Medium Voltage Products HD4 Gas insulated MV circuit ......HD4 medium voltage circuit-breakers use...
Transcript of Medium Voltage Products HD4 Gas insulated MV circuit ......HD4 medium voltage circuit-breakers use...
HD4Gas insulated MV circuit-breakers12 ... 40.5 kV - 630 ... 3600 A - 16 ... 50 kA
Medium Voltage Products
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DESCRIPTION
CIRCUIT-BREAKER SELECTION AND ORDERING
SPECIFIC PRODUCT CHARACTERISTICS
OVERALL DIMENSIONS
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT-BREAKERS FOR FIXED PARTS ANDENCLOSURES
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General informationHD4 medium voltage circuit-breakers use sulphurhexafluoride gas (SF6) to extinguish the electric arcand as the insulating medium.Breaking in SF6 gas takes place without any arcchopping and without generation of overvoltages.These characteristics ensure long electrical life ofthe circuit-breaker and limited dynamic, dielectricand thermal stresses on the installation.The circuit-breaker poles, which make up thebreaking part, are systems with lifelong sealedpressure (IEC 62271-100 and CEI 17-1 Stand-ards) and are maintenance-free.The ESH type mechanical operating mechanism,with stored energy has free release and allowsopening and closing operations independently ofthe operator’s actions.The operating mechanism and the poles are fixedto the metal structure which also acts as a supportfor the kinetics for operating the moving contacts.Circuit-breakers in the withdrawable version arefitted with a truck to allow racking in and rackingout of the switchgear or enclosure.The light and compact structure of the circuit-breakerensures great sturdiness and excellent mechanicalreliability.
Available versionsHD4 circuit-breakers are available in the fixed andwithdrawable version with front operating mecha-nism.The withdrawable version is available for: CBE
DESCRIPTION
Autopuffer breaking technique
Electric arc extinction without chopped
current
No restriking after breaking
Rapid recovery of the dielectric properties
of the means of extinction
Withstand insulation voltage even at zerorelative pressure (*)
Breaking up to 30% of the rated breakingcapacity even at zero relative pressure (*)
Sealed-for-life poles
Test for checking gas tightness carried outthree times on each piece of apparatus
Compact dimensions
Fixed and withdrawable version
Stored energy operating mechanism withanti-pumping device as standard common
to the whole circuit-breaker series
Mechanical safety locks against incorrectoperations
Simple personalisation thanks to a com-plete range of accessories
Maintenance-free
SF6 gas pressure control device (onrequest).
(*) Up to 24 kV.
enclosures, CBF fixed parts, PowerCube modulesand UniGear type ZS1 switchgears.
Fields of applicationHD4 circuit-breakers are used in power distribu-tion to control and protect lines, transformer anddistribution substations, motors, transformers,capacitor banks, etc.Thanks to the SF6 autopuffer breaking technique,
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Circuit-breakerclosed
Main contactseparation
Arcing contactseparation
Circuit-breakeropen
1 Terminal2 Insulating case3 Blasting nozzle4 Moving arcing contact5 Main moving contact
Main contact separationNo electric arc strikes as the current flows through the arcing contacts.During its run downwards, the moving part compresses the gas contained in the lower chamber.The compressed gas flows out of the lower chamber into the upper chamber, taking them both tothe same pressure.
Arcing contact separationThe current flows thanks to the electric arc which has struck between the arcing contacts.The gas cannot get out through the nozzle because the hole is still closed by the fixed arcing con-tact and cannot get out through the inside of the moving arcing contact either because the electricarc closes this (clogging effect).
• with low currents, when the current passes through natural zero and the arc is quenched,the gas flows through the contacts. The low pressure reached cannot chop the current and themodest amount of compressed gas is sufficient to restore dielectric resistance between the twocontacts, preventing restriking on the rising front of the return voltage.
• with high short-circuit currents, the pressure wave generated by the electric arc closes thevalve between the two chambers so that the circuit-breaker starts to operate as a “pure self-blast”. The pressure increases in the upper volume thanks to heating of the gas and moleculardisassociation due to the high temperature. The increase in pressure generated is proportionalto the arc current and ensures quenching on first passage through current zero.
Circuit-breaker openThe arc has been interrupted, the self-generated pressure in the upper volume is reduced becausethe gas is flowing through the contacts. The valve re-opens and so a new flow of fresh gas comesinto the breaking chamber. The apparatus is therefore immediately ready to close and trip again upto its maximum breaking capacity.
6 Fixed arcing contact7 Main fixed contact8 Insulating tie-rod9 Anti-explosion valve
the HD4 circuit-breakers do not generate operatingovervoltages, and are therefore also highly suitablefor retrofitting, upgrading and enlarging older instal-lations where the motor, cable, etc. insulating mate-rials may be particularly sensitive to dielectricstresses.
Breaking techniqueThe breaking technique of HD4 circuit-breakers is
based on compression and self-blast techniquesto obtain top performances at all service currentvalues, with minimum arc times, gradual arcextinction without chopping, and no restriking oroperating overvoltages.The HD4 series brings to medium voltage theadvantages of the “autopuffer” breaking techniquealready used in high voltage.
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The terminals and isolating contacts aresilver-plated.
The nameplate, located on the frontpanel, enables all the circuit-breakercharacteristics to be identified.
The withdrawable circuit-breakers featurea device enabling them to be racked in/outwith the door closed.
Standards and approvalsHD4 circuit-breakers comply with IEC 62271-100, CEI 17-1 file1375 Standards and with those of major industrialised coun-tries.They have undergone the following tests and guarantee safetyand reliability of the apparatus in service in all installations.
• Type tests: heating, withstand insulation at industrial andimpulse frequency, short-time and peak withstand current,mechanical duration, making and breaking of short-circuitcurrents;
• Individual tests: insulation with voltage at industrial fre-quency in the main circuits and insulation of the auxiliary andcontrol circuits, measurement of the main circuit resistance,mechanical and electrical operation.
The HD4 circuit-breakers are tested according to the require-ments of the IEC 62271-100 Standard (class E2 - table 21) andguarantee suitability for use in overhead lines, with rapidreclosing cycle. Versions approved according to the GOSTStandard are also available (please contact us).
Service safetyThanks to the availability of a complete range of mechanicaland electrical locks (on request), safe distribution switchgearcan be constructed using HD4 circuit-breakers. The lockingdevices have been designed to prevent incorrect operationsand to carry out inspection of the installation, ensuring maxi-mum operator safety.
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All the control and signalling devices are located on thefront of the circuit-breaker.Suitable locks prevent incorrect operations.The antipumping device is always provided on theactuator.
AccessoriesHD4 circuit-breakers have a complete range ofaccessories which fulfil all installation require-ments.The operating mechanism is the same type for thewhole series and has a standardized range of ac-cessories and spare parts which are easy to iden-tify and order.Apparatus use, maintenance and service havebeen simplified and require less use of resources.
ESH operating mechanism• Just one device for the whole series.• The same set of accessories for all the types of
HD4 circuit-breaker.• Fixed strikers to facilitate assembly or replace-
ment of accessories.• Accessory cabling with socket and plug.
The self-supplied PR512 switchgear release isavailable for protection of the installations.In its basic version, the PR512 carries out thefollowing functions:• 50-51-50N-51N protection• current measurement with display of the maxi-
mum value between phases• dialogue.For further information about the PR512 release,please consult technical catalogue 649092.
Technical documentationTo obtain in-depth knowl-edge of technical andapplication aspects of theHD4 circuit-breakers pleaseask for the following publica-tions:
– PowerCube modules– UniGear ZS1 type
switchgears– ZS3.2/PowerBloc
switchgears– UniSwitch type
switchgears– UniMix type switchgears– REF542plus unit– PR512 protection device.
Quality SystemComplies with ISO 9001Standards, certified by anindependent organisation.
Test LaboratoryComplies with UNI CEI ENISO/IEC 17025 Standards,accredited by anindependent organisation.
EnvironmentalManagement SystemComplies with ISO 14001Standards, certified by anindependent organisation.
Health and SafetyManagement SystemComplies with OHSAS18001 Standards, certifiedby an independentorganisation.
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Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
General characteristics of fixed circuit-breakers (12 - 17.5 - 24 kV)
(1) Rated normal current defined in free air.(2) Rated service value.(3) Including insulating shields (available on request).
