MELSEC iQ-F Series iQ Platform-compatible PLC …...Start any control from here w FACTORY AUTOMATION...

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Start any control from here New FACTORY AUTOMATION MELSEC iQ-F Series iQ Platform-compatible PLC FX5UJ-24M / , FX5UJ-40M / , FX5UJ-60M /

Transcript of MELSEC iQ-F Series iQ Platform-compatible PLC …...Start any control from here w FACTORY AUTOMATION...

Start any control from here

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FACTORY AUTOMATION

MELSEC iQ-F SeriesiQ Platform-compatible PLCFX5UJ-24M•/•, FX5UJ-40M•/•,FX5UJ-60M•/•

The FX5UJ, which boasts excellent performance at a reasonable price, includes the diverse range of

built-in functions that earned the FX5U(C) rave reviews, and is even easier to use.

Enhanced performance and ease of use for any machine

New CPU modules added to

the MELSEC iQ-F series lineup

FX5U/FX5UC

FX5UJ NEW• Up to 256 points of control

• CPU module: 24/40/60 points

• Up to 512 points of control

• FX5U CPU module: 32/64/80 points

• FX5UC CPU module: 32/64/96

points

Basic specifications of the FX5UJ, which offers excellent performance at a reasonable price and can support a wide range of applications

Separate areas are used for data such as

comments and labels, ensuring sufficient

memory capacity.

(1) No. of input/output points 256 points or less

(2) No. of remote I/O points 256 points or less

Total No. of points of (1) and (2) 256 points or

less

The speed has been increased to

approximately twice that of the FX3U.

Program capacity

48 k StepsControl scale

256 points

Instruction execution speed(LD, MOV instruction)

34 ns

FX5UJ-24MR/ES AC D2 R FX5UJ-24MT/ES AC D2 T1 FX5UJ-24MT/ESS AC D2 T2

FX5UJ-40MR/ES AC D2 R FX5UJ-40MT/ES AC D2 T1

FX5UJ-40MT/ESS AC D2 T2

FX5UJ-60MR/ES AC D2 R FX5UJ-60MT/ES AC D2 T1

FX5UJ-60MT/ESS AC D2 T2

AC AC power supply D2 DC input (sink/source) R Relay output T1 Transistor output (sink) T2 Transistor output (source)

Performance

System scale

NEW

Highly functional models

2

Up to

3 axes

Up to

8channels

Standard equipment

• SD memory card slot

• Built-in USB (Mini-B) connector

• Built-in Ethernet port (up to eight connections)

Up to two analog adapters

can be connected.

Up to two communication

adapters can be connected.*1

Up to eight I/O modules/intelligent function modules

can be connected.*2

Enhanced built-in functions

- Supports positioning of up to three axes

- Output pulse trains of 200 kpps (transistor output)

The CPU module has eight channels of built-in high-performance

high-speed counters. This enables match output and range

output control that do not depend on the scan time.

Built-in positioning function Built-in high-speed counter function

Enhanced built-in ports

Another interface for programming, in

addition to the Ethernet port! The standard-

equipped USB (Mini-B) connector makes it

easier to connect to engineering tools.

The Ethernet port enables

communication through up to

eight connections on the network.

CC-Link IE field network Basic is

also supported.

This lets you construct a network

with general-purpose Ethernet.

Standard-equipped with an SD memory

card slot, which is essential for functions

such as logging and backup/restore.

USB (Mini-B) connector

Ethernet portSD memory card slot

*1: The maximum number of devices is one when an expansion board is connected to the CPU module.

*2: The number of devices is limited by the intelligent function modules.

One input per phase

100 kHz: 4 channels

10 kHz: 4 channels

3

Simple CPU communication function

FTP server function Web server function

Using a simple parameter setting with GX Works3, device data such as production data

can be transferred without any program.

With the FTP server function, logging data can be acquired

from a remote location without going to the site. Multiple

logging files can be managed collectively from the office

computer, reducing management and maintenance work.

