve coverage & testability

- Review DFM for a target board.- Review customer test specification.

Develop test strategy to meet the specifications

CAD TRANSLATION:- Our engineers will quickly process your CAD output files and generatenecessary information to develop program & fixture for HP3070 & TER-18XXtesters.

LIBRARY MODEL DEVELOPMENT:- Develop custom test models for both HP3070 & TER-18XX.- Verify BSDL file & Validate Bscan test.- Custom device programming for EEprom, Flash & Isp device.

VOLUME TESTING & REPAIR :- Provide volume board test & repair on our HP3070 & TER-18XX testers.

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China

Flying Probe and ESS chamber

Las Vegas, NV

- State-of-the-art flying probe tester with 2 probes on both sides.

- Perfect for small volume production and prototype quick test

- ESS chamber - Temperature cycling stress test to ensure high reliabilities.

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China

3D Model Printer

Las Vegas, NV

* Make your ABS enclosure sample in few hours* Quick validation on design files* 7,000 pixel resolution

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Business Program Management

Dedicated, Single point of contact

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Customer % Base by Industry

“ Meritronics has relationships with a number of emerging technol ogy companies and leading global industrial companies”

Percentage for reference only

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Partial Customer ListCommunications Computing and Data Storage SemicondutorIndustrial EquipConsumer

Medical Others

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Design & Layout

manufacturing

fulfillment

Meritronics Customer Focused

Thank you


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