HD4 12
12
12
28
75
50-60
630 1250 1600 630 1250 1600 1600 2000 2500 3150 3600
16 16 16 16 16 16 — — — — —
— — — — — — — — — — —
25 25 25 25 25 25 — 25 25 25 25
31.5 31.5 31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 31.5
— — — — — — 40 40 40 40 40
— — — — — — 50 50 50 50 50
16 16 16 16 16 16 — — — — —
— — — — — — — — — — —
25 25 25 25 25 25 — 25 25 25 25
31.5 31.5 31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 31.5
— — — — — — 40 40 40 40 40
— — — — — — 50 50 50 50 50
40 40 40 40 40 40 — — — — —
50 50 50 50 50 50 — — — — —
— — — — — — — 63 63 63 63
80 80 80 80 80 80 — 80 80 80 80
— — — — — — 100 100 100 100 100
— — — — — — 125 125 125 125 125
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10-15
55-60
80
640 649 655 655
493 618 618 730
496 496 561 603
150 210 210 275
114 114 145 165
TN 7177 TN 7178 TN 7163 TN 7165
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CIRCUIT-BREAKER SELECTION AND ORDERING
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HD4 17
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50-60
630 1250 1600 1600 2000 2500 3150 3600
16 16 16 — — — — —
— — — — — — — —
25 25 25 — 25 25 25 25
31.5 31.5 31.5 — 31.5 31.5 31.5 31.5
— — — 40 40 40 40 40
— — — 50 50 50 50 50
16 16 16 — — — — —
— — — — — — — —
25 25 25 — 25 25 25 25
31.5 31.5 31.5 — 31.5 31.5 31.5 31.5
— — — 40 40 40 40 40
— — — 50 50 50 50 50
40 40 40 — — — — —
50 50 50 — — — — —
— — — — 63 63 63 63
80 80 80 — 80 80 80 80
— — — 100 100 100 100 100
— — — 125 125 125 125 125
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10-15
55-60
80
649 655 655
618 618 730
496 561 603
210 210 275
114 145 165
TN 7178 TN 7163 TN 7165
380
- 5 ... + 40
HD4 24
24
24
50
125
50-60
630 1250 1600 630 1250 1600 1600 2000 2500 3150 3600
16 16 16 16 16 16 — — — — —
20 20 20 20 20 20 — — — — —
25 25 25 25 25 25 25 25 25 25 25
— — — — — — 31.5 31.5 31.5 31.5 31.5
— — — — — — 40 40 40 40 40
— — — — — — — — — — —
16 16 16 16 16 16 — — — — —
20 20 20 20 20 20 — — — — —
25 25 25 25 25 25 25 25 25 25 25
— — — — — — 31.5 31.5 31.5 31.5 31.5
— — — — — — 40 40 40 40 40
— — — — — — — — — — —
40 40 40 40 40 40 — — — — —
50 50 50 50 50 50 — — — — —
63 63 63 63 63 63 63 63 63 63 63
— — — — — — 80 80 80 80 80
— — — — — — 100 100 100 100 100
— — — — — — — — — — —
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55-60
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818 (4) 730 655 818 (3)
618 748 730 730
600 (4) 496 561 620 (3)
210 275 275 275
119 119 145 165
TN 7179 TN 7242 TN 7174 TN 7165
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Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
withstand current (3 s)
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
[O-0.3s-CO-3min-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
without insulating screens W [mm]
between phases (4) D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
Fixed HD4 36 kV circuit-breaker with 350 mmpole centre distance:Ir = 630-1250-1600 A;Isc = 16-20 kA.
Fixed HD4 36 kV circuit-breaker with 275 mmpole centre distance:Ir = 1250-1600 A;Isc = 25-31.5 kA;Ir = 2000-2500 A;Isc = 20-25-31.5 kA.
General characteristics of fixed circuit-breakers (36 kV)
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50-60
630 1250 1600 1250 (3) 1600 (3) 2000 (3) 2500 (3)
16 16 16 — — — —
20 (5) 20 (5) 20 (5) — — 20 20
— — — 25 25 25 25
— — — 31.5 31.5 31.5 31.5
16 16 16 — — — —
20 20 20 — — 20 20
— — — 25 25 25 25
— — — 31.5 31.5 31.5 31.5
40 40 40 — — — —
50 50 50 — — 50 50
— — — 63 63 63 63
— — — 80 80 80 80
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10-15
55-60
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730/1060 (6) 790/1123 (6) 790/1123 (6)
880/955 (6) 748/805 (6) 748/805 (6)
695 833 833
350 275 275
124 128 128 175 175 180 190
TN 7241 TN 7268 TN 7315
380 450 450
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(1) Rated normal current defined in free air(2) Rated service value(3) For these versions, with 275 mm pole centre distance, special
insulating partitions are provided (on request)(4) For the dimensions of the insulating partitions (available on
request), see the standardised table in chapter 5(5) Operation sequence: O - 0.3 min - CO - 3 min - CO(6) The second distance refers to the circuit-breaker with truck
(available on request)
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General characteristics of withdrawable circuit-breakers forCBE enclosures and CBF fixed parts (12 - 17.5 - 24 kV)
HD4/C 12
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28
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50-60
630 1250 1250 1600 2000 2500 3150 (3)
16 16 — — — — —
— — — — — — —
25 25 — 25 25 25 —
31.5 31.5 — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40
— — 50 50 50 50 50
16 16 — — — — —
— — — — — — —
25 25 — 25 25 25 —
31.5 31.5 — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40
— — 50 50 50 50 50
40 40 — — — — —
50 50 — — — — —
— — — 63 63 63 —
80 80 — 80 80 80 80
— — 100 100 100 100 100
— — 125 125 125 125 125
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10-15
55-60
80
636 702 702 702 704
532 682 882 882 882
659 640 640 640 640
150 210 275 275 275
120 177 210 220 230
TN 7184 TN 7151 TN 7153 TN 7155 1VCD000017
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Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
(1) Rated normal current with withdrawable circuit-breaker in switchgear(2) Rated service value(3) Rated current in switchgear with forced ventilation (forced ventilation provided by the customer)
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W D
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HD4/C 17
17.5
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50-60
630 1250 1250 1600 2000 2500
16 16 — — — —
— — — — — —
25 25 — 25 25 25
31.5 31.5 — 31.5 31.5 31.5
— — 40 40 40 40
— — 50 50 50 50
16 16 — — — —
— — — — — —
25 25 — 25 25 25
31.5 31.5 — 31.5 31.5 31.5
— — 40 40 40 40
— — 50 50 50 50
40 40 — — — —
50 50 — — — —
— — — 63 63 63
80 80 — 80 80 80
— — 100 100 100 100
— — 125 125 125 125
45
10-15
55-60
80
636 702 702 702
532 682 882 882
659 640 640 640
150 210 275 275
120 177 210 220
TN 7184 TN 7151 TN 7153 TN 7155
380
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HD4/C 24
24
24
50
125
50-60
630 1250 1250 1600 2000 2500
16 16 — — — —
20 20 — — — —
25 25 — — 25 25
— — 31.5 31.5 31.5 31.5
— — 40 40 40 40
— — — — — —
16 16 — — — —
20 20 — — — —
25 25 — — 25 25
— — 31.5 31.5 31.5 31.5
— — 40 40 40 40
— — — — — —
40 40 — — — —
50 50 — — — —
63 63 — — 63 63
— — 80 80 80 80
— — 100 100 100 100
— — — — — —
45
10-15
55-60
80
792 792 838 838 838
682 682 882 882 882
799 799 788 788 771
210 210 275 275 275
125 177 177 177 220
TN 7186 TN 7156 TN 7157 TN 7158 TN 7159
380
- 5 ... + 40
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General characteristics of withdrawable circuit-breakers for UniGear type ZS1switchgear (12 - 17.5 - 24 kV) (4)
Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
withstand current (3 s)
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
P [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
HD4/P 12
12
12
28
75
50-60
630 1250 1250 1600 2000 2500 3150 (3)
16 16 — — — — —
— — — — — — —
25 25 — 25 25 25 25
31.5 31.5 — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40
— — — 50 50 50 50
16 16 — — — — —
— — — — — — —
25 25 — 25 25 25 25
31.5 31.5 — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40
— — — 50 50 50 50
40 40 — — — — —
— — — — — — —
63 63 — 63 63 63 63
80 80 — 80 80 80 80
— — 100 100 100 100 100
— — — 125 125 125 125
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10-15
55-60
80
628 702 702 702 746
532 682 682 882 882
659 640 640 643 643
150 210 210 275 275
120 177 177 220 230
TN 7286 TN 7350 TN 7351 TN 7352 TN7371
380
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(1) Rated normal current with circuit-breaker in UniGear type ZS1 switchgear and 40 °C ambient temperature outside the switchgear(2) Rated service value(3) The circuit-breaker can reach rated currents higher than 3150 A with appropriate forced ventilation of the switchgear (for further information, consult the technical
catalogue of the UniGear type ZS1 switchgear).
H
W D
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HD4/P 17 HD4/P 24
17.5 24
17.5 24
38 50
95 125
50-60 50-60
630 1250 1250 1600 2000 2500 3150 (3) 630 1250 1250 1600 2000 2500 (5)
16 16 — — — — — 16 — — 16 16 —
— — — — — — — 20 20 — 20 20 20
25 25 — 25 25 25 25 25 25 — 25 25 25
31.5 31.5 — 31.5 31.5 31.5 31.5 — — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40 — — — — — —
— — — 50 50 50 50 — — — — — —
16 16 — — — — — 16 — — 16 16 —
— — — — — — — 20 20 — 20 20 20
25 25 — 25 25 25 25 25 25 — 25 25 25
31.5 31.5 — 31.5 31.5 31.5 31.5 — — 31.5 31.5 31.5 31.5
— — 40 40 40 40 40 — — — — — —
— — — 50 50 50 50 — — — — — —
40 40 — — — — — 40 — — 40 40 —
50 50 — — — — — 50 50 — 50 50 50
— — — 63 63 63 63 63 63 — 63 63 63
80 80 — 80 80 80 80 — — 80 80 80 80
— — 100 100 100 100 100 — — — — — —
— — — 125 125 125 125 — — — — — —
45 45
10-15 10-15
55-60 55-60
80 80
628 702 702 702 746 736 792 821 821
532 682 682 882 882 636 653 842 842
659 640 640 643 643 799 799 788 788
150 210 210 275 275 210 210 275 275
120 177 177 220 230 125 177 177 220
TN 7286 TN 7350 TN 7351 TN 7352 TN7371 TN 7354 1VCD000099 TN 7355 TN 7356
380 380
- 5 ... + 40 - 5 ... + 40
(4) In the standard fitting, the truck locking electromagnetic (-RL2) is included to prevent circuit-breaker racking-in with auxiliary circuits not connected (plug not insertedin the socket).
(5) Rated current in switchgear with forced ventilation; with natural ventilation the rated current is 2300 A.