Accessing the Web server from a Web browser on a PC enables CPU

module monitoring and diagnosis without any dedicated tools.

The operating status of equipment at factories can be viewed from

remote offices or when away from the site.

Take the first step toward switching to IoT with FX5UJ built-in functions

Access from remote offices

Sharing information between manufacturing lines

Sharing information between manufacturing lines

Access from remote offices Access from remote offices

FX5U(C) CPU*1

HUBEthernet

Device data

Device data

Device data

Device data

Device data

Device data

VPN tunnel

CPU module

VPN router

VPN router

Wireless LAN Tablet

PCInternet

Ethernet

Logs can be examined and utilized from remote locations!

[FTP client] Ethernet

FTP server

FactoryOffice

Factory Office

Transmission/reception of device data are possible simply by setting the parameters.

Rn(EN) CPU*2 QnUDV CPU*2 L CPU*2FX5UJ CPU*1 FX5UJ CPU*1

GX Works3: Ver. 1.060N or later, GX LogViewer and logging setting tool: Ver. 1.100E or later

*1: Built-in Ethernet function. *2: Requires connecting device configuration.

[FX5UJ support]

4

Backup/restore functions

Real-time monitoring function

Data logging function

Memory dump function

The device/label data and data memory in the CPU module can

be backed up to the SD memory card. Backed-up data can be

restored as needed.

The contents of any devices can be monitored on real-time

basis using GX LogViewer. Because changes in device values

are displayed in a trend graph, changes can be noticed at a

glance! The debugging efficiency is considerably improved at

startup and troubleshooting. This function facilitates the resetting

procedure, and enables graph check at a later time.

Information can be saved to the SD memory card periodically

from the computer and network equipment. Using the saved data

enables efficient analysis of device operating status and trouble

causes. Furthermore, by using the offline monitor function with the

data logging function, the logged device data can be monitored and

displayed in the program editor. This is useful for debugging when

problems occur.

The CPU module device value can be saved in the SD

memory card at an arbitrary timing. By setting the trigger to be

established when an error occurs, the status at error occurrence

can be confirmed. This is helpful in investigating and pinpointing

the cause.

The collection results can be confirmed with GX Works3.

Troubleshooting

Troubleshooting

Troubleshooting

Troubleshooting

Troubleshooting

CPU module fails Restoration is possible just byinserting SD memory card into new

CPU module and powering on.

SD memory cardwith backed up data

Replace CPU module

Bit device ONor

error occurrence

Memory dumpsetting file

PC

The collected device data is stored into SD memory card.

Memory dumpfile

Collects data before and after occurrence of a trouble!

Fault cause NG signal frominspection machine

Trigger conditionvalue

Temperature sensor

Pressure sensor

Inspection machine

Some operation restrictions apply to each function. For details, refer to the manual.

Numerical verification

Graph verification

It changed here!

GX LogViewer

This is the cause!

Trigger

5

Diverse FX5UJ functions

The FX5UJ is equipped with the same diverse range of built-in functions as the FX5U(C). This provides excellent performance at a

reasonable cost and helps you switch to IoT.

Item

MELSEC iQ-F Series

FX5UJ FX5U

Total number of control pointsTotal of 256 points Total of 512 points

(256 I/O points + 256 remote I/O points) (384 I/O points + 512 remote I/O points)

Operation speedLD: 0.034 μs LD: 0.034 μs

MOV: 0.034 μs MOV: 0.034 μs

Program capacity 48k step 128k step*1

Built-in functions*1

General-purpose communication ports

Ethernet ü ü

USB(Mini-B) ü(MELSOFT Connection) —

RS-485 — ü

Analog — Analog input × 2 ch, analog output × 1 ch

Positioning (Transistor output) 200 kpps × 3 axes 200 kpps × 4 axes

High-speed counter (1-phase 1-input)100 kHz × 4 ch 200 kHz × 8 ch

(FX5U-32M only: 200 kHz × 6 ch + 10 kHz × 2 ch)10 kHz × 4 ch

SD memory card slot ü ü

Maintenance functions

Data logging ü ü

Memory dump ü ü

Real-time monitoring ü ü

Backup/restore,Boot operation

ü ü

Network(Ethernet)

