Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement &...

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Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz Cars Procurement & Supplier Quality Mercedes-Benz Cars Capital Market Day 2015 June 11 th , 2015

Transcript of Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement &...

Page 1: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Mercedes-Benz Cars

Procurement & Supplier Quality StrategyDr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz Cars

Procurement & Supplier Quality

Mercedes-Benz Cars Capital Market Day 2015

June 11th, 2015

Page 2: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Quality

Procurement

ChassisEngine &

Transmission

Electric

Electronics

eDrive

Exterior

Raw Material

BodyInWhite

Capacities

Interior China/ AsiaNAFTASouth

Africa

Special

Functions

Car Lines Powertrain SUV/ MSA SEC VAN CompactCompetitive

Dynamics

India Argentina AMG

Strategy

Governance

& Integrity

6 Commodities 3 Regional Hubs

2

MP organized by commodities, car lines and regions

Page 3: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Commercial Efficiency: Competitive Acceleration,Cooperation, Localization, Reference-Calculation-Workshops

Content Management: New products, facelifts, mid-year changes

‘Net efficiency’ p.a.Which content?

Which specifications and design?

How purchased? S

1

2

3

Technical Efficiency/ Design-to-Cost: Modular strategy, CIP* series, specification, variance, localization depth

3

MBC F4L Next Stage – net material cost efficiency driven by

Content Management, Technical and Commercial Efficiency

Commercial Efficiency: Competitive acceleration,cooperation, localization, reference calculation workshops

*) Cost Improvement Process

Page 4: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

~100 Modules

MRA Rear

MFA Front

4 Vehicle Architectures

MHA … … High

MSA … … Sport

ChassisE/E Exterior Interior

MRA

MFA

MHA

MSA

Product Portfolio

ChassisE/E InteriorExterior

4

Technical Efficiency and Design-to-Cost

systematically driven by modular strategy

Page 5: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Size parameterization of door trim panel

Design variants of instrument panel

5

Stringent Change Management

Design Procurement

Module engineering

F4L

Next

Stage

Variant 1 Variant 2 Variant 3

Page 6: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Tier 1

Tier 2

Tier 3

▸ Spec review

▸ Local tier suppliers

Tier 1

Tier 2

Tier 3

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Purchasing cooperation and spec optimization

drive sourcing efficiency and localization depth

Innovation

Volume bundling

Pri

ce

Quantity

Localization NAFTA

Component takeover

P-IBK

Deep dive: NAFTA

Supplier 1

Supplier 2

Supplier 3

Page 7: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Training1:15:11 (best) …… 1:17:26 (last)

Qualifying1:13:22 (best) …… 1:14:26 (last)

Race1st, 2nd, 3rd / prizes at best-time

3 2 1

Planning base- Market test without

competitive acceleration

- Qualified below target

- Starting order for final bid

- Qualification-based bid order

- Inverse auction

S…S4S3S2 S…nS1 S2 S4S3S1 S4S1 S3S2

First bid-3%

GP MonacoLap record = 1:15:00 min.

Steel price level acc. to

economic intelligence

Final Dutch tender-10%

Bid for qualification-8% & 4 suppliers qualified

Target

*) S1 = Supplier 17

Competitive acceleration of awarding process

based on Game TheoryDeep dive: Flat steel

Page 8: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Reference calculation (REC)

• Cost-based assessment of part prices

• Coverage of complete value chain

• Benchmarking

• Transparency by price breakdowns

• Base for Change Management

Overhead

Production

Material

REC

Tooling,

freight, OH

Margin

Labor

Machine

costs

Raw

materials

Bought-in

parts

Granularity

Regions

New technologies & commodities

Parametrization

Exemplary

illustration

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Reference calculation: Cooperation with suppliers based on

partnership and benchmarking

Page 9: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Label Label

2015

Batt

ery

pri

ce [

€/

kW

h]

Outsourcing

cell supply

Competitive

acceleration

Technical

standardizationCooperations 2025

-60%

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Combined technical and commercial material cost levers

drive competitiveness of alternative powertrain solutionsDeep dive: Battery systems

Page 10: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

02/2014 05/2014 06/2014 07/2014

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C-Class: Steepest ramp-up by Mercedes-Benz in global supplier

network with four localized supply chains

~60%

Page 11: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

Organizational leverage Onsite supplier shopfloor management

Top management involvement for priority issues

Headquarter

China Hub

NAFTA & MX

Hub

RSA

Hub

Local hubs

• Auditing VDA standards

• Product & process approval

• Testing of Run@Rate

• Final parts buy-off

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F4L Next Stage – global MBC supplier quality boost

Page 12: Mercedes-Benz Cars Procurement & Supplier Quality Strategy · Mercedes-Benz Cars Procurement & Supplier Quality Strategy Dr. Klaus Zehender, Member of the Divisional Board Mercedes-Benz

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This document contains forward-looking statements that reflect our current views about future events.

The words ‘anticipate’, ‘assume’, ‘believe’, ‘estimate’, ‘expect’, ‘intend’, ‘may’, ‘can’, ‘could’, ‘plan’, ‘project’, ‘should’, and similar expressions are used to identify forward-

looking statements. These statements are subject to many risks and uncertainties, including an adverse development of global economic conditions, in particular a decline

of demand in our most important markets; a worsening of the sovereign-debt crisis in the euro zone; an increase in political tension in Eastern Europe; a deterioration of our

refinancing possibilities on the credit and financial markets; events of force majeure including natural disasters, epidemics, acts of terrorism, political unrest, industrial

accidents and their effects on our sales, purchasing, production or financial services activities; changes in currency exchange rates; a shift in consumer preferences towards

smaller, lower-margin vehicles; a possible lack of acceptance of our products or services which limits our ability to achieve prices and adequately utilize our production

capacities; price increases for fuel or raw materials; disruption of production due to shortages of materials, labor strikes or supplier insolvencies; a decline in resale prices of

used vehicles; the effective implementation of cost-reduction and efficiency-optimization measures; the business outlook for companies in which we hold a significant equity

interest; the successful implementation of strategic cooperations and joint ventures; changes in laws, regulations and government policies, particularly those relating to

vehicle emissions, fuel economy and safety; the resolution of pending official investigations and the conclusion of pending or threatened future legal proceedings; and other

risks and uncertainties, some of which we describe under the heading ‘Risk and Opportunity Report’ in the current Annual Report.

If any of these risks and uncertainties materializes or if the assumptions underlying any of our forward-looking statements prove to be incorrect, the actual results may be

materially different from those we express or imply by such statements.

We do not intend or assume any obligation to update these forward-looking statements since they are based solely on the circumstances at the date of publication.

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