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General characteristics of withdrawable circuit-breakers for UniGear type ZS3.2switchgear (40.5 kV)
Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375) (3)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
withstand current (3 s)
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
H
W D
15
HD4/Z 40.5
40.5
40.5
95
185
50-60
1250 1600 2000 2500 (4)
25 25 25 25
31.5 (5) 31.5 (5) 31.5 (5) 31.5 (5)
25 25 25 25
31.5 31.5 31.5 31.5
63 63 63 63
80 80 80 80
45
10-15
55-60
80
1575
850
686
280
280
TN 7227
550
- 5 ... + 40
(1) Rated normal current with circuit-breaker in switchgear UniGearZS3.2 and ambient temperature outside the switchgear 40 °C
(2) Rated service value(3) The circuit-breaker also conforms to the following Chinese
standards:- GB 1984-1989 National Standard- DL/T402-1999 National Power Company Standard- JB/T9694-1999 Machinery/Electricity Ministry Standards
(4) Rated current in ZS3.2 switchgear with forced ventilation; inPowerbloc enclosure the 2500 A rated current is guaranteedwith natural ventilation.
(5) The operation sequence becomes O-0.3-CO-3min-CO for theIsc = 31.5 kA performance.
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Circuit-breaker
PowerCube module
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
withstand current (3 s)
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
General characteristics of withdrawable circuit-breakers for PowerCube units(12 - 17.5 - 24 kV)
HD4/W 12 HD4/P 12
PB1 PB1 PB2 PB2 PB2 PB2 PB2 PB3 PB2 PB2 PB3
12 12
12 12
28 28
75 75
50-60 50-60
630 1250 630 1250 1250 1600 2000 3150 (3) 1600 2000 2500
16 16 16 16 — 16 16 — — — —
— — — — — — — — — — —
25 25 25 25 — 25 25 — — — 25
31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 — — 31.5
— — — — 40 — — 40 40 40 40
— — — — 50 — — 50 50 50 50
16 16 16 16 — 16 16 — — — —
— — — — — — — — — — —
25 25 25 25 — 25 25 — — — 25
31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 — — 31.5
— — — — 40 — — 40 40 40 40
— — — — 50 — — 50 50 50 50
40 40 40 40 — 40 40 — — — —
— — — — — — — — — — —
63 63 63 63 — 63 63 — — — 63
80 80 80 80 — 80 80 80 — — 80
— — — — 100 — — 100 100 100 100
— — — — 125 — — 125 125 125 125
45 45
10-15 10-15
55-60 55-60
80 80
636 702 702 702 742 702 702 702
532 682 682 682 882 682 682 882
659 640 640 640 643 640 640 643
150 210 210 210 275 210 210 275
120 120 177 177 230 177 177 220
TN 7229 TN 7182 TN 7421 TN 7239 1VCD000053 TN 7350 TN 7351 TN 7352
380 380
- 5 ... + 40 - 5 ... + 40
(1) Rated normal current with withdrawable circuit-breaker in switchgear(2) Rated service value
H
W D
17
HD4/W 17 HD4/P 17 HD4/W 24 HD4/P 24
PB1 PB1 PB2 PB2 PB2 PB2 PB2 PB3 PB2 PB2 PB3 PB4 PB4 PB5 PB5 PB5
17.5 17.5 24 24
17.5 17.5 24 24
28 28 50 50
95 95 125 125
50-60 50-60 50-60 50-60
630 1250 630 1250 1250 1600 2000 3150 (3) 1600 2000 2500 630 1250 1600 2000 2500 (4)
16 16 16 16 — 16 16 — — — — 16 16 16 16 16
— — — — — — — — — — — 20 20 20 20 20
25 25 25 25 — 25 25 — — — 25 25 25 25 25 25
31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 — — 31.5 — — — — —
— — — — 40 — — 40 40 40 40 — — — — —
— — — — 50 — — 50 50 50 50 — — — — —
16 16 16 16 — 16 16 — — — — 16 16 16 16 16
— — — — — — — — — — — 20 20 20 20 20
25 25 25 25 — 25 25 — — — 25 25 25 25 25 25
31.5 31.5 31.5 31.5 — 31.5 31.5 31.5 — — 31.5 — — — — —
— — — — 40 — — 40 40 40 40 — — — — —
— — — — 50 — — 50 50 50 50 — — — — —
40 40 40 40 — 40 40 — — — — 40 40 40 40 40
— — — — — — — — — — — 50 50 50 50 50
63 63 63 63 — 63 63 — — — 63 63 63 63 63 63
80 80 80 80 — 80 80 80 — — 80 — — — — —
— — — — 100 — — 100 100 100 100 — — — — —
— — — — 125 — — 125 125 125 125 — — — — —
45 45 45 45
10-15 10-15 10-15 10-15
55-60 55-60 55-60 55-60
80 80 80 80
636 702 702 702 742 702 702 702 792 821 821
532 682 682 682 882 682 682 882 682 842 842
659 640 640 640 643 640 640 643 799 788 788
150 210 210 210 275 210 210 275 210 275 275
120 120 177 177 230 177 177 220 125 177 220
TN 7229 TN 7182 TN 7421 TN 7239 1VCD000053 TN 7350 TN 7351 TN 7352 TN 7183 TN 7355 TN 7356
380 380 380 380
- 5 ... + 40 - 5 ... + 40 - 5 ... + 40 - 5 ... + 40
(3) There are higher currents with forced ventilation: 3600 A with a fan installed in the PB3 and 4000 A with a further fan in the rear of the switchgear (provided by thecustomer); see the PowerCube Instruction Manual
(4) 2500 A with forced ventilation
18
2 CIRCUIT-BREAKER SELECTION AND ORDERING
General characteristics of withdrawable circuit-breakers for PowerCube units (36 kV) andUniGear type ZS2 switchgear (36 kV)
Circuit-breaker
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time Ik [kA]
withstand current (3 s)
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-3min-CO]
[O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
H
W D
19
HD4/W 36
36
36
70
170
50-60
1250 1250 1600 1600 2000 2000 2500 (3) 2500 (3)
20 — 20 — 20 — 20 —
25 — 25 — 25 — 25 —
— 31.5 — 31.5 — 31.5 — 31.5
20 — 20 — 20 — 20 —
25 — 25 — 25 — 25 —
— 31.5 — 31.5 — 31.5 — 31.5
50 — 50 — 50 — 50 —
63 — 63 — 63 — 63 —
— 80 — 80 — 80 — 80
45
10-15
55-60
80
973 973 973 973
882 882 882 882
788 788 789 789
275 275 275 275
130 225 225 270
TN 7402 TN 7316 TN 7317 TN 7317
450
- 5 ... + 40(1) Rated normal current with circuit-breaker in UniGear ZS2 switch-
gear and 40 °C ambient temperature outside the switchgear(2) Rated service value(3) 2500 A with forced ventilation of the switchgear
20
2 CIRCUIT-BREAKER SELECTION AND ORDERING
General characteristics of withdrawable circuit-breakers for UniSwitch switchgear(CBW type units) and UniMix switchgear (P1/E type units) (24 kV)
Circuit-breaker
UniSwitch / CBW type units
UniMix / P1/E type units
Standards IEC 62271-100
CEI 17-1 (file 1375)
Rated voltage Ur [kV]
Rated insulation voltage Us [kV]
Withstand voltage at 50 Hz Ud (1 min) [kV]
Impulse withstand voltage Up [kV]
Rated frequency fr [Hz
Rated normal current (40 °C) (1) Ir [A]
Rated breaking capacity Isc [kA]
Rated short-time (3) Ik [kA]
Making capacity Ip [kA]
Operation sequence [O-0.3s-CO-15s-CO]
Opening time [ms]
Arcing time [ms]
Total breaking time [ms]
Closing time [ms]
Maximum overall dimensions H [mm]
W [mm]
D [mm]
Pole centre distance I [mm]
Truck run [mm]
Weight [kg]
Standardised table of dimensions
Absolute SF6 gas pressure (2) [kPa]
Operating temperature [°C]
Tropicalization IEC: 60068-2-30, 60721-2-1
Electromagnetic compatibility IEC: 60694
H
W D
21
HD4/US 24 (5) HD4/US 24 (6)
24 24
24 24
50 50
125 125
50-60 50-60
630 1250 630 1250
16 (25) (4) 16 (25) (4) 16 16
20 (25) (4) 20 (25) (4) 20 20
— — 25 25
16 (25) (4) 16 (25) (4) 16 16
20 (25) (4) 20 (25) (4) 20 20
— — 25 25
40 (63) (4) 40 (63) (4) 40 40
50 (63) (4) 50 (63) (4) 50 50
— — 63 63
45 45
10-15 10-15
55-60 55-60
80 80
800 800
682 682
739 739
210 210
200 200
123 123
1VCD000046 1VCD000046
380 380
- 5 ... + 40 - 5 ... + 40
(1) Rated normal current with withdrawable circuit-breaker inswitchgear
(2) Rated service value(3) The short-time withstand current and its duration can be limited
by the switchgear: see the specific UniSwitch and UniMixswitchgear catalogues
(4) The values in brackets refer to the 12 kV rated voltage(5) The activation rollers of the top shutter are supplied mounted
and adjusted by the supplier of the UniSwitch switchgear(6) The activation rollers of the top shutter of the UniMix switchgear
P1/E are available on request
22
121724
06121620253236
162025
4050
32
... ... ... ...HD4
4036
–CPWZ
US
2
Examples of identification
• The code HD4/C 12.16.25 identifies a withdraw-able circuit-breaker for CBE enclosure or CBFfixed part with 12 kV rated voltage, 1600 A ratednormal current and 25 kA breaking capacity.
