MECHANICAL TRANSMISSIONS

ON BOARD WITH USIf you are looking for:A reliable and winning partnerOver 50 years of experience in PGB and AGB design and manufacturingAdvanced design capabilitiesA total solutions providerInternational support team An experienced casting partnerFull support for CRO and MRO activities

THEY’VE ALREADY CHOSEN USGeneral ElectricRolls-RoycePratt&WhitneyPratt&Whitney Canada

EurojetSnecmaItalian and Brazilian Air ForcesEpi

MECHANICALTRANSMISSIONS

MECHANICAL TRANSMISSIONS

DESIGN SAND CASTING / ADDITIVE MANUFACTURING MANUFACTURING ASSEMBLY TESTING DELIVERY MRO & CRO

YOUR TECHNOLOGY

PARTNER

MECHANICAL TRANSMISSIONS POWER GEARBOXES AND ACCESSORY DRIVE TRAINS

BEHIND THE PRODUCTION PROCESSProven track record across different products and platformsExtensive product rangeExcellent in-service performanceSolid functional integrationCross-sector knowhow, in design, testing and controlVerticalization of productionDedicated manufacturing cellsLean production cellsSample production with rapid prototyping technologiesLeading edge technologies for cost efficiencyConsistent quality of part thanks to stable machining/manufacturing conditionsState-of-the-art tools to design the process

TESTS & MEASUREMENTSPropeller loads, oil flow rate and temperature settingsAutomatic mission simulationHealth monitoringDevelopment testsCertification endurance testsLow speed durability testStatic fatigue testing on housingThermal mappingPGB efficiency evaluationAttitude test

WE CARE, WE OVERHAULADT, LPT (NGV and case) and oil tank - GEnxADT, LPT (nozzle) - GE90AGB, Oil pump and Oil tank - V2500ADT and Oil tank - Trent900

OUR MECHANICAL TRANSMISSIONS PLANTSARE LOCATED IN:

RIVALTA DI TORINO (ITALY)167,000 Sqm specialised in Design and Machining

BORGARETTO/BEINASCO (ITALY)25,000 Sqm specialised in Casting

HARBIN (CHINA)27,000 Sqm specialised in Machining

TURIN (ITALY)12,000 Sqm specialised in Testing

POMIGLIANO D’ARCO (ITALY)78,000 Sqm specialised in CRO

transmissions@avioaero.com - www.avioaero.com AvioAero@AvioAeroAvioAero

• Manufacturing• CRO

• Design Responsibility • Casting

TP400PW1100PW1500

PW150EC 175PW800

LM6000

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CH53 AS365

CF6-80GE90

V2500GEnx

LM2500

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BR 710PW4000

EJ200T700

TRENT900SaM146PW2000

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OUR MECHANICAL TRANSMISSIONS

TAKE A LOOK AT WHAT WE CAN DO

ALL AROUND DESIGNCo-design with customer engineeringIntegrated gearbox analysisHigh power density gearbox designIntegration with engine lube and fuel systemsWhole system modeling and dynamics assessmentLow part count design for improved reliabilityFireproof designAir/oil system technologiesAdvanced gear design methodologies (including tooth topography optimization based on true stress calculation)Bi-helical gearsHigh and low speed planetary systemsSplit torque architectureOffset planetary architectureRobust bevel gear optimisationHigh strenght bearing materialsIntegral bearing racesHealth monitoring systemDamage tolerance and 3D crack propagationVirtual testingHot hardness steelCastings design and melting process simulationAssembly tool concept definition, design and constructionLight alloy housing with integral cored lines

DID YOU KNOW?Over 50 years of experience and over 4,800 gearboxes produced every year (over 40,000 gears of different types such as Bevel, Sun, Spur, etc). Our expertise in design, manufacturing and testing is a winning element if you are looking for a reliable partner. Thanks to our design capabilities and manufacturing tecniques, ranging from casting of aluminium and magnesium parts to gear machining and gearboxes assembly and testing we can deliver excellent helicopter, turboprop and aeroengine transmissions. Our engineers and highly specialized technicians offer full support and we guarantee the quality of all our products and customer care services.

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MECHANICALTRANSMISSIONS