Mechanical Index Page 1 MECHANICAL INDEX 15082 DUCTWORK ... file15890 sheetmetal ductwork and air...

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Mechanical Index Page 1 MECHANICAL INDEX 15010 MECHANICAL TRADE REQUIREMENTS 15082 DUCTWORK INSULATION 15450 AUTOMATIC SPRINKLER SYSTEM 15832 HOT WATER RADIATION COVERS, BACKPLATE & HANGERS 15890 SHEETMETAL DUCTWORK AND AIR DISTRIBUTION DEVICES 15895 VARIABLE AIR VOLUME TERMINAL 15900 BUILDING AUTOMATION SYSTEM 15990 TESTING, BALANCING AND ADJUSTMENTS Renovation in J-Wing The Richard Stockton College of New Jersey KSS Project #21516

Transcript of Mechanical Index Page 1 MECHANICAL INDEX 15082 DUCTWORK ... file15890 sheetmetal ductwork and air...

Page 1: Mechanical Index Page 1 MECHANICAL INDEX 15082 DUCTWORK ... file15890 sheetmetal ductwork and air distribution devices 15900 building automation system 15990 testing, balancing and

Mechanical IndexPage 1

MECHANICAL INDEX

15010 MECHANICAL TRADE REQUIREMENTS15082 DUCTWORK INSULATION15450 AUTOMATIC SPRINKLER SYSTEM15832 HOT WATER RADIATION COVERS, BACKPLATE & HANGERS15890 SHEETMETAL DUCTWORK AND AIR DISTRIBUTION DEVICES15895 VARIABLE AIR VOLUME TERMINAL15900 BUILDING AUTOMATION SYSTEM15990 TESTING, BALANCING AND ADJUSTMENTS

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Mechanical IndexPage 1

MECHANICAL INDEX

15010 MECHANICAL TRADE REQUIREMENTS15082 DUCTWORK INSULATION15450 AUTOMATIC SPRINKLER SYSTEM15832 HOT WATER RADIATION COVERS, BACKPLATE & HANGERS15890 SHEETMETAL DUCTWORK AND AIR DISTRIBUTION DEVICES15900 BUILDING AUTOMATION SYSTEM15990 TESTING, BALANCING AND ADJUSTMENTS

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Mechanical Trade RequirementsSection 15010 -Page 1

SECTION 15010

MECHANICAL TRADE REQUIREMENTS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. The bidding requirements of DIVISION 0 and the General Requirements of the Contractas described in DIVISION 1 and the General and Supplementary conditions of theSpecifications, apply to the work specified in this Section.

1.02 SCOPE OF WORK

A. All labor, materials, tools, and services for a complete installation of equipment andsystem contained in the contract documents.

B. Principal features of the HVAC work included are:

1 Direct digital temperature control system.

2. Variable volume terminal boxes.

3. Series fan-powered terminal boxes.

4. Exhaust air fans.

5. New enclosure on existing finned element.

6. Sheetmetal ductwork for supply air, return air, exhaust air and relief air, includingaccess doors.

7. Grilles, registers and diffusers.

8. Insulation - piping, ductwork and equipment, including acoustical.

9. Identification.

10. Hangers and supports.

11. Sleeves, anchor bolts and templates.

12. Access doors.

13. Painting - as required under Section 15010.

14. Demolition - disconnections, removals and alterations as indicated on theDrawings of all trades.

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Mechanical Trade RequirementsSection 15010 Page 2

15. Cutting and patching of existing construction.

16. Cleaning, testing, balancing and adjusting.

C. Principal features of the Fire Protection Work include:

1. Automatic sprinkler system extension from existing main piping to serve the newrenovated space.

2. Cutting and patching of existing construction.

3. Identification.

4. Piping systems' sterilization.

5. Cleaning, testing and adjustments of equipment and systems.

1.03 CONTRACT DRAWINGS

A. The drawings are diagrammatic and indicate the general arrangement of the varioussystems and the approximate and relative locations of the materials and equipmentincluded by these specifications.

B. Each Contractor shall coordinate with and have the approval of the Engineer for theexact location of materials and equipment.

C. Each Contractor shall check the drawings and work required of all other trades to verifyspace conditions and headroom requirements.

D. Where space conditions or headroom requirements appear inadequate, the Engineer shallbe notified before submitting a bid. No consideration or allowance will be granted forfailure to notify the Engineer, or for any alleged misunderstanding of the aforementionedrequirement.

E. Installation, connection, and interconnection of all components of these systems shall becomplete and made in accordance with the requirements of the contract, themanufacturer's instructions and best practices of the trade.

1.04 EXAMINATION OF DRAWINGS AND SPECIFICATIONS

A. Each Contractor, before submitting his proposal, shall examine all applicable drawingsand specifications relating to his work, and the work of all other trades, and shall becomefully informed as to the extent and character of the work required, and its relation to thework of other trades.

B. No consideration shall be granted for an alleged misunderstanding of the materials to befurnished or work to be done.

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1.05 VISIT TO SITE

A. Before commencing work, each Contractor shall visit the site, to verify all measurementsand field conditions affecting his work.

B. Each Contractor shall be responsible for the correctness of all measurements,arrangement of and for any disconnections and reconnections to existing work.

C. Submission of the proposal shall be considered evidence that the Contractor has visitedand examined the site.

D. No extra payment shall be allowed to the Contractor for extra work caused by his failureto visit the site and to verify all conditions and measurements.

1.06 VERIFICATION OF MEASUREMENTS

A. Each Contractor shall be solely responsible for the verification of field measurements,including rigging requirements for equipment, before ordering any materials orequipment, and before commencing any work.

B. Each Contractor under his section of the specifications shall be responsible forcoordinating the locations and sizes of concrete pads, coring, sleeves, inserts, openings,cutting and patching.

C. No extra claims, charges, or compensation will be allowed due to any differencesbetween the actual dimensions and any dimensions indicated on the drawings.

D. Any discrepancies which may be found shall be reported at once to the Engineer forconsideration and the Contractor shall wait for a decision before proceeding with anywork in the affected area.

E. The Engineer's decision in such matters shall be final and binding upon the Contractor,and he shall make his installation accordingly.

1.07 REGULATIONS, CODES AND STANDARDS

A. The Contractor shall perform his work in accordance with the respective applicablerequirements of the codes and standards listed below.

1. American Society of Heating, Refrigerating and Air Conditioning Engineers

2. Underwriters' Laboratories (UL)

3. National Fire Protection Association (NFPA)

4. The latest National Electrical Code (NEC)

5. Utility Companies

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6. OSHA

7. National Electrical Manufacturers' Association (NEMA)

8. Insulated Power Cable Engineers' Association (IPCEA)

9. State of New Jersey - DCA

10. All other Authorities having jurisdiction for this work.

B. Wherever requirements of such laws, codes, and/or regulations differ from the drawingsor specifications, they shall take precedence over the drawings or specifications, and areexpressly made part of the Contract, except where the drawings or specifications aremore stringent or require better materials, which would also be acceptable to theAuthorities, i.e., the more stringent code shall always apply.

1.08 PERMITS, CERTIFICATES AND FEES

A. Each Contractor shall apply for permits and certificates required. The College will paypermit fees.

B. Each Contractor shall prepare all of the information and data for submittal to anyAuthority as required for obtaining certificates of compliance for the permits.

C. Each Contractor shall apply for a work permit (no charge) from the College prior tostarting any work.

1.09 CODE CONSTRUCTION

A. Pressure vessels and safety devices shall be inspected, stamped, certified, constructed inaccordance with ASME test codes, and subject to inspection and tests by authoritieshaving jurisdiction.

B. Materials and equipment shall bear labels, stamps and seals of the UL, ASME, AMCA,NEMA, IEEE, SMACNA, NFPA, ARI, OSHA and other industry regulating groups ashereinafter specified or required by codes.

1.10 SUBMITTALS

A. Each contractor shall submit for approval shop drawings for the specific items ofequipment and material listed in individual sections of these specifications.

B. Refer to General Conditions - Submittals for the required quantities and the procedure touse in preparing and submitting the submittals.

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C. All mechanical equipment items requiring service utility connections shall have theirrespective shop drawings accompanied by manufacturer's certified roughing-in drawingsindicating accurate locations and sizes of all service utility connections.

1.11 ELECTRICAL WIRING AND EQUIPMENT

A. All power connections and wiring for equipment furnished under DIVISION 15 -MECHANICAL, shall be the responsibility of the Electrical Contractor under DIVISION16 - ELECTRICAL, except that control wiring for the Building Automation System,which shall be the responsibility of the HVAC Contractor. Line disconnecting orprotective devices shall be furnished and installed by the Electrical Contractor. Motorstarters and contactors required to operate the equipment provided shall be furnished andinstalled by the Electrical Contractor under DIVISION 16. Motor starters specified to beintegral with mechanical equipment shall be furnished by the respective Contractorfurnishing such equipment.

B. Where controllers, starters, etc., are furnished as an integral part of any equipment, theContractor supplying the equipment shall also furnish complete control wiring diagramsas required.

C. The HVAC Contractor shall set all motors and furnish, set and pipe, as necessary, theflow and pressure switches and automatic temperature controls.

D. The HVAC Contractor shall furnish the Electrical Contractor with complete wiringdiagrams as required.

E. All motors shall be of size, class and type suited for the purpose intended and conformwith the latest standards of the IEEE and NEMA. Motors shall be E-Pact rated. Electricmotors shall be designed for continuous duty, 40'C. ambient, with sliding bases unlessdirectly connected. All belted fan motors shall have adjustable pitch sheaves forapproved V-belts and protected with guards.

F. Part winding motors and 2-speed motors shall be provided where indicated on theMechanical Equipment Schedules. Coordinate with the Electrical Contractor to insureproper motor starter selection.

G. Motors utilized on equipment operated by variable frequency drives shall be invertorduty type motors and premium efficiency rated.

H. Current characteristics shall be 120 volts, single phase, 60 cycle, alternating current forall fractional horsepower motors under 1/2 HP, unless otherwise noted.

I. All motors 1/2 HP and over shall be suitable for the voltage indicated, three phase, 60cycle, alternating current, unless otherwise noted or required.

J. The HVAC Contractor under his section of the specifications shall be completelyresponsible for the ATC wiring incidental to the temperature control system. The fullextent of this work depends on the particular equipment being furnished. All control andelectrical power interlocks shall be installed in accordance with the respective

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manufacturer's recommendations and coordinated by the HVAC and ElectricalContractors.

K. All starters furnished shall conform to the requirements as specified under DIVISION 16- ELECTRICAL REQUIREMENTS.

L. All electrical equipment and prewiring of control devices and equipment shall conformto the requirements of the National Electrical Code, NEMA and the Authorities havingjurisdiction.

1.12 TEMPORARY SERVICES

A. Refer to Division 1 for installation and operation of temporary water, sanitary, heatingand electric facilities.

1.13 COORDINATION WITH EXISTING UTILITIES

A. Each Contractor must coordinate with the Owner and the authorized representative of theexisting site utilities. Call the State of New Jersey for confirmation of undergroundutilities.

B. Caution shall be exercised in avoiding interference with or damage to all existingunderground utilities not in this contract during the installation of new work.

PART 2 - PRODUCTS

2.01 ANCHOR BOLTS

A. The Contractor shall be responsible for the location and sizes of the anchor bolts beforethe concrete is poured, and for anchoring to existing concrete, with locations and sizesfor the new equipment.

2.02 THRU-PENETRATIONS FIRE STOPPING

A. Fire stopping of thru-penetrations such as floors and partitions shall be performed inaccordance with the guidelines set forth in the current UL Fire Resistance Directory.

B. Indicate the UL system number to be utilized for each thru-penetration indicated on thecoordinated equipment shop drawings.

C. Each Contractor shall be responsible for fire stopping his own work.

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Mechanical Trade RequirementsSection 15010 Page 7

2.03 CONCRETE PADS

A. Concrete pads for all equipment furnished under this Division shall be installed by eachContractor under his section of the specifications. Concrete pads shall be complete withanchor bolts located from templates furnished by the manufacturer. Concrete work shallconform to the requirements of DIVISION 3.

2.04 FLASHING AND COUNTERFLASHING

A. Base flashing shall be by the General Contractor. Counterflashing shall be as specifiedunder Flashing, and furnished and installed by each Contractor under his section of thespecifications, unless otherwise shown or specified. Flashing work shall conform to therequirements of DIVISION 7.

2.05 IDENTIFICATION

A. All piping equipment systems and major equipment shall be identified by each Sub-Contractor under his section of work with the name of the service and with an arrowindicating the direction of flow. Pipe identification shall be accomplished by bandingwith polyvinyl-chloride bands, as manufactured by Zeston, Inc., installed at frequentintervals, his section of work with the name of the service and with an arrow indicatingthe direction of flow. Pipe identification shall be accomplished by banding withpolyvinyl-chloride bands, as manufactured by Zeston, Inc., installed at frequent intervals,all changes in direction, at valves, or where pipes pass through walls or floors.

B. All exposed ductwork, except in finished spaces, and the equipment in all mechanicalequipment rooms shall be identified with the same methods as hereinbefore described forthe piping systems.

C. Sizes of letters and bands shall be in accordance with the Mechanical ContractorsAssociation of American Engineering Standards, Part V, latest edition. Colors for thevarious systems shall be as selected by the Design Professional.

D. All valves shall be identified with valve tags. Valve tags shall be not less than 2" indiameter, 18 gauge aluminum or brass with embossed numbers, filled with black paint,and secured with a brass or aluminum chain or S-hook.

E. Each Sub-Contractor under this Division shall prepare a complete set of inked ortypewritten control and valve diagrams, charts and lists identifying and locating all suchrespective items and shall attach corresponding numbered tags to each item. Each Sub-Contractor shall place the charts, diagrams and lists under framed glass in appropriatedesignated equipment rooms as directed.

F. Existing valves to remain shall be retagged and identified to integrate with the newnumbering system.

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2.06 VIBRATION ISOLATORS

A. Mechanical equipment operated by motors over one-half (1/2) horsepower, unlessotherwise noted, and associated piping and ductwork shall be isolated from the structureby means of resilient vibration and noise isolators supplied by a single manufacturer tothe HVAC Contractor. The isolator manufacturer shall include the complete design forthe supplementary bases; a tabulation of the design data on the isolators includingoutside diameter; free operating heights of the neoprene of fiberglass isolators; andisolation efficiency based on the lowest operating speed on the equipment supported.

B. All rotating equipment shall be balanced both statically and dynamically. The equipmentsupporting structure shall not have any natural frequencies within plus or minus (+/-)20% of the operating speeds. The equipment, while operating, shall not exceed a self-excited vibration velocity of 0.10 inches per second when measured with a vibrationmeter on the bearing caps of the machine in the vertical, horizontal and axial directions,or at the equipment mounting feet if the bearings are concealed.

C. Vibration testing shall be in accordance with procedures as established by "Testing forVibrations", Chapter 40, Page 40.22 of the 1980 ASHRAE Systems Handbook.

D. When it is determined by the Engineer that any equipment vibration exceeds thespecified level, the Contractor shall, at no cost to the Owner, determine the source of thevibration and make the necessary corrections or replacement to reduce it to theacceptable level.

2.07 SLEEVES

A. All pipes passing through masonry construction shall be fitted with sleeves. Each sleeveshall extend through its respective floor, wall or partition, and shall be cut flush witheach surface unless otherwise specified. Except where otherwise specified or shown,sleeves shall be two pipe sizes larger than the pipe when uncovered and of sufficient sizeto allow for the covering without binding.

B. Sleeves in bearing and masonry walls, floors and partition shall be of standard weightsteel pipe finished with smooth edges. For other than masonry partitions and forconcealed vertical piping, sleeves shall be No. 24 USG galvanized steel.

C. All sleeves shall be properly installed and securely connected in place.

D. Floor sleeves shall extend one inch (1") above the finished floor in pipe spaces,waterproofed floors, toilet and shower rooms.

E. Where pipes pass through waterproofed floor or walls, design of sleeves shall be suchthat waterproofing can be flashed into and around the sleeves.

F. Where piping and ducts pass through roofs, sleeves and framed openings, they shall beflashed and made watertight by the General Contractor, unless otherwise specified orshown on the drawings.

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Mechanical Trade RequirementsSection 15010 Page 9

G. Sleeves through exterior walls below grade shall have the space between the pipes andsleeves filled with watertight rubber link seal. Sleeve openings in fire-rated penetrationsshall be sealed with fireproof sealant.

2.08 ESCUTCHEON PLATES

A. Escutcheon plates shall be installed by each Contractor in finished areas where his pipingis exposed. All plates shall be solid pattern.

B. Where pipes pass through Toilet Rooms, chromium plated escutcheon plates shall beused, securely locked and completely enclosing the ends of the sleeves.

C. In other areas, escutcheon plates shall be heavy malleable iron type, enamel painted.

2.09 HANGERS AND SUPPORTS

A. All materials and equipment shall be adequately supported by approved methodsacceptable to the Architect. All support components shall conform to Manufacturer'sStandardization Society Specifications SP-58 and SP-69 and Federal SpecificationsWW-H-171 b.

B. Submit details of structural supports for materials and equipment to the Architect forapproval before starting fabrication.

C. Hangers shall adequately support the piping systems and shall be located near or atchanges in piping direction and concentrated loads. Hangers are to have verticaladjustments for maintaining proper pitch of piping. Bell and spigot piping shall besupported at each bell.

D. Provisions shall be made for the expansion and contraction of piping. Piping shall beanchored where required and where indicated on the drawings.

E. Other approved methods of supports from the wall, floor or ceiling may be submitted tothe Architect for approval.

F. Chain, wire or perforated metal straps will not be acceptable. Threaded rods shall beused with the proper pipe attachments.

G. Structural attachments shall be as approved by the Architect.

H. Pipe attachments shall be as follows:

1. For steel pipe, use Grinnell Fig. 260 clevis type hanger.

2. For copper pipe, use Grinnell Fig. CT-65 clevis type hanger.

3. Pipe hangers and supports are to be manufactured by Grinnell, or approved equal.

4. Hangers shall be galvanized or enamel paint finish.

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Mechanical Trade RequirementsSection 15010 -Page 10

Vertical piping shall be supported on every other floor with pipe riser clamps, GrinnellFig. 261, or approved equal. Vertical piping in mechanical equipment rooms shall besupported by base elbows.

J. Horizontal piping shall be supported as follows:

Type Pipe Size Rod Diameter Max. Spacing

Steel Up to 1-1/4" 3/8" 8 ft.1-1/2" to 2" 3/8" 10 ft.2-1/2" and 3-1/2" 1/2" 12 ft.4" and 5" 5/8" 15 ft.6" 3/4" 17 ft.8" to 12" 7/8" 22 ft.

Copper Up to 1" 3/8" 6 ft.1-1/4" to 1-1/2" 3/8" 8 ft.2" 3/8" 9 ft.2-1/2" 1/2" 9 ft.3" and 4" 1/2" 10 ft.5" and 6" 5/8" 12 ft.

K. Where horizontal thermal movement is more than one-half inch (1/2"), hangers for hotinsulated pipes shall be roller type with saddles to suit the insulation thickness. Hangersshall be installed outside the insulation.

L. Hangers for hot or cold insulated tubing or cold insulated pipe shall be installed outsidethe insulation. A sheetmetal shield shall be placed under the insulation to distribute thehanger load to the insulation.

M. Caution must be taken to eliminate any damage to the vapor barrier on refrigerant typeinsulation.

N. Hangers attached to other trades' hangers, equipment and ductwork will not be accepted.Special conditions may be approved by the Mechanical Engineer.

0. Where physical space requires piping to be suspended below ductwork, duct shall besupported with unistrut trapeze arrangement to provide means of support for pipehangers. HVAC Contractor shall coordinate structural requirements and loading ofunistrut trapeze with various trades.