• The code HD4/W 17.20.25 identifies a withdraw-able circuit-breaker for PowerCube moduleswith 17 kV rated voltage, 2000 A rated normalcurrent and 25 kA breaking capacity.
CIRCUIT-BREAKER SELECTION AND ORDERING
Identification of the circuit-breaker typeThe identification code of a circuit-breaker is madeup with the elements from the table below.For correct identification of a circuit-breaker, it isnecessary to refer to the characteristics tables onpages 6 to 21.The selected circuit-breaker can then be completedwith the optional accessories indicated on thefollowing pages.
Rated voltage
Rated normalcurrent (1)
Rated breakingcapacity
(1) Rated uninterrupted current defined in free air for fixed circuit-breaker.For the withdrawable version, see the previous pages.
12 kV
17.5 kV
24 kV
630 A
1250 A
1600 A
2000 A
2500 A
3150 A
3600 A
16 kA
20 kA
25 kA
31.5 kA
40 kA
50 kA
36 kV
40.5 kV
Fixed
CBE / CBF
UniGear ZS1 type
PowerCube / UniGear ZS2 type
UniGear ZS3.2 type
UniSwitch (CBW) - UniMix (P1E)
Version
23
Moreover:for fixed circuit-breaker– connection terminals– terminal board for auxiliary circuits;for withdrawable circuit-breaker– isolating contacts– cord with connector (plug only) for auxiliary
circuits– earthing contact on truck (only for CBF)– lock to prevent racking-in of circuit-breaker with
different rated current– racking-in/out lever (the quantity must be de-
fined according to the number of pieces of ap-paratus ordered)
– locking electromagnet in the truck (/P versions).
Standard equipmentThe basic versions of the circuit-breakers arealways three-pole and fitted with:– manual operating mechanism– mechanical signalling device for closing springs
charged/discharged– mechanical signalling device for circuit-breaker
open/closed– closing pushbutton– opening pushbutton– operation counter– set of ten open/closed circuit-breaker auxiliary
contacts (four opening (NC) and three closing(NO) available, according to the applicationsrequested)
– lever for manually charging the closing springs(the quantity must be defined according to thenumber of pieces of apparatus ordered).
Terminals for fixed circuit-breaker. Tulip isolating contacts for withdrawablecircuit-breaker.
Plier isolating contacts for withdrawablecircuit-breaker.
Circuit-breaker racking-out/racking-in lever. Manual charging lever of operating mechanism springs.
24
1 2A 2B 4A 4B 5 63
2
Table of availability of accessories
CIRCUIT-BREAKER SELECTION AND ORDERING
Fixed circuit-breakers
HD4 12
HD4 17
HD4 24
HD4 36
Withdrawable circuit-breakersfor CBE enclosures and CBF fixed parts
HD4/C 12
HD4/C 17
HD4/C 24
Withdrawable circuit-breakersfor UniGear type ZS1 switchgears
HD4/P 12
HD4/P 17
HD4/P 24
Withdrawable circuit-breakersfor UniGear 36 type ZS3.2 switchgears
HD4/Z 40.5
Withdrawable c.-bs. for PowerCube modules
HD4/W 12
HD4/W 17
HD4/W 24
HD4/W 36 (5)
Withdrawable circuit-breakers forUniSwitch and UniMix switchgear
HD4/US 24
-MO
1 sh
unt o
peni
ng r
elea
se.
-MO
2 ad
ditio
nal s
hunt
ope
ning
rele
ase.
-MO
3 sh
unt o
peni
ng r
elea
se w
ithde
mag
netis
atio
n.
-MC
shu
nt c
losi
ng r
elea
se.
-MU
und
ervo
ltage
rel
ease
(pow
er s
uppl
y on
sup
ply
side
).
-MU
und
ervo
ltage
rel
ease
with
elec
tron
ic ti
me
dela
y de
vice
(po
wer
supp
ly o
n su
pply
sid
e).
Mec
hani
cal o
verr
ide
of u
nder
volta
gere
leas
e tr
ip..
-BB
5 un
derv
olta
ge r
elea
se e
lect
ric
sign
allin
g (e
nerg
ised
or
de-
ener
gise
d)..
(1)Standard fitting: no. 6auxiliary contacts.
(2)Application of the pres-sure switch is only pos-sible in the factory.
(3) For this version it is onlyavailable without LED.
(4)The locking electro-magnet in the truck(-RL2) to prevent thecircuit-breaker beingracked-in with the aux-iliary circuits discon-nected (plug not in-serted in the socket) isincluded in the standardequipment.
(5)Also suitable for UniGeartype ZS2.
25
7 8 9
–
–
–
–
–
10
–
–
–
–
(1)
11 12 13A 13B 14
–
15
–
16 17 18
–
–
–
–
(4)
(4)
(4)
–
–
–
19
–
–
–
–
–
–
20
–
–
–
–
–
–
–
21
–
–
–
–
–
–
–
–
–
–
22A
(3)
22B/C/D
23
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Gro
up o
f 15
aux
iliar
y ci
rcui
t-br
eake
rco
ntac
ts: 4
mak
e an
d 5
brea
k (a
ltern
a-tiv
e to
the
10
prov
ided
as
stan
dard
, of
whi
ch a
max
imum
of 3
mak
e an
d 4
bre-
ak
are
ava
ilab
le d
ep
en
din
g o
n t
he
acce
ssor
ies
requ
este
d).
-BB
4 tr
ansi
ent c
onta
ct.
-BT
3 po
sitio
n co
ntac
t of
the
with
-dr
awab
le c
ircui
t-br
eake
r (in
stal
led
onth
e tr
uck)
. It i
s co
mpu
lsor
y if
the
RL1
lock
ing
mag
net i
s pr
esen
t.
With
draw
able
circ
uit-
brea
ker
tran
s-m
itted
con
tact
s (in
stal
led
in t
he c
ir-cu
it-br
eake
r tr
uck)
.
-MS
spr
ing
char
ging
gea
red
mot
or.
-FB
1 th
erm
omag
netic
pro
tect
ion
ofsp
ring
char
ging
gea
red
mot
or.
Ele
ctric
sig
nalli
ng o
f spr
ings
char
ged.
Ele
ctri
c si
gnal
ling
of s
prin
gs d
is-
char
ged.
Ope
ning
pus
hbut
ton
lock
.
Clo
sing
pus
hbut
ton
lock
.
Ope
n ci
rcui
t-br
eake
r ke
y lo
ck.
-RL1
ope
ratin
g m
echa
nism
loc
king
mag
net.
-RL2
truc
k lo
ckin
g m
agne
t.
Inte
rlock
for
fixed
circ
uit-
brea
ker.
Mec
hani
cal i
sola
tion
inte
rloc
k w
ithth
e sw
itchg
ear
door
..
Ear
thin
g co
ntac
t on
the
truc
k.
Tw
o-le
vel p
ress
ure
switc
h (2
) .
Tw
o-le
vel p
ress
ure
switc
h pl
us S
F6
cont
rol d
evic
e w
ith th
ree
LED
s (2
) .
Insu
latin
g pa
rtiti
ons.
26
2
Shunt opening release1 -MO1 shunt opening release.
Additional shunt opening release2A Additional -MO2 shunt opening release2B -MO3 opening solenoid with demagnetisation.
Shunt closing release3 -MC shunt closing release.
Undervoltage release4A -MU undervoltage release (power supply branched on the supply side).4B -MU undervoltage release with electronic delay device (0.5 – 1 – 1.5 –
2 – 3 s) (power supply branched on the supply side). This device isdelivered set to 0.5 s see the Electric Diagram chapter - note I onpage 60).
5 Mechanical override of undervoltage release trip with electrical signal-ling of “undervoltage excluded”.
6 -BB5 undervoltage release electric signalling (energised or de-ener-gised).
Auxiliary and signalling contacts7 Group of 15 auxiliary circuit-breaker -BB1-BB2-BB3 contacts: 4 make
and 5 break (alternative to the 10 provided as standard, of which amaximum of 3 make and 4 break are available depending on the acces-sories requested).
8 -BB4 transient contact with momentary closing during circuit-breakeropening.
9 -BT3 position contact of the withdrawable circuit-breaker (installed onthe truck, only available for the /C, /P, /W version when the lockingmagnet is not provided; mounted as standard when the -RL1 lockingmagnet is provided on the operating mechanism and the transmitted -BT1, -BT2 contacts in the truck have not been requested).
10 Transmitted contacts of the withdrawablecircuit-breaker (installed in the circuit-breaker truck - only forwithdrawable circuit-breaker).
Motor operator11 -MS spring-charging geared motor.12 -FB1 thermomagnetic protection of the spring-charging geared motor
(mounted as standard for 24 V d.c. geared motors) complete withelectrical signalling of thermomagnetic protection trip.
13A Electrical signalling of operating mechanism springs charged.13B Electrical signalling of operating mechanism springs discharged.
Shunt opening release.
Undervoltage release.
Auxiliary contacts
Shunt closing release.
CIRCUIT-BREAKER SELECTION AND ORDERING
Optional accessoriesThe accessories identified with the same number are alternative to each other.
27
Locks and interlocks14 Opening pushbutton lock (with or without padlock).15 Closing pushbutton lock (with or without padlock).16 Key lock for circuit-breaker open (different keys or the same keys).17 -RL1 operating mechanism locking magnet.18 -RL2 truck locking magnet. Compulsory accessory for the withdrawable
versions for UniGear ZS1 type switchgear and PowerCube modules,to prevent racking-in of the circuit-breaker into the switchgear with theauxiliary circuit plug disconnected. The plug makes the anti-racking-inlock for different rated current (by means of a special pin).
