Mechanical-Nonlin_13.0_App6A_Creep Curve Fitting in MAPDL

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    Customer Training Material

    Appendix 6A

    Creep Curve Fitting in

    MAPDL

    Structural Nonlinearities

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training MaterialChapter Overview

    This appendix presents an optional lecture on Creep Curve Fitting in

    MAPDL

    Prerequisite to this Appendix is Chapters 2 and 6 and a basic knowledge

    of the MAPDL GUI

    The following topics will be covered:

    A. OverviewB. Preparing the Test Data

    C. Procedure

    .

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training MaterialA. Overview

    The thirteen creep equations discussed in Chapter 6 relate creep

    strain or creep strain rate to stress, temperature, and creep strain or

    time

    The required test data is dependent on the creep equation used.

    Conversely, one can select a given creep equation to fit to based on

    available test data and observed creep behavior (primary, secondary, or

    both)

    Curve-fittin tools are ver useful to calculate the coefficients used in

    the creep equations from test data. MAPDL provides curve-fitting

    routines for all thirteen creep equations.

    e es a a s ou e prepare n a separa e ex e. s can en eread into the MAPDL creep curve-fitting module

    Calculated and experimental data can then be plotted against each other

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    to compare the fit of the curves

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training MaterialB. Preparing Test Data

    Text file(s) containing test data should be prepared first:

    The file should contain columns that are space- or tab-delimited

    The header (first few lines of the file) should contain information on what

    variables are present. The variable notation is below:

    Abbreviation used in text data file

    Time time

    Equivalent Creep Strain creq

    Equivalent Creep Strain Rate dcreq

    Equivalent Stress seqvTemperature temp

    For each column of data available, put a /#,var in the header to indicate

    which variable is associated with which column

    If a variable is assumed to be constant, use /var,value in the header to

    indicate the value for that variable

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Preparing Test Data

    For example, lets assume that equivalent stress and temperature

    were held constant for a given creep test with values of 4000 and 100,

    respectively.

    Data for creep strain will be entered incolumn 1, and data for creep strain rate /seqv,4000

    /temp,100 .

    The header information (first four lines)

    would contain the information on

    /1,creq

    /2,dcreq

    0.00215869 0.000203055

    constant variables and column variables

    The resulting text file is shown on the

    . .

    0.00664691 0.000165303

    0.0102068 0.000152217

    0.0151416 0.000140946.

    0.0220102 0.000130945

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    If launching MAPDL fro the WB Project Schematic, highlight

    Analysis and RMB=> Open Mechanical APDL

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Navigate to the Creep Curve-fitting tools in MAPDL:

    Main Menu > Preprocessor > Material Props > Material Models

    Structural > Nonlinear > Inelastic > Rate Dependent > Creep > Curve Fitting

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    After selecting the Creep Curve-Fitting module, specify the prepared

    text file containing the test data

    Use Add DataSet to enable reading multiple test data files

    (for example, creep tests performed at multiple temperatures)

    After selecting the file,

    the contents will be

    displayed in the dialog

    box. Select Next to

    continue.

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Specify the creep law to curve-fit to

    The thirteen creep equations are categorized by primary and/or

    .

    constant creep strain rate. Use the guidelines discussed in Chapter 6 toselect an appropriate creep law

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Each creep law has a different number of

    coefficients C1-Ci. Since the curve-fitting

    procedure is nonlinear, initializing the creep

    coefficients is important to the curve-fitting

    process

    to aid in the curve-fitting routine. Some

    coefficients can be initialized and fixed to.

    TheANSYS Structural Analysis Guide online help provides some detailed

    guidelines in curve-fitting for various creep laws under Material Curve

    Fitting > Tips for Curve-Fitting Creep Models.

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    The error norm can be normalized or unnormalized. The normalized

    method is default and gives all points equal weight.

    ,

    methodwill emphasize that range of creep strain (rate) values with the mostdata points.

    If the unnormalized option is used, the data points will fit the larger creep

    strain (rate) range better, as the points with larger value have more weight.

    ( )=

    =N

    i

    experiment

    i

    trial

    iedunnormalizE1

    2

    &&

    ( )( )

    =

    =

    N

    iexperiment

    i

    experimenti

    triali

    normalizedE1

    2

    2

    &

    &&

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Regression settings, which include the maximum number of iterations

    and the residual and coefficient tolerances for convergence can be

    specified

    If temperature-dependency is present, this can be accounted directly inthe creep equation (Arrhenius term) or by requesting temperature-

    de endent coefficients to be solved for.

    After specification is complete, select the Solve button to perform the

    curve-fit. The message Solution is Completed will indicate when the ,

    button

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Compare the plot of experimental and fitted data

    The x-axis will always be the first column of the test data, so the test data

    .

    All of the other variables (columns) will be plotted as the y-axis

    If the cree fittin is suitable select Save&Close

    The left column

    indicates creep laws

    The graph window is

    right-click sensitive,

    so various graph

    curve- ng was

    performed on. To

    return to curve-fitting,

    select this tree.

    changed.

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    When using Save & Close, the curve-fitting data is written into the

    MAPDL database for the selected material property number.

    ,

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training Material... Procedure

    Please note that the curve-fitting information is available during the

    MAPDL session, but it is not saved with the MAPDL database.

    - ,

    fitting parameters as many times as he/she likes. Be sure to keep the test data files if that information will be required

    later, as the test data is not saved in the MAPDL database, either.

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    ANSYS Mechanical Creep Curve Fitting in MAPDL

    Customer Training MaterialD. Curve-Fitting Tips

    Some basic creep curve-fitting tips:

    If a creep law is chosen but a variable is not used, fix the coefficient to

    a value to make that term equal to one

    For example, some creep laws contain the Arrhenius equation. If notemperature-dependent data exist, fix that coefficient to zero (making the

    .

    For temperature-dependent data, users can

    solve the Arrhenius term or request fortemperature-dependent coefficients

    Have an understanding of the range of values of the coefficients:

    , . ,

    depending on your choice of units

    Some coefficients are multipliers and should have very tiny ranges. Unless

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    these coefficients are initialized correctly, the curve-fitting procedure may

    encounter problems.