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Mechanical Trade RequirementsSection 15010 -Page 11

2.10 ACCESS DOORS

A. Access doors, not less than 12" x 12", and of the type called for in DIVISION 8, shall befurnished by this Contractor and installed by the General Contractor where required foraccess to concealed valves, control devices and appurtenances. Each Contractor shallfurnish the General Contractor with the location and access requirements for allequipment furnished and installed under this Division.

PART 3 - EXECUTION

3.01 INSTALLATION

A. The equipment and materials under this Division of the specifications shall be installedin accordance with the recommendations of the respective manufacturer.

B. All work under this section shall be performed by competent mechanics under thesupervision of an experienced Supervisor.

C. The Contractor shall cooperate and coordinate his work with all trades under contract forthis project. The locations of equipment, pipes, and other related appurtenances andequipment must be coordinated in order to avoid any interferences or placing services atthe wrong locations. Maintain proper clearances per Code and manufacturers'recommendations.

D. The work under this Division of the specifications must be performed in an approvedfirst class, workmanlike manner, and conform to all Codes and the best practices of thetrade.

E. The Contractor shall at all times protect and preserve all materials, equipment, fixturesand piping from corrosion, dirt, paint, building materials, acid, tools, overload andfreezing. The Contractor shall repair or replace all equipment and materials which aredamaged as the result of inadequate protection. Open ends of piping, equipment andductwork must be capped or plugged during the construction schedule.

F. All materials and equipment shall be properly isolated against the transmission ofvibration or noise to any part of the building.

G. The Contractor shall be responsible for the coordination, delivery and admission ofmaterials and equipment to the site in accordance with the construction progressschedule.

H. All materials and equipment installed by the Contractor shall be new, the best in gradeand quality with standards and ratings as specified herein. No substitution or deviationfrom the materials and equipment specified herein will be allowed except by writtenpermission from the design professional.

I. No piping, valves, joints or fittings shall be erected over any motors, panelboards orother electrical equipment wherever possible. Any piping, valves, joints or fittingserected over any electrical equipment must have drain pans of 18 gauge galvanized sheet

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metal with 2" high sides erected below the piping and piped to the nearest appropriatefloor drain.

3.02 DISCONNECTIONS, REMOVALS AND RELOCATIONS

A. Disconnections and removals of services and for demolition at the site, related utilitiesshall be as indicated, required and/or specified herein, as required by the job conditions.The work shall be performed in a neat and workmanlike manner to the limits indicated orspecified, or to the minimum extent necessary or required for the proper installation ofnew work. Each Contractor shall verify and coordinate these requirements at the siteprior to submitting his bid price. Existing surfaces remaining after removals to whichnew work is to be applied shall be left in a condition suitable for the application of thenew work.

B. Existing HVAC, plumbing and electrical lines and/or other similar obstructions toremain in service, which are in the way of demolition and/or installation of newconstruction as indicated on the drawings or as required, shall be relocated and/orprotected, as coordinated with and approved by the Architect/Engineer.

C. Debris shall be placed in approved containers to prevent the spread and accumulation ofdust and dirt. Debris shall be removed from the area of work as often as necessary, asdetermined by the Contractor.

D. Protection: The HVAC and Plumbing Contractors, as well as the Electrical Contractorunder DIVISION 16, shall take all necessary precautions to adequately protect personneland public and private property, and existing equipment and materials in the areas ofwork. Approved barriers and warning signs shall be provided to reroute personnelaround areas of dangerous work.

E. Equipment and appurtenances which are not required in the final installation shall beremoved as part of this project. Where equipment and appurtenances are required to beremoved, the branch piping or duct shall be removed to a concealed space and cappedwithout affecting existing and/or new work.

F. All old equipment and appurtenances which are required to be removed, shall becomethe property of the Contractor. All materials which become the property of theContractor shall be removed from the site by him.

G. The Owner may salvage equipment prior to disposal at his discretion.

H. The existing equipment and appurtenances shall be removed and relocated where theyinterfere with new construction. In most cases, relocations are indicated on thedrawings, but the Contractor shall review Architectural, Mechanical and StructuralDrawings, Specifications and conditions at the site and include all necessary changes.

1. The alterations to be made, and the new work to be included, are intended to make acomplete installation. The Contractor shall verify all existing locations, sizes,connections and other pertinent conditions at the site, before disconnecting anyequipment or installing new equipment. He shall arrange new work and alterations sothat no existing work will be adversely affected.

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3.03 CUTTING AND PATCHING

A. Cutting and patching of new work in place shall be by each Contractor under thisDivision. Openings in concrete or masonry shall be made by core drilling.

B. Cutting and patching of existing construction shall be the responsibility of the individualtrades requiring such cutting. Patching of such cutting shall be performed by thoseskilled in such work, i.e., plaster by Plasterers, masonry by Masons, etc., at the expenseof the Contractor requiring such cutting and patching.

1. Cutting of existing roof shall be by the Roofing Contractor where directed by theDivision 15 Contractor.

C. Cutting of existing work shall be done carefully so as to not disturb the structuralintegrity of the work. Cuts shall be at a minimum to accommodate the new work.

D. Patching shall be done with materials, colors, textures, finishes, etc., to match existingadjacent work.

E. Cutting of new and existing construction shall be accomplished in such a manner as notto cause damage to the building or leave unsightly surfaces which cannot be concealedby plates, escutcheons or other construction.

F. Refer to DIVISION 1 for individual trade requirements of cutting and patching.

3.04 CHASES, RECESSES AND OPENINGS

A. The General Contractor shall be responsible for providing all chases, recesses andopenings in the new construction when each Contractor under this Division complieswith the following:

1. Each Contractor under this Division requiring an opening, chase or recess in thenew construction for his work shall furnish the General Contractor with the exactlocation, size and other necessary information in ample time to have themincorporated into the new structure during construction as approved by theArchitect.

2. If any Contractor under this Division fails to comply with the above informationrequirements, then he shall employ the General Contractor to do the necessarycutting and patching at the Division 15 Contractor's own expense where approvedby the Architect.

a. Any cutting and patching affecting the newly constructed or resurfaced roofshall be performed by the Roofing Contractor at the Sub-Contractor'sexpense.

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3. Where new openings in masonry are required which have not been provided forthrough the approved sleeve drawings, they shall be made by coring only.

4. Contractor shall comply with all restrictions delineated in structural drawings andapplicable specification section for cutting openings in masonry walls, precastconcrete floor/roof systems or other structural systems.

3.05 EXCAVATING AND BACKFILLING

A. Each Contractor under his section of the specifications shall be responsible for theexcavation, backfilling, shoring and care for all ground water for the completeinstallation of his work.

B. Each Contractor shall also provide suitable indemnity for all accidents to humans,animals or equipment caused by his excavation work. He shall provide suitable guardsor barricades, red lanterns, flares and other precautions for an approved and safeinstallation.

C. The pipe trenches shall follow the grades as indicated on the drawings or specifiedhereinafter, and the soil pipes shall be laid with a pocket excavated to accommodate thebell, thus providing an even bearing upon undisturbed earth for its entire length.

D. Pipe shall be laid on undisturbed earth and not in fill. Cinder fill and stones or bricksbeneath the piping are prohibited. If the earth is not firm, the piping must be laid onconcrete piers at each bell.

E. Backfill shall be well tamped in layers of not more than 8 inches (8"). It shall consist ofclean earth, as much as possible, but in no case shall it contain stones large enough toinjure the installation. Compaction of backfill shall conform to the requirements ofDIVISION 2.

F. After backfilling, each Contractor shall remove all excess materials from the premisesand, if the surface was paved or sodded, repave and replace sod with material equal to,and level with, the adjacent surface.

3.06 RECORD DRAWINGS

A. Each Contractor shall prepare record drawings, showing the exact locations andelevations of all underground and concealed work, such as piping, valves andappurtenances.

B. During the progress of project work, each Contractor shall keep, on the set of prints ofdrawings which are kept at the job site, an accurate record of all deviations, changes andcorrections from the layouts shown on the drawings. After completion of work at thesite, each Contractor shall submit to the Architect for review, a set of tracings recordingthe information in accordance with the requirements of Division 0 and 1.

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3.07 OPERATING AND MAINTENANCE INSTRUCTIONS

A. Each Contractor shall instruct the Owner in the preventive maintenance and operation ofthe work he has installed. Each Contractor shall submit four (4) complete bookletscovering the maintenance and operation of each system.

B. The minimum period of instruction for each Contractor shall be as follows:

1. HVAC - twenty-four (24) hours

2. Sprinklers - four (4) hours

3.08 CLEANING

A. The piping systems, ducts, materials, equipment and fixtures shall be thoroughly cleanedprior to testing, insulating and placing the systems in operation. Piping systems shall bechemically cleaned where specified in subsequent sections.

3.09 PAINTING

A. Each Contractor under his section of the specifications shall do the following painting:

1. Touch-up damages to prime and/or finished paint coats on equipment.

2. Protective coating of rust resistant paint on all bare ferrous materials in unfinishedor concealed spaces or where exposed to the weather.

3. Furnish baked enamel painted finish for all equipment and materials in finishedspaces.

4. All surfaces shall be thoroughly cleaned by each Contractor prior to painting.

B. The General Contractor shall be responsible for all field painting. Painting of allequipment and materials furnished by the Mechanical Contractors in the mechanical andelectrical equipment rooms shall be as specified in Section 09912.

3.10 COORDINATION OF WORK

A. Each Contractor shall cooperate and coordinate his work with the other trades. Thelocations of pipes, ducts, conduits, panelboards, lighting fixtures, outlets, pull boxes,splice boxes, air diffusers, grilles, structural steel members, and other equipment must becoordinated with the trades involved to avoid any interferences of placement in a wronglocation. Exact locations of equipment, conduit and sleeves, etc., shall be coordinatedwith all trades.

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3.11 GUARANTEE

A. Each Contractor shall provide parts, labor and service for the work under this section andshall guarantee his work, except for cleaning filters, oiling motors, or generalmaintenance, from defect in workmanship, materials and operation for a period of one (1)year from date of acceptance by the Architect. Complete service and maintenance of allequipment, and oiling motors shall be the responsibility of each Contractor until the dateof final acceptance.

END OF SECTION

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SECTION 15010

MECHANICAL TRADE REQUIREMENTS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. The bidding requirements of DIVISION 0 and the General Requirements of the Contractas described in DIVISION 1 and the General and Supplementary conditions of theSpecifications, apply to the work specified in this Section.

1.02 SCOPE OF WORK

A. All labor, materials, tools, and services for a complete installation of equipment andsystem contained in the contract documents.

B. Principal features of the HVAC work included are:

1 Alterations to direct digital temperature control system.

2. Revise existing variable volume terminal boxes.

3. Conversion of five existing rooftop units to VAV control.

4. New fin tube radiation and new enclosure on existing finned element.

5. Sheetmetal ductwork for supply air, return air, exhaust air and relief air, includingaccess doors.

6. Grilles, registers and diffusers.

7. Insulation - piping, ductwork and equipment, including acoustical.

8. Identification.

9. Hangers and supports.

10. Sleeves, anchor bolts and templates.

11. Access doors.

12. Painting - as required under Section 15010.

13. Demolition - disconnections, removals and alterations as indicated on theDrawings of all trades.

14. Cutting and patching of existing construction.

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15. Cleaning, testing, balancing and adjusting.

C. Principal features of the Fire Protection Work include:

1. Automatic sprinkler system extension from existing main piping to serve the newrenovated space.

2. Cutting and patching of existing construction.

3. Identification.

4. Piping systems' sterilization.

5. Cleaning, testing and adjustments of equipment and systems.

1.03 CONTRACT DRAWINGS

A. The drawings are diagrammatic and indicate the general arrangement of the varioussystems and the approximate and relative locations of the materials and equipmentincluded by these specifications.

B. Each Contractor shall coordinate with and have the approval of the Engineer for theexact location of materials and equipment.

C. Each Contractor shall check the drawings and work required of all other trades to verifyspace conditions and headroom requirements.

D. Where space conditions or headroom requirements appear inadequate, the Engineer shallbe notified before submitting a bid. No consideration or allowance will be granted forfailure to notify the Engineer, or for any alleged misunderstanding of the aforementionedrequirement.

E. Installation, connection, and interconnection of all components of these systems shall becomplete and made in accordance with the requirements of the contract, themanufacturer's instructions and best practices of the trade.

1.04 EXAMINATION OF DRAWINGS AND SPECIFICATIONS

A. Each Contractor, before submitting his proposal, shall examine all applicable drawingsand specifications relating to his work, and the work of all other trades, and shall becomefully informed as to the extent and character of the work required, and its relation to thework of other trades.

B. No consideration shall be granted for an alleged misunderstanding of the materials to befurnished or work to be done.

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1.05 VISIT TO SITE

A. Before commencing work, each Contractor shall visit the site, to verify all measurementsand field conditions affecting his work.

B. Each Contractor shall be responsible for the correctness of all measurements,arrangement of and for any disconnections and reconnections to existing work.

C. Submission of the proposal shall be considered evidence that the Contractor has visitedand examined the site.

D. No extra payment shall be allowed to the Contractor for extra work caused by his failureto visit the site and to verify all conditions and measurements.

1.06 VERIFICATION OF MEASUREMENTS

A. Each Contractor shall be solely responsible for the verification of field measurements,including rigging requirements for equipment, before ordering any materials orequipment, and before commencing any work.

B. Each Contractor under his section of the specifications shall be responsible forcoordinating the locations and sizes of concrete pads, coring, sleeves, inserts, openings,cutting and patching.

C. No extra claims, charges, or compensation will be allowed due to any differencesbetween the actual dimensions and any dimensions indicated on the drawings.

D. Any discrepancies which may be found shall be reported at once to the Engineer forconsideration and the Contractor shall wait for a decision before proceeding with anywork in the affected area.

E. The Engineer's decision in such matters shall be final and binding upon the Contractor,and he shall make his installation accordingly.

1.07 REGULATIONS, CODES AND STANDARDS

A. The Contractor shall perform his work in accordance with the respective applicablerequirements of the codes and standards listed below.

1. American Society of Heating, Refrigerating and Air Conditioning Engineers

2. Underwriters' Laboratories (UL)

3. National Fire Protection Association (NFPA)

4. The latest National Electrical Code (NEC)

5. Utility Companies

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6. OSHA

7. National Electrical Manufacturers' Association (NEMA)

8. Insulated Power Cable Engineers' Association (IPCEA)

9. State of New Jersey - DCA

10. All other Authorities having jurisdiction for this work.

B. Wherever requirements of such laws, codes, and/or regulations differ from the drawingsor specifications, they shall take precedence over the drawings or specifications, and areexpressly made part of the Contract, except where the drawings or specifications aremore stringent or require better materials, which would also be acceptable to theAuthorities, i.e., the more stringent code shall always apply.

1.08 PERMITS, CERTIFICATES AND FEES

A. Each Contractor shall apply for permits and certificates required. The College will paypermit fees.

B. Each Contractor shall prepare all of the information and data for submittal to anyAuthority as required for obtaining certificates of compliance for the permits.

C. Each Contractor shall apply for a work permit (no charge) from the College prior tostarting any work.

1.09 CODE CONSTRUCTION

A. Pressure vessels and safety devices shall be inspected, stamped, certified, constructed inaccordance with ASME test codes, and subject to inspection and tests by authoritieshaving jurisdiction.

B. Materials and equipment shall bear labels, stamps and seals of the UL, ASME, AMCA,NEMA, IEEE, SMACNA, NFPA, ARI, OSHA and other industry regulating groups ashereinafter specified or required by codes.

1.10 SUBMITTALS

A. Each contractor shall submit for approval shop drawings for the specific items ofequipment and material listed in individual sections of these specifications.

B. Refer to General Conditions - Submittals for the required quantities and the procedure touse in preparing and submitting the submittals.

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C. All mechanical equipment items requiring service utility connections shall have theirrespective shop drawings accompanied by manufacturer's certified roughing-in drawingsindicating accurate locations and sizes of all service utility connections.

1.11 ELECTRICAL WIRING AND EQUIPMENT

A. All power connections and wiring for equipment furnished under DIVISION 15 -MECHANICAL, shall be the responsibility of the Electrical Contractor under DIVISION16 - ELECTRICAL, except that control wiring for the Building Automation System,which shall be the responsibility of the HVAC Contractor. Line disconnecting orprotective devices shall be furnished and installed by the Electrical Contractor. Motorstarters and contactors required to operate the equipment provided shall be furnished andinstalled by the Electrical Contractor under DIVISION 16. Motor starters specified to beintegral with mechanical equipment shall be furnished by the respective Contractorfurnishing such equipment.

B. Where controllers, starters, etc., are furnished as an integral part of any equipment, theContractor supplying the equipment shall also furnish complete control wiring diagramsas required.

C. The HVAC Contractor shall set all motors and furnish, set and pipe, as necessary, theflow and pressure switches and automatic temperature controls.

D. The HVAC Contractor shall furnish the Electrical Contractor with complete wiringdiagrams as required.

E. All motors shall be of size, class and type suited for the purpose intended and conformwith the latest standards of the IEEE and NEMA. Motors shall be E-Pact rated. Electricmotors shall be designed for continuous duty, 40'C. ambient, with sliding bases unlessdirectly connected. All belted fan motors shall have adjustable pitch sheaves forapproved V-belts and protected with guards.

F. Part winding motors and 2-speed motors shall be provided where indicated on theMechanical Equipment Schedules. Coordinate with the Electrical Contractor to insureproper motor starter selection.

G. Motors utilized on equipment operated by variable frequency drives shall be invertorduty type motors and premium efficiency rated.

H. Current characteristics shall be 120 volts, single phase, 60 cycle, alternating current forall fractional horsepower motors under 1/2 HP, unless otherwise noted.

I. All motors 1/2 HP and over shall be suitable for the voltage indicated, three phase, 60cycle, alternating current, unless otherwise noted or required.

J. The HVAC Contractor under his section of the specifications shall be completelyresponsible for the ATC wiring incidental to the temperature control system. The fullextent of this work depends on the particular equipment being furnished. All control andelectrical power interlocks shall be installed in accordance with the respective

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manufacturer's recommendations and coordinated by the HVAC and ElectricalContractors.

K. All starters furnished shall conform to the requirements as specified under DIVISION 16- ELECTRICAL REQUIREMENTS.

L. All electrical equipment and prewiring of control devices and equipment shall conformto the requirements of the National Electrical Code, NEMA and the Authorities havingjurisdiction.

1.12 TEMPORARY SERVICES

A. Refer to Division 1 for installation and operation of temporary water, sanitary, heatingand electric facilities.

1.13 COORDINATION WITH EXISTING UTILITIES

A. Each Contractor must coordinate with the Owner and the authorized representative of theexisting site utilities. Call the State of New Jersey for confirmation of undergroundutilities.

B. Caution shall be exercised in avoiding interference with or damage to all existingunderground utilities not in this contract during the installation of new work.

PART 2 - PRODUCTS

2.01 ANCHOR BOLTS

A. The Contractor shall be responsible for the location and sizes of the anchor bolts beforethe concrete is poured, and for anchoring to existing concrete, with locations and sizesfor the new equipment.

2.02 THRU-PENETRATIONS FIRE STOPPING

A. Fire stopping of thru-penetrations such as floors and partitions shall be performed inaccordance with the guidelines set forth in the current UL Fire Resistance Directory.

B. Indicate the UL system number to be utilized for each thru-penetration indicated on thecoordinated equipment shop drawings.

C. Each Contractor shall be responsible for fire stopping his own work.

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2.03 CONCRETE PADS

A. Concrete pads for all equipment furnished under this Division shall be installed by eachContractor under his section of the specifications. Concrete pads shall be complete withanchor bolts located from templates furnished by the manufacturer. Concrete work shallconform to the requirements of DIVISION 3.