19 Interlock for fixed circuit-breaker (for fixed apparatus converted intowithdrawable type by the customer).
20A Mechanical isolation interlock with the CBE enclosure door.20B Mechanical isolation interlock with the UniGear type ZS2 switchgear
door(mounted as standard in UniGear type ZS1 switchgear) or with thedoor of the PowerCube module.
Withdrawable circuit-breaker earthing21 Earthing contact on the truck (compulsory for circuit-breaker with CBE
enclosure and for CBF fixed part; not available for UniGear ZS1 typeswitchgear and PowerCube modules).
Gas control device
Notes:– should application of the pressure switch be required, specify the
request at the time of order since subsequent application by thecustomer is not possible.
– devices 22B and 22C are supplied without LEDs for the HD4/Z40.5 kV series.
22A Two-level pressure switch.22B Two-level SF6 pressure switch control device with three LEDs and -
MO2 additional shunt opening release: circuit-breaker opening and lockon closing
22C Two-level SF6 pressure switch control device with three LEDs: circuit-breaker locking in the position it is found in.
Insulating partitions23 Insulating partitions for fixed circuit-breakers. See charter 5 for which
circuit-breakers they are available (on request).
SF6 control device with 3LEDs.
Opening and closingpushbutton locks.
Spring charging gearedmotor.
Geared motor protection.
28
2
Un Rated voltageCosϕϕϕϕϕ Power factorIcu Breaking capacityPs Inrush power con-
sumption (the inrushtime is indicated inbrackets)
Pc Continuous servicepower consumption
T Time constant
CIRCUIT-BREAKER SELECTION AND ORDERING
Characteristics of electrical accessories
Shunt opening release (-MO1; -MO2) Ps = 125 W/VA (Instantaneous service < 45 ms)
Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Shunt closing release (-MC) Ps = 250 W/VA (150 ms)
Pc = 5 W/VA (antipumping function - continuous service)
Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Undervoltage release (-MU) Ps = 250 W/VA (150 ms)
Pc = 5 W/VA (continuous service)
Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Spring charging geared motor (-MS) Ps = 1500 W/VA (100 ms)
Pc = 400 W/VA (spring charging time: 6 s)
Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Locking magnets (-RL1; -RL2) Ps = 250 W/VA (150 ms)
Pc = 5 W/VA (continuous service)
Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Gas control device with 3 LEDs Un = 24, 30, 48, 60, 110, 125, 220, 250 V–
Un = 48, 110, 120 (127), 230 (220/240) V~ 50 Hz
Un = 110 (127), 230 (220/240) V~ 60 Hz
Circuit-breaker auxiliary contacts Un = 500 V~ 220 V–
Icu = 15 A 1,5 A
cos ϕϕϕϕϕ = 0,4 –
T = – 10 ms
29
CBE11
CBE11
CBE21
CBE31
CBE21
3 CIRCUIT-BREAKERS FOR FIXED PARTS AND ENCLOSURES
Circuit-breakers for CBE enclosure
(1) With forced ventilation(provided by thecustomer).
HD4 circuit-breaker
Ur (kV) Isc (kA) Ir (A)
12 16 630 HD4/C 12.06.161250 HD4/C 12.12.16
25 630 HD4/C 12.06.251250 HD4/C 12.12.25
31.5 630 HD4/C 12.06.321250 HD4/C 12.12.32
17 16 630 HD4/C 17.06.161250 HD4/C 17.12.16
25 630 HD4/C 17.06.251250 HD4/C 17.12.25
31.5 630 HD4/C 17.06.321250 HD4/C 17.12.32
12 25 1600 HD4/C 12.16.2531.5 1600 HD4/C 12.16.3240 1250 HD4/C 12.12.40
1600 HD4/C 12.16.4050 1250 HD4/C 12.12.50
1600 HD4/C 12.16.50
17 25 1600 HD4/C 17.16.2531.5 1600 HD4/C 17.16.3240 1250 HD4/C 17.12.40
1600 HD4/C 17.16.4050 1250 HD4/C 17.12.50
1600 HD4/C 17.16.50
12 25 2000 HD4/C 12.20.252500 HD4/C 12.25.25
31.5 2000 HD4/C 12.20.322500 HD4/C 12.25.323150 (1) HD4/C 12.32.32
40 2000 HD4/C 12.20.402500 HD4/C 12.25.403150 (1) HD4/C 12.32.40
50 2000 HD4/C 12.20.502500 HD4/C 12.25.503150 (1) HD4/C 12.32.50
Enclosure
Circuit-breakers for PowerCube modulesSee the combination tables given in the following catalogues:– PowerCube PBF fixed parts code 1VCP000253– PowerCube PBM and PBE units code 1VCP000091.
30
HD4/C 12.16.25 CBF 21
HD4/C 12.16.32
HD4/C 17.16.25
HD4/C 17.16.32
HD4/C 12.06.16 CBF 11
HD4/C 12.12.16
HD4/C 12.06.25
HD4/C 12.12.25
HD4/C 12.06.32
HD4/C 12.12.32
HD4/C 17.06.16
HD4/C 17.12.16
HD4/C 17.06.25
HD4/C 17.12.25
HD4/C 17.06.32
HD4/C 17.12.32
HD4/C 24.06.16 CBF 41
HD4/C 24.12.16
HD4/C 24.06.20
HD4/C 24.12.20
HD4/C 24.06.25
HD4/C 24.12.25
CBE41
CBE51
CBE31
3
Circuit-breakers for CBF fixed parts
HD4 circuit-breaker Fixed part HD4 circuit-breaker Fixed part HD4 circuit-breaker Fixed part
CIRCUIT-BREAKERS FOR FIXED PARTS AND ENCLOSURES
Ur (kV) Isc (kA) Ir (A)
17 25 2000 HD4/C 17.20.252500 HD4/C 17.25.25
31.5 2000 HD4/C 17.20.322500 HD4/C 17.25.32
40 2000 HD4/C 17.20.402500 HD4/C 17.25.40
50 2000 HD4/C 17.20.502500 HD4/C 17.25.50
24 16 630 HD4/C 24.06.161250 HD4/C 24.12.16
20 630 HD4/C 24.06.201250 HD4/C 24.12.20
25 630 HD4/C 24.06.251250 HD4/C 24.12.25
32 1250 HD4/C 24.12.3240 1250 HD4/C 24.12.40
24 25 1600 HD4/C 24.16.252000 HD4/C 24.20.252500 HD4/C 24.25.25
31.5 1600 HD4/C 24.16.322000 HD4/C 24.20.322500 HD4/C 24.25.32
40 1600 HD4/C 24.16.402000 HD4/C 24.20.402500 HD4/C 24.25.40
EnclosureHD4 circuit-breaker
Circuit-breakers for CBE enclosures
31
Ka = e m (H – 1000)/8150
4
Resistance to vibrationsHD4 circuit-breakers are unaffected by mechani-cally generated vibrations.For the versions approved by the naval registers,please contact us.
TropicalizationHD4 circuit-breakers are manufactured in compli-ance with the strictest regulations for use in hot-humid-saline climates.All the most important metal components aretreated against corrosive factors according toUNI EN12500 Standards environmental class C.Galvanisation is carried out in accordance withUNI ISO 2081 Standards, classification codeFe/Zn 12, with a thickness of 12x10-6 m, protectedby a conversion layer mainly consisting ofchromates in compliance with the UNI ISO 5420Standards.These construction characteristics mean that thewhole HD4 series of circuit-breakers and its ac-
Graph for determining the Ka correction factoraccording to the altitude
H = altitude in metres;m = value referred to industrial frequency and the
atmospheric impulse withstand voltages andthose between phase and phase.
SPECIFIC PRODUCT CHARACTERISTICS
Example• Installation altitude 2000 m• Operation at the rated voltage of 12 kV• Withstand voltage at industrial frequency 28 kV
rms• Impulse withstand voltage 75 kVp• Factor Ka obtained from graph = 1.13.
Considering the above parameters, the apparatuswill have to withstand the following values (undertest and at zero altitude, i.e. at sea level):
– withstand voltage at industrial frequency equalto:
28 x 1.13 = 31.6 kVrms
– impulse withstand voltage equal to:
75 x 1.13 = 84.7 kVp.
From the above, it can be deduced that for instal-lations at an altitude of 2000 m above sea level,with 12 kV service voltage, apparatus must beprovided with 17.5 kV rated voltage, character-ised by insulation levels at industrial frequency of38 kVrms with 95 kVp impulse withstand voltage.
cessories comply with climate graph 8 of the IEC60721-2-1 and IEC 60068-2-2 (Test B: Dry Heat /IEC 60068-2-30 (Test Bd: Damp Heat, cyclic)Standards.
AltitudeThe insulating property of air decreases as the al-titude increases, therefore this must alwaysbe taken into account for external insulation ofthe apparatus (the internal insulation does notundergo any variations as it is guaranteed bythe SF6 gas).The phenomenon must always be taken into con-sideration during the design stage of the insulatingcomponents of apparatus to be installed over1000 m above sea level In this case a correctioncoefficient must be considered, which can betaken from the graph to the side, built up on thebasis of the indications in the IEC 60694 Stand-ards.The following example is a clear interpretation ofthe indications given above.
32
4 SPECIFIC PRODUCT CHARACTERISTICS
Environmental protection programmeHD4 circuit-breakers are manufactured in accord-ance with the ISO 14000 Standards (Guidelinesfor environmental management).The production processes are carried out in com-pliance with the Standards for environmental pro-tection in terms of reduction in energy consump-tion as well as in raw materials and production ofwaste materials. All this is thanks to the mediumvoltage apparatus manufacturing facility environ-mental management system.Assessment of the environmental impact of the lifecycle of the product, obtained by minimising en-ergy consumption and overall raw materials of theproduct, became a concrete matter during the de-sign stage by means of targeted selection of thematerials, processes and packing.Production techniques which prepare the productsfor simple dismantling and separation of the com-ponents are used during manufacture of the cir-cuit-breakers. This is to allow maximum recyclingat the end of the useful life cycle of the apparatus.
