Mechanical seals in agitators

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    Product Information

    Technical Data

    The most commonly used mechanical sealin agitators worldwide

    Double-acting mechanical seal, liquid lubricated

    Extremely sturdy construction

    Standardized wear parts due to modular design

    D e s i g n S e r i e s E S D 3 4 G

    E

    S

    D

    3

    4

    G

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    The shaft seal type ESD34G is a

    double-acting bidirectional mechanicalseal made to DIN standards. It can be

    applied to vessels made to DIN 28136

    of steel or stainless steel with moun-

    ting flanges according to DIN 28141

    fitting shaft ends made according to

    DIN 28154. The shaft seal type

    ESD34G is designed with a total of

    four seal rings, with two identical seal

    ring pairs arranged back-to-back. Pro-

    duct and atmospheric side seal ring

    pairs are hydraulically balanced via

    flexible secondary seals. This ensures

    that the position of the seal rings re-mains unchanged also if the pressure

    acting on the seal is reversed. Since

    the flexible secondary seals are only

    mechanically loaded by the force of

    the springs acting on the seal rings,

    their elasticity is retained. This princi-

    ple allows high radial deflection of the

    shaft without any negative influence

    on the sealing gap and consequently

    on the sealing effect.

    Function Applications

    Quality

    The shaft seal type ESD34G is sup-

    plied ready for installation as a car-

    tridge unit. Prior to delivery every

    mechanical seal is dynamically tes-ted under process conditions accor-

    ding to an internal QM System that

    conforms to DIN EN ISO 9001:2000,

    and receives a test certificate.

    The mechanical seal type ESD34G is

    the most commonly applied shaft sealfor agitators worldwide. Due to its

    modular design it can be modified to

    suit various needs. By having product

    wetted parts that are small in size,

    materials such as Titanium, Hastelloy

    or even glass-lined parts can be used

    economically.

    Extremely robust and distortion

    resistant seal rings ensure almost

    zero-leakage even under the roughest

    conditions. Special spring designs

    ensure uniform pre-tensioned conditi-

    ons even in cases of strong agitatorshaft deflection.

    In most cases the seal liquid chamber

    is pressurized to a pressure level which

    lies above the vessel pressure. (This

    is done either by a pressure overlay or

    by use of the ESD pressure compen-

    sator). The achieved pressure gradient

    ensures a high degree of operational

    safety for applications up to 40 bar

    even using the standard version of

    the seal.

    The main areas of application are:

    Chemical industry

    Hydrometallurgy

    Pharmacy

    Biotechnology

    The worlds largest

    mechanical seal for agitators.

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    Optimized load distribution

    in a seal ring by the use of FEA.

    Almost zero-leakage

    even under the roughest conditions.

    Special spring designs ensure

    uniform pre-tensioned conditions,

    also in cases of agitator shaft deflection.

    Low life cycle costs.

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    Mechanical Seal ESD34G

    Design Details ESD34GJ Application Limits

    Dimensions

    Seal type/ d1 d3 d4 d9 LK n x d2 H

    ESD34G/040 175 40 110 120 145 4 x 18 188

    ESD34G/060 240 60 176 170 210 8 x 18 210

    ESD34G/080 275 80 204 192 240 8 x 23 213

    ESD34G/100 305 100 234 214 270 8 x 23 212

    ESD34G/120 330 120 260 245 295 8 x 23 243

    ESD34G/140 395 140 313 292 350 12 x 23 250

    ESD34G/160 395 160 313 292 350 12 x 23 271

    ESD34G/180 445 180 364 348 400 12 x 23 286

    ESD34G/200 445 200 364 358 400 12 x 23 304

    ESD34G/220 505 220 422 380 460 26 x 23 332

    all dimensions in mm; additional sizes on request; subject to change without notice

    Vessel pressure

    Vacuum ... 40 bar (abs.)*

    Vessel temperature

    -50 ... +400 C

    Shaft size

    40 ... 220 mm

    Sliding speed

    0 ... 5 m/s

    *For high pressure version up to 70 bar (abs.)

    (ESD64H/ESD66H)

    Materials

    Housing

    Aluminium, stainless steel

    Product-wetted parts

    Stainless steel, Hastelloy, Titanium,

    other special materials

    Seal rings

    Carbon, Silicon Carbide,

    Tungsten Carbide etc.

    O-rings

    FKM, EPDM, Perfluor elastomers,special materials

    FDA approval

    Possible for all product-wetted parts

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    Design Details ESD34GL

    Dimensions

    Seal type / d1 d3 d4 d9 LK n x d2 H

    ESD34G/040 175 40 110 120 145 4 x 18 227

    ESD34G/060 240 60 176 170 210 8 x 18 270

    ESD34G/080 275 80 204 192 240 8 x 23 292

    ESD34G/100 305 100 234 214 270 8 x 23 281

    ESD34G/120 330 120 260 245 295 8 x 23 324

    ESD34G/140 395 140 313 292 350 12 x 23 340

    ESD34G/160 395 160 313 292 350 12 x 23 358

    ESD34G/180 445 180 364 348 400 12 x 23 366

    ESD34G/200 445 200 364 358 400 12 x 23 346

    ESD34G/220 505 220 422 380 460 26 x 23 374

    all dimensions in mm; additional sizes on request; subject to change without notice

    Application Limits

    Vessel pressure

    Vacuum ... 40 bar (abs.)*

    Vessel temperature

    -50 ... +400 C

    Shaft size

    40 ... 220 mm

    Sliding speed

    0 ... 5 m/s

    *For high pressure version up to 70 bar (abs.)

    (ESD64H/ESD66H)

    Housing

    Aluminium, stainless steel

    Product-wetted parts

    Stainless steel, Hastelloy, Titanium,

    other special materials

    Seal rings

    Carbon, Silicon Carbide,

    Tungsten Carbide etc.

    O-rings

    FKM, EPDM, Perfluor elastomers,special materials

    FDA approval

    Possible for all product-wetted parts

    Materials

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    ESD GmbH

    EKATO Sicherheits-

    und Dichtungstechnik

    Schnauer Strasse 66

    79669 Zell i.W.

    Germany

    Phone

    +49 7625 9282-0

    Fax

    +49 7625 9282-11

    E-mail

    [email protected]

    Internet

    www.ekato.com

    Subjecttochangesw

    ithoutnotice.

    ESD34G-gb-4-04.0

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