2.04 FLASHING AND COUNTERFLASHING

A. Base flashing shall be by the General Contractor. Counterflashing shall be as specifiedunder Flashing, and furnished and installed by each Contractor under his section of thespecifications, unless otherwise shown or specified. Flashing work shall conform to therequirements of DIVISION 7.

2.05 IDENTIFICATION

A. All piping equipment systems and major equipment shall be identified by each Sub-Contractor under his section of work with the name of the service and with an arrowindicating the direction of flow. Pipe identification shall be accomplished by bandingwith polyvinyl-chloride bands, as manufactured by Zeston, Inc., installed at frequentintervals, his section of work with the name of the service and with an arrow indicatingthe direction of flow. Pipe identification shall be accomplished by banding withpolyvinyl-chloride bands, as manufactured by Zeston, Inc., installed at frequent intervals,all changes in direction, at valves, or where pipes pass through walls or floors.

B. All exposed ductwork, except in finished spaces, and the equipment in all mechanicalequipment rooms shall be identified with the same methods as hereinbefore described forthe piping systems.

C. Sizes of letters and bands shall be in accordance with the Mechanical ContractorsAssociation of American Engineering Standards, Part V, latest edition. Colors for thevarious systems shall be as selected by the Design Professional.

D. All valves shall be identified with valve tags. Valve tags shall be not less than 2" indiameter, 18 gauge aluminum or brass with embossed numbers, filled with black paint,and secured with a brass or aluminum chain or S-hook.

E. Each Sub-Contractor under this Division shall prepare a complete set of inked ortypewritten control and valve diagrams, charts and lists identifying and locating all suchrespective items and shall attach corresponding numbered tags to each item. Each Sub-Contractor shall place the charts, diagrams and lists under framed glass in appropriatedesignated equipment rooms as directed.

F. Existing valves to remain shall be retagged and identified to integrate with the newnumbering system.

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2.06 VIBRATION ISOLATORS

A. Mechanical equipment operated by motors over one-half (1/2) horsepower, unlessotherwise noted, and associated piping and ductwork shall be isolated from the structureby means of resilient vibration and noise isolators supplied by a single manufacturer tothe HVAC Contractor. The isolator manufacturer shall include the complete design forthe supplementary bases; a tabulation of the design data on the isolators includingoutside diameter; free operating heights of the neoprene of fiberglass isolators; andisolation efficiency based on the lowest operating speed on the equipment supported.

B. All rotating equipment shall be balanced both statically and dynamically. The equipmentsupporting structure shall not have any natural frequencies within plus or minus (+/-)20% of the operating speeds. The equipment, while operating, shall not exceed a self-excited vibration velocity of 0.10 inches per second when measured with a vibrationmeter on the bearing caps of the machine in the vertical, horizontal and axial directions,or at the equipment mounting feet if the bearings are concealed.

C. Vibration testing shall be in accordance with procedures as established by "Testing forVibrations", Chapter 40, Page 40.22 of the 1980 ASHRAE Systems Handbook.

D. When it is determined by the Engineer that any equipment vibration exceeds thespecified level, the Contractor shall, at no cost to the Owner, determine the source of thevibration and make the necessary corrections or replacement to reduce it to theacceptable level.

2.07 SLEEVES

A. All pipes passing through masonry construction shall be fitted with sleeves. Each sleeveshall extend through its respective floor, wall or partition, and shall be cut flush witheach surface unless otherwise specified. Except where otherwise specified or shown,sleeves shall be two pipe sizes larger than the pipe when uncovered and of sufficient sizeto allow for the covering without binding.

B. Sleeves in bearing and masonry walls, floors and partition shall be of standard weightsteel pipe finished with smooth edges. For other than masonry partitions and forconcealed vertical piping, sleeves shall be No. 24 USG galvanized steel.

C. All sleeves shall be properly installed and securely connected in place.

D. Floor sleeves shall extend one inch (1") above the finished floor in pipe spaces,waterproofed floors, toilet and shower rooms.

E. Where pipes pass through waterproofed floor or walls, design of sleeves shall be suchthat waterproofing can be flashed into and around the sleeves.

F. Where piping and ducts pass through roofs, sleeves and framed openings, they shall beflashed and made watertight by the General Contractor, unless otherwise specified orshown on the drawings.

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G. Sleeves through exterior walls below grade shall have the space between the pipes andsleeves filled with watertight rubber link seal. Sleeve openings in fire-rated penetrationsshall be sealed with fireproof sealant.

2.08 ESCUTCHEON PLATES

A. Escutcheon plates shall be installed by each Contractor in finished areas where his pipingis exposed. All plates shall be solid pattern.

B. Where pipes pass through Toilet Rooms, chromium plated escutcheon plates shall beused, securely locked and completely enclosing the ends of the sleeves.

C. In other areas, escutcheon plates shall be heavy malleable iron type, enamel painted.

2.09 HANGERS AND SUPPORTS

A. All materials and equipment shall be adequately supported by approved methodsacceptable to the Architect. All support components shall conform to Manufacturer'sStandardization Society Specifications SP-58 and SP-69 and Federal SpecificationsWW-H-171 b.

B. Submit details of structural supports for materials and equipment to the Architect forapproval before starting fabrication.

C. Hangers shall adequately support the piping systems and shall be located near or atchanges in piping direction and concentrated loads. Hangers are to have verticaladjustments for maintaining proper pitch of piping. Bell and spigot piping shall besupported at each bell.

D. Provisions shall be made for the expansion and contraction of piping. Piping shall beanchored where required and where indicated on the drawings.

E. Other approved methods of supports from the wall, floor or ceiling may be submitted tothe Architect for approval.

F. Chain, wire or perforated metal straps will not be acceptable. Threaded rods shall beused with the proper pipe attachments.

G. Structural attachments shall be as approved by the Architect.

H. Pipe attachments shall be as follows:

1. For steel pipe, use Grinnell Fig. 260 clevis type hanger.

2. For copper pipe, use Grinnell Fig. CT-65 clevis type hanger.

3. Pipe hangers and supports are to be manufactured by Grinnell, or approved equal.

4. Hangers shall be galvanized or enamel paint finish.

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Vertical piping shall be supported on every other floor with pipe riser clamps, GrinnellFig. 261, or approved equal. Vertical piping in mechanical equipment rooms shall besupported by base elbows.

J. Horizontal piping shall be supported as follows:

Type Pipe Size Rod Diameter Max. Spacing

Steel Up to 1-1/4" 3/8" 8 ft.1-1/2" to 2" 3/8" 10 ft.2-1/2" and 3-1/2" 1/2" 12 ft.4" and 5" 5/8" 15 ft.6" 3/4" 17 ft.8" to 12" 7/8" 22 ft.

Copper Up to 1" 3/8" 6 ft.1-1/4" to 1-1/2" 3/8" 8 ft.2" 3/8" 9 ft.2-1/2" 1/2" 9 ft.3" and 4" 1/2" 10 ft.5" and 6" 5/8" 12 ft.

K. Where horizontal thermal movement is more than one-half inch (1/2"), hangers for hotinsulated pipes shall be roller type with saddles to suit the insulation thickness. Hangersshall be installed outside the insulation.

L. Hangers for hot or cold insulated tubing or cold insulated pipe shall be installed outsidethe insulation. A sheetmetal shield shall be placed under the insulation to distribute thehanger load to the insulation.

M. Caution must be taken to eliminate any damage to the vapor barrier on refrigerant typeinsulation.

N. Hangers attached to other trades' hangers, equipment and ductwork will not be accepted.Special conditions may be approved by the Mechanical Engineer.

0. Where physical space requires piping to be suspended below ductwork, duct shall besupported with unistrut trapeze arrangement to provide means of support for pipehangers. HVAC Contractor shall coordinate structural requirements and loading ofunistrut trapeze with various trades.

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2.10 ACCESS DOORS

A. Access doors, not less than 12" x 12", and of the type called for in DIVISION 8, shall befurnished by this Contractor and installed by the General Contractor where required foraccess to concealed valves, control devices and appurtenances. Each Contractor shallfurnish the General Contractor with the location and access requirements for allequipment furnished and installed under this Division.

PART 3 - EXECUTION

3.01 INSTALLATION

A. The equipment and materials under this Division of the specifications shall be installedin accordance with the recommendations of the respective manufacturer.

B. All work under this section shall be performed by competent mechanics under thesupervision of an experienced Supervisor.

C. The Contractor shall cooperate and coordinate his work with all trades under contract forthis project. The locations of equipment, pipes, and other related appurtenances andequipment must be coordinated in order to avoid any interferences or placing services atthe wrong locations. Maintain proper clearances per Code and manufacturers'recommendations.

D. The work under this Division of the specifications must be performed in an approvedfirst class, workmanlike manner, and conform to all Codes and the best practices of thetrade.

E. The Contractor shall at all times protect and preserve all materials, equipment, fixturesand piping from corrosion, dirt, paint, building materials, acid, tools, overload andfreezing. The Contractor shall repair or replace all equipment and materials which aredamaged as the result of inadequate protection. Open ends of piping, equipment andductwork must be capped or plugged during the construction schedule.

F. All materials and equipment shall be properly isolated against the transmission ofvibration or noise to any part of the building.

G. The Contractor shall be responsible for the coordination, delivery and admission ofmaterials and equipment to the site in accordance with the construction progressschedule.

H. All materials and equipment installed by the Contractor shall be new, the best in gradeand quality with standards and ratings as specified herein. No substitution or deviationfrom the materials and equipment specified herein will be allowed except by writtenpermission from the design professional.

I. No piping, valves, joints or fittings shall be erected over any motors, panelboards orother electrical equipment wherever possible. Any piping, valves, joints or fittingserected over any electrical equipment must have drain pans of 18 gauge galvanized sheet

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metal with 2" high sides erected below the piping and piped to the nearest appropriatefloor drain.

3.02 DISCONNECTIONS, REMOVALS AND RELOCATIONS

A. Disconnections and removals of services and for demolition at the site, related utilitiesshall be as indicated, required and/or specified herein, as required by the job conditions.The work shall be performed in a neat and workmanlike manner to the limits indicated orspecified, or to the minimum extent necessary or required for the proper installation ofnew work. Each Contractor shall verify and coordinate these requirements at the siteprior to submitting his bid price. Existing surfaces remaining after removals to whichnew work is to be applied shall be left in a condition suitable for the application of thenew work.

B. Existing HVAC, plumbing and electrical lines and/or other similar obstructions toremain in service, which are in the way of demolition and/or installation of newconstruction as indicated on the drawings or as required, shall be relocated and/orprotected, as coordinated with and approved by the Architect/Engineer.

C. Debris shall be placed in approved containers to prevent the spread and accumulation ofdust and dirt. Debris shall be removed from the area of work as often as necessary, asdetermined by the Contractor.

D. Protection: The HVAC and Plumbing Contractors, as well as the Electrical Contractorunder DIVISION 16, shall take all necessary precautions to adequately protect personneland public and private property, and existing equipment and materials in the areas ofwork. Approved barriers and warning signs shall be provided to reroute personnelaround areas of dangerous work.

E. Equipment and appurtenances which are not required in the final installation shall beremoved as part of this project. Where equipment and appurtenances are required to beremoved, the branch piping or duct shall be removed to a concealed space and cappedwithout affecting existing and/or new work.

F. All old equipment and appurtenances which are required to be removed, shall becomethe property of the Contractor. All materials which become the property of theContractor shall be removed from the site by him.

G. The Owner may salvage equipment prior to disposal at his discretion.

H. The existing equipment and appurtenances shall be removed and relocated where theyinterfere with new construction. In most cases, relocations are indicated on thedrawings, but the Contractor shall review Architectural, Mechanical and StructuralDrawings, Specifications and conditions at the site and include all necessary changes.

1. The alterations to be made, and the new work to be included, are intended to make acomplete installation. The Contractor shall verify all existing locations, sizes,connections and other pertinent conditions at the site, before disconnecting anyequipment or installing new equipment. He shall arrange new work and alterations sothat no existing work will be adversely affected.

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3.03 CUTTING AND PATCHING

A. Cutting and patching of new work in place shall be by each Contractor under thisDivision. Openings in concrete or masonry shall be made by core drilling.

B. Cutting and patching of existing construction shall be the responsibility of the individualtrades requiring such cutting. Patching of such cutting shall be performed by thoseskilled in such work, i.e., plaster by Plasterers, masonry by Masons, etc., at the expenseof the Contractor requiring such cutting and patching.

1. Cutting of existing roof shall be by the Roofing Contractor where directed by theDivision 15 Contractor.

C. Cutting of existing work shall be done carefully so as to not disturb the structuralintegrity of the work. Cuts shall be at a minimum to accommodate the new work.

D. Patching shall be done with materials, colors, textures, finishes, etc., to match existingadjacent work.

E. Cutting of new and existing construction shall be accomplished in such a manner as notto cause damage to the building or leave unsightly surfaces which cannot be concealedby plates, escutcheons or other construction.

F. Refer to DIVISION 1 for individual trade requirements of cutting and patching.

3.04 CHASES, RECESSES AND OPENINGS

A. The General Contractor shall be responsible for providing all chases, recesses andopenings in the new construction when each Contractor under this Division complieswith the following:

1. Each Contractor under this Division requiring an opening, chase or recess in thenew construction for his work shall furnish the General Contractor with the exactlocation, size and other necessary information in ample time to have themincorporated into the new structure during construction as approved by theArchitect.

2. If any Contractor under this Division fails to comply with the above informationrequirements, then he shall employ the General Contractor to do the necessarycutting and patching at the Division 15 Contractor's own expense where approvedby the Architect.

a. Any cutting and patching affecting the newly constructed or resurfaced roofshall be performed by the Roofing Contractor at the Sub-Contractor'sexpense.

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Mechanical Trade RequirementsSection 15010 -Page 14

3. Where new openings in masonry are required which have not been provided forthrough the approved sleeve drawings, they shall be made by coring only.

4. Contractor shall comply with all restrictions delineated in structural drawings andapplicable specification section for cutting openings in masonry walls, precastconcrete floor/roof systems or other structural systems.

3.05 EXCAVATING AND BACKFILLING

A. Each Contractor under his section of the specifications shall be responsible for theexcavation, backfilling, shoring and care for all ground water for the completeinstallation of his work.

B. Each Contractor shall also provide suitable indemnity for all accidents to humans,animals or equipment caused by his excavation work. He shall provide suitable guardsor barricades, red lanterns, flares and other precautions for an approved and safeinstallation.

C. The pipe trenches shall follow the grades as indicated on the drawings or specifiedhereinafter, and the soil pipes shall be laid with a pocket excavated to accommodate thebell, thus providing an even bearing upon undisturbed earth for its entire length.

D. Pipe shall be laid on undisturbed earth and not in fill. Cinder fill and stones or bricksbeneath the piping are prohibited. If the earth is not firm, the piping must be laid onconcrete piers at each bell.

E. Backfill shall be well tamped in layers of not more than 8 inches (8"). It shall consist ofclean earth, as much as possible, but in no case shall it contain stones large enough toinjure the installation. Compaction of backfill shall conform to the requirements ofDIVISION 2.

F. After backfilling, each Contractor shall remove all excess materials from the premisesand, if the surface was paved or sodded, repave and replace sod with material equal to,and level with, the adjacent surface.

3.06 RECORD DRAWINGS

A. Each Contractor shall prepare record drawings, showing the exact locations andelevations of all underground and concealed work, such as piping, valves andappurtenances.

B. During the progress of project work, each Contractor shall keep, on the set of prints ofdrawings which are kept at the job site, an accurate record of all deviations, changes andcorrections from the layouts shown on the drawings. After completion of work at thesite, each Contractor shall submit to the Architect for review, a set of tracings recordingthe information in accordance with the requirements of Division 0 and 1.

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Mechanical Trade RequirementsSection 15010 -Page 15

3.07 OPERATING AND MAINTENANCE INSTRUCTIONS

A. Each Contractor shall instruct the Owner in the preventive maintenance and operation ofthe work he has installed. Each Contractor shall submit four (4) complete bookletscovering the maintenance and operation of each system.

B. The minimum period of instruction for each Contractor shall be as follows:

1. HVAC - twenty-four (24) hours

2. Sprinklers - four (4) hours

3.08 CLEANING

A. The piping systems, ducts, materials, equipment and fixtures shall be thoroughly cleanedprior to testing, insulating and placing the systems in operation. Piping systems shall bechemically cleaned where specified in subsequent sections.

3.09 PAINTING

A. Each Contractor under his section of the specifications shall do the following painting:

1. Touch-up damages to prime and/or finished paint coats on equipment.

2. Protective coating of rust resistant paint on all bare ferrous materials in unfinishedor concealed spaces or where exposed to the weather.

3. Furnish baked enamel painted finish for all equipment and materials in finishedspaces.

4. All surfaces shall be thoroughly cleaned by each Contractor prior to painting.

B. The General Contractor shall be responsible for all field painting. Painting of allequipment and materials furnished by the Mechanical Contractors in the mechanical andelectrical equipment rooms shall be as specified in Section 09912.

3.10 COORDINATION OF WORK

A. Each Contractor shall cooperate and coordinate his work with the other trades. Thelocations of pipes, ducts, conduits, panelboards, lighting fixtures, outlets, pull boxes,splice boxes, air diffusers, grilles, structural steel members, and other equipment must becoordinated with the trades involved to avoid any interferences of placement in a wronglocation. Exact locations of equipment, conduit and sleeves, etc., shall be coordinatedwith all trades.

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Mechanical Trade RequirementsSection 15010 -Page 16

3.11 GUARANTEE

A. Each Contractor shall provide parts, labor and service for the work under this section andshall guarantee his work, except for cleaning filters, oiling motors, or generalmaintenance, from defect in workmanship, materials and operation for a period of one (1)year from date of acceptance by the Architect. Complete service and maintenance of allequipment, and oiling motors shall be the responsibility of each Contractor until the dateof final acceptance.

END OF SECTION

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Ductwork InsulationSection 15082 -Page 1

SECTION 15082

DUCTWORK INSULATION

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. Supply all labor, equipment and materials required to furnish and install, complete,insulation for all supply and outside air ducts, plenums, return and exhaust air ducts asshown on the Contract Drawings and/or as specified herein.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1. Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Sheetmetal Ductwork and Air Distribution.

4. Testing, Balancing and Adjustments.

1.04 SUBMITTALS

A. Manufacturer's literature describing insulation, adhesives, and mechanical fasteners,including installation requirements.

1.05 QUALITY ASSURANCE

A. All insulation materials, including linings, jackets, facings, wet or dry adhesives, andvapor barriers shall meet fire hazard requirements of NFPA 255, UL 723 and ASTME84.

B. Flamespread rating shall not exceed 25 and smoke developed or fuel contributed ratingshall not exceed 50.

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Ductwork InsulationSection 15082- Page 2

PART 2 - PRODUCTS

2.01 GENERAL

A. Acoustical and thermal duct insulation shall have a thermal conductivity not higher than.23 BTU/hr./in./sq.ft./°F. at 75F. mean temperature with density not less than 3 lbs./cu.ft.

B. Insulation thickness shall comply with ASHRAE and BOCA Mechanical Code.

C. Insulation shall be Manville, Gustin-Bacon, Owens/Corning, Pittsburgh Glass orapproved equal. The complete installation shall be installed in accordance with themanufacturer's recommendations and as specified herein.

2.02 INSULATION

A. Ductwork - Internal lining for thermal and acoustic performance shall be 1" thick glassfiber with neoprene coating in the air stream. Install in ductwork with approvedadhesive, stick clips with joints and "buttered" end joints on exposed edges of insulation.

1. Internally line all new ductwork downstream of VAV boxes.

B. Insulate all rectangular concealed sheetmetal air conditioning supply air ductwork with1" thickness fiberglass faced ductwrap with a flame retardant foil reinforced Kraftfacing.