Anti-pumping deviceThe ESH operating mechanism on HD4 circuit-breakers (in all versions) is fitted with a mechanicalanti-pumping device which prevents re-closing dueto either electrical or mechanical commands.Should both the closing command and any one ofthe opening commands be active at the sametime, there would be a continuous succession ofopening and closing operations.The anti-pumping device avoids this situation, en-suring that each closing operation is only followedby a single opening operation and that there is noclosing operation after this. To obtain a furtherclosing operation, the closing command must bereleased and then relaunched.Furthermore, the anti-pumping device only allowscircuit-breaker closure if the following conditionsare present at the same time:– operating mechanism springs fully charged– opening pushbutton and/or opening release (-MO1/-MO2) not enabled– main circuit-breaker contacts open.
Switching special loadsThe table indicates the breaking capacities which can be guaranteed for switching special loads.
Circuit-breaker
Rated normal currentfor fixed circuit-breaker
No-load MV/LV transformerbreaking
No-load cablebreaking
Capacitive current breaking(C2 class) (1)
Reactance compensationcurrent breaking
Breaking of rated motorcurrents
HD4
630 1250 1600 2000 2500 3150 3600
10 10 10 10 10 10 10
25 25 25 25 25 25 25
31.5 31.5 31.5 31.5 31.5 31,5 31.5
50 50 50 50 50 – –
400 630 1000 1250 1250 1250 1250
630 630 1250 1250 1250 1250 1250
630 630 1250 1250 1250 1250 1250
In [A]
Isc [A]
Isc [A] 12 kV17.5 - 24 kV36 - 40.5 kV
Isc [A]
Isc [A]
Isc [A]
(1) Class C2, 400 A currentfor back-to-back capaci-tor banks (maximumpeak connection current20 kA, maximum con-nection frequency 4.25Hz.
33
Spare partsReplacement can only be carried out bytrained personnel and/or in our workshops:– opening springs– closing springs– complete pole– basic operating mechanism– bushings, terminals and insulating protections.
Replacement which can be carried out by thecustomer:– isolating contacts– geared motor limit switch contact– KA1 instantaneous relay– KA2 instantaneous relay.
Ordering
For availability and ordering of spare parts, pleasecontact our Service ABB, specifying the circuit-breaker serial number.
34
1250A1600A
Q60
630A
10.5 13
22
22
257.
510
297.
5
640
317
92
549.
5
120
37270
161
21.5
10
335
44
8
28
3
334.5378.5
540
43
347
473
493
150 150
50
493
582
297.
531
7
10
22�
�
� �
�
�
22
92
176
44
YU
YU
266.
510
306.
531
755
8.564
8.5
10.5
10335
37992161
468.
5
120
37270335
13
44
8
28
622
43
472598
210 210
50
578600
618
10
306.
531
7
4492176
YU
YU
22�22�
22�
��
22�
1250A1600A 630A
5
Fixed circuit-breakers
OVERALL DIMENSIONS
HD4TN 7177Ur 12 kVIr 630 A
1250 A1600 A
Isc 16 kA25 kA31.5 kA
HD4TN 7178Ur 12 kV
17.5 kVIr 630 A
1250 A1600 A
Isc 16 kA25 kA31.5 kA
35
20
13
10.5
266.
5
306.
5
8
310
310
655 15.5 32
182x
80
2.535
322
385
561
8
28
622
600
210210
472
598
43
618
YU
YU
Q60
578
�
�
�
35322385
20
13
10.5
310
266.
5
20
4020
2062
20 40
603
184x
655
670
min
.
420 min.
468.
534
9.5
2115
622
8
28
465
15
730
275275
137.5 137.5
708
602
748
43
728
YU
YU
�
��
Fixed circuit-breakers
HD4TN 7163Ur 12 kV
17.5 kVIr 1600 AIsc 40 kA
50 kA
HD4TN 7163Ur 12 kV
17.5 kVIr 2000 AIsc 25 kA
31.5 kA40 kA50 kA
HD4TN 7165Ur 12 kV
17.5 kVIr 2500 A
3150 A3600 A
Isc 25 kA31.5 kA40 kA50 kA
HD4TN 7165Ur 24 kVIr 2500 A
3150 A3600 A
Isc 25 kA31.5 kA40 kA
Insulating partitions (only for 24 kV) to beprovided by the customer (a special kit isavailable on request).
36
5
400 min.
670
min
.
92
302.
5
342.
5
729.
563
9.5
200
355399
10
362
10
161
44
468.
5
120
37270335
8
28
622
50
210
105
210
105
472598618
342.
536
2
92176
10
44
YU
YU
Q60
43
578
600
712
1250A1600A 630A
22�
22�
22�
10.5
13
�
�
22�
Q60
YU
YU
Q60
342.
510
362
1092
302.
5
639.
5729.
5
16144
355399
468.
5
120
37270335
8
28
620
748728602
43
50
275 275708730
342.
536
2
92176
10
44
YU
YU
1250A1600A 630A
22�
22�
22�
22�
10.5
13
�
�
Fixed circuit-breakers
OVERALL DIMENSIONS
HD4TN 7179Ur 24 kVIr 630 A
1250 A1600 A
Isc 16 kA20 kA25 kA
HD4TN 7242Ur 24 kVIr 630 A
1250 A1600 A
Isc 16 kA20 kA25 kA
Insulating partitions to be provided by the cus-tomer (a special kit is available on request).
37
22
22
10
342.
536
2
729.
5
37
270363.5
3
358
400
10
639.
5
12010.52x
348
*
200*
4.9*
516.4*85*355*
695.4
28
21
539
887
*
302.
5
13
13
13
*
*
*
40*
880350350
50
901881
755
43
712
1060
*
855*915*955*
4 *
Ø
Ø
Ø
Ø
Ø
Ø
35322385
311520
13
10.5
266.
5
306.
5
8
310
310
182x
80
15.5 32
655
561
8
28
622
730
602
728
748
43
275 275
708
YU
YU
Q60
Ø
Ø
Ø
HD4TN 7174Ur 24 kVIr 1600 AIsc 31.5 kA
40 kA
HD4TN 7174Ur 24 kVIr 2000 AIsc 25 kA
31.5 kA40 kA
HD4with truck(on request)TN 7241Ur 36 kVIr 630 A
1250 A1600 A
Isc 16 kA20 kA
* Distance with truck (ifprovided).
38
5
* Distance with truck(if provided).
Insulating partitions to be provided by thecustomer (a special kit is available on request).
Insulating partitions to be provided by thecustomer (a special kit is available on request).
HD4with truck(on request)TN 7268Ur 36 kVIr 1250 A
1600 AIsc 25 kA
31.5 kA
HD4with truck(on request)TN 7268Ir 2000 AIsc 20 kA
25 kA31.5 kA
HD4with truck(on request)TN 7315Ur 36 kVIr 2500 AIsc 20 kA
25 kA31.5 kA
* Distance with truck(if provided).
Fixed circuit-breakers
OVERALL DIMENSIONS
39
35
264
205
158 78
4
437
5357036
659
636
8
588
28
25.5 19
.5
547
416
20
5.57256
630
1030 202
150 150
503
532
493
458
340
627
�
�
�
�
636
578
210 210
550
606
653
682
27244
36
79
169
89
359 4
55140
8
28
640
695
25.5
19.5
416
156356
284
310
673
10
702
640
53
HD4/CTN 7184For CBE11
CBF11Ur 12 kV
17.5 kVIr 630 A
1250 AIsc 16 kA
25 kA31.5 kA
HD4/C withdrawable circuit-breakers for CBE enclosures and CBF fixed parts
HD4/CTN 7151For CBE21Ur 12 kV
17.5 kVIr 1250 AIsc 40 kA
50 kA
HD4/CTN 7151For CBE21
CBF21(31.5 kA)
Ur 12 kV17.5 kV
Ir 1600 AIsc 25 kA
31.5 kA40 kA50 kA
40
5
�
�
232
842
275 275
730
750792853
882
144
708
284
310
673
552
169
8910
9
36
30
53
695
8
28
10
702
635615
416
359
4
25.5 19
.5
640
Φ
144 232
275 275
730
842
708750
792
853
882
(*)
34 x 80
80
430359
53416
55433640
8
28
640
702
10156356
169 89
673
695
25.5
19.5
310
284
YU
YU
Q60
HD4/C withdrawable circuit-breakers for CBE enclosures and CBF fixed parts
OVERALL DIMENSIONS
HD4/CTN 7153For CBE31Ur 12 kV
17.5 kVIr 2000 AIsc 25 kA
31.5 kA40 kA50 kA
HD4/CTN 7155For CBE31Ur 12 kV
17.5 kVIr 2500 AIsc 25 kA
31.5 kA40 kA50 kA
(*) Only for 17.5 kV.
41
�
�35
329
310
4 53
71036
799
792
460
202 12
525
.5 23
20 23
452
12.5
25.5
8
28
649740
44
210 210
636
653
682
776
610
578
550
272
767
HD4/CTN 1VCD000017For CBF31 3150 AUr 12 kVIr 3150 AIsc 31.5 kA
40 kA50 kA
HD4/CTN 7186For CBE41
CBF41Ur 24 kVIr 630 A
1250 AIsc 16 kA
20 kA25 kA
42
5
�
�
550
610653
682
776
44
641
578
272
210 210
329
310
718
710
20
36
792
23
799
23
202 12
525
.5
460
534
10
452
3525.5
8
28
682
HD4/C withdrawable circuit-breakers for CBE enclosures and CBF fixed parts
OVERALL DIMENSIONS
HD4/CTN 7156For CBE41Ur 24 kVIr 1250 AIsc 31.5 kA
40 kA
HD4/CTN 7157For CBE51Ur 24 kVIr 1600 AIsc 25 kA
31.5 kA40 kA
43
�
144 232
275 275
708
842
750
805
853
882
821.