CC-Link IE Field Basic ü(8 stations) ü(16 stations)

Simple CPU communication

ü(8 stations) ü(16 stations)

OthersMELSOFT connection, SLMP (3E frame), Socket communication, Predefined protocol support, MODBUS/TCP communication, Time setting function (SNTP client)

Other networksN:N network, parallel link, MC protocol, inverter communication, non-protocol communication, predefined protocol support, CC-Link, MODBUS RTU communication,MELSOFT connection etc.

Firmware update ü ü

Ethernet-related functions

FTP server function ü ü

Web server function

System Web page

ü ü

User Web page

— ü

Clock functionDisplay data

Year, month, day, hour, minute, second, day of week (leap year automatic detection)

Year, month, day, hour, minute, second, day of week (leap year automatic detection)

Precision Differences per month ±45 sec./25°C (TYP) Differences per month ±45 sec./25°C (TYP)

Power failureretention(clock data)

Retention method Large-capacity capacitor Large-capacity capacitor

Retention time 15 days (Ambient temperature: 25°C) 10 days (Ambient temperature: 25°C)*2

Expandability*3

Simple motion module Up to 1 module Up to 16 module

Intelligent function module Up to 8 module Up to 16 module

Communication adapter Up to 2 module*4 Up to 2 module

Analog adapter Up to 2 module Up to 4 module

Expansion board Up to 1 module Up to 1 module

ü: Supported —: Not supported

NEW

*1: For the FX5U, there are restrictions on the versions that support each function. For details, refer to the manual.*2: This can be maintained with the optional battery.*3: For the intelligent function modules and the expansion adapters, the same types of products as with the FX5U(C) can be used.

There are restrictions on the number of extension modules that can be connected to a single CPU module system. For details, refer to the manual.*4: The maximum number of communication adapters that can be connected is one when an expansion board is connected to the CPU module.6

Ethernet

USB connection*1or

*1: The driver is installed automatically when the PC and CPU module are connected. If the driver is not installed automatically, install it manually. For details, refer to the MELSEC iQ-F FX5 User's Manual (Application).

Connections can be established with just a single cable.

Drag & Drop

Simply drag &

drop when

adding a module

Click a module to display the corresponding detailed screen (module diagnosis).

When an error occurs

USB

ST language

FBD/LD language

Ladder screen (inline ST)

Parameters automatically

added to navigation pane

Work window for related

parameters appears

Double click

Easy programming with GX Works3

GX Works3 is the next generation of our engineering

software. It is simple and easy to use while still supporting

structured programming and offering a diverse suite of new

functions and technologies designed for MELSEC iQ-R

series and iQ-F series control systems. This one piece

of software can be used to intuitively perform operations

ranging from system design to maintenance, reducing

development costs.

An introduction to GX Works3 functions

With GX Works3, designing a system is as easy as preparing the module

configuration diagram by dragging and dropping selected parts.

When preparing the module configuration diagram, simply double-click

the module to automatically generate the module parameters.

System design with a convenient parts library Auto-generation of module parameters

The main IEC languages are supported by GX Works3.

Various different programming languages can be used within the same

project simultaneously and can be viewed easily via the menu tab.

Just establish a USB connection between the PC and the CPU module

to make GX Works3 automatically start a diagnosis. The module where

the error occurred, error information, and corrective actions will all be

displayed. This lets you quickly check information and procedures

required for troubleshooting.

Main programming languages supported Automatically start diagnoses just by establishing a USB connection

[FX5UJ support] GX Works3: Ver. 1.060N or later

Equipped with a USB connector to meet the needs of our

customers!