1. Insulation shall be tightly wrapped on the ductwork with all joints buttered.Adhere insulation with 4" strips or insulation bonding adhesive at 8" on centers.Tape all joints, longitudinal and circumferential, and all pin perforations with 4"wide FRK tape adhered with vapor lap seal barrier adhesive, such as BenjaminFoster 30-35.

2.03 FASTENERS

A. Mechanical fasteners and adhesives shall be in accordance with SMACNA Duct LinerApplications Standard, 1975 edition.

1. Internal: Pins and 22-gauge round or square self-locking type washer.

2. External: As recommended by insulation manufacturer.

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Ductwork InsulationSection 15082- Page 3

PART 3 - EXECUTION

3.01 INSTALLATION - GENERAL

A. Prior to the installation of insulation ductwork and equipment shall be cleaned and testedin accordance with Sections 15190 and 15990.

B. Internal acoustical/thermal insulation shall be installed in ductwork with approvedadhesive and stick clips with joints and EXPOSED EDGES of the insulation at the ductends properly "BUTTERED". The neoprene coated surface shall face the air stream.

C. All work, including connections to existing insulation and the use of adhesive andsealing tape, shall be installed in accordance with the manufacturer's recommendations.

D. Insulation shall not be installed until all ductwork and equipment have been tested andcleaned. Any insulation and covering that becomes damaged prior to completion shall beremoved and replaced.

END OF SECTION

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Ductwork InsulationSection 15082 -Page 1

SECTION 15082

DUCTWORK INSULATION

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. Supply all labor, equipment and materials required to furnish and install, complete,insulation for all supply and outside air ducts, plenums, return and exhaust air ducts asshown on the Contract Drawings and/or as specified herein.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1. Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Sheetmetal Ductwork and Air Distribution.

4. Testing, Balancing and Adjustments.

1.04 SUBMITTALS

A. Manufacturer's literature describing insulation, adhesives, and mechanical fasteners,including installation requirements.

1.05 QUALITY ASSURANCE

A. All insulation materials, including linings, jackets, facings, wet or dry adhesives, andvapor barriers shall meet fire hazard requirements of NFPA 255, UL 723 and ASTME84.

B. Flamespread rating shall not exceed 25 and smoke developed or fuel contributed ratingshall not exceed 50.

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Ductwork InsulationSection 15082- Page 2

PART 2 - PRODUCTS

2.01 GENERAL

A. Acoustical and thermal duct insulation shall have a thermal conductivity not higher than.23 BTU/hr./in./sq.ft./°F. at 75F. mean temperature with density not less than 3 lbs./cu.ft.

B. Insulation thickness shall comply with ASHRAE and BOCA Mechanical Code.

C. Insulation shall be Manville, Gustin-Bacon, Owens/Corning, Pittsburgh Glass orapproved equal. The complete installation shall be installed in accordance with themanufacturer's recommendations and as specified herein.

2.02 INSULATION

A. Ductwork - Internal lining for thermal and acoustic performance shall be 1" thick glassfiber with neoprene coating in the air stream. Install in ductwork with approvedadhesive, stick clips with joints and "buttered" end joints on exposed edges of insulation.

1. Internally line all new ductwork downstream of VAV boxes.

B. Insulate all rectangular concealed sheetmetal air conditioning supply air ductwork with1" thickness fiberglass faced ductwrap with a flame retardant foil reinforced Kraftfacing.

1. Insulation shall be tightly wrapped on the ductwork with all joints buttered.Adhere insulation with 4" strips or insulation bonding adhesive at 8" on centers.Tape all joints, longitudinal and circumferential, and all pin perforations with 4"wide FRK tape adhered with vapor lap seal barrier adhesive, such as BenjaminFoster 30-35.

2.03 FASTENERS

A. Mechanical fasteners and adhesives shall be in accordance with SMACNA Duct LinerApplications Standard, 1975 edition.

1. Internal: Pins and 22-gauge round or square self-locking type washer.

2. External: As recommended by insulation manufacturer.

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Ductwork InsulationSection 15082- Page 3

PART 3 - EXECUTION

3.01 INSTALLATION - GENERAL

A. Prior to the installation of insulation ductwork and equipment shall be cleaned and testedin accordance with Sections 15190 and 15990.

B. Internal acoustical/thermal insulation shall be installed in ductwork with approvedadhesive and stick clips with joints and EXPOSED EDGES of the insulation at the ductends properly "BUTTERED". The neoprene coated surface shall face the air stream.

C. All work, including connections to existing insulation and the use of adhesive andsealing tape, shall be installed in accordance with the manufacturer's recommendations.

D. Insulation shall not be installed until all ductwork and equipment have been tested andcleaned. Any insulation and covering that becomes damaged prior to completion shall beremoved and replaced.

END OF SECTION

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Automatic Sprinkler SystemSection 15450 -Page 1

SECTION 15450

AUTOMATIC SPRINKLER SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, apply to work specified in thisSection.

1.02 SCOPE OF WORK

A. Refer to section entitled Mechanical Trade Requirements.

1.03 RELATED SECTIONS

A. Mechanical Trade Requirements.

B. Plumbing.

C. Electrical Specifications.

1.04 SUBMITTALS

A. Valves.B. Piping.C. Sprinkler Heads.D. Hangers.E. Gauges.F. Fire Stopping.G. Access Doors.

1.05 GENERAL REQUIREMENTS OF THE SPRINKLER SYSTEM

A. The existing sprinkler piping system shall be modified to serve the new Ist and 2 "d Floorrenovated space as indicated on the drawings. Sprinkler risers, valves as required andindicated on the drawings, check valves, control valves, draw-off drain connections,sprinkler heads, piping and fittings, hangers, pressure gauges, drainage piping,inspector's test valves, and other standard accessories shall be included as required for acomplete approved system.

B. Shop drawings shall be submitted as specified under Section 15010 and shall bear theUnderwriter's stamp of approval. The Underwriter approval shall be obtained bysubmitting completed shop drawings to the Fire Underwriting Agency having

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Automatic Sprinkler SystemSection 15450- Page 2

jurisdiction for this work. Contact Lexington Insurance Co., Fleet Insurance Services,1000 Atrium Way, Suite 202, Mount Laurel, NJ 08054, Mr. Robert English.

C. All sprinkler heads shall be glass bulb and UL approved, with proper temperature ratingand proper deflector distance. Provide two-piece escutcheon plates only wherenecessary, and after coordination with the Architect/ Engineer. Refer to contractdrawings for type of sprinklers required. Sprinklers to be as manufactured by Reliable orapproved equal.

D. Exact location of the sprinkler heads and pipe locations shall be coordinated with andapproved by the Architect/Engineer. Sprinkler heads shall be located in the center ofceiling tiles or as shown on the Architectural Reflected Ceiling Plan. Sprinkler headspacing and pipe sizing shall be as indicated on the contract drawings.

E. The system shall be so designed and installed that no part thereof will interfere withdoors, heating units, water piping, lighting fixtures, ceiling supports, ducts or otherequipment. Sprinkler heads shall be located to clear lighting fixtures and otherobstructions in accordance with NFPA Pamphlet No. 13. Piping shall be exposed orconcealed as shown on the contract drawings, and shall run through steel joists, ifnecessary.

F. The complete fire protection automatic sprinkler system shall be installed in accordancewith the latest NFPA Pamphlet No. 13 and meet the approval of the Underwriter havingjurisdiction, local Authorities and the State of New Jersey.

G. Piping as shown is diagrammatic and the pipe locations shown may not be final due tocoordination with other trades and final building construction. It shall be the SprinklerContractor's responsibility to coordinate with all trades and make all the requiredchanges at no additional cost.

H. Furnish unit price for concealed or exposed heads added or deleted.

I. The sprinkler system shall be a hydraulically calculated system as per NFPA-13.

J. The Contractor performing the fire protection sprinkler system work shall be fullyqualified licensed to perform and execute the work specified and indicated on drawings.

PART 2 - PRODUCTS

2.01 PIPING AND FITTINGS

A. Piping aboveground and within building shall be black steel as approved by theUnderwriter and as per NFPA-13.

B. Drips and drains shall be installed where necessary. Piping passing through outsidewalls shall be galvanized.

C. All piping exposed to atmosphere shall be galvanized.

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Automatic Sprinkler SystemSection 15450- Page 3

2.02 VALVES AND HYDRANTS

A. Gate valves shall be O.S.& Y. type, or outside post or wall type as required by theUnderwriter, iron body with brass trim. Underwriter approved "wafer-type" valves areapproved where allowed by the Underwriter.

B. Screwed end gate valves shall be bronze, conforming to Underwriter requirements.

C. Check valves shall be iron body, brass seat and discs, clearway swinging, dripconnection, designed for 175 psig water working pressure, and Underwriter approved.Underwriter approved "wafer-type" check valves are approved where allowed by theUnderwriter.

D. Screwed end angle, check, and globe valves shall be bronze, conforming to Underwriterrequirements.

2.03 SUPERVISORY SWITCHES

A. Supervisory switches shall be installed on all gate valves controlling water to the fireprotection systems and as indicated on the drawings.

B. The assembly shall be tamper proof so as to cause a signal to be transmitted to the firealarm panel in the event the unit is being tampered with.

C. The switch mechanism shall have a minimum rated capacity of 10 AMP, 125 volts AC,2.5 AMP, 24 volts DC.

D. Supervisory switch shall be U.L. listed and approved.

PART 3 - EXECUTION

3.01 UNDERWRITER APPROVAL

A. The Underwriter approval shall be obtained by submitting completed shop drawings tothe local fire underwriting agency having jurisdiction for this work.

3.02 SITE INSPECTION

A. The Sprinkler Contractor shall visit the site to inspect actual conditions to perform hiswork. There will be no additional charges to the Owner. Arrangements to visit the siteshall be made by contacting the Owner.

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3.03 CLEANING AND TESTS

A. Upon completion of the installation, the system shall be inspected, cleaned and tested inaccordance with the requirements of the NFPA Pamphlet No. 13.

B. After the installation has passed satisfactory hydrostatic test, all iron and steel parts shallbe thoroughly cleaned for painting by the General Contractor.

END OF SECTION

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Automatic Sprinkler SystemSection 15450 -Page 1

SECTION 15450

AUTOMATIC SPRINKLER SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, apply to work specified in thisSection.

1.02 SCOPE OF WORK

A. Refer to section entitled Mechanical Trade Requirements.

1.03 RELATED SECTIONS

A. Mechanical Trade Requirements.

B. Plumbing.

C. Electrical Specifications.

1.04 SUBMITTALS

A. Valves.B. Piping.C. Sprinkler Heads.D. Hangers.E. Gauges.F. Fire Stopping.G. Access Doors.

1.05 GENERAL REQUIREMENTS OF THE SPRINKLER SYSTEM

A. The existing sprinkler piping system shall be modified to serve the new Ist and 2 "d Floorrenovated space as indicated on the drawings. Sprinkler risers, valves as required andindicated on the drawings, check valves, control valves, draw-off drain connections,sprinkler heads, piping and fittings, hangers, pressure gauges, drainage piping,inspector's test valves, and other standard accessories shall be included as required for acomplete approved system.

B. Shop drawings shall be submitted as specified under Section 15010 and shall bear theUnderwriter's stamp of approval. The Underwriter approval shall be obtained bysubmitting completed shop drawings to the Fire Underwriting Agency having

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Automatic Sprinkler SystemSection 15450- Page 2

jurisdiction for this work. Contact Lexington Insurance Co., Fleet Insurance Services,1000 Atrium Way, Suite 202, Mount Laurel, NJ 08054, Mr. Robert English.

C. All sprinkler heads shall be glass bulb and UL approved, with proper temperature ratingand proper deflector distance. Provide two-piece escutcheon plates only wherenecessary, and after coordination with the Architect/ Engineer. Refer to contractdrawings for type of sprinklers required. Sprinklers to be as manufactured by Reliable orapproved equal.

D. Exact location of the sprinkler heads and pipe locations shall be coordinated with andapproved by the Architect/Engineer. Sprinkler heads shall be located in the center ofceiling tiles or as shown on the Architectural Reflected Ceiling Plan. Sprinkler headspacing and pipe sizing shall be as indicated on the contract drawings.

E. The system shall be so designed and installed that no part thereof will interfere withdoors, heating units, water piping, lighting fixtures, ceiling supports, ducts or otherequipment. Sprinkler heads shall be located to clear lighting fixtures and otherobstructions in accordance with NFPA Pamphlet No. 13. Piping shall be exposed orconcealed as shown on the contract drawings, and shall run through steel joists, ifnecessary.

F. The complete fire protection automatic sprinkler system shall be installed in accordancewith the latest NFPA Pamphlet No. 13 and meet the approval of the Underwriter havingjurisdiction, local Authorities and the State of New Jersey.

G. Piping as shown is diagrammatic and the pipe locations shown may not be final due tocoordination with other trades and final building construction. It shall be the SprinklerContractor's responsibility to coordinate with all trades and make all the requiredchanges at no additional cost.

H. Furnish unit price for concealed or exposed heads added or deleted.

I. The sprinkler system shall be a hydraulically calculated system as per NFPA-13.

J. The Contractor performing the fire protection sprinkler system work shall be fullyqualified licensed to perform and execute the work specified and indicated on drawings.

PART 2 - PRODUCTS

2.01 PIPING AND FITTINGS

A. Piping aboveground and within building shall be black steel as approved by theUnderwriter and as per NFPA-13.

B. Drips and drains shall be installed where necessary. Piping passing through outsidewalls shall be galvanized.

C. All piping exposed to atmosphere shall be galvanized.

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2.02 VALVES AND HYDRANTS

A. Gate valves shall be O.S.& Y. type, or outside post or wall type as required by theUnderwriter, iron body with brass trim. Underwriter approved "wafer-type" valves areapproved where allowed by the Underwriter.

B. Screwed end gate valves shall be bronze, conforming to Underwriter requirements.

C. Check valves shall be iron body, brass seat and discs, clearway swinging, dripconnection, designed for 175 psig water working pressure, and Underwriter approved.Underwriter approved "wafer-type" check valves are approved where allowed by theUnderwriter.

D. Screwed end angle, check, and globe valves shall be bronze, conforming to Underwriterrequirements.

2.03 SUPERVISORY SWITCHES

A. Supervisory switches shall be installed on all gate valves controlling water to the fireprotection systems and as indicated on the drawings.

B. The assembly shall be tamper proof so as to cause a signal to be transmitted to the firealarm panel in the event the unit is being tampered with.

C. The switch mechanism shall have a minimum rated capacity of 10 AMP, 125 volts AC,2.5 AMP, 24 volts DC.

D. Supervisory switch shall be U.L. listed and approved.

PART 3 - EXECUTION

3.01 UNDERWRITER APPROVAL

A. The Underwriter approval shall be obtained by submitting completed shop drawings tothe local fire underwriting agency having jurisdiction for this work.

3.02 SITE INSPECTION

A. The Sprinkler Contractor shall visit the site to inspect actual conditions to perform hiswork. There will be no additional charges to the Owner. Arrangements to visit the siteshall be made by contacting the Owner.

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3.03 CLEANING AND TESTS

A. Upon completion of the installation, the system shall be inspected, cleaned and tested inaccordance with the requirements of the NFPA Pamphlet No. 13.

B. After the installation has passed satisfactory hydrostatic test, all iron and steel parts shallbe thoroughly cleaned for painting by the General Contractor.

END OF SECTION

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Hot Water Radiation Covers, Backplate & HangersSection 15832 -Page 1

SECTION 15832

HOT WATER RADIATION COVERS, BACKPLATE AND HANGERS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. New enclosure modifications for existing finned element, including new covers, fullbackplate, hangers, and Full Backplate Support for window mullion mounting.

1.03 RELATED WORK

A. Mechanical Trade Requirements.

B. Cleaning of Mechanical Systems.

1.04 SUBMITTALS

A. Radiation enclosure, full backplate, hangers and full backplate support.

PART 2 - PRODUCTS

2.01 HOT WATER RADIATION COVERS

A. Radiation covers shall be Model JV2-AR-11 Classic Architectural enclosure asmanufactured by Vulcan.

B. Radiators shall be phosphatized and primed with flat white baked enamel.

C. Radiators shall be finish painted with a gloss baked enamel, for a total paint thickness of2 to 3 mils (0.002" - 0.0003"). In harsh environments, antic-corrosion finish paintshould be specified.

D. Color of the finish paint shall be selected from available standard colors prior toordering.

E. Wall mounting shall be full height backplaate.

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Hot Water Radiation Covers, Backplate & HangersSection 15832- Page 2

F. Window mullion mounting shall be full height backplate with full backplatesunnort.

G. Necessary wall support blocking for proper radiator mounting shall be by others.

I. Furnish new water brackets and fin tube element cradle supports..

PART 3 - EXECUTION

3.01 GENERAL

A. Install in accordance with manufacturer's instructions.

B. Included in Part 2 above..

END OF SECTION

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Hot Water Radiation Covers, Backplate & HangersSection 15832 -Page 1

SECTION 15832

HOT WATER RADIATION COVERS, BACKPLATE & HANGERS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. New enclosure modifications for existing finned element, including new covers, fullbackplate, hangers, and Full Backplate Support for window mullion mounting.

1.03 RELATED WORK

A. Mechanical Trade Requirements.

B. Cleaning of Mechanical Systems.

1.04 SUBMITTALS

A. Radiation enclosure, full backplate, hangers and full backplate support.

PART 2 - PRODUCTS

2.01 HOT WATER RADIATION COVERS

A. Radiation covers shall be Model JV2-AR-11 Classic Architectural enclosure asmanufactured by Vulcan.

B. Radiators shall be phosphatized and primed with flat white baked enamel.

C. Radiators shall be finish painted with a gloss baked enamel, for a total paint thickness of2 to 3 mils (0.002" - 0.0003"). In harsh environments, antic-corrosion finish paintshould be specified.

D. Color of the finish paint shall be selected from available standard colors prior toordering.

E. Wall mounting shall be full height backplaate.

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Hot Water Radiation Covers, Backplate & HangersSection 15832- Page 2

F. Window mullion mounting shall be full height backplate with full backplatesunnort.

G. Necessary wall support blocking for proper radiator mounting shall be by others.

I. Furnish new water brackets and fin tube element cradle supports..

PART 3 - EXECUTION

3.01 GENERAL

A. Install in accordance with manufacturer's instructions.

B. Included in Part 2 above..

END OF SECTION

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 -Page 1

SECTION 15890

SHEETMETAL DUCTWORK AND AIR DISTRIBUTION DEVICES

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, apply to work specified in thisSection.

1.02 SCOPE OF WORK

A. Work Included: The work under this Section includes, but is not limited to, thefollowing:

1. Sheetmetal ductwork.

2. Registers and diffusers.

3. Fire dampers.

4. Duct leakage and pressure testing.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1. Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Piping, Fittings, Water System Specialties and Accessories.

4. Valves.

5. Pipes, Fittings and Valves Insulation.

6. Ductwork Insulation.

7. Air Handling Units.

8. Renovation of Existing Air Handling Units.

9. Automatic Temperature Controls.

10. Testing, Balancing and Adjustments.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890- Page 2

1.04 SUBMITTALS

A. Sheetmetal shop drawings for ductwork.

B. Registers and diffusers.

C. Fire dampers.

PART 2 - PRODUCTS

2.01 SHEETMETAL

A. Air duct systems, as shown on the drawings and as required, shall be constructed ofgalvanized steel sheets, with bracing, reinforcement and construction details, inaccordance with the latest editions of the ASHRAE Guide, NFPA Pamphlet 90A and theSMACNA Manual.

B. Ductwork and air plenums with internal insulation shall be constructed as per SMACNArequirements.

C. All square elbows shall have hollow vanes. Round elbows shall have full throat radiuswherever possible. Other round elbows shall have hollow vanes.