5
704
838
8
28
20 23
4
457
452
30
202 12
525
.5
349
380
23
8034
x80
HD4/CTN 7158For CBE51Ur 24 kVIr 2000 AIsc 25 kA
31.5 kA40 kA
HD4/CTN 7159For CBE51Ur 24 kVIr 2500 AIsc 25 kA
31.5 kA40 kA
44
5
�
�
Q60
35
78
4
437
5357036
659
20
5.57256
543
586
205
260
154
21.5
51
28
1062
2M
AX
19 416
4
30 202
150 150
503532
493
458
621.
5
247.
563
67.5
624.
54
OVERALL DIMENSIONS
HD4/P withdrawable circuit-breakers for UniGear type ZS1 switchgears
HD4/PTN 7286Ur 12 kV
17.5 kVIr 630 A
1250 AIsc 16 kA
25 kA31.5 kA
HD4/PTN 7350Ur 12 kV
17.5 kVIr 1250 AIsc 40 kA
HD4/PTN 7350Ur 12 kV
17.5 kVIr 1600 AIsc 25 kA
31.5 kA40 kA (*)50 kA (*)
HD4/PTN 7351Ur 12 kV
17.5 kVIr 2000 AIsc 25 kA
31.5 kA40 kA (*)50 kA (*) (*) Also suitable for PowerCube PB2.
45
HD4/PTN 7352 (*)Ur 12 kV
17.5 kVIr 2500 AIsc 25 kA
31.5 kA40 kA50 kA
(*) 3150 A with forcedswitchgear ventilation(consult the UniGeartype ZS1 switchgeartechnical catalogue).
HD4/PTN 7371Ur 12 kV
17.5 kVIr 3150 A (*)Isc 25 kA
31.5 kA40 kA50 kA
(*) Also suitable forPowerCube PB3.
46
5
HD4/PTN 7354Ur 24 kVIr 630 A
1250 AIsc 16 kA(*)
20 kA25 kA
HD4/PTN 1VCD000099Ur 24 kVIr 1250 AIsc 31,5 kA
(*) 630 A only.
HD4/P withdrawable circuit-breakers for UniGear type ZS1 switchgears
OVERALL DIMENSIONS
47
(*) 2500 A with forcedventilation; 2300 A withnatural ventilation.
(**) Also suitable forPowerCube PB5.
HD4/PTN 7356 (**)Ur 24 kVIr 2000 AIsc 16 kA
20 kA25 kA31.5 kA
HD4/PTN 7356 (**)Ur 24 kVIr 2500 A (*)Isc 20 kA
25 kA31.5 kA
(*) Also suitable forPowerCube PB5.
HD4/PTN 7355 (*)Ur 24 kVIr 1600 AIsc 16 kA
20 kA25 kA31,5 kA
48
5
�
�
Q60
35
264
205
158
78
4
437
5357036
659
636
20
590
547
5.57256
628.
5
10
21.5
19.5
416
48
28
30 202
150 150
503
532
493
458
625.
5
340
�
284
310
4
55136
640
702
169
89
359
8
28
695
5340
10156356
640
35
44 228
210 210
636
653
682
578
606
692
HD4/W withdrawable circuit-breakers for PowerCube modules
OVERALL DIMENSIONS
HD4/WTN 7182Ur 12 kV
17.5 kVIr 630 A
1250 AIsc 16 kA
25 kA31.5 kA
HD4/WTN 7229Ur 12 kV
17.5 kVIr 630 A
1250 AIsc 16 kA
25 kA31.5 kA
49
�
636
578
210 210
606
653
682
272
44
36
79
695
673
284
310
169
89
3594
551
40
8
28
640
156356
10
702
640
53
HD4/WTN 7239Ur 12 kV
17.5 kVIr 1600 A
2000 AIsc 16 kA
25 kA31.5 kA
HD4/WTN 7421Ur 12 kV
17.5 kVIr 1250 AIsc 40 kA
50 kA
50
�35
329
310
4 53
71036
792
460
202 12
5 12.5
25.5
28
8
20 23
64974
0
44
210 210
636
653682
776
610
578
272
767
5
HD4/WTN 1VCD000053Ur 12 kV
17.5 kVIr 3150 AIsc 31.5 kA
40 kA50 kA
HD4/WTN 7183Ur 24 kVIr 630 A
1250 AIsc 16 kA
20 kA25 kA
HD4/W withdrawable circuit-breakers for PowerCube module
OVERALL DIMENSIONS
51
Q60
202 12
5
973
4
956
953
484
380
456
1823
275 275
706
730842
836
853
882
805
35Ø
70130 57
Withdrawable circuit-breakers HD4/W for UniGear type ZS2 switchgear and forPowerCube module
HD4/WTN 7316Ur 36 kVIr 1250 AIsc 31.5 kA
HD4/WTN 7402Ur 36 kVIr 1250 AIsc 20 kA
25 kA
52
Q60
202 12
5
973
4
956
953
484
380
456
18 23
79Ø
703 5729
275 275
706
730
842
836
853
882
805
5
(*) With forced ventila-tion.
HD4/WTN 7317Ur 36 kVIr 1600 A
2000 A2500 A (*)
Isc 20 kA25 kA31.5 kA
OVERALL DIMENSIONS
Withdrawable circuit-breakers HD4/W for UniGear type ZS2 switchgear and forPowerCube module
53
HD4/Z 40.5 kVTN 7227Ur 40.5 kVIr 1250 A
1600 A2000 A2500 A (*)
Isc 25 kA31.5 kA
(*) With natural ventila-tion in loose enclosuretype Powerbloc; withforced ventilation inswitchgear typeZS3.2.
Ø A1250-1600 A 35 mm2000-2500(*)A 79 mm
HD4/Z withdrawable circuit-breakers for UniGear type ZS3.2 - 40.5 kV switchgears
(*) Only for UniMix P1/E
Withdrawable circuit-breakers HD4/US for UniSwitch (CBW) and UniMix (P1/E)HD4/US 24 kVTN 1VCD000046Ur 24 kVIr 630 A
1250 AIsc 16 kA
20 kA25 kA (*)
54
6 ELECTRICAL CIRCUIT DIAGRAM
The following diagram(No. 1VCD 400007)shows the circuits ofthe withdrawable cir-cuit-breakers up to 24kV type HD4/C, HD4/P,HD4/W, HD4/US, deliv-ered to the customer bymeans of connector“X”.Specific diagrams areavailable for othertypes of circuit-break-ers:– fixed circuit-breakers
up to 24 kV -No. 1VCD 400005
– fixed circuit-breakers36 kV, 275 mm polecentre distance -N. 1VCD 400016
– fixed circuit-breakersup to 36 kV, 350 mmpole centre distance -No. 1VCD 400005
– Withdrawable circuit-breakers forPowerCube PB6 andUniGear tipo ZS2 -No. 1VCD 400015
– HD4/z 40.5 kV - No.1VCD 400013
In any case, to takeinto account the evolu-tion of the product, it isalways useful to referto the circuit diagramprovided with each cir-cuit-breaker.
Application diagrams
55
56
6 ELECTRICAL CIRCUIT DIAGRAM
57
State of operation shownThe diagram indicates the following conditions:– circuit-breaker open and connected– circuits de-energized– closing springs discharged– key lock with key inserted and held– gas pressure at rated service value (380 kPa
absolute).
Caption
= Number of diagram figure* = See note indicated by the letter-BM = Device for continuous control of shunt open-
ing release coil continuity (see note E)-BP = Pressure-switch with two intervention
thresholds:– intervention for low gas pressure. Con-
tacts 11-12-14 change over, in relationto the position indicated in the diagram,when the gas pressure reaches a valueof less than 310 kPa absolute from 380kPa absolute. If rated pressure is re-stored, these contacts change over againwhen, starting from a value of less than310 kPa absolute, the value of 340 kPaabsolute is reached.
– intervention for insufficient gas pres-sure. Contacts 21-22-24 change overwhen the gas pressure reaches a valueof less than 280 kPa absolute from 380kPa absolute. If rated pressure is re-stored, these contacts change over againwhen, starting from a value of less than280 kPa absolute, the value of 310 kPaabsolute is reached.
-KT = Undervoltage release electronic time-de-lay device (see note I)
-KI = Integrated circuit for gas pressure control,including:-PG = Green lamp indicating normal gas
pressure-PR = Red lamp indicating insufficient gas
pressure-PY = Yellow lamp indicating low gas
pressure-KA1 = Auxiliary relay to double the -BP
pressure-switch contacts with inter-vention for low gas pressure
-KA2 = Auxiliary relay to double the -BPpressure-switch contacts with in-tervention for insufficient gas pres-sure
-XB5= Connector-BR51 = Microprocessor-based overcurrent release
type PR512 outside the circuit-breaker(see note D)
-MS = Motor for the closing spring charging (seenote C)
-QB = Main circuit-breaker-BB1…-BB3 = Circuit-breaker auxiliary contacts (no.
3 packs of 5 contacts)-BB4 = Auxiliary passage contact (with momen-
tary closing during circuit-breaker open-ing)
-BB5 = Contacts for electrical signalling of under-voltage release energised/de-energised
-FB1 = Thermomagnetic circuit-breaker for protec-tion of the spring-charging motor (see noteF)
-BD1 = Contatto di posizione della porta del con-tenitore. Previsto solo per interruttori HD4/C
-BS1...2 = Limit contacts of the spring charging mo-tor
-BT3 = Circuit-breaker position contact, open dur-ing the isolating travel
-BT5 = Position contacts signalling circuit-breakerin the racked-out position (these are con-tacts signalling circuit-breaker isolated lo-cated in the enclosure, in the fixed part: seecontacts -BT2 in diagram 401693 figures5-6)
58
6 ELECTRICAL CIRCUIT DIAGRAM
Description of figuresFig. 1 = Closing spring charging motor circuit (see
note C).Fig. 2 = Shunt closing release (antipumping is
carried out mechanically).Fig. 3 = Locking magnet. If de-energized it me-
chanically prevents circuit-breaker clos-ing.
Fig. 4 = Locking magnet. If de-energized it me-chanically prevents circuit-breaker rack-ing-in and isolation (it is possible to limitits consumption by connecting a time-delay pushbutton in series for enabling theoperation).
Fig. 5 = Instantaneous undervoltage release (seenote B)
Fig. 6 = Undervoltage release with electronic time-delay device (see notes B and I)
Fig. 7 = First shunt opening release circuit withpossibility of continuous control of thewinding (see note E).
Fig. 9 = Second shunt opening release circuit withpossibility of continuous control of thewinding (see note E).
Fig. 10 = Opening solenoid for PR512 microproc-essor-based release outside the circuit-breaker (see note D).
Fig. 11 = Gas pressure control circuit. This includesthe contacts for remote indication of nor-mal, low and insufficient gas pressure.For -BP pressure switch intervention val-ues see the caption.
Fig. 12 = Gas pressure control circuit. It includes:– intervention for insufficient gas pressure
with circuit-breaker opening by meansof the -MO2 release and lock on clos-ing and opening by means of a -KA2relay auxiliary contact (provide the lock-ing magnet in fig. 3)
– 3 lamps for local indication of normal,low and insufficient gas pressure
– contacts for remote indication of nor-mal, low and insufficient gas pressure.
For -BP pressure switch intervention val-ues see the caption.
-BT1 = Contacts electrically signalling circuit-breaker in the connected position (see noteG)
-BT2 = Contacts electrically signalling circuit-breaker in the isolated position (see noteG)
-SC = Pushbutton or contact for circuit-breakerclosing
-BK = Contact operated by the key lock prevent-ing electrical opening with earthing truckconnected (compulsory accessory forearthing trucks with making capacity)
-SL1 = Contact for circuit-breaker closing lock-SO = Pushbutton or contact for circuit-breaker
opening-TR1, -TR2 = Rectifiers for -MO1 and -MO2 releases-XB = Circuit-breaker circuit connector-XB1 = Switchgear terminal board (outside the cir-
cuit-breaker)-XB2…-XB62 = Accessory connectors-MC = Shunt closing release-RL1 = Locking magnet. If de-energized it me-
chanically prevents circuit-breaker clos-ing
-ML2 = Locking magnet. If de-energized it me-chanically prevents circuit-breaker rack-ing-in and isolation (it is possible to limitits consumption by connecting a delayedpushbutton in series to enable the opera-tion)
-MO1 = First shunt opening release (see note E)-MO2 = Second shunt opening release (see note
E)-MO3 = Opening solenoid for the PR512 micro-
processor-based release outside the cir-cuit-breaker (see note D)
-MU = Instantaneous undervoltage release orundervoltage release with electronic time-delay device (see note B)
-VF = Filter (only provided with 220V d.c. volt-age supply)
59
IncompatibilityThe circuits indicated by the following figures cannotbe supplied at the same time on the same circuit-breaker:
Fig. 31 = Circuit-breaker auxiliary contacts available.Fig. 32 = Circuit-breaker auxiliary contacts available.Fig. 51 = Contact for electrically signalling circuit-
breaker in the racked-in and isolated po-sitions located on the circuit-breaker, sup-plied on request with HD4/C - HD4/P cir-cuit-breakers (see note G).
Fig. 14 = Gas pressure control circuit. It includes:– intervention for insufficient gas pres-
sure with lock on circuit-breaker closingand opening by means of the -KA2 relayauxiliary contacts (provide the lockingmagnet in fig. 3)
– 3 lamps for local indication of normal,low and insufficient gas pressure
– contacts for remote indication of nor-mal, low and insufficient gas pressure.
For -BP pressure switch intervention val-ues see the caption.
Fig. 20 = Contact operated by the key lock “in closedposition” to prevent electrical opening ofthe earthing truck with making capacity“racked-in” (compulsory accessory forearthing trucks with making capacity whenthe -MO1 shunt opening release is pro-vided).
Fig. 21 = Thermomagnetic circuit-breaker for pro-tection of the spring-charging motor (seenote F).
Fig. 22 = Contact for electrically signalling closingsprings charged.
Fig. 23 = Contact for electrically signalling closingsprings discharged.
Fig. 24 = Contact for electrically signalling under-voltage release energized (see note B).
Fig. 25 = Contact for electrically signalling under-voltage release de-energized (see note B).
Fig. 26 = Contact for electrically signalling motorprotection circuit-breaker closed.
Fig. 27 = Contact for electrically signalling motorprotection circuit-breaker open.
Fig. 30 = Auxiliary passing contact with momentaryclosing during circuit-breaker opening (in-tervention of -MO1, -MO2, -MO3 and -MU).
5 - 6 - 14 9 - 10 - 12 - 20 24 - 255 - 6 - 20 11 - 12 - 14 26 - 27
9 - 10 - 12 - 14 22 - 23 31 - 32
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6 ELECTRICAL CIRCUIT DIAGRAM
E) The circuit for controlling continuity of the shuntopening release winding must only be used forthis function.At a power supply lower than 220V, connect the“Control Coil Continuity” device, or a relay or asignalling lamp which consumes a current notexceeding 20 mA.At a power supply equal to or higher than 220V,connect a delay or signalling lamp which con-sumes a current not exceeding 10 mA.Other uses might jeopardise release functional-ity.
F) The -FB1 circuit-breaker in fig. 21 must alwaysbe provided when there is a 24 kV d.c. springcharging motor.In case of opening caused by a fault in the mo-tor, before carrying out manual resetting, re-charge the springs by means of the special han-dle.
G) The contacts (-BT1 and -BT2) shown in fig. 51for signalling the circuit-breaker status are lo-cated on the circuit-breaker (moving part) andare available on request. However, applicationof these contacts on the enclosure is usually fore-seen (fixed part): see diagram 401693 for CBE11 - 21 - 31 and diagram 401526 for CBE 41 -51.
H) When fig. 9 is requested, the contact of pack -BB3 to terminals 29-30 in fig. 32 is not available.When figs. 26-27 are requested, the -BB2 con-tact to terminals 29-30 of figs. 31-32 is not avail-able.When fig. 30 is requested, the contact of pack -BB3 to terminals 23-24 in fig. 32 is not available.
I) Make one of the following bridges to select thedelay required:0.5 s: terminals 6-71 s: terminals 6-81.5 s: terminals 6-92 s: terminals 6-103 s: no bridge.
NotesA) The circuit-breaker is only fitted with the acces-
sories listed in the order confirmation. To makeout the order, please consult the catalogue of theapparatus.
B) The undervoltage release can be provided forpower supply with voltage branched on the sup-ply side of the circuit-breaker or from an inde-pendent source.Either the instantaneous undervoltage releaseor the one with electronic delay device can beused (delay can be selected between 0.5 … 3 s;see note I). Circuit-breaker closing is only possi-ble with the release energised (the closing lockis made mechanically).The contact in fig. 24 or the one in fig. 25 is avail-able on request.A delay of 50 ms between the moment of con-sent of the undervoltage release and energisa-tion of the shunt closing release must be insertedwhen there is the same power supply for theshunt closing and undervoltage releases and au-tomatic circuit-breaker closing on return of theauxiliary power supply is required. This can becarried out by means of a circuit outside the cir-cuit-breaker, including a permanent closing con-tact, the contact indicated in fig. 24 and a time-delay relay.
C) Check the power available on the auxiliary cir-cuit to verify the possibility of starting severalmotors for charging the closing springs at thesame time. To avoid excessive consumption, it isnecessary to charge the springs manually be-fore supplying the auxiliary circuit with voltage.
D) Please see diagram 401530 for the connectionsbetween the circuit-breaker auxiliary circuits andthe PR512 type of microprocessor-based over-current release located in the switchgear.
61
M
Graphical symbols for electrical diagrams (IEC 60617 and CEI 3-14 ... 3-26 Standards)
Break contactThermal effect Connections of conductors
Change-over break beforemake contact
Terminal or clampElectromagnetic effect
Passing make contact closingmomentarily during releaseSocket and plug
(female and male)Timing
Closing position contact(limit switch)
Opening position contact(limit switch)
Power circuit-breaker withautomatic opening
Control coil (general symbol)
Lamp (general symbol)
Resistor (general symbol)
Rectifier with two half-waves(bridge)
Motor (general symbol)
Capacitor (general symbol)
Make contact
Pushbutton control
Operated by key
Earth (general symbol)
Mass, frame
Conductors in shielded cable(two conductors shown)
62
ABB S.p.A. Power Products DivisionUnità Operativa Sace-MVVia Friuli, 4I-24044 DalmineTel.: +39 035 6952 111Fax: +39 035 6952 874e-mail: [email protected]
www.abb.com
The data and illustrations are not binding. We reserve the right to make changes without notice in the course of technical development of the product.
Copyright 2009 ABB.All rights reserved.
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