7

Safety WarningTo ensure proper use of the products in this document, please be sure to read the instruction manual

prior to use. •Ethernet is a registered trademark of Fuji Xerox Co., Ltd. in Japan.

•The SD and SDHC logos are trademarks or registered trademarks of SD-3C, LLC.

•The company names, system names and product names mentioned in this manual are either registered

trademarks or trademarks of their respective companies.

• In some cases, trademark symbols such as ‘™’ or ‘®’ are not specified in this manual.

Registration

L(NA)08694ENG-A 1911(MEE) Printed in JapanNew publication, effective Nov. 2019

Specifications subject to change without notice.

■Generic Specifications (For details, refer to the manual.)

Item Specifications

Operating ambient temperature 0 to 55°C, non-freezing

Storage ambient temperature -25 to 75°C, non-freezing

Operating ambient humidity 5 to 95%RH, non-condensation

Storage ambient humidity 5 to 95%RH, non-condensation

■Power Supply SpecificationsItem Specifications

Rated voltage 100 to 240 V ACVoltage fluctuationge range -15%, +10%Frequency rating 50/60Hz

Allowable instantaneous power failure time

Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less.When the supply voltage is 200 V AC or higher, the time can be change to 10 to 100 ms by editing the user program.

Power fuse 250 V, 3.15 A Time-lag fuse

Rush currentFX5UJ-24M• 25 A max. 5 ms or less/100 V AC

50 A max. 5 ms or less/200 V AC

FX5UJ-40M•, FX5UJ-60M• 30 A max. 5 ms or less/100 V AC50 A max. 5 ms or less/200 V AC

Power consumption*1

FX5UJ-24M• 30WFX5UJ-40M• 32WFX5UJ-60M• 35W

24 V DC service power supply capacity*2

FX5UJ-24M• 400mA*3, 460mA*4

FX5UJ-40M• 400mA*3, 500mA*4

FX5UJ-60M• 400mA*3, 550mA*4

*1: This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module. (The current of the input circuit is included.)

*2: When I/O modules are connected, they consume current from the 24 V DC service power supply.*3: Supply capacity when 24 V DC service power supply is used for input circuit of the CPU module*4: Supply capacity when external power supply is used for input circuit of the CPU module

■24 V DC input (sink/source) (For the input circuit configuration, refer to the manual.)

Item Specifications

No. of input pointsFX5UJ-24M•: 14 points, FX5UJ-40M•: 24 points, FX5UJ-60M•: 36 points

Connection type Removable terminal block (M3 screws)Input type Sink/sourceInput signal voltage 24 V DC +20%, -15%Input signal current [X0 to X7] 5.3 mA/24 V DC [X10 and subsequent] 4.0 mA/24 V DCInput impedance [X0 to X7] 4.3kΩ [X10 and subsequent] 5.6kΩON input sensitivity current [X0 to X7] 3.5 mA or more [X10 and subsequent] 3.0 mA or moreOFF input sensitivity current 1.5 mA or lessInput response frequency

X0, X1, X3, X4100 kHzWhen capturing pulses of a response frequency of 50 to 100 kHz

X2, X5, X6, X7 10kHz

Pulse waveform

Waveform

T1 T1

T2 T2

T1 (pulse width) T2 (rise/fall time)X0, X1, X3, X4 5 μs or more 2.5 μs or lessX2, X5, X6, X7 50 μs or more 25 μs or less

Input response time (H/W filter delay)

X0, X1, X3, X4 ON: 5 μs or less OFF: 5 μs or lessX2, X5, X6, X7 ON: 30 μs or less OFF: 50 μs or lessX10 to X17 ON: 50 μs or less OFF: 150 μs or lesX20 and subsequent

ON: Approx. 10 ms OFF: Approx. 10 ms

Input response time (Digital filter setting value)

X10 to X17

None, 10 μs, 50 μs, 0.1 ms, 0.2 ms, 0.4 ms, 0.6 ms, 1 ms, 5 ms, 10 ms (initial values), 20 ms, 70 msWhen using this product in an environment with much noise, set the digital filter.