D. Transformations: Slopes shall not exceed 1" in 7", where possible. Transformationswith slopes exceeding 1" in 4" shall be provided with divider baffles.

E. Exterior ductwork exposed above the roof shall be caulked watertight and taped withexterior product equal to Hardcast outdoor sealant and tape.

2.02 FLEXIBLE DUCTS - LOW PRESSURE

A. The low pressure flexible ducts shall be installed with sheetmetal transition if required inspecific areas of limited space, subject to the approval of the Engineer. Lengths offlexible branch ducts shall be limited to 6'-0".

B. The flexible duct shall be fully lined and factory insulated, tested and classified by U.L.as a Class 1 Air Duct, and labeled in accordance with U.L. Standard for Air Duct, UL181.

C. The flexible duct shall consist of a zinc-coated spring steel helix permanently bonded toa full interior liner forming the duct core. Factory applied insulation shall be nominalone (1") inch, one (1) pound per cu. ft. fiberglass sheathed in a seamless exterior vaporbarrier jacket with a vapor cuff on both ends. The Contractor shall furnish and installpositive connection collars for fastening flexible duct to equipment and/or sheetmetalducts. Taped joints will not be permitted. All work must conform to therecommendations of the manufacturer.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890- Page 3

D. Flexible duct shall meet the following requirements:

Low Pressure

Temperature Range 00 - 2500 F. (Inside air flow)

Working Pressure 1-1/2" W.G. (Max.)

Velocity 4,000 FPM (Max.)

Thermal Conductance K = 0.25 (75F. Mean)

Standard Sizes (I.D.) 4", 5", 7", 8", and above

UL Listing SL 181

Model No. SLR-25M

E. Flexible duct shall be as manufactured by Genflex, Wiremold, or approved equal.

2.03 FIRE DAMPERS

A. Fire dampers shall be provided for the locations shown on the drawings and as requiredby Code and system balancing. All fire dampers shall have Underwriters' Laboratories,Inc. label with a 1-1/2, 2, and 3-hour rating as required and not impede air flow.

B. All fire dampers shall be of the interlocking blade type. Fire dampers for horizontal airflow shall be gravity operated while dampers for vertical air flow shall be spring-operated. The damper blades shall be roll-formed to provide uniformity of shape for freerotation of the interlocking blades. The springs shall be stainless steel, constant tensiondesign, with the combined tension of the springs being equal to 2-1/2 times the forcerequired to close the damper curtain.

C. The fire dampers shall be fabricated of galvanized steel meeting ASTM A-525-65. Thedamper frame shall be of such a design and length as to function as the mounting sleeve,thus eliminating the need for a separate sleeve. This damper frame/sleeve shall be 16gauge for dampers not exceeding 36" wide or 24" high, and 14 gauge for dampers to beinstalled in accordance with the installation instructions furnished by the manufacturer.

D. For locations where the damper is in a rectangular duct with an air flow velocity of 1000FPM or less, the damper frame shall be the same nominal size as the duct (Type Adamper). For locations where the damper is in a rectangular duct with an air flowvelocity between 1000 and 2000 FPM, the nominal damper width shall be the same asthe duct width, but the blade stack (damper in open operation) shall be out of the airstream (Type B damper).

E. Fire dampers shall be equal to Advanced Air Fire Damper Co., Prefco Products, AFCO,or Pyrotrol.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890- Page 4

2.04 AIR DEVICES

A. Refer to the Reflected Ceiling Architectural Plans for coordination of ceiling supply andreturn air system requirements and types of ceilings.

B. Air outlets shall distribute the air throughout the zones of occupancy without drafts,maintaining uniform temperatures and with minimum air motion of 20 FPM and amaximum air motion of 50 FPM.

C. Outlets to be as follows:

1. Supply air wall grilles shall be double deflection type extruded aluminum, Agitair'EDDHO', with opposed blade dampers, key operated. Finish shall be color asselected by the Architect.

2. Return and exhaust air wall registers for wall or ceiling mounting shall beextruded aluminum with fixed horizontal blades, Agitair type 'EDHFO' orapproved equal, except in spaces with perforated face supply diffusers wherereturn and/or exhaust air devices shall match supply diffusers. Dampers and finishshall be as specified for supply grilles.

3. Ceiling outlets shall be perforated face aluminum ceiling diffusers with opposedblade dampers and matching exhaust and/or returns, Tuttle & Bailey typeperforated face 'PP'. Diffuser performance data shall be ADC certified. Eachsupply diffuser shall be equipped with fully adjustable pattern controls, capable ofproviding one-way, two-way, two-way corner, three-way, and four-way airpatterns. The perforated face shall be hinged for easy access to pattern controlsand duct accessories. Perforated face plates shall be 51% free area. Finish shallbe white enamel. Face shall be 24" x 24" unless noted otherwise. Inside ofdiffuser visible thru the face shall be black matte finish.

D. Diffusers, registers and grilles shall be installed in the ceiling with mounting accessories,such as plaster rings and frames, plaques and frames for installation in the hung ceilingwithin the tile module and appurtenances as approved by the Engineer.

E. Diffusers, grilles and registers shall be furnished with a baked enamel finish on allexposed surfaces with color approved by the Engineer from standard color chips and aflat black finish inside.

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PART 3 - EXECUTION

3.01 INSTALLATION

A. Sheetmetal Ductwork:

1. Ductwork shall be adequately supported by rods, band iron, or other approvedmethods. Duct shall be level/plum.

2. Install balancing dampers where required for balancing the systems. Each dampershall be adjustable with an approved quadrant or regulator. Dampers shall beopposed blade type.

3. Fire dampers with fusible links shall be installed in accordance with the NFPAPamphlet 90A and applicable Codes for the repaired and new systems.

4. Flexible fire resistant connections, UL approved, shall be installed at the inlet anddischarge connections of fans and air handling units.

5. Access doors shall be installed for access to automatic dampers, fire dampers andappurtenances and as required in Section 15030. Access doors shall be not lessthan 16" x 16", complete with hinges and tight-closing latches.

6. Joints and seams of all new and repaired sheetmetal work shall be sealed and made100% air-tight. During fabrication of ducts in the shop and its installation in thefield, the ductwork seams and joints shall be internally buttered with wet duct sealequal to Benjamin Foster Co., or 3-M Cement manufacture. The sealant shall beapplied in accordance with the manufacturer's recommendations. The Contractorshall be responsible for complete repair of any air leakage during the fieldinspection or testing and operation of the systems.

7. Thoroughly clean all ducts and apparatus casing before fans and filters areoperated.

8. The main duct trunks and major branches of the supply, outside and exhaust airduct systems, shall be pressure tested for leakage through duct joints andconnections not to exceed 5%. Sheetmetal Contractor shall provide sectioned-offsegments of ductwork for pressure testing purposes. Pressure testing formaximum 5% leakage is to be performed by the Sheetmetal Contractor. Thelocations of sectioned-off portions of ductwork shall be coordinated with theTesting and Balancing Contractor and a drawing indicated the test sections shallbe submitted for review and approval by the Architect/Engineer.

END OF SECTION

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 -Page 1

SECTION 15890

SHEETMETAL DUCTWORK AND AIR DISTRIB3UTION DEVICES

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, apply to work specified in thisSection.

1.02 SCOPE OF WORK

A. Work Included: The work under this Section includes, but is not limited to, thefollowing:

1. Sheetmetal ductwork.

2. Registers and diffusers.

3. Fire dampers.

4. Duct leakage and pressure testing.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1 . Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Piping, Fittings, Water System Specialties and Accessories.

4. Valves.

5. Pipes, Fittings and Valves Insulation.

6. Ductwork Insulation.

7. Air Handling Units.

8. Renovation of Existing Air Handling Units.

9. Automatic Temperature Controls.

10. Testing, Balancing and Adjustments.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 - Page 2

1.04 SUBMITTALS

A. Sheetmetal shop drawings for ductwork.

B. Registers and diffusers.

C. Fire dampers.

PART 2 - PRODUCTS

2.01 SHEETMETAL

A. Air duct systems, as shown on the drawings and as required, shall be constructed ofgalvanized steel sheets, with bracing, reinforcement and construction details, inaccordance with the latest editions of the ASHRAE Guide, NFPA Pamphlet 90A and theSMACNA Manual.

B. Ductwork and air plenums with internal insulation shall be constructed as per SMACNArequirements.

C. All square elbows shall have hollow vanes. Round elbows shall have full throat radiuswherever possible. Other round elbows shall have hollow vanes.

D. Transformations: Slopes shall not exceed 1" in 7", where possible. Transformationswith slopes exceeding 1" in 4" shall be provided with divider baffles.

E. Exterior ductwork exposed above the roof shall be caulked watertight and taped withexterior product equal to Hardcast outdoor sealant and tape.

2.02 FLEXIB3LE DUCTS - LOW PRESSURE

A. The low pressure flexible ducts shall be installed with sheetmetal transition if required inspecific areas of limited space, subject to the approval of the Engineer. Lengths offlexible branch ducts shall be limited to 6'-0".

B. The flexible duct shall be fully lined and factory insulated, tested and classified by U.L.as a Class 1 Air Duct, and labeled in accordance with U.L. Standard for Air Duct, UL181.

C. The flexible duct shall consist of a zinc-coated spring steel helix permanently bonded toa full interior liner forming the duct core. Factory applied insulation shall be nominalone (1") inch, one (1) pound per cu. ft. fiberglass sheathed in a seamless exterior vaporbarrier jacket with a vapor cuff on both ends. The Contractor shall furnish and installpositive connection collars for fastening flexible duct to equipment and/or sheetmetalducts. Taped joints will not be permitted. All work must conform to therecommendations of the manufacturer.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 - Page 3

D. Flexible duct shall meet the following requirements:

Low Pressure

Temperature Range 00 - 2500 F. (Inside air flow)

Working Pressure 1-1/2" W.G. (Max.)

Velocity 4,000 FPM (Max.)

Thermal Conductance K = 0.25 (751'. Mean)

Standard Sizes (I.D.) 4", 5",7", 8", and above

UL Listing SL 181

Model No. SLR-25M

E. Flexible duct shall be as manufactured by Genflex, Wiremold, or approved equal.

2.03 FIRE DAMPERS

A. Fire dampers shall be provided for the locations shown on the drawings and as requiredby Code and system balancing. All fire dampers shall have Underwriters' Laboratories,Inc. label with a 1-1/2, 2, and 3-hour rating as required and not impede air flow.

B. All fire dampers shall be of the interlocking blade type. Fire dampers for horizontal airflow shall be gravity operated while dampers for vertical air flow shall be spring-operated. The damper blades shall be roll-formed to provide uniformity of shape for freerotation of the interlocking blades. The springs shall be stainless steel, constant tensiondesign, with the combined tension of the springs being equal to 2-1/2 times the forcerequired to close the damper curtain.

C. The fire dampers shall be fabricated of galvanized steel meeting ASTM A-525-65. Thedamper frame shall be of such a design and length as to function as the mounting sleeve,thus eliminating the need for a separate sleeve. This damper frame/sleeve shall be 16gauge for dampers not exceeding 36" wide or 24" high, and 14 gauge for dampers to beinstalled in accordance with the installation instructions furnished by the manufacturer.

D. For locations where the damper is in a rectangular duct with an air flow velocity of 1000FPM or less, the damper frame shall be the same nominal size as the duct (Type Adamper). For locations where the damper is in a rectangular duct with an air flowvelocity between 1000 and 2000 FPM, the nominal damper width shall be the same asthe duct width, but the blade stack (damper in open operation) shall be out of the airstream (Type B damper).

E. Fire dampers shall be equal to Advanced Air Fire Damper Co., Prefco Products, AFCO,or Pyrotrol.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 - Page 4

2.04 AIR DEVICES

A. Refer to the Reflected Ceiling Architectural Plans for coordination of ceiling supply andreturn air system requirements and types of ceilings.

B. Air outlets shall distribute the air throughout the zones of occupancy without drafts,maintaining uniform temperatures and with minimum air motion of 20 FPM and amaximum air motion of 50 FPM.

C. Outlets to be as follows:

1 . Supply air wall grilles shall be double deflection type extruded aluminum, Agitair'EDDHO', with opposed blade dampers, key operated. Finish shall be color asselected by the Architect.

2. Return and exhaust air wall registers for wall or ceiling mounting shall beextruded aluminum with fixed horizontal blades, Agitair type 'EDHFO' orapproved equal, except in spaces with perforated face supply diffusers wherereturn and/or exhaust air devices shall match supply diffusers. Dampers and finishshall be as specified for supply grilles.

3. Ceiling outlets shall be perforated face aluminum ceiling diffusers with opposedblade dampers and matching exhaust and/or returns, Tuttle & Bailey typeperforated face 'PP'. Diffuser performance data shall be ADC certified. Eachsupply diffuser shall be equipped with fully adjustable pattern controls, capable ofproviding one-way, two-way, two-way corner, three-way, and four-way airpatterns. The perforated face shall be hinged for easy access to pattern controlsand duct accessories. Perforated face plates shall be 5 1% free area. Finish shallbe white enamel. Face shall be 24" x 24" unless noted otherwise. Inside ofdiffuser visible thru the face shall be black matte finish.

D. Diffusers, registers and grilles shall be installed in the ceiling with mounting accessories,such as plaster rings and frames, plaques and frames for installation in the hung ceilingwithin the tile module and appurtenances as approved by the Engineer.

E. Diffusers, grilles and registers shall be furnished with a baked enamel finish on allexposed surfaces with color approved by the Engineer from standard color chips and aflat black finish inside.

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Sheetmetal Ductwork and Air Distribution DevicesSection 15890 - Page 5

PART 3 - EXECUTION

3.01 INSTALLATION

A. Sheetmetal Ductwork:

1 . Ductwork shall be adequately supported by rods, band iron, or other approvedmethods. Duct shall be level/plum.

2. Install balancing dampers where required for balancing the systems. Each dampershall be adjustable with an approved quadrant or regulator. Dampers shall beopposed blade type.

3. Fire dampers with fusible links shall be installed in accordance with the NEPAPamphlet 90A and applicable Codes for the repaired and new systems.

4. Flexible fire resistant connections, UL approved, shall be installed at the inlet anddischarge connections of fans and air handling units.

5. Access doors shall be installed for access to automatic dampers, fire dampers andappurtenances and as required in Section 15030. Access doors shall be not lessthan 16" x 16", complete with hinges and tight-closing latches.

6. Joints and seams of all new and repaired sheetmetal work shall be sealed and made100% air-tight. During fabrication of ducts in the shop and its installation in thefield, the ductwork seams and joints shall be internally buttered with wet duct sealequal to Benjamin Foster Co., or 3-M Cement manufacture. The sealant shall beapplied in accordance with the manufacturer's recommendations. The Contractorshall be responsible for complete repair of any air leakage during the fieldinspection or testing and operation of the systems.

7. Thoroughly clean all ducts and apparatus casing before fans and filters areoperated.

8. The main duct trunks and major branches of the supply, outside and exhaust airduct systems, shall be pressure tested for leakage through duct joints andconnections not to exceed 5%. Sheetmetal Contractor shall provide sectioned-offsegments of ductwork for pressure testing purposes. Pressure testing formaximum 5% leakage is to be performed by the Sheetmetal Contractor. Thelocations of sectioned-off portions of ductwork shall be coordinated with theTesting and Balancing Contractor and a drawing indicated the test sections shallbe submitted for review and approval by the Architect/Engineer.

END OF SECTION

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Variable Air Volume TerminalSection 15895 -Page 1

SECTION 15895

VARIABLE AIR VOLUME TERMINAL

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, apply to work specified in thisSection.

1.02 SCOPE OF WORK

A. Work Included: The work under this Section includes, but is not limited to, thefollowing:

1. VAV Terminal Units.

2. Series fan power VAV terminal units.

3. Provide variable air volume (VAV) terminal units as detailed below. Single ductand fan powered terminal units shall be provided as indicated on the contractdrawings and schedules. Associated terminal unit reheat coils shall also beprovided as under this section. Reheat coils shall be provided as a completeassembly and factory installed to the VAV terminal units.

4. Single duct terminal units.

a. Variable volume.

b. Constant volume.

5. Fan powered terminal units.

a. Series flow (constant volume).

6. Integral heating coils.

a. Electric.

b. Hot water coils for future use.

7. Sound attenuator.

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Variable Air Volume TerminalSection 15895 -Page 2

8. Integral terminal unit controls.

a. Direct digital.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1. Mechanical Trade Requirements.

2. Piping, Fittings, Water System Specialties and Accessories.

3. Valves.

4. Sheetmetal Ductwork.

5. Air Handling Units.

6. Automatic Temperature Controls.

7. Testing, Balancing and Adjustments.

1.04 SUBMITTALS

A. VAV terminal units.

1.05 REFERENCES

A. NFPA 90A - Installation of Air Conditioning and Ventilation Systems.

B. UL 181 - Factory-Made Air Ducts and Connectors.

C. NFPA 70 - Electric Duct Heaters.

D. UL 1995, Heating and Cooling Equipment.

E. CUL C22.2 No. 236, Heating and Cooling Equipment.

F. ARI 880 - Air-Conditioning and Refrigeration Institute Standard Rating Conditions forAir Terminals

G. ASTM A 527 (Steel Sheet, Zinc Coated Galvanized).

H. A-A-1419 or F-F-310 Federal specification (filter element, Air conditioning, Viscous-impingement or Dry type, replaceable), Tested per UL 900.

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1.06 QUALIFICATIONS

A. Manufacturer: The company manufacturing the products specified in this section shallhave a minimum of ten years experience producing products of this type.

1.07 WARRANTY

A. Provide manufacturer's parts warranty for one year from unit start-up or eighteen monthsfrom unit shipment, whichever is shorter.

PART 2 - PRODUCTS

2.01 MANUFACTURERS

A. General:

1. Manufacturer shall participate in the ARI Certification program. Unit performancedata shall be rated in accordance with ARI Standard 880. The manufacturer shalldisplay the ARI Symbol on all units.

2. Single duct terminal units shall be UL listed as an entire assembly.

3. Fan powered terminal units shall be UL listed as an entire assembly.

B. Acceptable Manufacturers

1. Trane models or equivalent. Refer to the drawings for model numbers.

2.02 MANUFACTURED UNITS

A. Single duct terminal units.

1. Ceiling mounted primary air control terminal units for connection to a singlepressure duct of a central air distribution system. Terminals units may beprovided with controls and integral heating coils.

B. Fan powered terminal units.

1. Ceiling mounted primary and recirculated air control terminal unit for connectionto a single pressure duct of a central air distribution system. Terminals units maybe provided with controls and integral heating coils.

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C. Identify each terminal unit with clearly marked identification label and airflow indicator.Label shall include unit nominal air flow, maximum factory-set air flow, minimumfactory-set air flow, and coil type.

2.03 FABRICATION

A. Casings: Units shall be completely factory-assembled, manufactured of corrosionprotected steel, and fabricated with a minimum of 18-gauge metal on the high pressure(inlet) side of the terminal unit damper and 22-gauge metal on the low pressure (outlet)side and unit casing.

B. Plenum air filters shall be provided on all fan powered units.

C. INSULATION - Matte Faced - The interior surface of unit casing acoustically andthermally lined with a minimum of 0.5" Insulation shall meet NFPA-90A and UL 181requirements.

D. INSULATION EDGE TREATMENT - All cut edges of insulation shall completelyenclosed by metal to arrest cut fibers and prevent erosion into the airstream.

E. Assembly: Primary air control damper, airflow sensor, fans, controls and optionalheating coil in single cabinet.

F. Rectangular Supply Air Outlet Connections: Rectangular outlet connections for singleduct units shall be slip and drive type. Rectangular outlet connections for dual duct andfan powered units shall be flanged type.

2.04 PRIMARY AIR CONTROL DAMPER ASSEMBLY

A. Locate primary air control damper assembly inside unit casing. Construct the damperassembly from extruded aluminum and/or a minimum 20 gauge galvanized steelcomponents. Maximum damper leak rate shall not exceed 1% of damper nominal CFMat 4 inch wg. differential.

B. Provide damper assembly with integral flow sensor. Flow sensor shall be providedregardless of control type. Flow sensor shall be a multi-point, averaging, ring or crosstype. Bar or single point sensing type is not acceptable.

2.05 HEATING COILS

A. Capacity: Provide electric coils in capacities as scheduled on the drawings.

B. Hot water coils for future use.

1. Hot water heating coils shall be enclosed in a minimum 20-gauge galvanized steelcasing, with flanged construction for attachment to metal ductwork. Coils shall befactory installed on the terminal. Fins shall be ripple and corrugated heavy gauge

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aluminum, mechanically bonded to tubes. Tubes shall be copper with minimumwall thickness of 0.016 inch, with male solder header connections.

2. Coils shall be leak tested to 300 psi, with minimum burst pressure 1800 psi atambient temperature. Number of coil rows and circuits shall be selected toprovide performance as required per the plans. Coil performance data shall bebased on tests run in accordance with ARI Standard 410.

2.06 FAN ASSEMBLY

A. Fan assembly shall be forward curved centrifugal fan with direct drive permanentlylubricated, permanent split-capacitor type, thermally protected motor. Motor must becapable of continuous operation under maximum fan load with no external staticpressure. Provide unit with a SCR motor speed adjustment that is factory-installed andwired to the fan motor.

B. Fan motor horsepower shall not exceed the horsepower scheduled for each unit. Fanmotors shall be high efficiency and shall not exceed those shown in the table below foreach motor size.

C. Internally suspend and isolate fan motor assembly from unit casing by using rubberisolators or torsion flex mounting legs.

D. Unit shall be equipped with a fan motor disconnect switch which breaks both legs ofpower entering the control box.

2.07 WIRING

A. Factory install and wire power line fusing, a disconnect switch and a 24 VACtransformer for control voltage on fan powered direct digital or electronic control units.Provide terminal strip in control box for field wiring of thermostat and power source.

B. Factory install and wire all terminal unit fan controls. Install electrical components incontrol box with removable cover. Incorporate single point electrical connection topower source.

2.08 DIRECT DIGITAL VAV CONTROLS

A. Direct Digital Controls:

1. General. Direct digital controls (DDC) and factory costs to mount, calibrate andtest the system shall be the responsibility of Section 15900 AutomaticTemperature Control (ATC) / Building Automation System (BAS) Contractor.

2. Terminal unit manufacturer shall provide price for factory mounting, continuitycheck, calibrating, and testing of direct digital controls to the automatictemperature controls contractor. Field mounted DDC controls are not acceptable.

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Variable Air Volume TerminalSection 15895 -Page 6

3. Multi-point, multi-axis flow ring or cross sensor to be furnished and mounted byterminal unit manufacturer. Single point or flow bar sensors are not acceptable.Flow sensing device shall be capable of maintaining airflow to within +/- 5percent of rated unit airflow setpoint when installed with 1.5 duct diametersstraight duct, of the same size as the primary airflow inlet, upstream from the unit.

B. Variable Air Volume (VAV) Terminal Unit Control:

I1. The VAV terminal units shall be individually controlled by a DDC VAVcontroller per VAV terminal unit. The DDC VAV controller, damper motor,transducer and transformer shall be supplied by the BAS contractor and furnishedto the terminal unit supplier. The cost to factory mount, calibrate and test thecontroller, transducer, transformer and actuator shall be coordinated prior to bidday and included in the BAS price.

a. To assure proper operation and control, the BAS contractor as part of thisbid shall recalibrate the transducers six (6) months after acceptance of theBAS system to correct any deviations as a result of transducer drift.

2. Submit a copy of the calibration report to the Engineer, Mechanical Contractor,Test, Adjust and Balance Contractor and Owner.

3. The BAS shall perform the following VAV Terminal unit control strategies andprovide the points as listed on the DDC/VAV point list and the specifiedmonitoring and diagnostics.

a. Grouping - The BAS shall be able to group VAV boxes via keyboardcommands. These groups shall make it possible for the operator to send acommon command to all boxes in a group to operate in the same mode. Asample of this group report must be provided in the submittal package forapproval by engineer and owner. BAS shall also compile on a group basis,the following:

b. Setpoint Control - The BAS shall edit the zone space temperature setpointof each VAV box. The zone temperature setpoint shall be operatoradjustable. Individual zone setpoint and control logic shall reside at thezone level, and not be dependent upon the BAS for control. In the event ofcommunication loss, the box will continue to control to current setpoints.

c. Cooling Valve Control - The BAS shall control the cooling air valve to afully open, fully closed, maximum CFM, or minimum CFM position basedon operator commands. The operator shall also have the capability to adjustthe maximum & minimum airflow limits of the air valve through the BAS.

d. Operating Mode - The BAS shall place the box in either the occupied orunoccupied mode based on an operator adjustable time schedule. Separateheating & cooling setpoints shall be editable for each mode through theBAS. Other modes available for special applications shall include full open,full closed, maximum flow, and minimum flow.

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e. Control Offset - The BAS shall be capable of offsetting the cooling orheating setpoints of one or more groups of boxes by an operator adjustableamount. This capability will allow for automatic zone setpoint changesbased on system requirements, such as demand limiting.

f. Automatic Calibration - The system shall automatically calibrate its air flowsensing & air valve position measurement system at system startup and on ascheduled basis.

g. Terminal unit status reports - For each terminal unit, the BAS shall providean operating status summary of all unit sensed values (zone temperature,CFM, etc.), setpoints, and modes.

h. Terminal unit group report - For each group of VAV terminal units, theBAS shall report the group mode, heating and cooling airflow, average zonetemperature, minimum zone temperature, and maximum zone temperature.The report shall also display for each terminal unit in the group the presenttemperature control setpoints and the current zone temperature.

4. Terminal box diagnostics:

a. If zone temperature sensor input fails above its high range, unit shall controlat its maximum CFM setpoint. If sensor input fails below its low range, unitshall control to its minimum CFM setpoint.

b. In both cases, all heat outputs shall be disabled. a diagnostic message shallbe displayed upon operator inquiry.

c. If flow measuring system fails, unit shall automatically convert to a pressuredependent, damper position based algorithm. Diagnostic message shall bedisplayed upon operator inquiry.

d. If zone temperature setpoint potentiometer on zone sensor fails, unit shallautomatically control to programmed occupied setpoints. Diagnosticmessage shall be displayed upon operator inquiry.

e. If communications are lost, controller shall continue to operate in thecurrent mode of operation. All setpoints shall be retained in nonvolatilememory. If communications are not restored within 15 minutes, unit shallautomatically initiate a reset and then calibrate the flow sensor and damperposition.

C. Zone Sensors:

I1. The zone sensor shall communicate to the VAV controllers using spread spectrumradio technology. Simple radio technology is not acceptable due to a highlikelihood of interference. Line of sight communication devices are notacceptable due to space design restrictions.

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2. The averaging scheme shall provide the average of the temperatures sensed by thezone sensors. The setpoints of each of the sensors shall be averaged using ascheme that weights each sensor's input. Each sensor shall be able to have anumber of votes assigned to it to give it more priority in the final calculations ofthe setpoint required.

3. Zone sensor relocations are at the owner/engineer's discretion and can occur atanytime throughout the length of the project warranty period.

4. The zone sensor shall have the following features:

a. Zone setpoint adjustment.

b. Night setback temperature override button to provide occupied conditionsduring unoccupied times.

c. Night setback override cancel button to end the override condition.

d. The sensor shall have a backup sensor assigned to it in case of a failure.

e. The sensor shall be capable of being relocated with no changes to thewiring.

f. The sensor battery life shall be a minimum of 1 year. The sensor shall sendan indication of low battery condition approximately one month prior tofailure.

g. If a wireless zone temperature sensor fails, the UCM shall remove it fromthe averaging calculation and use the remaining sensors if applicable. Ifaveraging is not implemented the UCM shall switch to the backup zonesensor. VAV controller shall send an alarm message to the buildingautomation system. A report shall be printable that shows sensorassignments by serial number, time since the last transmission was receivedand the signal strength of the transmission.

2.09 TESTING ! VERIFICATION

A. Factory run-test all fan powered units.

B. Factory set and check all analog electronic and pneumatic controllers to within 5% ofscheduled maximum and minimum settings. Base performance on tests conducted inaccordance with ARI 880.

C. Maximum Casing Leakage: 1 percent of nominal air flow at 0.5 in wg inlet staticpressure.

D. Maximum Damper Leakage: 1 percent of design air flow at 4 in wg inlet static pressure.

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Variable Air Volume TerminalSection 15895 -Page 9

PART 3 - EXECUTION

3.01 INSTALLATION

A. Install in accordance with manufacturer's instructions.

3.02 ADJUSTING

A. Reset volume with damper operator attached to assembly allowing flow rangemodulation from 100 percent of design air flow to 25 percent nominal air flow forcooling only units and 30 percent for units with heating coils.

PART 4 - SEQUENCE OF OPERATION

4.01 On a rise in temperature above the cooling setpoint, the VAV terminal unit shall modulate to itsmaximum CFM. As the space temperature drops below the cooling setpoint, the terminal unitshall modulate to its minimum CFM. As the space temperature continues to fall to the heatingsetpoint, the terminal shall modulate to its heating minimum CFM. At this point, the terminalunit reheat (if available) will be initiated.

4.02 SEQUENCE OF OPERATION, SINGLE DUCT VAV TERMINAL UNITS WITH DDCCONTROLS

A. Single Duct VAV Terminals, Cooling Only - On a rise in space temperature, the unit willmodulate to provide maximum CFM. As space temperature decreases, the box willmodulate down to its minimum CFM.

B. Single Duct VAV Terminals With Reheat - On a rise in temperature above the coolingsetpoint, the VAV terminal unit shall modulate to its maximum CFM. As the spacetemperature drops below the cooling setpoint, the terminal unit shall modulate to itsminimum CFM. As the space temperature continues to fall to the heating setpoint, theterminal shall modulate to its heating minimum CFM. At this point, the heat will bestaged on as follows:

1. Staged Electric - Stage on electric heat with a 1 degree interval per stage.

4.03 SEQUENCE OF OPERATION, PARALLEL FAN POWERED TERMINAL UNITS WITHDDC CONTROLS

A. Occupied Cycle:

1. Intermittent Fan Control - As the space temperature falls below cooling setpoint,the terminal unit shall modulate to its minimum cooling CFM. Upon a continueddrop in temperature and/or unit CFM, the parallel fan will be energized. Upon afurther decrease in space temperature, the terminal unit will modulate to heatingminimum CFM. The heating will then be staged on as follows:

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a. Staged Electric - Stage on electric heat with a 1 degree interval per stage.

B. Unoccupied Cycle:

1. The air valve shall drive closed. The fan and heat shall cycle to maintain areduced space temperature.

4.04 SEQUENCE OF OPERATION - SERIES FAN POWERED TERMINAL UNITS WITH DDCCONTROLS

A. Occupied Cycle:

1. Continuous Fan Control - The terminal unit fan shall operate continuously. Upona rise in space temperature above cooling setpoint, the terminal unit shall modulateto provide maximum cooling CFM. A drop in space temperature will result in theunit modulating to provide its minimum cooling CFM. As the space temperaturecontinues to fall, the unit shall modulate its cooling flow to its minimum heatingCFM and energize the heat as follows:

a. Staged Electric - Staged on electric heat with a 1 degree interval per stage.

B. Unoccupied Cycle:

1. During the unoccupied mode, the primary air valve shall modulate fully closed.The terminal fan and heat shall cycle as needed to maintain a reduced spacetemperature.

END OF SECTION

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Building Automation SystemSection 15900 -Page 1

SECTION 15900

BUILDING AUTOMATION SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. The Bidding Requirements of Part 1 and the General Requirements of the Contract asdescribed in DIVISION 1 apply to the work specified in this Section.

1.02 WORK INCLUDED

A. Extension of existing Trane Summit BAS to serve new equipment.

1.03 RELATED WORK

A. Exhaust Fans, VAV Boxes, Variable Frequency Drives, Unit Heaters and Test/Balancing.

1.04 SUBMITTALS

A. Refer to Section 150 10.

B. Refer to Part 2 below, drawings and layouts.

PART 2 - PRODUCTS

2.01 BUILDING AUTOMATION SYSTEM

A. General:

1 . The control system shall be Direct Digital Control (DDC) equal to Trane. TheATC Sub-Contractor is responsible for full integration into the existing campuswide Trane Tracer Summit/ES Building Automation System (BAS), including anyhardware, software, programming and any Tracer Summit/ES graphics. Fullintegration is defined as all points to be displayed on the Campus wide TracerSummit Tracer/ES BAS head ends. Desktop icons directing to a non-Trane BASare unacceptable. The ATC Sub-Contractor will factory mount all controls, exceptwall mounted space devices and other specific exceptions such as air handler andwater systems. ATC Sub-Contractor is responsible for mounting charges.

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Building Automation SystemSection 15900 - Page 2

2. Furnish and install a Direct Digital Control system of automatic temperaturecontrols with all necessary electric and/or electronic controls. The system shall beinstalled by competent Mechanics and Electricians in the direct employ of the ATCSub-Contractor. All technical work, field assistance, coordination andrepresentation under the Sub-Contract shall be performed by the ATC Sub-Contractor. The ATC Sub-Contractor shall set and mount the ATC panels andcoordinate the work with the Electrical Contractor.

3. All wiring in connection with the automatic temperature control system shall beprovided by the ATC Sub-Contractor. Wiring shall include, but not be limited to,control interlock wiring, speed control interlock wiring, low temperaturethermostats, high temperature thermostats, sensors, switches, differential pressureswitches, unit heater controls, Direct Digital Controllers, electric damper operators,and 120 volt, 60 cycle, single phase service to temperature control panels. Allwiring shall be in conformance with the requirements of DIVISION 16 -

ELECTRICAL, the National Electrical Code and the local codes. The ATC Sub-Contractor shall coordinate with the Mechanical and Electrical TradeRequirements in Sections 15010 and 16010 respectively, and other applicableSections of DIVISIONS 15 and 16.

4. All power wiring for single phase and multiple phase equipment shall be providedby the Electrical Contractor.

5. All temperature control valves and separable wells for immersion elements shall beprovided by the ATC Sub-Contractor and shall be installed by the HYVACContractor under the ATC Sub-Contractor's supervision. Wells for immersionsensors shall be installed by the HVAC Contractor.

6. Outlets in piping for flow switches and valves in piping for isolation of flowswitches shall be provided by the HVAC Contractor.

7. All automatic dampers furnished by the ATC Sub-Contractor shall be installed bythe Sheet Metal Sub-Contractor under the supervision of the ATC Sub-Contractor.

B. Thermometers (Temperature Indication):

I. Thermometers shall be DDC electronic. The thermometer sensing element shallmatch the related control; that is, averaging elements for averaging controls, andso forth. Thermometers shall register the performance of all controllers plusmiscellaneous temperatures as noted on drawings.

C. Controllers:

1. Room sensors shall be non-adjustable electronic sensors capable of positioningvalves and dampers to intermediate positions through Controllers. Install at least6" from door frame and window frames with final location coordinated with the

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Architect. Room sensors shall not be mounted on outside walls. Provide non-tamperproof cover subject to the approval of the Architect.

2. Space sensors shall be in accordance with the type of space being served.

a. Non-adjustable Sensor with override button - per specifications.

b. Non-adjustable Sensor without override - per specifications.

c. Locked adjustment with override - per specifications.

3. Insertion and immersion thermostats shall have adjustable proportional band andshall be DDC controller type.

D. Safety Controllers:

1 . Low temperature manually reset thermostats shall have insertion bulb for mountingin air stream. Thermostats shall have 20' vapor tension (not averaging) elements.

2. Smoke detectors in the supply air and the return air shall act to stop the fans ifsmoke is detected. All dampers shall close. Smoke detectors shall be furnished bythe Electrical Contractor.

E. Distributed Direct Digital Control (DDC):

1 . Direct digital controllers shall be micro-processor based with all hardware,software, and communications interfaces. Systems shall be capable of stand-aloneoperation, and incorporation into larger systems. The controllers shall each beeither 16 bit, or multiple 8 bit micro-processors configured in a true distributedmanner where input-output processing and operator command processing is off-loaded from the control processing.

2. The controller shall be factory mounted and wired in a steel enclosure completewith all relays, digital to analog converters, terminal strips and LED readouts.

3. The controller shall operate within the following limits:

Temperature - 32 0F. to 122 0F.

Humidity - 0 to 95% RH (non-condensing).

Voltage - 24 VAC +10% to -15% 50or 60Hz.

and it shall withstand storage conditions as follows:

Temperature - -40F. to 176 0F.

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Humidity - 0 to 95% RH (non-condensing).

4. The system shall utilize PROM and RAM memory. All DDC algorithms andparameters shall be RAM based for ready access for modification and adjustment.RAM memory shall be provided with battery backup.

5. The controller software shall include a complete operating system, standard energymanagement application packages, standard control algorithm applicationpackages, and an Owner/User custom control and calculation application packagecomplete with interpreter. Complete User documentation modules shall beprovided.

6. The operating system software shall be resident and operate independently of anycentral computer. The operating system shall control communications between thecentral terminal and the controllers and 1/O modules, provide alarm monitoring andreporting, provide control application packages, and contain built-in diagnosticroutines.

7. The controller shall have memory error checking. Upon detection of a memoryerror, the CPU shall correct the error or halt to prevent erroneous operation. All"halts" shall report as an alarm at the control terminal.

8. After a power failure and upon a power restoration, the system shall provideautomatic sequential restart of equipment based on current program time andprogram requirements without operator invention.

9. 1/O modules shall accept industrial platinum and resistance sensors. Each outputpoint shall be provided with an LED which shall indicate status of digital outputsand value (via variable intensity) of analog outputs. Processor software shall allowfor scaling and for calibration of sensor lead length variations to insure displayaccuracies.

10. Transmission line shall be electrically isolated from the Control Processors andOperator's Terminal by optical couplers at each interface to prevent any voltages inthe transmission lines from damaging any of the electronic circuits.

11. Timed Override:

a. A timed override program shall be provided to enable the Building Operatorto set up devices or groups of devices to be temporarily turned on for adefined period of time based on binary inputs, analog inputs, or CRT inputs.

b. The override time shall be adjustable from 1 to 720 minutes.

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Building Automation SystemSection 15900 - Page 5

12. Energy Management Software:

a. Scheduling.b. Optimum Start/Stop.c. Duty Cycling.d. Demand Limiting.e. Totalizing.f. Run Time.g. Reports and Logs:

(1) Summaries.(2) Electrical Demand.(3) Trend Logs.(4) Status Reports.(5) Alarm Reports.

G. Campus Communication:

1. Install communication trunk between new ATC components and the existing Trane"Summit" CPU and MMJ's.

2. The BCU shall be Ethernet ready.

3. Expand head-end graphics capabilities to include all control points as indicated onsummary lists for this portion of the work.

4. Make final connections to the BCU's for monitoring and control of all controlpoints and functions in the renovation via the Campus Head-End system.

5. Provide BACnet I/P Protocol and necessary BACnet Gateway to connect therenovation into the existing Trane "Summit" System.

6. The BACnet I/P capability shall include readouts of Analog Values, Alarms andStatus. The execution of digital demands and changes in control set points shall beincluded.

7. The BACnet Systems shall conform to ASHRAE Standards for the "native"BACnet for all new components.

8. The Analog and Digital Object Support, with the ability to read and write Valuesshall be possible by the existing Workstation Operator.

9. Expand head-end graphics capabilities to include all control points as indicated onsummary lists for this portion of the work.

10. The BAS Sub-Contractor shall purchase interfacing building control units (BCU)and necessary engineering, programming and supervision from the Trane

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Building Automation SystemSection 15900 - Page 6

Company to provide interfacing with the existing campus Trane Summit System,including mapping of new and existing points.

H. Drawings and Layouts:

1 . The ATC Sub-Contractor shall provide diagrammatic layouts of the control systemherein specified. Layouts shall show all control equipment and the function ofeach item shall be indicated. The ATC Sub-Contractor shall submit drawings ofthe entire control system to the Architect for approval before starting work. Thisshall include complete documentation and cross-referencing to all electricalcircuits, and any necessary interfacing of controls provided with the mechanical orelectrical equipment, including flow diagrams of water circuits and air systems.This shall include descriptions of sequences of operation. After acceptance of thesystem by the Owner, the ATC Sub-Contractor shall provide a completedocumentation of the equipment furnished.

2. A minimum of five (5) sets of "Record" ATC prints and one (1) set of ATC sepiasshall be turned over to the Owner, or as many additional copies as requested.

3. A complete set of calibration tools shall be turned over to the Owner.

1. Service and Guarantee:

1 . The control system herein specified shall be free from defects in workmanship andmaterial under normal use and service. After completion of installation, the ATCSub-Contractor shall regulate and adjust thermostats, control valves, dampermotors, pilot positioners and other equipment provided under this Contract. Ifwithin 12 months from the date of final acceptance, any of the equipment hereindescribed is proven to be defective in workmanship or materials, it shall bereplaced or repaired free of charge to the Owner.

2. After acceptance, the ATC Sub-Contractor shall provide any service incidental tothe proper performance of the control system under guarantees outlined above for aperiod of one (1) year. Normal maintenance of the system is not to be consideredpart of the guarantee. Provide ten (10) hours of operating instructions.

3. The ATC Sub-Contractor shall, upon completion of the installation during thewarranty period, make available to the Owner an annual service agreementcovering all labor and material required to effectively maintain the control system.

4. A complete set of parts, repair and maintenance manuals shall be transmitted to theOwner at building turn-over.

J. Training Session: The ATC Vendor shall furnish a minimum of twenty-four (24) hoursof training to the Owner. Training shall include system operation and programming.

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Building Automation SystemSection 15900 - Page 7

K. Water, Air, and ATC Testing & Balancing: The ATC Sub-Contractor shall coordinateand cooperate with the Testing and Balancing Sub-Contractor and make optimumadjustments and calibration of the controls. He shall consult and coordinate withequipment manufacturers, the HYAC Contractor, the Owner, the Architect and theGeneral Contractor for scheduling and expediting all work.

PART 3 - SEQUENCE OF OPERATION

3.01 VAV AIR HANTDLING UNIT(s) WJTH STATIC PRESSURE OPTIMIZATION

A. Provide and install factory authorized Trane modification kit to convert existing Tranerooftop units to VAV. Provide and install NEMA 3R, 460/3 variable frequency drives,associated controls and mount external to the unit. Outside air measurement device shallbe provided. Include installation labor, wiring and devices as required. Include start-upof the rooftop units.

B. Existing constant volume control sequence shall be modified for VAV operation.

C. Provide new duct static pressure sensor. Control unit exhaust fan based on O.A. damperposition.

D. Existing Trane rooftop units to have a new C02 sensor installed in the Return Air duct.The required outdoor airflow for the rooftop unit shall be continuously calculated usingthe measured C02 concentration as an indicator of the current per-person ventilation rate.This information shall be used in Equation 6-1 of ASHRAE Standard 62-2001 tocalculate the minimum required outdoor airflow for the system. This minimum outdoorairflow shall be calculated every 15 minutes (adjustable).

E. FREQUENCY INVERTER CONTROL

1 . When the Supply Fan is ON, the Frequency Inverter will slowly ramp (adjustable)up to setpoint and modulate to maintain the proper Duct Static Pressure. TheFrequency Inverter will be OFF if the Duct Static Pressure Sensor fails.

F. BUILDING AUTOMATION SYSTEM INTERFACE

1 . The Building Automation System (BAS) shall send the AHU a Discharge AirCooling Setpoint, and a Duct Static Pressure Setpoint. The BAS shall also sendStart-up, Occupied, Unoccupied, Morning Warm-up, Heating / Cooling,Economizer enable, Timed Override, Startup, Coastdown, Demand Limit, DutyCycle, Night Setback, Purge, and Priority Shutdown commands.

2. If communication with the BAS is lost, the AHU uses its default setpoints andoperates in the Occupied Cooling mode. The Economizer function is enabledbased on the AHU Outdoor Air Temperature Sensor.

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Building Automation SystemSection 15900 -Page 8

3. ABzU SYSTEM LEVEL CONTROL- for static pressure optimization of dischargeair temperature and static pressure setpoints

a. The building automation system shall monitor the damper position of allVAV terminal units and determine each VAV AHU's critical zone VAVterminal (CZ), which is the VAV terminal unit that is the widest open.

b. When the CZ is more than 95% open, the supply fan discharge staticpressure setpoint shall be reset downward by 10% of the previous setpoint ata frequency of 10 minutes until the CZ is more than 97 % open or the staticpressure setpoint has reset downward to the system minimum setting or theFrequency Inverter is at the minimum setting.

c. When the CZ is less than 95% open and the supply fan discharge staticpressure setpoint is at the minimum setting, the discharge air temperaturesetpoint shall be reset upward in increments of 0.5 F at a frequency of 10minutes and the static pressure setpoint held constant until the CZ is morethan 97% open or the discharge air temperature is reset to its maximumsetting of 10 OF above design setting.

d. The reverse control sequencing shall occur when the CZ is above 98% openuntil the discharge air temperature setpoint and the static pressure setpointare at their design setpoints.

e. The control bands, setpoint increment values, setpoint decrement values andadjustment frequencies shall be adjusted to maintain maximum staticpressure optimization with stable system control and maximum comfortcontrol.

4. VAV Box Reheat Interlock Control

a. Each VAV box reheat shall be disabled from, or enabled for local control bythe VAV box standalone controller.

b. At a minimum, all boxes being served by an AHU shall be controlled as agroup. Provide more groups as designated in the points list, drawings orelsewhere in this specification.

c. The interlock shall be controlled by comparing the outside air ambienttemperature (adjustable). If each AHU controller is individually sensing theoutside air ambient temperature serving the unit, then the temperature sensorfor that AHU shall be used for the interlock for its group of boxes.

d. The interlock shall also be controlled by a system operator command andother processes.

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Building Automation SystemSection 15900 - Page 9

5. The following points will be monitored and alarmed at the AHfU controller and theBAS:

a. Supply air temp-Damper output

b. Mixed air temp-Heat output

c. Outside air temp-Cool output

d. Space temp-Fan modulation

e. Duct static press.-Low limit status

f. Fan status-Heat/cool mode

g. Sensors Norm/Fail status-DDC loop parameters

h. Filter Norm/Dirty-Damper Min Pos.

6. The following points will be operator adjustable and/or automatically reset by aBAS program.

a. Heating setpoint-Heat reset setpoint

b. Cooling setpoint-Cool reset setpoint

c. Economizer setpoint-OA changeover

d. Min. Position setpoint-Static press. setpoint

e. Damper open/close-Cool/Heat disable

7. Safety Controls:

a. Provide a low temperature (freeze protection) thermostat on the downstreamside of the cooling coil which shall act to stop the fans if its setting isexceeded, and close outside air dampers.

b. Photo-electric smoke detector in supply duct furnished by ElectricalContractor with contacts for ATC Sub-Contractor to shut down the unit.

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Building Automation SystemSection 15900 -Page 10

3.02 SEQUENCE OF OPERATION - DDC VAV TERMINAL UNIT CONTROL

A. VARIABLE AIR VOLUME TERMINAL UNIT - DDC CONTROL

I. General. DDC Controls, actuator and factory costs to mount, calibrate and test thesystem shall be the responsibility of Section 159xx ATCIBuilding ManagementSystem Contractor.

2. Terminal unit manufacturer shall provide price for factory mounting, continuitycheck, calibrating, and testing of direct digital controls to the ATC contractor.Field mounted DDC controls are not acceptable.

3. Multi-point, multi-axis flow ring or cross sensor to be furnished and mounted byterminal unit manufacturer. Single point or flow bar sensors are not acceptable.Shall be capable of maintaining airflow to within +/- 5 percent of rated unit airflowsetpoint with 1.5 duct diameters straight duct upstream from the unit.

B. VARIABLE AIR VOLUME (VAV) TERMINAL UNIT CONTROL

I. The VAV terminal units shall be individually controlled by a DDC VAV controllerper VAV terminal unit. The DDC VAV controller, damper motor, transducer andtransformer shall be supplied by the BAS contractor and furnished to the terminalunit supplier. The cost to factory mount, calibrate and test the controller,transducer, transformer and actuator shall be coordinated prior to bid day andincluded in the BAS price.

a. To assure proper operation and control, the BAS contractor as part of thisbid shall recalibrate the transducers six (6) months after acceptance of theBAS system to correct any deviations as a result of transducer drift.

2. Submit a copy of the recalibration report to the Engineer, Mechanical Contractor,Test, Adjust and Balance Contractor and Owner.

3. The BAS shall perform the following VAV Terminal unit control strategies andprovide the points as listed on the DDC/VAV point list and the specifiedmonitoring and diagnostics.

a. Grouping - The BAS shall be able to group VAV boxes via keyboardcommands. These groups shall make it possible for the operator to send acommon command to all boxes in a group to operate in the same mode. Asample of this group report must be provided in the submittal package forapproval by engineer and owner. BAS shall also compile on a group basis,the following:

1 . Minimum group temperature

2. Maximum group temperature

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3. Average group temperature

4. Current airflow through boxes in group (total)

b. Setpoint Control - The BAS shall edit the zone space temperature setpoint ofeach VAV box. The zone temperature setpoint shall be operator adjustable.Individual zone setpoint and control logic shall reside at the zone level, andnot be dependent upon the BAS for control. In the event of communicationloss, the box will continue to control to current setpoints.

c. Cooling Valve Control - The BAS shall control the cooling air valve to afully open, fully closed, maximum CFM, or minimum CFM position basedon operator commands. The operator shall also have the capability to adjustthe maximum & minimum airflow limits of the air valve through the BAS.

d. Operating Mode - The BAS shall place the box in either the occupied orunoccupied mode based on an operator adjustable time schedule. Separateheating & cooling setpoints shall be enterable for each mode through theBAS. Other modes available for special applications shall include fullopen, full closed, maximum flow, and minimum flow.

e. Control Offset - The BAS shall be capable of offsetting the cooling orheating setpoints of one or more groups of boxes by an operator adjustableamount. This capability will allow for automatic zone setpoint changesbased on system requirements, such as demand limiting.

f. Automatic Recalibration - The system shall automatically recalibrate its airflow sensing & air valve position measurement system at system startup andon a scheduled basis.

g. Override Button - The VAV box shall be capable of being placed in the"occupied" mode by pressing an override button mounted on the zonetemperature sensor.

h. Terminal unit status reports - For each terminal unit,the BAS shall providean operating status summary of all unit sensed values (zone temperature,CFM, etc.), setpoints, and modes.

i. Terminal unit group report - For each group of VAV terminal units, theBAS shall report the group mode, heating and cooling airflow, average zonetemperature, minimum zone temperature, and maximum zone temperature.The report shall also display for each terminal unit in the group the presenttemperature control setpoints and the current zone temperature.

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C. ZONE SENSORS

1. The zone sensor shall be accurate to within 0.5 F. The sensor shall be a product ofthe VAV box controls manufacturer and designed specifically for the installedcontroller.

2. The zone sensor shall have the following features:

a. Zone setpoint adjustment

b. Night setback temperature override button to provide occupied conditionsduring unoccupied times.

c. Night setback override cancel button to end the override condition.

3. Terminal box diagnostics.

a. If zone temperature sensor input fails above its high range, unit shallcontrol at its maximum CFM setpoint. If sensor input fails below its lowrange, unit shall control to its minimum CFM setpoint.

b. In both cases, all heat outputs shall be disabled. a diagnostic message shallbe displayed upon operator inquiry.

c. If flow measuring system fails, unit shall automatically convert to a pressuredependent, damper position based algorithm. Diagnostic message shall bedisplayed upon operator inquiry.

d. If zone temperature setpoint potentiometer on zone sensor fails, unit shallautomatically control to programmed occupied setpoints. Diagnosticmessage shall be displayed upon operator inquiry.

e. If the zone temperature sensor fails, the UCM shall remove it from theaveraging calculation and use the remaining sensors if applicable. Ifaveraging is not implemented the UCM shall switch to the backup zonesensor. VAV controller shall send an alarm message to the buildingautomation system.

f. If communications are lost, controller shall continue to operate in the currentmode of operation. All setpoints shall be retained in nonvolatile memory. Ifcommunications are not restored within 15 minutes, unit shall automaticallyinitiate a reset-recalibrate.

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D. FAN POWERED UNITS - DDC CONTROL SEQUENCE OF OPERATION

I Intermittent Parallel Fan Control-Occupied Cycle:

a. Occupied Cycle - As the space temperature rises above the cooling setpoint,the terminal unit shall modulate to its maximum CFM. As the spacetemperature falls below cooling setpoint, the terminal unit shall modulate toits minimum cooling CFM. Upon a continued drop in temperature and/orunit CFM, the parallel fan will be energized. Upon a further decrease inspace temperature, the terminal unit will modulate to heating minimumCFM. The heating will then be staged on as specified in the HeatingSequence section of this sequence of operation.

b. Unoccupied Cycle - During the unoccupied cycle, the air valve on theterminal unit shall drive closed. The fan and heat shall cycle to maintain areduced space temperature.

2. Series Fan Powered Units:

a. Occupied Cycle - The unit fan shall operate continuously. Upon a rise inspace temperature above cooling setpoint, the terminal unit shall modulateto provide maximum cooling CFM. A drop in space temperature will resultin the unit modulating to provide its minimum cooling CFM. As the spacetemperature continues to fall, the unit shall modulate its cooling flow to itsminimum heating CFM and energize the heat as specified in the HeatingSequence section of this sequence of operation.

b. Unoccupied Cycle -During the unoccupied mode, the primary air valve shallmodulate fully closed. The terminal fan and heat shall cycle as needed tomaintain a reduced space temperature.

E. AIR TERMINAL UNITS - DDC CONTROL SEQUENCE OF OPERATION

I. Shutoff VAV Terminals:

a. On a rise in space temperature, the unit will modulate to provide maximumCFM. As space temperature decreases, the box will modulate down to itsminimum CFM.

2. Shutoff VAV Terminals with Reheat:

a. On a rise in temperature above the cooling setpoint, the VAV terminal unitshall modulate to its maximum CFM. As the space temperature drops belowthe cooling setpoint, the terminal unit shall modulate to its minimum CFM.As the space temperature continues to fall to the heating setpoint, theterminal shall modulate to its heating minimum CFM. At this point, the heat

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will be staged on as specified in the Heating Sequence section of thissequence of operation.

F. VAV UNIT HEATING SEQUENCE OF OPERATION

1 . Staged Electric - Stage on electric heat with a 1 degree interval per stage.

3.03 UNIT HEATERS NON-DDC

A. The unit shall run maintain a heating setpoint of 70'F (adj.).

B. The ATC Contractor will provide a space sensor, control valve and necessary ancillarydevices.

C. Refer to sequenced control of EF-5 below.

3.04 EXHAUST FAN CONTROL

A. EF-5: Shall run continuously.

END OF SECTION

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Building Automation SystemSection 15900 -Page 1

SECTION 15900

BUILDING AUTOMATION SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. The Bidding Requirements of Part 1 and the General Requirements of the Contract asdescribed in DIVISION 1 apply to the work specified in this Section.

1.02 WORK INCLUDED

A. Extension of existing Trane Summit BAS to serve new equipment.

1.03 RELATED WORK

A. Exhaust Fans, VAV Boxes, Variable Frequency Drives, Unit Heaters and Test/Balancing.

1.04 SUBMITTALS

A. Refer to Section 15010.

B. Refer to Part 2 below, drawings and layouts.

PART 2 - PRODUCTS

2.01 BUILDING AUTOMATION SYSTEM

A. General:

1. The control system shall be Direct Digital Control (DDC) equal to Trane. TheATC Sub-Contractor is responsible for full integration into the existing campuswide Trane Tracer Summit/ES Building Automation System (BAS), including anyhardware, software, programming and any Tracer Summit/ES graphics. Fullintegration is defined as all points to be displayed on the Campus wide TracerSummit Tracer/ES BAS head ends. Desktop icons directing to a non-Trane BASare unacceptable. The ATC Sub-Contractor will factory mount all controls, exceptwall mounted space devices and other specific exceptions such as air handler andwater systems. ATC Sub-Contractor is responsible for mounting charges.

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2. Furnish and install a Direct Digital Control system of automatic temperaturecontrols with all necessary electric and/or electronic controls. The system shall beinstalled by competent Mechanics and Electricians in the direct employ of the ATCSub-Contractor. All technical work, field assistance, coordination andrepresentation under the Sub-Contract shall be performed by the ATC Sub-Contractor. The ATC Sub-Contractor shall set and mount the ATC panels andcoordinate the work with the Electrical Contractor.

3. All wiring in connection with the automatic temperature control system shall beprovided by the ATC Sub-Contractor. Wiring shall include, but not be limited to,control interlock wiring, speed control interlock wiring, low temperaturethermostats, high temperature thermostats, sensors, switches, differential pressureswitches, unit heater controls, Direct Digital Controllers, electric damper operators,and 120 volt, 60 cycle, single phase service to temperature control panels. Allwiring shall be in conformance with the requirements of DIVISION 16 -ELECTRICAL, the National Electrical Code and the local codes. The ATC Sub-Contractor shall coordinate with the Mechanical and Electrical TradeRequirements in Sections 15010 and 16010 respectively, and other applicableSections of DIVISIONS 15 and 16.

4. All power wiring for single phase and multiple phase equipment shall be providedby the Electrical Contractor.

5. All temperature control valves and separable wells for immersion elements shall beprovided by the ATC Sub-Contractor and shall be installed by the HVACContractor under the ATC Sub-Contractor's supervision. Wells for immersionsensors shall be installed by the HVAC Contractor.

6. Outlets in piping for flow switches and valves in piping for isolation of flowswitches shall be provided by the HVAC Contractor.

7. All automatic dampers furnished by the ATC Sub-Contractor shall be installed bythe Sheet Metal Sub-Contractor under the supervision of the ATC Sub-Contractor.

B. Thermometers (Temperature Indication):

I1. Thermometers shall be DDC electronic. The thermometer sensing element shallmatch the related control; that is, averaging elements for averaging controls, andso forth. Thermometers shall register the performance of all controllers plusmiscellaneous temperatures as noted on drawings.

C. Controllers:

1. Room sensors shall be non-adjustable electronic sensors capable of positioningvalves and dampers to intermediate positions through Controllers. Install at least6" from door frame and window frames with final location coordinated with the

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Architect. Room sensors shall not be mounted on outside walls. Provide non-tamperproof cover subject to the approval of the Architect.

2. Space sensors shall be in accordance with the type of space being served.

a. Non-adjustable Sensor with override button - per specifications.

b. Non-adjustable Sensor without override - per specifications.

c. Locked adjustment with override - per specifications.

3. Insertion and immersion thermostats shall have adjustable proportional band andshall be DDC controller type.

D. Safety Controllers:

1. Low temperature manually reset thermostats shall have insertion bulb for mountingin air stream. Thermostats shall have 20' vapor tension (not averaging) elements.

2. Smoke detectors in the supply air and the return air shall act to stop the fans ifsmoke is detected. All dampers shall close. Smoke detectors shall be furnished bythe Electrical Contractor.

E. Distributed Direct Digital Control (DDC):

1. Direct digital controllers shall be micro-processor based with all hardware,software, and communications interfaces. Systems shall be capable of stand-aloneoperation, and incorporation into larger systems. The controllers shall each beeither 16 bit, or multiple 8 bit micro-processors configured in a true distributedmanner where input-output processing and operator command processing is off-loaded from the control processing.

2. The controller shall be factory mounted and wired in a steel enclosure completewith all relays, digital to analog converters, terminal strips and LED readouts.

3. The controller shall operate within the following limits:

Temperature - 32 0F. to 122 0F.

Humidity - 0 to 95% RH (non-condensing).

Voltage - 24 VAC + 10% to -15% 50 or 60Hz.

and it shall withstand storage conditions as follows:

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Temperature - -40F. to 176 0F.

Humidity - 0 to 95% RH (non-condensing).

4. The system shall utilize PROM and RAM memory. All DDC algorithms andparameters shall be RAM based for ready access for modification and adjustment.RAM memory shall be provided with battery backup.

5. The controller software shall include a complete operating system, standard energymanagement application packages, standard control algorithm applicationpackages, and an Owner/User custom control and calculation application packagecomplete with interpreter. Complete User documentation modules shall beprovided.

6. The operating system software shall be resident and operate independently of anycentral computer. The operating system shall control communications between thecentral terminal and the controllers and I/O modules, provide alarm monitoring andreporting, provide control application packages, and contain built-in diagnosticroutines.

7. The controller shall have memory error checking. Upon detection of a memoryerror, the CPU shall correct the error or halt to prevent erroneous operation. All"halts" shall report as an alarm at the control terminal.

8. After a power failure and upon a power restoration, the system shall provideautomatic sequential restart of equipment based on current program time andprogram requirements without operator invention.

9. I/O modules shall accept industrial platinum and resistance sensors. Each outputpoint shall be provided with an LED which shall indicate status of digital outputsand value (via variable intensity) of analog outputs. Processor software shall allowfor scaling and for calibration of sensor lead length variations to insure displayaccuracies.

10. Transmission line shall be electrically isolated from the Control Processors andOperator's Terminal by optical couplers at each interface to prevent any voltages inthe transmission lines from damaging any of the electronic circuits.

11. Timed Override:

a. A timed override program shall be provided to enable the Building Operatorto set up devices or groups of devices to be temporarily turned on for adefined period of time based on binary inputs, analog inputs, or CRT inputs.

b. The override time shall be adjustable from 1 to 720 minutes.

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12. Energy Management Software:

a. Scheduling.b. Optimum Start/Stop.c. Duty Cycling.d. Demand Limiting.e. Totalizing.f. Run Time.g. Reports and Logs:

(1) Summaries.(2) Electrical Demand.(3) Trend Logs.(4) Status Reports.(5) Alarm Reports.

F. Campus Communication:

1. Install communication trunk between new ATC components and the existing Trane"Summit" CPU and MMI's.

2. The BCU shall be Ethernet ready.

3. Expand head-end graphics capabilities to include all control points as indicated onsummary lists for this portion of the work.

4. Make final connections to the BCU's for monitoring and control of all controlpoints and functions in the renovation via the Campus Head-End system.

5. Provide BACnet I/P Protocol and necessary BACnet Gateway to connect therenovation into the existing Trane "Summit" System.

6. The BACnet I/P capability shall include readouts of Analog Values, Alarms andStatus. The execution of digital demands and changes in control set points shall beincluded.

7. The BACnet Systems shall conform to ASHRAE Standards for the "native"BACnet for all new components.

8. The Analog and Digital Object Support, with the ability to read and write Valuesshall be possible by the existing Workstation Operator.

9. Expand head-end graphics capabilities to include all control points as indicated onsummary lists for this portion of the work.

10. The BAS Sub-Contractor shall purchase interfacing building control units (BCU)and necessary engineering, programming and supervision from the Trane

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Company to provide interfacing with the existing campus Trane Summit System,including mapping of new and existing points.

G. Drawings and Layouts:

1. The ATC Sub-Contractor shall provide diagrammatic layouts of the control systemherein specified. Layouts shall show all control equipment and the function ofeach item shall be indicated. The ATC Sub-Contractor shall submit drawings ofthe entire control system to the Architect for approval before starting work. Thisshall include complete documentation and cross-referencing to all electricalcircuits, and any necessary interfacing of controls provided with the mechanical orelectrical equipment, including flow diagrams of water circuits and air systems.This shall include descriptions of sequences of operation. After acceptance of thesystem by the Owner, the ATC Sub-Contractor shall provide a completedocumentation of the equipment furnished.

2. A minimum of five (5) sets of "Record" ATC prints and one (1) set of ATC sepiasshall be turned over to the Owner, or as many additional copies as requested.

3. A complete set of calibration tools shall be turned over to the Owner.

H. Service and Guarantee:

1. The control system herein specified shall be free from defects in workmanship andmaterial under normal use and service. After completion of installation, the ATCSub-Contractor shall regulate and adjust thermostats, control valves, dampermotors, pilot positioners and other equipment provided under this Contract. Ifwithin 12 months from the date of final acceptance, any of the equipment hereindescribed is proven to be defective in workmanship or materials, it shall bereplaced or repaired free of charge to the Owner.

2. After acceptance, the ATC Sub-Contractor shall provide any service incidental tothe proper performance of the control system under guarantees outlined above for aperiod of one (1) year. Normal maintenance of the system is not to be consideredpart of the guarantee. Provide ten (10) hours of operating instructions.

3. The ATC Sub-Contractor shall, upon completion of the installation during thewarranty period, make available to the Owner an annual service agreementcovering all labor and material required to effectively maintain the control system.

4. A complete set of parts, repair and maintenance manuals shall be transmitted to theOwner at building turn-over.

1. Training Session: The ATC Vendor shall furnish a minimum of twenty-four (24) hoursof training to the Owner. Training shall include system operation and programming.

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Building Automation SystemSection 15900- Page 7

JL. Water, Air, and ATC Testing & Balancing: The ATC Sub-Contractor shall coordinateand cooperate with the Testing and Balancing Sub-Contractor and make optimumadjustments and calibration of the controls. He shall consult and coordinate withequipment manufacturers, the HVAC Contractor, the Owner, the Architect and theGeneral Contractor for scheduling and expediting all work.

PART 3 - SEQUENCE OF OPERATION

3.01 VAV AIR HANDLING UNIT(s) WITH STATIC PRESSURE OPTIMIZATION

A. Provide and install factory authorized Trane modification kit to convert existing Tranerooftop units to VAV. Provide and install NEMA 3R, 460/3 variable frequency drives,associated controls and mount external to the unit. Outside air measurement device shallbe provided. Include installation labor, wiring and devices as required. Include start-upof the rooftop units.

B. Existing constant volume control sequence shall be modified for VAV operation.

C. Provide new duct static pressure sensor. Control unit exhaust fan based on O.A. damperposition.

D. Existing Trane rooftop units to have a new C02 sensor installed in the Return Air duct.The required outdoor airflow for the rooftop unit shall be continuously calculated usingthe measured C02 concentration as an indicator of the current per-person ventilation rate.This information shall be used in Equation 6-1 of ASHRAE Standard 62-2001 tocalculate the minimum required outdoor airflow for the system. This minimum outdoorairflow shall be calculated every 15 minutes (adjustable).

E. FREQUENCY INVERTER CONTROL

1. When the Supply Fan is ON, the Frequency Inverter will slowly ramp (adjustable)up to setpoint and modulate to maintain the proper Duct Static Pressure. TheFrequency Inverter will be OFF if the Duct Static Pressure Sensor fails.

F. BUILDING AUTOMATION SYSTEM INTERFACE

1. The Building Automation System (BAS) shall send the AHU a Discharge AirCooling Setpoint, and a Duct Static Pressure Setpoint. The BAS shall also sendStart-up, Occupied, Unoccupied, Morning Warm-up, Heating / Cooling,Economizer enable, Timed Override, Startup, Coastdown, Demand Limit, DutyCycle, Night Setback, Purge, and Priority Shutdown commands.

2. If communication with the BAS is lost, the AHU uses its default setpoints andoperates in the Occupied Cooling mode. The Economizer function is enabledbased on the AHU Outdoor Air Temperature Sensor.

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3. AHU SYSTEM LEVEL CONTROL

a. The building automation system shall monitor the damper position of allBypass VAV terminal units and determine each AHU's critical zoneterminal unit (CZ), which is the Bypass terminal unit that is the widest open.

b. When the CZ is less than 95% open, the supply fan VFD setpoint shall bereset downward by 10% of the previous setpoint at a frequency of 10minutes until the CZ is more than 97% open or the Frequency Inverter is atthe minimum setting.

c. When the CZ is less than 95% open and the supply fan VFD is at theminimum setting, the discharge air temperature setpoint shall be resetupward in increments of 0.5 F at a frequency of 10 minutes and the staticpressure setpoint held constant until the CZ is more than 97% open or thedischarge air temperature is reset to its maximum setting of 10 F abovedesign setting.

d. The reverse control sequencing shall occur when the CZ is above 98% openuntil the discharge air temperature setpoint and VFD set points are at theirmaximum allowable values.

e. The control bands, setpoint increment values, setpoint decrement values andadjustment frequencies shall be adjusted to maintain maximum optimizationwith stable system control and maximum comfort control.

f. The remaining functionality of these existing Bypass terminal units willremain as it is currently operating. Points currently viewed at the existingTracer Summit / ES front ends will remain.

7. Safety Controls:

a. Provide a low temperature (freeze protection) thermostat on the downstreamside of the cooling coil which shall act to stop the fans if its setting isexceeded, and close outside air dampers.

b. Photo-electric smoke detector in supply duct furnished by ElectricalContractor with contacts for ATC Sub-Contractor to shut down the unit.

END OF SECTION

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Testing, Balancing and AdjustmentsSection 15990 -Page 1

SECTION 15990

TESTJNG, BALANCING ANT) ADJUSTMENTS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. The testing and balancing work is being performed by the Engineer-of-Record. Thisspecification is being provided for information and coordination purposes to allow theHYAC Contractor to prepare and take part in the testing and balancing phase of theProject.

B. Work Included: The work under this Section includes, but is not limited to, thefollowing testing and balancing:

1. Rebalance five (5) existing rooftop units for new scheduled performance data.Utilize new VFD and adjust OA damper.

2. Air distribution systems, including new VAV boxes serving existing diffusers toremain in areas not being renovated on the 2nd Floor.

3. Equipment operational tests.

4. Instrumentation for testing and balancing.

5. Testing and balancing reports.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1 . Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Ductwork Insulation.

4. Fans

5. Automatic Temperature Controls.

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Testing, Balancing and AdjustmentsSection 15990 - Page 2

6. Electrical Specifications.

1.04 SUBMITTALS

A. Testing and Balancing Procedures and Reports.

PART 2 - PRODUCTS

2.01 GENERAL REQUIREMENTS

A. The complete supply, return, outside and exhaust air duct systems, including air handlingunits, fans, unit ventilators, fan coil units, dampers, outlets and appurtenances shall beproperly balanced to deliver air volumes as specified and indicated. The leakage throughduct joints and connections shall not exceed 5% as specified in section entitled"Ductwork." Air volumes are to be measured by pilot tube, anemometer, velometer, orother approved methods. The static pressure, velocities, areas, CFM, RPM, voltage,amperage readings and temperatures shall be recorded on the air balance sheets.

B. The HVAC Contractor shall provide duct pressure testing as described in Section 15890"Sheet Metal Ductwork".

2.02 TESTING, BALANCING AND ADJUSTMENTS

A. Independent Testing Agency:

1 . The services of an Independent Testing Agency shall be required to adjust andbalance the following:

a. Supply, outside, relief and exhaust units and systems, including fans, unitheaters, registers, diffusers, and outlets.

b. Exhaust air systems, including fans, ductwork, and registers.

c. Measure sound levels in five (5) locations selected by the Architect!Engineer. Should sound levels exceed recommended and/or specified levelsfor the particular type of space, make recommendations for corrections.

d. The Agency shall be a fully certified member of a Testing Agency and beequivalent to the requirements of the Associated Air Balance Council(AABC) and/or its equivalent approved Testing Agency. Submit the data tothe Architect/Engineer for approval. Methods, procedures, instrumentation,reports, etc., shall be in accordance with the latest Testing AgencyStandards and Procedures. At the completion of the work, provide theOwner with an AABC National Project Certification Performance Guarantyas approved by the Architect/Engineer.

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e. The Testing Sub-Contractor shall periodically visit the site duringconstruction. Should methods, materials or workmanship adversely affectadjustment and balancing work, the Agency shall make recommendationsfor correction.

f. Before commencing adjustment and balancing work, the HVAC Contractorshall have completed the following:

(1) Test and clean all systems as specified in section entitled "Cleaning,Testing and Adjusting."

(2) Remove air from water systems and adjust each expansion tankair/water ratio.

(3) Conduct trial runs on heating and cooling equipment.

(4) Provide complete set of clean filters and/or clean all filters beforetesting for the equipment.

(5) Furnish a complete set of approved plans and specifications,certified pump and fan curves, performance data on air distributiondevices, shop drawings of ductwork, shop drawings of temperaturecontrol system, and performance data on all other applicable piecesof equipment.

(6) Place systems into complete operation.

(7) Coordinate with the factory representatives of the chiller unit,pumps, and relative appurtenances for start-up and servicingrequirements for the balancing and testing procedures.

g. The HVAC Contractor shall provide all necessary dampers, thermometerwells, gauge cocks, balancing valves and other appurtenances ashereinbefore specified and/or required. The HVAC Contractor shallcoordinate with the ATC Sub-Contractor and the Testing Agency forlocations of these items as construction progresses, to avoid disturbance tofinished complete systems. The HVAC Contractor shall provide newsheaves and belts for air moving equipment, if required to attain desired airquantities.

h. The HYAC Contractor and all other Equipment and SpecialtyManufacturers shall cooperate with and assist the ATC Sub-Contractor andthe Testing Agency in the adjustment of the equipment. All shall be presentduring the balancing process.

i. The HYAC Contractor shall furnish the ATC Sub-Contractor and theTesting Agency with a set of transparencies of the HVAC drawings. TheTesting Agency shall mark the transparencies to correspond with theAgency's data sheets showing air openings, dampers, thermometers, gauges,and all other similar data.

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j. The ATC Sub-Contractor and Testing Agency shall assist the HYACContractor with instructing the Owner's Operating Personnel in theoperation and maintenance of the systems and equipment.

PART 3 - EXECUTION

3.01 GENERAL

A. Install in accordance with manufacturer's instructions.

B. Included in Part 2 above.

END OF SECTION

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Testing, Balancing and AdjustmentsSection 15990 Page 1

SECTION 15990

TESTING, BALANCING AND ADJUSTMENTS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 General Requirements, and Paragraph 1.03 - Related Work,apply to work specified in this Section.

1.02 SCOPE OF WORK

A. The testing and balancing work is being performed by the Engineer-of-Record. Thisspecification is being provided for information and coordination purposes to allow theHVAC Contractor to prepare and take part in the testing and balancing phase of theProject.

B. Work Included: The work under this Section includes, but is not limited to, thefollowing testing and balancing:

1. Rebalance five (5) existing rooftop units for new scheduled performance data.Utilize new VFD and adjust OA damper.

2. Air distribution systems, including new VAV boxes serving existing diffusers toremain in areas not being renovated on the 2nd Floor.

3. Equipment operational tests.

4. Instrumentation for testing and balancing.

5. Testing and balancing reports.

1.03 RELATED WORK

A. The following Sections and Divisions relate to the work included under this section:

1. Mechanical Trade Requirements.

2. Cleaning of Mechanical Systems.

3. Ductwork Insulation.

4. Fans

5. Automatic Temperature Controls.

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6. Electrical Specifications.

1.04 SUBMITTALS

A. Testing and Balancing Procedures and Reports.

PART 2 - PRODUCTS

2.01 GENERAL REQUIREMENTS

A. The complete supply, return, outside and exhaust air duct systems, including air handlingunits, fans, unit ventilators, fan coil units, dampers, outlets and appurtenances shall beproperly balanced to deliver air volumes as specified and indicated. The leakage throughduct joints and connections shall not exceed 5% as specified in section entitled"Ductwork." Air volumes are to be measured by pilot tube, anemometer, velometer, orother approved methods. The static pressure, velocities, areas, CFM, RPM, voltage,amperage readings and temperatures shall be recorded on the air balance sheets.

B. The HVAC Contractor shall provide duct pressure testing as described in Section 15890"Sheet Metal Ductwork".

2.02 TESTING, BALANCING AND ADJUSTMENTS

A. Independent Testing Agency:

1. The services of an Independent Testing Agency shall be required to adjust andbalance the following:

a. Supply, outside, relief and exhaust units and systems, including fans, unitheaters, registers, diffusers, and outlets.

b. Exhaust air systems, including fans, ductwork, and registers.

c. Measure sound levels in five (5) locations selected by the ArchitectEngineer. Should sound levels exceed recommended and/or specified levelsfor the particular type of space, make recommendations for corrections.

d. The Agency shall be a fully certified member of a Testing Agency and beequivalent to the requirements of the Associated Air Balance Council(AABC) and/or its equivalent approved Testing Agency. Submit the data tothe Architect/Engineer for approval. Methods, procedures, instrumentation,reports, etc., shall be in accordance with the latest Testing AgencyStandards and Procedures. At the completion of the work, provide theOwner with an AABC National Project Certification Performance Guarantyas approved by the Architect/Engineer.

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e. The Testing Sub-Contractor shall periodically visit the site duringconstruction. Should methods, materials or workmanship adversely affectadjustment and balancing work, the Agency shall make recommendationsfor correction.

f. Before commencing adjustment and balancing work, the HVAC Contractorshall have completed the following:

(1) Test and clean all systems as specified in section entitled "Cleaning,Testing and Adjusting."

(2) Remove air from water systems and adjust each expansion tankair/water ratio.

(3) Conduct trial runs on heating and cooling equipment.

(4) Provide complete set of clean filters and/or clean all filters beforetesting for the equipment.

(5) Furnish a complete set of approved plans and specifications,certified pump and fan curves, performance data on air distributiondevices, shop drawings of ductwork, shop drawings of temperaturecontrol system, and performance data on all other applicable piecesof equipment.

(6) Place systems into complete operation.

(7) Coordinate with the factory representatives of the chiller unit,pumps, and relative appurtenances for start-up and servicingrequirements for the balancing and testing procedures.

g. The HVAC Contractor shall provide all necessary dampers, thermometerwells, gauge cocks, balancing valves and other appurtenances ashereinbefore specified and/or required. The HVAC Contractor shallcoordinate with the ATC Sub-Contractor and the Testing Agency forlocations of these items as construction progresses, to avoid disturbance tofinished complete systems. The HVAC Contractor shall provide newsheaves and belts for air moving equipment, if required to attain desired airquantities.

h. The HVAC Contractor and all other Equipment and SpecialtyManufacturers shall cooperate with and assist the ATC Sub-Contractor andthe Testing Agency in the adjustment of the equipment. All shall be presentduring the balancing process.

The HVAC Contractor shall furnish the ATC Sub-Contractor and theTesting Agency with a set of transparencies of the HVAC drawings. TheTesting Agency shall mark the transparencies to correspond with theAgency's data sheets showing air openings, dampers, thermometers, gauges,and all other similar data.

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j. The ATC Sub-Contractor and Testing Agency shall assist the HVACContractor with instructing the Owner's Operating Personnel in theoperation and maintenance of the systems and equipment.

PART 3 - EXECUTION

3.01 GENERAL

A. Install in accordance with manufacturer's instructions.

B. Included in Part 2 above.

END OF SECTION

Renovation in J-WingThe Richard Stockton College of New Jersey

KSS Project #21516