Input signal format(Input sensor form)

No-voltage contact inputSink: NPN open collector transistorSource: PNP open collector transistor

Input circuit insulation Photo-coupler insulationIndication of input operation LED is lit when input is on

■Relay output (For the output circuit configuration, refer to the manual.)

Item Specifications

No. of output points FX5UJ-24MR/ES: 10 points, FX5UJ-40MR/ES: 16 points, FX5UJ-60MR/ES: 24 pointsConnection type Removable terminal block (M3 screws)Output type Relay

External power supply30 V DC or less240 V AC or less ("250 V AC or less" if not a CE, UL, cUL compliant item)

Max. load

2 A/pointThe total load current per common terminal should be the following value.• 3 output points/common terminal: 6 A or less*5

• 4 output points/common terminal: 8 A or less*5

Min. load 5 V DC, 2 mA (reference values)Open circuit leakage current —Response time OFFàON: Approx. 10 ms ONàOFF: Approx. 10 msOutput circuit insulation Mechanical insulationIndication of output operation LED is lit when output is on

■Transistor output (For the output circuit configuration, refer to the manual.)

Item Specifications

No. of output pointsFX5UJ-24MT/•: 10 points, FX5UJ-40MT/•: 16 points, FX5UJ-60MT/•: 24 points

Connection type Removable terminal block (M3 screws)

Output typeFX5UJ-•MT/ES: Transistor/sink output FX5UJ-•MT/ESS: Transistor/source output

External power supply 5-30 V DC

Max. load

0.5 A/pointThe total load current per common terminal should be the following value.• 3 output points/common terminal: 0.6 A or less*5

• 4 output points/common terminal: 0.8 A or less*5

Open circuit leakage current 0.1 mA or less/30 V DCVoltage drop when ON [Y0 to Y2] 1.0 V or less [Y3 and subsequent] 1.5 V or less

Response time[Y0 to Y2] 2.5 μs or less/10 mA or more (5-24 V DC)[Y3 and subsequent] 0.2 ms or less/200 mA or more (24 V DC)

Output circuit insulation Photo-coupler insulationIndication of output operation LED is lit when output is on

*5: For details on the common, refer to the manual.

■External Dimensions

W115

82

(mou

ntin

g ho

le p

itch)

90

W 83

8

2-φ4.5 mounting holes Unit: mm

Exterior color

Main body:

Munsell 0.6B7.6/0.2

Item W W1 (mounting hole pitch) Mass (weight)

FX5UJ-24M• 95 mm 76 mm Approx. 0.55 kgFX5UJ-40M• 130 mm 111 mm Approx. 0.65 kgFX5UJ-60M• 175 mm 156 mm Approx. 0.80 kg

■Product List

ItemRated voltage

Input specifications Output specifications

No. of inputpoints

Input typeNo. of output points

Output type

FX5UJ-24MR/ES

100 V to 240 V AC

14

24 V DC(sink/source)

10Relay

FX5UJ-24MT/ES Transistor (sink)FX5UJ-24MT/ESS Transistor (source)FX5UJ-40MR/ES

24 16Relay

FX5UJ-40MT/ES Transistor (sink)FX5UJ-40MT/ESS Transistor (source)FX5UJ-60MR/ES

36 24Relay

FX5UJ-60MT/ES Transistor (sink)FX5UJ-60MT/ESS Transistor (source)FX5UJ-U-HW-E MELSEC iQ-F FX5UJ User's Manual (Hardware)FX5-U-OU-E MELSEC iQ-F FX5 User's Manual (Application)MR-J3USBCBL3M [3m] CPU module (Built-in USB communication connector)

ßàPersonal computerGT09-C30USB-5P [3m]

PROGRAMMABLE CONTROLLERSMELSEC iQ-F Series

http://Global.MitsubishiElectric.comHEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN