Mechanical Full Syllabus

Course of Study and Scheme of Examination Bachelor of Technology (Mechanical Engineering)

I - Semester

Course No. Subject Scheme of

Studies Periods

Per week

No. & Duration of Theory

Credit Total

L T P No. Hrs. L T P

PHY101 Physics-I 3 1 - 1 3 3 1 - 4

CHM101 Engg. Chemistry-I 3 1 - 1 3 3 1 - 4

MTH101 Mathematics-I 3 1 - 1 3 3 1 - 4

C101 Environment Engg. 3 1 - 1 3 3 1 - 4

HUM101 Communication Skills

3 1 - 1 3 3 1 - 4

M 101 Engg. Graphics - 4 - 1 3 - 4 - 4

PHY 141 Physics Lab - - 3 - - - - 3 3

CHM141 Engg.Chemistry Lab

- - 3 - - - - 3 3

M141 Workshop Practice - - 3 - - - - 3 3

Total 15 9 9 6 - 15 9 9 33

II - Semester

Course

No. Subject

Scheme of Studies

Periods Per week


Credit

Total


PHY151 Physics-II 3 1 - 1 3 3 1 - 4

CHM151 Engg. Chemistry-II

3 1 - 1 3 3 1 - 4

MTH151 Mathematics-II 3 1 - 1 3 3 1 - 4

CS151 Computer Programming

3 1 - 1 3 3 1 - 4

E151

Basic Electrical & Electronics Engg.

3 1 - 1 3 3 1 - 4

C151 Basic Civil & Mechanical Engg.

3 1 - 1 3 3 1 - 4

CS191

Computer Prog. Lab

- - 2 - - - - 2 2

E191 Elect/Electronics Engg. Lab.

- - 2 - - - - 2 2

C191

Civil Engg. Lab - - 2 - - - - 2 2

M191 Mechanical Engg. Lab

- - 2 - - - - 2 2

M199 General Proficiency

- - - - - - - 4 4

Total 18 6 8 6 - 18 6 12 36

III- Semester

Course

No.

Subject Scheme of

Studies Periods

Per week


Credit Total


M 201

Thermal Engineering - I 3 1 - 1 3 3 1 - 4

M 202

Mechanical Engg. Graphics

3 - 4 1 3 3 - 4 7

M 203 Materials Science & Engineering

3 1 - 1 3 3 1 - 4

M 204 Kinematics of Machines 3 1 - 1 3 3 1 - 4

HUM 225 Industrial Management

3 - - 1 3 3 - - 3

AM 226 Mechanics of Materials

3 1 - 1 3 3 1 - 4

AM 242 Materials Science & Engineering (Lab)

- - 3 - - - - 3 3

M 242 Thermal Engg. (Lab) -I

- - 3 - - - - 3 3

Total 18 4 10 6 - 18 4 10 32

IV - Semster

Course No. Subject

Scheme of Studies

Periods Per week


Credit

Total


M 251 Thermo Fluid Engg. 3 1 - 1 3 3 1 - 4

M 252 Machine Design - I 2 4 - 1 3 2 4 - 6

M 253 Manufacturing

Process I 3 1 - 1 3 3 1 - 4

M 254 Dynamics of Machine 3 1 - 1 3 3 1 - 4

MTH 255 Mathematics III 3 1 - 1 3 3 1 - 4

EE 276 Electrical Machines &

Electronics 3 1 - 1 3 3 1 - 4

M 292 Dynamics of Machine

(Lab) - - 2 - - - - 2 2

EE 296 Electrical Machines &

Electronics (Lab) - - 2 - - - - 2 2

C241 Thermo fluid Engg (lab) - - 2 - - - - 2 2

M 299 GP - - - - - - - 4 4

Total 15 9 6 6 - 17 9 10 36

V- Semester

Course

No. Subject

Scheme of Studies

Periods Per week


Credit

Total


M 301 Internal Combustion

Engines 3 1 - 1 3 3 1 - 4

M 302 Manufacturing

Process - II 3 1 - 1 3 3 1 - 4

M303 Mechatronics & Instrumentation

3 1 - 1 3 3 1 - 4

M304 Production Organisation 3 1 - 1 3 3 1 - 4

HUM 325 Engg. Economics &

Business Organization 3 1 - 1 3 3 1 - 4

MTH 306 Mathematics - IV 3 1 - 1 3 3 1 - 4

M 343 Thermal Engg - II - - 4 - - - - 4 4

M 344 Manufacturing Techniques - &

Mechatronics (Lab) - - 4 - - - - 4 4

Total 18 6 8 6 - 18 6 8 32

VI - Semester

Course

No. Subject

Scheme of Studies

Periods Per week


Credit

Total


M351 Heat Transfer 3 1 - 1 3 3 1 - 4

M352 Machine Design - II 2 3 - 1 3 2 3 - 5

M353 Mechanical Behavior& Characterization of Materials

3 1 - 1 3 3 1 - 4

M354 Automobile Engg. 3 1 - 1 3 3 1 - 4

M355 Operation Research 3 1 - 1 3 3 1 - 4

M393 Thermal Engg. III & Heat Transfer Lab.

- - 3 - - - - 3 3

M394 Manufacturing Techniques Lab II

- - 3 - - - - 3 3

M395 Minor Project/Seminar - 1 6 - - - 1 6 7

M399 GP - - - - - - - 4 4

Total 14 8 12 5 - 14 8 16 38

VII Semester

Course

No.

Subject Scheme of Studies

Periods Per week

No. & Duration

of Theory Credit

Total


M 401 Refrigeration & Air-

Conditioning 3 1 - 1 3 3 1 -

4

M 402 Industrial Engineering 3 1 - 1 3 3 1 - 4

M 403 Production Engg. 3 1 - 1 3 3 1 - 4

M 411-415

Elective-I 3 1 - 1 3 3 1 -

4

M 421-425

Elective II 3 1 - 1 3 3 1 -

4

M 441 Refrigeration & Air Conditioning Lab

- - 2 - - - - 2 2

M 442 Production & Industrial

Engineering Lab - - 2 - - - - 2

2

M 448 Major Project & Seminar - 2 6 - - - 2 6 8

M 449 Educational Tour & Training - - - - - - - 2 2

Total 15 07 10 05 - 15 7 12 34

VIII Semester

Course

No.

Subject Scheme of Studies

Periods Per week

No. & Duration

of Theory

Credit Total


M 451 Maintenance Engg. & Mgt.

3 1 - 1 3 3 1 - 4

M 452 Advanced Machine Design

1 3 - 1 3 1 3 - 4

M 461-464

Elective III 3 1 - 1 3 3 1 - 4

M 471-474

Elective IV 3 1 - 1 3 3 1 - 4

M 495 Major Project - 2 12 - - - 2 12 14

M 499 GP - - - - - - - 4 4

Total 10 8 12 4 - 10 8 16 34

List of Electives

List of Electives:

Elective I : 1. 411 Materials Handling 2. 412 Computer Aided Machine Design 3. 413 Solar Energy - Theory And Applications 4. 414 Finite Element Method 5. 415 Safety Engineering

Elective II : 1. 421 Energy Conservation 2. 422 Industrial Tribology 3. 423 Advanced Engineering Mathematics 4. 424 Industrial Measurement & Quality Control 5. 425 Advance Strength of materials

Elective III :

1. 461 Instrumentation & Automatic Control

2. 462 Robotics, Practices & Principles

3. 463 Experimental Stress Analysis

4. 464 Technology Entrepreneurship

Elective IV :

1. 471 Computer Aided Manufacturing 2. 472 Advanced Metallurgy 3. 473 Nuclear Power Engineering 4. 474 Materials Management

(B. TECH. First Year)

ENGINEERING GRAPHICS

M 101 Unit - I

Geometrical construction, use of instruments, scales, engineering curves.

Orthographic projections, conversion of pictorial views to orthographic views and vice versa.

Dimensioning.

Unit II

Projections of points, lines, planes and solids.

Unit III

Development of plane and curved surfaces, sections of solids.

Unit IV

Orthographic projections of simple elements of machines like nut, bolt, rivets, keys and cotters, joints,

pulleys etc.

WORKSHOP PRACTICE

M 141

(PRACTICE ONLY) : Students will do practice in following shop.

1. Carpentary

2. Fitting

3. Black smith

4. Foundary

5. Welding.

Books and References:

1. Engg. Drawing with Auto CAD by T. Jayapoovam

2. Engg. Graphics including Autocad by Lakshminarayan and Vaishwanar

3. Machine Drawing by Lakshminarayan and Vaishwanar

4. Engineering Graphics by K.R. Mohan

Mechanical Engg Lab.

M 191

1. Study of Power plant layout in general.

2. Study of Fire Tube of Boiler.

3. Study of Water Tube of Boiler.

4. Study of Boiler Mountings & Accessories .

5. Study of Steam Engines.

6. Study of 4 Stroke Spark Ignition Engine.

7. Study of 4 Stroke Compression Ignition Engine.

8. Study of 2 Stroke Spark Ignition Engine.

9. Load Test on any one Internal Combustion Engine.

(B. TECH. Second Year)

THERMAL ENGINEERING - I

M 201 UNIT I

Engineering Thermodynamics: Laws of Thermodynamics: Zeroth,First,Second & Third and related

Corollaries.

Thermodynamics Relations: Maxwells Relations. Joule Thomson Coefficient.

UNIT II

CYCLES

Vapour Power Cycles : Rankine cycles,calculation for work and efficiency, binary vapour cycles,

Combined cycles.

Gas Power Cycles : Carnot cycle, Diesel cycle, Dual cycle, cycle calculations & Analysis

UNIT III

Steam Generators: Boilers for power plants. Constructional details of modern boilers and their

applications. Boiler Draught and Boiler Operations & performance.

Nozzles: Steady flow energy equation and its application to steam nozzle. Isentropic expansion of

steam through convergent and divergent nozzles. Critical pressure, condition for maximum discharge,

choking of nozzles, effect of back pressure. Super saturated flow through nozzles, flow with friction,

nozzle efficiency.

UNIT IV

Steam Turbines: Principle and working of impulse and reactions turbines, pressure and velocity

compounding ,Velocity triangles for various types, efficiencies, steam speed to blade speed ratio for

optimum performance, losses in steam turbines, performance at part loads and governing of turbines.

Steam Condensers: Classification and working; effect of air leakage ;calculation of wet and dry air

pump capacities Cooling water requirements, vacuum and condenser efficiency, various components of

condensing plant, requirements of a good condenser, important design parameters.

UNIT - V Gas Turbines & Jet Propulsion: Cycle Analysis, intercooling, reheating and heat exchangers, turbine

efficiencies. Introduction to Gas Turbine Combustion Chambers. Jet propulsion: Calculation for thrust

power, speed and efficiency turbojet and turbo propulsion system.


1. Thermal Engineering by S. Domkundwar 2. Thermal Engineering by R.K. Rajput 3. Thermodynamics by E.J. Lay 4. Gas Turbines by Cohen & Rogers

5. Introduction of Gas Dynamic by R. Rotty

MECHANICAL ENGINEERING GRAPHICS M 202

UNIT I :

Computer Graphics: Introduction to general purpose graphics software, plotting techniques, coordinate

system transformations, line drawing, polygon an circle generation. Drawing entity commands of

Computer drafting. Sectional and dimensional drawing using computer.

UNIT II :

Isometric projections and interpenetration of surfaces.

UNIT- III to V:

Orthographic projections of machine parts and assembly drawings of couplings bearings, brackets,

hangers, connecting rods, pistons, eccentric etc.


1. Engg. Drawing with Auto CAD by T. Jayapoovam

2. Engg. Graphics including Autocad by Lakshminarayan and Vaishwanar

3. Machine Drawing by Lakshminarayan and Vaishwanar

4. Engineering Graphics by K.R. Mohan

MATERIAL SCIENCE ENGINEERING

M 203 UNIT I

Crystalline Nature: Crystal structure; Space lattice constants; Miller indices; Imperfections in crystals,

point defects and line defects and surface defects. Effects of crystal structure and imperfection on

properties.

UNIT II

Plastic Deformation of Metals and Alloys: Mechanisms of plastic deformation, role of dislocation; slip

and twinning. Effect on properties, theory of work hardening; Theories of recrystallisation and grain

growth, Powder metallurgy Theory and applications.

UNIT III

Phase and Phase Equilibrium : Types of phases, Solid solution, Hume Rothery's rules, Solidification

of alloys; Phase diagrams, Phase and Lever Rules relationship of micro structure and properties, Iron

Carbon equilibrium diagram. Iron Carbon alloys, Effect of alloying elements.

UNIT IV

Heat Treatment and Alloys: Phase transformation in steel. `TTT diagram, Detailed study of various heat

treatment Processes, Hardenability, case hardening, Applications of case hardening.

UNIT V

Engineering Materials: Alloy steels for various applications. Tool steel, Spring steel, Corrosion resistant

steel. Nonferrous alloys and their applications, National and International Standards. Polymers different

types, their properties, selection for various application, moulding techniques, Ceramics Introduction to

composites, different types, properties and their applications. Introduction to nano materials and

applications.


1. Material Science by Narula, Narula & Gupta

2. A first course on Material Science by Raghavan

3. Principles of Physical Mettalurgy by Reedhill

4. Material Science by by Callister

KINEMATICS OF MACHINES

M 204 UNIT -I

Kinematics :Types of plane motion, kinematic concept of links, types of pair, types of chains, kinematics

of chains ,mechanism and machines, equivalent linkages, constraints and degree of freedom, Grublers

equation, inversion of four bar, slider crank and double-slider crank chain, Movability Criterion.

UNIT -II

Motion synthesis: Application to four link mechanisms, Transmission angle, chebyshev spacing of

precision points, coupler curve, cognate linkages, pole method, relative pole method, overlay method,

freudensteins method, blochs method, function generation, computer aided synthesis of mechanisms.

UNIT -III

Motion analysis: Absolute and relative motion, kinematics quantities and their relationship: vector

diagrams ,instantaneous centers and kennedys theorem, velocity analysis, relative and absolute velocity

methods, method of instantaneous centers, acceleration analysis, acceleration polygon, coriolis

acceleration, slider crank mechanisms, mathematical analysis, special graphical method, motion graphics

in determination of displacement ,velocity and acceleration of reciprocating parts.

Computer aided analysis of mechanisms.

UNIT -IV

Toothed Gears: Fundamental law of gearing, classification and terminology, geometry and kinematic

considerations of various tooth profiles. The involute and cycloid profiles, spur gears and other types,

standard in tooth forms, interference, path , arc of contact & Contact ratio.

UNIT -V

Cams: Classification, types of motion curve and analytical construction of cam, profile for different

followers, pressure angle and cam size, cam with specified contours, cam synthesis, Gyroscope,elements

of Gyroscopic Motion,Gyroscopic Torque equation.


1. Theory of machines by Rattan

2. Mechanism & machine theory by Rao & Dukkipati

3 Theory of mechanism & machines by Ghosh and Mallik

4 Theory of machines by Thomas Bevan

5. Theory of mechanism & machines by Shigley and Uicker

6. Mechanics of Machines by V.Ramamurti

7. Design of Machinery by Norton

THERMAL ENGINEERING I LAB.

M 242

S. No. Name of Experiment

1. Study of Nestlers Boilers.

2. Study of surface condenser.

3. Study of Rovers Gas Turbine.

4. Study of Steam Turbine.

5. Study of Gas Turbine Combustion Chamber.

6. Study of cut of cut model of 4 cylinder 4 stroke petrol engine.

7. Study of Ignition System of S.I. Engine.

8. Study of Fuel Injection System of Diesel Engine.

9. Load Test on Ruston Diesel Engine

MATERIAL SCIENCE ENGINEERING LAB

AM 242

LIST OF EXPERIMENTS

1. Preparation and Study of Models of Crystal Structure of Metals.

2. Preparation & Study of Models of Crystal Imperfections in Metals.

3. Preparation of Specimen for Metallographic Examination.

4. Study of Metallurgical Microscope.

5. Study of Microstructure of Steel.

6. Study of effects of Heat Treatment on the Microstructure and properties of Steel.

7. Determination of ASTM Grain size number.

8. Determination of Carbon and Sulphur in Steel.

9. Study of Alloy Analyser and Analysis of Alloys.

10. Effect of Shot peening/ Cold working on metals.

11. Effect of carburising on Micrstructure of Steel.

12. Effect of Processing Parameters on Injection Moulding of elastics.

13. Effect of Processing Parameters on Blow Moulding of Plastics.

14. Effect of processing Parametrs on Compression Moulding of Plastics.


1. Experiments in Engineering Materials by Higgerson

2. Experimental Physical Metallurgy by Kehl

THERMOFLUID ENGINEERING

M 251 UNIT I

Concept of continuum, types of fluids and their properties, Kinematics of fluid flow: Lagrangian &

Eulerian Method, Description of Fluid Flow, Stream Line, Path line and Streak Line, Types of

Flow and Types of motion, local and convective acceleration, Integral forms of Continuity

equation, Momentum equation and Energy equations, simple problems on all topics.

UNIT - II Gas Dynamics: (a) Continuity, momentum and energy equations for one-dimensional, steady and

compressible flows, review of thermo-dynamical concepts stagnation and critical properties.

(b) Isentropic flow: sonic velocity, Mach number, Mach angle, propagation of sound wave,

isentropic flow through nozzles; choking, effect of friction, under design and off design

conditions, effect of area variation on isentropic flow; relationship between pressure drop, area

and Mach number and simple problems.

UNIT - III (a) Normal shock; governing equations, analysis of normal shock, Rankine-Hugoniot relation,

Prandtl relation, Propagation of Shock Wave, Converging and Diverging Nozzles with normal

Shock Waves, numerical problems.

(b) Flow through ducts of constant area: governing equations; adiabatic flow (Fanno-line), frictionless flow with heat transfer (Rayleigh line), numerical problems.

UNIT - IV

Laminar flow through pipes, viscous flow between parallel plates, shear stress distribution in a

fully developed pipe flow, loss of head due to friction; Darcy resistance equation, major and

minor losses, pipes in series & parallel and simple problems.

Boundary Layer Theory: Physical Concept of Laminar and Turbulent boundary layer, Force on

immersed bodies: Lift and Drag, simple problems.

UNIT V

Hydraulic Turbines : Classification of turbines and their constructional details, fundamental

equation for power developed and efficiency, performance characteristics, unit quantities, specific

speed, governing of turbines , cavitation and simple problems on various topics.


1. Thermal Engineering R.K. Rajput

2. Thermal Power Engineering R. Yadav

3. Thermal Engineering Domkundwar

4. Fluid Mechanics and Hydraulic machines. R.K. Bansal

5. Turbo Machines A Valan Arasu

MACHINE DESIGN -I

M 252 UNIT I

Design of fasteners: Knuckle, cotter, threaded joint, design and drawing of permanent fasteners - riveted

joints, welded joints, eccentric loading of riveted joints, welded and bolted joints, and computer aided

design of at least one joint

UNIT - II

Concepts of creep and fatigue, design of shaft design for power transmission including combined bending

and torsion and design of shaft couplings, effects of stress concentration, computer aided design of at least

one coupling.

UNIT- III

Spring design: Helical springs, closed and open coiled tension, compression springs and their ends, design

of leaf springs, power screws - designing for various types of screw jacks, lead screw of lathe machine,

and screw press.

UNIT- IV

Design methods, preliminary design, conceptual design, detailed design, and design for manufacture,

assembly environment, maintenance, reliability, concurrent engineering, reverse engineering, and creative

design.

UNIT- V

Hydraulic presses and pneumatic presses.

Books & References

1. Mechanical Engineering Design J.E. Shigley and Charles R.Mischke, TMH

2. Engineering Design G.E. Dieter

3. Mechanics of Solids, Vol. 2 E.J.Hearn

4. Machine Design Kulkarni, TMH

5. Handbook of Mechanical Design G.M.Maitra and L.V. Prasad, TMH

MANUFACTURING PROCESS I

M 253 UNIT I

Lathe:Turning and related operations, geometry of a single point cutting tools, speed, feed and depth of

cut, classification of lathes, lathe mechanisms, lathe centres, mandrells, chucks, collects, face plates,

steady and follow rests, tool holders their study and use. Lathe Operations, lathe attachments, taper

turning, thread cutting and their calculations, lathe specifications. Introduction to CNC lathes.

UNIT II

Drilling: Geometry of twist drills, drill chucks, feeds in drilling, machine types and specifications,

boring, reaming, spot facing, counter sinking and counter boring.

Shaping: Shaping and planning processes , type of shapers and their mechanism, types of planers, and

their mechanism, principal tools, specifications of shaper and planer. Introduction CNC Drilling. Single

& Multispindle)

UNIT III

Foundry: Moulding sand testing, moulding methods and machines, casting processes, gray Cast Iron,

white cast iron and malleable Cast Iron. Iron castings.

Melting furnaces : Cupola and electric furnaces, oil fired, air furnaces, cupola design and operation,

design of casting, casting solidification, casting defects & remedies, gates, runners & risers.

UNIT IV

Welding: Resistance welding, weldability of metals, submerged, electroslag, inert gas (TIG, MIG and

CO2) carbon arc welding, cold welding, thermite welding, friction welding, plasma arc welding,

electron beam welding, laser beam welding, preheating, post heating and stress relieving, welding

defects and remedies, brazing and soldering, welding symbols, welding consumables, classification, use

and specifications.

UNIT V

Cold working of metals:Press working equipment and operations, cutting action in a die, clearance,

classifications, shearing, drawing, spinning, stretch forming, wire drawing, embossing, squeezing,

swaging, coining and bending operations, calculation of press capacity. Quality assessment.


1. Workshop Technology I & II by Hazra Chowdhary

2. Workshop Technology I & II by Raghuwanshi

DYNAMICS OF MACHINES

M 254

UNIT I

Flywheel and Governors: Fluctuation of energy and speed, design of flywheel ,force analysis of

governors, controlling force curves,sensitivity,stability,effort,power of governor.

UNIT - II

Friction devices: power screw, plate, cone and centrifugal clutches, band and block brakes.Dynamometer

Absorption and transmission types. Transmission of power by belts, ropes and chains.Gear trains.

UNIT- III

Force Analysis of Machines: Concept of free body and its equilibrium.DAlembert principle dynamic

force analysis.

Dynamics of Reciprocating Machines: Equivalent dynamical systems, inertia forces, bearing loads,

crank shaft torque delivered, forces on connecting rod, forces on crank shaft.

Cam dynamics: Force Analysis of Cam follower systems, follower response, jumps and cross over

shock, zonson numerical analysis, unbalance spring surge and wind up.

UNIT- IV

Vibration ( longitudinal & transverse ): Free, damped and forced vibrations of single degree of freedom

for a mechanical system, transverse vibration of loaded and unloaded shafts, transverse vibration of

shafts having several loads , critical speed for whirling of shafts.

Vibration (torsional): Torsional Vibrations of geared system ,torsional vibrations of two and three rotor

systems, vibration transmission and isolation ,vibrations in two degrees of freedom for a mechanical

system.

UNIT-V

Balancing: Balancing of rotating masses in one plane and in different parallel planes, balancing of four

bar linkages including slider crank mechanism, balancing of radial engines, including V, In line and

locomotive engines, principal of balancing machines.

Books & References

1. Theory of mechanism & Machines J.E. Shigley and Uicker

2. Mechanical Vibration W.T. Thomson

3. Theory of machines Rattan

4. Mechanics of Machines V.Ramamurti

5. Design of Machinery Norton

6. Mechanical Vibrations G.K.Grover

DYNAMICS OF MACHINE LAB.

M 292

S.No. Name of Experiment

1. Balancing of Rotor on the Dynamic Balancing Machine.

2. To find the Speed at which jump Phenomenon occurs in the CAM follower Systems.

3. To verify the Formula for Gyroscopic Couple.

4. To obtain the controlling force curves in watt, Porter, Proell and Hartnell Governors.

5. Plot of Longitudinal and Transverse oil Pressure Developments in the Mitchell Tilting Pad

Apparatus.

6. Plot of Radial Pressure Distribution and evaluation of load carrying capacity of the Journal

Bearing.

7. To find the Torsional frequency of Vibrations (Undamped and Damped) of single and two rotor

systems.

8. To find Frequency of vibrations of a damped force Vibrating Systems.

9. To find Natural Frequency of Vibration of Compound and Torsional Pendulums (Biflar and

Trifilar Suspensions).

10. To obtain the Static and Dynamic Balancing on the Experimental Apparatus.

11. To Determine whirling speed of the shaft on the whirling apparatus & to verify the Dunkerleys

formula on it.

12. Study of Dynamic Vibration Absorber and Determination of spring stiffness and mass of the

absorber.

13. Sound and Vibration Measurements by Precision Sound Level Meter.

General Proficiency : M 299

Each student will be educated about his interest in extra curricular activities such as NCC, NSS, Sports,

Cultural & literacy activities during his stay in the institute apart from academic performance. The

involvement of student in any undesirable activities will be taken into account. The marks will be

awarded by the committee, consisting of one external member based on thorough discussion with the

student.

(B. TECH. Third Year)

INTERNAL COMBUSTION ENGINES

M 301 UNIT I

Internal Combustion Engines Engine types & their operation,S.I. and C.I. Engine operating

parameters & performance characteristics, Valves & valve timing & Fuel air cycles.

I.C. Engine System: Fuel, ignition, cooling, exhaust and lubrication system. Theory of

carburation, simple problems on carburetion, SI Engine Fuel Injection. Fuel injection, simple

problems on fuel injection.

UNIT II

Combustion in SI Engines: Stages of combustion, effect of engine parameters on combustion,

Abnormal Combustion in SI Engines, octane number. Salient features of various types of

combustion chambers.

UNIT III

Combustion in C.I. Engines: Stages of combustion in C.I. Engines, effect of engine parameters

on combustion, cetane number, CI Engine knock. Salient features of various types of combustion

chambers; heat release diagrams for different combustion chambers.

UNIT IV

Alternate Fuels : for I.C. Engines: Hydrogen, bio-gas, alcohols, vegetable oil etc.

Alternate Engines : Rotary combustion I.C. Engine, Stratified charge engine, Principle of

working and salient features.Fuel Engines.

Pollutants Formation & Control : Mechanism of formation or pollutants CO, HC, NOx &

Particulates. Measurement of Pollutants & their control techniques.

UNIT V

Air compressors: Classification, working & Performance Characteristics: Reciprocating Type &

Centrifugal Compressors, Surging and Choking of Compressors. Classification, working of other

types of pumps and compressors.

Supercharging in IC engines: Types and classification.


1. A Course in I.C. Engines M.L. Mathur & R.P. Sharma

2. Internal Combustion Engines V. Ganesan

3. Introduction to I.C. Engines. Richard Stone.

4. Fundamentals of I.C. Engines J.B. Heywood.

MANUFACTURING PROCESSES - II

M 302 UNIT I

Mass Production Lathes: Turret lathes, ram type and saddle type, vertical turret lathe, turret lathe

tooling, screw machines, single and multi spindle screw machines, automatic lathes, single and

multispindle automatic lathe, cycle time.

UNIT II

Milling: Types of milling operations, milling machines, cutter-types, geometry, materials, size

specifications, milling machine accessories, dividing heads, simple, compound, differential and angular

indexing and calculations for cutting of different types of gears.

UNIT III

Thread and gear manufacturing and machines used for cutting threads and gears. Broaching, geometry

of the broaching tool, broaching machines.

Grinding and other abrasive processes, types of abrasives and their properties, selection of grinding

wheels, grinding machines, cylindrical and surface grinders, centreless grinding, grinding fluids.

UNIT IV

Modern foundries: Planning and layout of modern mechanised foundries, machine moulding, core

moulding, shell moulding, investment moulding, plaster moulding, permanent mould casting,die casting

and centrifugal casting, moulding machines.

Forging : Drop, horizontal, press and upset forging, forging hammer and presses, extrusion, piercing,

drawing, coining composing, coupling.

UNIT V

Superfinishing Operations: Buffing, polishing, lapping and honing, study of surface finish and their

measurement, acceptance test of machine tools.

Hot working of Materials: Hot machine processes, hot rolling, pipe and tube production and extrusion

process.


1. Production Technology by R.K.Jain.

2. Manufacturing Sciences by Ghosh & Mallick.

MECHATRONICS & INSTRUMENTATION

M 303 UNIT I :

Introduction to Mechatronics and Instrumentation System

Introduction to an interdisciplinary approach, Control Systems, open loop and closed loop control,

Measurement Systems, Mechatronics systems, Evolution of Mechatronics, Architecture of Mechatronics,

Sensors & Transducers, Performance terminology, Various types of sensors and transducers, signal

conditioning, data presentation.

UNIT II :

ActuationPneumatic and Hydraulic actuators, Mechanical actuators, Electrical actuators. Design of

hydraulic and pneumatic systems.

UNIT III :

Logic Building and ProcessingLogic Gates, combinational and sequential logic, fuzzy logic,

microprocessor, programmable logic controller.

UNIT IV :

InstrumentationIntroduction to Instruments : application of instrument systems, functional elements of a

measurement system, classification of instruments. Measurements, methods and application : Force,

Torque and power, pressure, temperature etc. measurements.

UNIT V :

Non Destructive TestingIntroduction to NDT, scope and advantage of NDT, Non destructive techniques:

Ultrasonic Crack detection, Magnetic particle for various materials, Eddy current, Dye Penetrant,

radiography, acoustic emission.

Books & Reference:

1. Mechatronics W. Bolton

2. Instrumentation,Measurement & Analysis Nakra and Choudhary

3. Mechanical Measurements Beckwith & Beck

4. Mechanical Measurements Sirohi & Radhekrishnan

5. Non Destructive Examination K.G. Boving Hand Book

6. Non-Destmetine Testing R. Halmshaw

7. Mechatronics HMT

PRODUCTION ORGANISATOIN

M 304 UNIT -I

Location planning: Site selection of factory, factors affecting selection of site, advantages and

disadvantages of rural and urban sites, single and multistory buildings.

Layout planning: Principles of plant layout, symptoms of a bad layout, types of layout, their merits and

demerits, flow patterns and factors affecting them, horizontal and vertical flow lines, use of travel chart.

Introduction to Computer aided layout planning.

UNIT II

Types of production systems: job, batch and continuous production, flexible production, sales forecasting

and selection of job lot size, production planning and control: Routing, scheduling, dispatching and follow

up, progress reporting.

Material handling: Economic considerations and selection of material handling devices. Quality concepts

and control,TQM.

UNIT - III

Product design and development: need for product design, research and development, diversification,

simplification, evaluation, standardization, modern product design and development approach. Design of

production system: production, importance, measurement of production, productivity index, improving

productivity and its benefits. Concurrent Engineering,various international certifications.

UNIT- IV

Inventory management: function of inventory, inventory control problems, economic order quantity, re-

ordering procedure, lead time, types of inventory control. Purchase management, its functions, methods

and principles. Stores management, MRP, introduction to supply chain management.

UNIT - V

Capacity planning: Importance of capacity decisions, defining and measuring capacity, determining

capacity requirements. Industrial safety, problems of industrial accidents, its causes and remedies, job

safety analysis, industrial hazards, noise and its control. Welfare and safety.


1. Industrial Engg. and Management O.P.Khanna

2. Industrial Management K.K.Ahuja

3. Elements of production planning and control S.Elion

4. Industrial Engg. & Production Management Martand Telsang

THERMAL ENGG.-II

M 343


1. To find IP of Newage 4 cylinder Petrol Engine by Morse test

2. To find IP of Suzuki 3 cylinder Petrol Engine by Morse test

3. To estimate and draw the heat balance sheet for a horizontal Ruston Diesel Engines

4. To find the effect of Ignition Timing on Newage petrol engine

5. To perform variable speed load test on Newage petrol engine

6. To perform variable speed load test on Single Cylinder 4 Stroke petrol engine

7. To find the effect of Air/Fuel ratio on variable compression petrol engine [TD43] performance at constant throttle.

8. To find the effect of compression ratio on variable compression petrol engine [TD43] performance

9. To study a 2 wheeler chassis dynamometer & perform a test on it.

10. Load Test on Rovers Gas Turbine

11. Load Test on Steam Turbine

MANUFACTURING TECHNIQUES & MECHATRATRONICS LAB.

M 344

MANUFACTURING TECHNIQUES LAB.


1. Manufacture of a Screw jack for a Car.

2. Special Bolt for holding Stepney of a Car.

3. Oil Chamber Bolt of a Car.

4. Manufacturing of different Items Moulding through Plastic Injection.

5. Manufacturing of Different Bushes of various Materials.

MECHATRATRONICS AND INSTURMENTATION LAB.

S. No Name of Experiment

1. Study of Mechatronics training package along with the accessories available with the Lab.

2. Study of Mechatronics Products Floppy Disk Drive, Dot Matrix Printer & CD Player.

3. Control of AC Non Servo synchronous motor clockwise & Anticlockwise in manual mode

and through programming.

4. Control of single acting cylinder and double acting cylinder by checking the retract position

of the piston and extend position of the piston.

5. Control of carriage manually and through programming.

6. Control of Conveyor manually and through programming.

7. Control of X-Y position table manually and through programming.

8. Control of Rotary table using digital inputs.

9. Determination of temperature of 1000W heating element with the help of disappearing element

type optical pyrometer.

10. Measure the viscosity of a given fluid with the help of digital viscometer.

11. Measurement of table fan speed by stroboscope.

12. Study of cathode ray oscilloscope (C.R.O.)

HEAT TRANSFER

M 351 UNIT - I Steady State Conduction: Fouriers law and general conduction equation in Cartesian &

cylindrical coordinates, Analysis of composite slabs and cylinders, insulation desirable

properties and critical thickness of factors affecting conductivity of metals, liquids, gases and

insulators, Effect of variable conductivity.

Unsteady state Heat Transfer : Newtonian heating/cooling, sudden temperature, periodic heat

flow, solution of unsteady state problems using Heisler charts.

UNIT- II

Radiation: Mechanism, electromagnetic spectrum, reflectivity, absorbtivity, transmissivity,

emissivity, emissive power, intensity of radiation, Planck's law, Wien's law, Stefan Boltzmans

law and Kirchoffs law. View factor for simple geometries and view factor relations, Concept of

black and gray body, Black body radiation exchange, radiation shields.

UNIT III Convection: Analysis of free and forced convection using dimensional, analysis, significance of

various dimensionless numbers e.g. Reynolds number, Prandtl number, Nusselt number,

Grashoff's number, Biot number, empirical co-relations for plates and pipes under natural/forced

convection conditions. Concept of thermal and hydrodynamic boundary layer.

Heat Transfer & temp. distribution in rectangular fins (Longitudinal & annular) of uniform cross

section, effectiveness and efficiency of fin.

UNIT IV

Heat Exchangers: Definition and classification, concept of LMTD and overall heat transfer

coefficient, fouling factor, NTU method to analysis exchangers performance. Derivation LMTD

and effectiveness for parallel and counter flow heat exchangers.

UNIT V Condensation and Boiling: Heat transfer condensation process: Mechanism of condensation,

Nusselt's theory, dropwise & filmwise condensation, boiling heat transfer, nature of vaporization,

nucleate pool boiling, empirical co-relation for boiling heat transfer, Boiling curve.


1. Heat and Mass Transfer D.S. Kumar

2. Heat and Mass Transfer S. Domkundwar

3. Heat Transfer S.M. Yayha

MACHINE DESIGN II

M 352 UNIT- I

Fatigue - Importance in Engineering design, concept of fatigue, fatigue strength and endurance limit,

stress concentration, Goodman and modified Goodman diagram, Soderberg and Gerber hypotheses, effect

of loading type, size, surface finish, notch, surface treatment, and corrosion, cumulative fatigue damage,

applied problems.

UNIT -II

Gears - design consideration, Hertzian stresses, design load, beam strength, surface strength, design

procedure for helical and spur gears, design calculation for bevel and worm gears.

UNIT - III

Creep- temperature considerations in design, creep, designing for creep, thermal stresses, applied

problems.

Bearing- Classification, design of hydrodynamic bearings, selection of ball and roller bearings.

UNIT - IV

Design of the following:

1. Rotating Machines e.g. Centrifugal Pump, Compressor.

2. Gear Box

Introduction to various CAD softwares.

Not: Unit I, II, & III shall carry a weightage of 20% each. Unit IV shall have 40% weightage in theory

paper.


1. Mechanical Analysis and Design Burr and Chetan

2. Centrifugal Pumps and Blowers Church & Jagdish Lal

3. Mechanical Engineering Design J.E. Shigley & Charles R.Mischke,TMH

4. Machine Tool Design N.K. Mehta

5. Design of Machine Elements V.B. Bhandari, TMH

MECHANICAL BEHAVIOUR & CHARACTERISATION OF MATERIALS

M 353 UNIT - I

Mechanical behaviour of Metals, Stress strain curve, yield criteria and constitutive relationship, theory

of dislocations, yield point phenomenon and strain ageing, strengthing mechanisms.

UNIT - II

Types of failure, ductile and brittle failure, Griffiths theory and its modification, creep, fatigue failures

factors affecting, prevention and correlation of properties with microstructure.

UNIT - III

Structure and Mechanical behaviour of polymers, deformation mechanisms, time dependent

deformation, deformation models.

UNIT - IV

Testing of material, creep and fatigue testing , testing of polymers, NDT.


1. Mechanical behaviour of materials- Dietor

2. Testing of materials . ABK Suryanarayan

AUTOMOBILE ENGINEERING

M 354 UNIT I :

Fuels and fuel systems: general introduction.

SI Engines fuel injection systems: Requirement and need for fuel injection. Classification of systems in

practice. MPFI system operation construction and working of important sensors used in FI injection

system. CI Engine fuel injection systems : Requirement of Diesel injection systems. Classification

injectors for CI Engines.

UNIT II :

Engine induction and Exhaust Systems: Requirements and considerations. Manifold flow paths and

tuning. Introduction to exhaust gas extraction. Turbocharging, types, variable geometry turbocharger.

Engine valve operating systems: Effect of Valve timing and valve lift on engine operation; variable

valve lift and variable valve timing. Valve operating conditions. Multi valva engines.

UNIT III :

General: Development & Advances in Automobile Engineering, Engine types

Advanced Engine systems: Ignition systems for petrol engines. Advanced cooling concepts, radiators

and thermostat. Wind shield wiper fuel gauge.

Chassis and suspension: Requirements and general consideration of strength and stiffness. Engine

mountings, types of suspension.

UNIT IV :

Transmission: Clutch, types, fluid flywheel, torque converter, gear boxes, universal joint, propeller

shaft, differential, rear axles and their types, front axles and their types.

Steering: Factor controlling rolling and directional stability, castor angle, wheel camber, stearing

geometry and system, power assisted steering.

UNIT V :

Brakes: Principle of braking system, braking mechanism, mechanical and hydraulic brakes, power

brakes, vacuum and air brakes.

Wheels and Tyres: Wheel drum, tyre, materials and manufacturing of tyres, trouble shooting and

maintenance.


1. Automotive Mechanics Heitner

2. Automobile Engg. GBS Narang

3. Automobile Engg. TR Banga & Nathu Singh

OPERATION RESEARCH

M 355 UNIT-I

Introduction: Definition and scope of operations research, problem formulation and model

construction.

Linear Programming: Concept of optimality, graphical solution, simplex method, duality,

sensitivity analysis, degeneracy.

UNIT-II

Transportation and assignment model: Transportation and assignment problems as special

cases of linear programming, balanced and unbalanced transportation problem, assignment

problem, trans shipment problem.

UNIT-III

Inventory System: Definition, structure of inventory system, deterministic models and their

relation, multi item inventory problem, introduction to stochastic inventory control.

Sequencing : Johnsons rule, Graphical and analytical method. Markovs chain analysis.

UNIT-IV

Replacement analysis: Replacement of capital equipment, discounting cost, replacement in

anticipation of failure, group replacement.

Game theory: Pay off matrix, competitive games with pure strategy, minimax criteria,

principles of dominance and mixed strategies.

UNIT-V

Network analysis: Project planning, difference between PERT and CPM, crashing of network

, resource leveling, probability calculations in PERT analysis.

Queuing theory: Introduction to probability theory, queuing problem, case of poison arrivals and

exponential service time for single channel system.


1. Quantitative Techniques in Management N. D. Vohra

2. Operation Research P.K. Gupta & D.S. Hira

3. Operation Research Sesiani, Arkoff & Arkoff

4. Principles of Operation Research Wagner

5. Operation Research A.P.Verma

THERMAL ENGG. III & HEAT TRANSFER LAB.

M 393 HEAT TRANSFER LAB.


1. Determination of overall heat transfer coefficient for parallel and counter flow heat exchangers

2. Determination of effectiveness of given double pipe heat-exchanger

3. Determination of overall heat transfer coefficient for cross flow air/water heat exchanger

4. Performance of heat pipe as compared with thermal siphon and air pipe

5. Thermal conductivity of a material by guarded ring type apparatus

6. Determination of heat transfer in forced convection

7. Determination of Stefan Boltzman constant by Stefan Boltzman apparatus

8. Steam Power Plant Trial

9. Performance Test on Steam Condenser

10. Performance Test on Nozzle Test Rig

11. Test on 2 Stage Compressor

MANUFACTURING TECHNIQUE LAB II :

M 394


1. CNC Process Planning for making a hexagonal bolt (MS).

2. Special bolt for holding stepney of a car.

3. Oil chamber bolt of a car.

4. Manufacturing of different items for moulding through plastic injection.

5. Manufacturing of different bushes of various materials.

Minor Project/ Seminar

M 395

-------------------------------------------------------------------------------------------------------------------------------

-----

General Proficiency

M399

Each student will be educated about his interest in extra curricular activities such as NCC, NSS, Sports,

Cultural & literacy activities during his stay in the institute apart from academic performance. The

involvement of student in any undesirable activities will be taken into account. The marks will be

awarded by the committee, consisting of one external member based on thorough discussion with the

student.

(B. TECH. Fourth Year)

REFRIGERATION & AIR CONDITIONING M 401 UNIT I :

SECTION - I REFRIGERATION

Introduction: Definition, history of refrigeration, standard rating of refrigerating machines, C.O.P. of

refrigerating machines, types of refrigerating machines, types of refrigeration, ice-refrigeration,

evaporative refrigeration, air compression refrigeration, vapour compression refrigeration, steam ejector

refrigeration.Absorption refrigeration, vortex tube refrigeration and thermoelectric refrigeration. Principle

of working of each type.

Air compression refrigeration: Basic air compression cycle. Flow diagram its working and function of its

main components. Carnot and Bell Coleman air refrigeration cycles, their representation, open and closed

cycles-relative merits and demerits. Air cycle systems for aircraft and missiles, numerical examples.

UNIT II :

Vapour compression refrigeration: Theoretical vapour compression cycle, its working and

representation on P-H, T-S and P-V diagrams. Coefficient of performance, practical vapour

compression cycle, its main point of difference as compared to theoretical cycle, dry and wet

compression, their relative merits and demerits, purpose of sub cooling of the high pressure liquid and

superheating the low pressure vapour. Effect of suction and delivery pressures, volumetric efficiency,

calculation of COP, power etc. COP as heat pump, Components their types and relative merits. Advanced

vapour comparison systems. Principle of working and relative merits. Single evaporator advanced

cycle of vapour compression refrigeration systems with simple numerical examples.

UNIT III :

Absorption Refrigeration System: Simple absorption systems, practical system-its main points of

difference and improvements. Principle of working and relative merits. Electrolux refrigerator

applications.

Steam Ejector Refrigeration: Principles of working, simple cycle of operation, description and working

of simple system. Relative merits and demerits, limitations, applications.

Refrigerants: Requisites of an ideal refrigerant, properties of commonly used refrigerants ammonia,

Freon-12, Freon-22 etc. Alternate eco friendly refrigerant.

Production of low Temperature(Cryogenics): Limitations of vapour compression system for the

production of low temperature. Multi stage system, cascade system. Production of solid CO2. Joule

Thomson effect and liquification of gases. Application of low temperature. Vortex Tube and Thermo-

electric System: Principles of working vortex tube refrigeration, stage of development, limitations and

applications, principles of working of thermoelectric refrigeration system, limitations and applications.

UNIT IV :

AIR CONDITIONING Introduction: Definition, need for air conditioning, modes of heat rejection

from human body and their relative importance on human comfort under different weather conditions.

Main duties of a good air conditioning system, relative importance of each of these on human

comfort and health.

Psychometry: Definition, properties of air, vapour mixtures, definitions of psychometric properties,

representation of psychometric properties on chart, psychometric processes and their representation on

psychometric chart for calculations.

Various types of air conditioning systems, main features of each type of system, their field of applications

and relative merits and demerits. Description and principle of working of each of these systems.

UNIT V :

Load calculations (comfort air conditioning): Sources of heat and moisture gains as applied to summer air

conditioning. Their relative importance in various weather conditions and applications, consideration in

designing a building to be air conditioned for minimizing the heat and moisture loss. Sensible heat factor.

By pass factor, room apparatus & coil apparatus, dew point, sources of heat and moisture loss in winter

air conditioning, their relative importance. Methods of reducing winter air conditioning load.

Industrial air conditioning: Purpose of industrial air conditioning, justification of industrial air

conditioning, components of cooling loads for typical applications e.g. cold storage, considerations in

designing of industrial air conditioning system, discussions of typical applications. Special features of air

conditioning systems for commercial and other similar buildings supermarkets, cinema halls, hospitals,

offices, schools etc.


1. Refrigeration and Air-conditioning P.L. Balaney

2. Refrigeration and Air-conditioning S. Domkundwar & C. Arora

3. Refrigeration and Air-conditioning C.P. Arora

INDUSTRIAL ENGINEERING

M 402 UNIT I :

Introduction to Industrial Engineering, Concept of Productivity, Work Study : Introduction and

advantages of work study, work study procedure.

Method Study : Introduction, objectives and scope of method study, method study procedure, various

recording techniques : Different types of charts and diagrams, fundamental hand motion, Micro-motion

study, Cycle graph and crono cycle graph, principles of motion economy.

UNIT II

Work Measurement : Work measurement techniques, time study equipment, number of cycles to be

timed, performance rating systems, allowances, computation of standard time, work sampling, synthetic

data, predetermined motion time analysis.

UNIT: III

Ergonomics fundamentals applications of Ergonomics in layout of equipment, design of seating display,

design characteristics of control, fatigue, physiological and other causes of fatigue, environmental

condition of fatigue.

UNIT: IV

Inspection and quality Control : Objectives and functions of inspection, inspections standards, quality

control factors, S.Q.C. fundamentals distributions, control charts for variables and attributes, acceptance

sampling, single and double sampling plan.

UNIT V:

Product Design and Development : Effect of design on cost requirements of a good product design,

factors affecting product design, product development, product life cycle, standardization, simplification

and specialization. Value Analysis : Definition, VA & VE, Job plan of VA, FAST diagram.

Books & Reference:

1. Motion and time study R.M. Barnes

2. Work Study ILO

3. Industrial Engineering and Management Martand Telsang

4. Statistical Quality Control E.L. Grant

5. Industrial Engineering and Management M M Mahajan

6. Industrial Engineering and Management O.P.Khanna

PRODUCTION ENGINEERING

M 403

UNIT-I :

Metal cutting theory, geometry of cutting tools, metal machining, chip formation, types of chips, force

analysis, velocity relationship, stress and strain analysis, power and energy relationships, thermal

aspects, dynamometers for turning and drilling.

UNIT-II :

Machinability: Evaluation of machinability, tool life, flank wear, crater wear, cutting forces, surfaces

finish, economics of metal machining, functions of cutting fluids, requirements of good cutting fluid,

cutting tool materials.

UNIT-III :

Machine Tools System : Design analysis of machine tools, elements, structure, slideways and guides,

spindle unit drives in machine tools, layout of gear box, stepped regulators, stepless regulators, hydraulic

regulators.

Tooling principles and tool layouts for turrets, automates, operation planning considerations, designing of

cams.

UNIT-IV :

Tool Design: Design of single point cutting tools, rigidity, design of chip breakers, dynamic chip

breaking, design of press dies, component of die, cutting action in a die, clearance, cutting forces, shear,

center of pressure.

Jigs and Fixtures: Usefulness of jigs and fixtures, principles of design, locating and clamping, diamond

pin locator, jig bushes, drill jigs, milling, turning, boring and broaching fixtures, assembly fixtures,

welding fixtures, indexing devices, materials for jigs and fixtures, economics of jigs and fixtures.

UNIT-V :

Standardisation, interchangeability, limits, fits, BIS, BSS and naval system, selection of fits as per Indian

standards, metrology, various types of comparators, design of limit gauges, tolerance, wear allowances

and quality control. Basic concepts.

Unconventional machining processes, need for unconventional machining method, ultrasonic,

electrochemical, electrospark and abrasive jet machining, NC & CNC machines.


1. A Text Book of Production Engg. Pandey, Singh

2. Tool Design Donaldson

3. Production Technology H.M.T.

4. Production Technology R.K. Jain

5. Metal Cutting Principles Bhattacharya

6. Machine Tools S.K. Basu

ELECTIVE I MATERIALS HANDLING

M 411

UNIT-I:

Materials handling : General introduction, definition of terms i.e. batched goods, charged pallet ratio,

general cargo, handling, integrated transport, line load etc.

Material handling: Engineering and economic factors, relationship to plant layout. Selection of

material handling equipment. Types of equipments and their maintenance.

UNIT-II:

Unrestricted Equipment: General information, counterbalancing of trucks, powered stokers, order

pickers, side loader and forwarding trucks, straddle carriers and mobile lifting frame, hand pallet trucks

and stokers, air cushion handling frames, carts and trolleys.

UNIT-III:

Area restricted: General information on line restricted material handling equipment. Different type of

conveyers like roller, wheel, belt, slat, chain, overhead rail etc.

UNIT-IV:

Railmounted trolleys, trolley and tractors, automatically guided vehicles, lift, elevators, other equipment,

sorting installations.

UNIT-V:

Position restricted: Jib cranes and other fixed industrial robots.

Auxiliary equipment: Load carriers (Pallets, Stillage etc.) warehouse layouts, goods reception and

dispatch equipment, equipment for assembling and securing loads.


1. Material Handling System Design James Apple

2. Hand Book of Industrial Engg. G. Saliendy

3. Facilities Planning James Tomphines & John

4. Industrial Engg. John M. Hill

ELECTIVE I COMPUTER AIDED MACHINE DESIGN

M 412 UNIT I :

Introduction to computer technology, computer systems, operating the computer system, hardware in

computer aided design. Mechanical design process, benefits of computer aided design, role of design

analysis programs in CAD.

UNIT II :

Principles of interactive computer graphics, geometric modeling, modeling and display of curves and

surfaces, introduction and application of a graphic software (e.g. Auto CAD).

UNIT III :

Computer aided design and drafting data base facility, part library, standard component and symbol

library creation and operation, associability between master entities and occupancies, attribute definition

and generation of bill of materials, database management.

UNIT IV :

Introduction to optimal design and optimization techniques for design of mechanical elements,

computer aided optimum machine elements such as springs, shafts, bearings gears, etc.


1. Computer Aided Design Taylor

2. Computer Aided Design Sadhu Singh

3. Computer Aided Design Zoomer

ELECTIVE I SOLAR ENERGY - THEORY AND APPLICATIONS

M 413

UNIT I :

Solar energy perspectives and prospects.

Solar system - solar radiation - solar constant - isolation on the surface of earth measurement data and

estimation.

UNIT II :

Utilization of solar energy, potential uses of solar energy, technical and economic viability, low and

high temperature solar energy devices.

UNIT III :

Solar Collectors: Flat plate type:

Flat plate collectors-characteristics of flat plate collectors, loss coefficient and heat transfer to the flowing

medium.

Flat plate collectors: design and performance of solar water heaters- optimization of tilt.

UNIT IV :

Solar Collectors: Focussing type:

Various type of focusing collectors, materials and performance characteristics.

Design of focussing collectors, Energystorage-need for storage - thermal and physico chemical storage -

solar ponds.

UNIT V : Applications:

A. Solar air heaters-design, analysis and performance

B. Solar refrigeration - Ammonia water and ammonia sodium thiocynate systems food

preservation.

C. Space heating/cooling, solar heating systems-solar cooling

systems.

D. Solar drying-agriculture and industrial drying, cabinet type dryer-general

considerations.

E. Solar stills-portable and large units, theoretical consideration

performance.

F. Use of solar energy in bio-gas production

G. Photovoltaic conversion

H. Solar power generation - system analysis, design and economic

considerations.


1. Solar Engg. Thermal Procession Buffa & Buckman

2. Solar Energy G.D. Rai

3. Engg. Technology S. Rao & D.B Parulkar

4. Solar Energy Sukhatme

ELECTIVE I Finite Element Method

M414 Unit I : Basics of Fem:

Analytical, Experimental and Numerical methods of analysis. Finite difference and Finite Element

Method. Various approaches used in FEM. Steps in : Finite Element Method. Direct Stiffness Method.

Application to spring problems .

Unit II :

Energy approach. Detailed method of analysis. Applications to one dimensional bar, beam and shafts

problems. Analysis of plane trusses.

Unit III :

Applications of FEM to two dimensional problems. Triangular element. Applications to vibration

problems.

Unit IV :

Galerkins method. Its applications to one dimensional fluid flow problems.

Unit V :

Use of Softwares such as ANSYS/NASTRAN/IDEAS. Basic feature of these softwares.

Solution techniques used in FEA. Various types of elements . Introduction to isoparametric elements.


1. Finite Element Method O.C. Zienkiewicz & R.A.Taylor

2. Finite Element Analysis C.S. Krishnamurthy

3. Finite Element Method Kenneth H. Hubener

ELECTIVE - I SAFETY ENGINEERING

M 415 UNIT-I Training for Safety: Industrial training, training in workshop and laboratories, schools, colleges and

universities, communicating the safety message.

UNIT-II Safe Practices in Industry and Chemical Handling: Commercial vehicles, compressed air, entry into

confined spaces, fire control manual, automatic, static electricity, grinding operations, ionizing,

radiation, mechanical safety and electrical control, gear manual handling, mechanical handling,

running pipes, steam boilers and pressure vessels welding operations.

UNIT-III Provisions for safe working: Commercial occupations, construction industry, port transport industry,

getting standards for safe equipment, working with machinery. Creating a safe environment, ergonomics

as an aid to safety. Lighting for safety. Noise control. Safety colors, signs and codes.

UNIT-IV Personal Protection and welfare: Medical services, first aid and causality treatment, eye protection,

personal equipment and protection, respiratory equipment, skin care.

UNIT-V Some view on Safety: The role of factory inspectorate, safety organization in the works, trade unions

and safety, legal aspects of industrial safety, the cost of industrial injuries.


1. Safety Management John V. Grimaldi & Rollin H.

2. Industrial Safety Hand Book William Hand ley (Mc. Graw Hill)

3. Safety Security & Risk Management V.K. Singh (AIPH)

ELECTIVE - II ENERGY CONSERVATION

M 421 UNIT I : Introduction: Energy and development role of energy in industrial activity. Contemporary energy crisis,

conventional and non conventional energy sources, energy demand and availability. Energy audit need

for energy conservation. Energy conservation techniques in domestic, transport and in industrial sector,

energy conservation in buildings.

Energy Conservation in production of heat: Fuel consumption economy, firing arrangement and selection

of burners. Fluidised bed combustion.

UNIT II : Energy conservation in use of heat. Economical design of furnace, water treatment, drying, conditioning

and industrial space heating, boiler accessories etc.

Heat recovery in waste heat boilers: Conservation, integrated energy systems for industries.

UNIT III : Selection of cycles: Combined cycle, power generation for better energy efficiency management.

Arrangement of combined cycle. Different systems for combined cycle power generation. Advantages of

combined cycle power plant. Energy conservation furnish better management techniques, improved

production design, improved production powers, substituted mateials, waste recovery and recycling.

UNIT IV : New and renewable energy technologies: New coal techniques justification and liquification of coal,

diesel - energy conversion systems-magneto hydro dynamics, electro gas dynamic, thermoionic,

thermoelectric generators, fuel cells, hydrogen economy, renewable energy sources, solar, wind, hydro,

biomass, tidal, geothermal, animal and human energy. Appropriate energy technology for rural

development. Energy conservation in production, agriculture sector.

UNIT V : Instrumentation and control in energy conservation. Economics of conventional and new and renewable

energy technologies.

Environmental aspects and case studies : Environmental control, health and safety on the plant, energy

conservation in Indian industries - case study.


1. Power plant Engineering Domkundwar

2. Power plant Engineering G.D. Rai

3. Power plant Engineering R.L. Agrawal

4. Energy Technology S. Rao & B.B. Parulka

ELECTIVE II INDUSTRIAL TRIBOLOGY

M 422 UNIT-I: Introduction: Surface interactions, science of rubbing surface, general consideration of parameters

involved, wear rate, modelling and solution of simple problems.

UNIT-II:

Material properties influencing interactions: Introduction, elastic properties, plastic deformation

properties, relation between the strength and other properties of solids, chemical reactivity of surfaces,

absorbed surface layer, surface energy, relation between surface energy and hardness, surface

interfacial energies of solids under engineering condition.

UNIT-III:

Surface Interaction:, Size of real contact area and effect of surface energy, size of junction, rheologial

properties.

Wear in tribological joints - classification, calculation methods with allowance for stiffness, wear

limits, reliability of joints, simple examples, detail study of manufacturing methods for highly reliable

joints. Economic role of wear, measurement, types, and use of radiotracer techniques.

UNIT-IV:

Adhesive wear: Mechanism, size, shapes of transferred and wear particles, quantitative laws,

equilibrium calculation of fragments under different conditions, minimum load for loose particle

formation.

Quantitative expression for abrasive wear, of hardness and particle size on abrasive wear rate, surface

fatigue wear, brittle fracture wear, corrosive wear with types.

Friction: Introduction, laws, function, properties of uncontaminated metals in air, outguessed metal

surface, calculation of flash temperature using surface energy, stic-slip and its prevention.

UNIT-V:

Lubrication: Solid film lubrication, boundary lubrication with single and multiple penetration model,

properties of lubricants, effectiveness of lubrication-intermediate temperature, behaviour of a solid

lubrication below melting point effect of speed, load on lubrication. Lubricationts their properties

lubrication technique in vacuum, lubricant coating and its stability. Theory of elastohydrodynamic

lubrication film thickness, frictional stress heat flow & temperature, service life of roller bearings.


1. Basic Lubrication Theory A. Cameron

2. Friction and wear of Materials E. Rabinwicz

3. Maintenance Engg. Hand Book L. Higgens

ELECTIVE II ADVANCED ENGINEERING MATHEMATICS

M 423 UNIT I : Fourier Series: The orthogonal set of function, orthogonality of Bessel's function and Legender's

polynomials, sturm and Liouvilles problem. Fourier integral, solution of boundary value problem by the

use of Fourier series and Fourier integral.

UNIT II : Integral Transform: Laplace Transform. Transform of Fourier, Hankel and Mellin inversion and

convolution theorem, Application of Hankel and mallintransforms in solving ordinary differential

equations and that of Fourier transform in solving partial differential equations including the equations

of steady flow.

UNIT III : Tensors: Definition of covarient, contravarient and mixed tensor, tensor algebra, matrix tensors,

christoffels symbol, covarient differentiation gradient, divergence, Curl and Laplace operation in tensor

notation.

UNIT IV : Complex Variable: Applications of analytic function in two dimensional problems, conformal

transformations with application in electrostatic and electrodynamics.

UNIT V : Matrices: Inverse, Linear transformations, linear quadrat-forms,

Cayley-Hamilton theorem, minimal equations, eigenvalues, rank, triangulerisation and diagonalisation of

matrices.


1. Higher Engg. Mathematics B.S. Grewal

2. A Text Book of Engg. Mathematics Srivastava and Dhawan

3. Engg. Mathematics S. S. Sastry

ELECTIVE II INDUSTRIAL MEASUREMENT & QUALITY CONTROL

M 424 UNIT-I

Stress-strain measurement and strain gauges: Introduction, mechanical strain gauge, optical strain

gauge, stress measurement by photo elastic, instruction for strain gauge stress-strain relationship.

UNIT-II

Measurement of vibration: Common causes of vibration, diagnosis and remedial measurement methods

for vibration measurements, vibrations, vibration amplifier for permanent monitoring.

UNIT-III Speed measurement: Mechanical techometer, electric techometer, different types of techometer,

pneumatic types speed transmitting elements.

Temperature Measurement: Technical temperature measurement, method for measuring temperature,

radiation properties, optical properties, electrical properties, thermocouples, thermistors.

UNIT-IV Analysis: Spectroscopic analysis, absorption spectrometer, gas analysis, chramotography, infrared gas

analyser.

Level Measurement: Direct and indirect methods, electrical conductivity method, robotics method, solid

level detector, level measurement by capacitance prols.

UNIT-V

Fundamentals of industrial measurement: Basic principles of measurement, basic characteristics and

dynamics of measuring instruments.

Transducers and serving elements: Classification capability of transducers, digital transducer, hydro

pneumatic sensor, thickness sensor, mechano-electrical transformation.


1. Industrial Instrumentation D.P. Eckman

2. Mechanical Measurements Backwith and Buck

3. Instrumentation Measurements and Analysis Nakre & Chaudhary

ELECTIVE II ADVANCED STRENGTH OF MATERIALS

M 425 UNIT I: Theory of Elasticity: Plane stress and plane strain problem, strain-displacement relation, stress -

strain relations, equilibrium equations, body force, compatibility equations, airy stress function,

analysis of simple two dimensional problems in Cartesian coordinates.

UNIT II: Plates: Bending of circular plates carrying uniformly distributed load over entire surface or with

concentrated load at centre, simply supported rectangular plate carrying uniformly distributed (excluding

derivation of formulae).

UNIT III: Torsion of non-circular section shafts: St. Venant's methods, torsion of shafts of elliptical and

rectangular sections, membrance analogy, torsion of shafts of thin tubular section.

Laterally loaded columns: Analysis of long columns carrying lateral loads in addition to axial

compression eccentrically loaded columns.

Beams on Elastic Foundations: Modules of foundation, equation of elastic curve, solution for beams

of infinite and semi infinite length.

UNIT IV: Deformation beyond elastic limit: Behaviour of material beyond elastic limit, perfectly plastic material,

torsion of shafts and analysis of thick cylinders with radial pressure when loaded beyond elastic limit,

residual stresses.

Mechanics of forming processes: Mechanics of wire drawing and tube drawing through cylindrical and

conical dies,calculation of draw forces, effect of back pull, mechanics of forging process.

UNIT V: Miscellaneous Topics: Contact stress in ball and roller bearings, bending of curved tubes, stress

analysis of flywheel.

Design of members for fatigue and creep: Fatigue behaviour, factors affecting fatigue, mechanics of

fatigue failure, fatigue under combined stresses, fatigue life and cumulative fatigue, design

formulae for fatigue calculations.

Mechanics of creep, relationships regarding creeprates at different stresses and temperature, bending of

beams at high temperature, stress relaxation in steam turbine bolting, creep under combined stresses,

creep analysis of rotating discs.


1. Mechanics of Materials Vol. II E.J. Hearn

2. Strength of Materials Vol II Timoshenko

REFRIGERATION AND AIR CONDITIONING LAB.

M441 S. No. Name of Experiment

1. One Ton Ice Manufacturing Plant.

2. Performance Testing of Central Air Conditioning System.

3. Determination of COP of One Ton Cold Storage Plant.

4. To Study Hermetically Sealed Compressor For Vcrs.

5. Performance Testing of a Vapour Compression Refrigerator System.

6. Performance Testing of a 35 Ltr. Drinking Water Cooler.

7. To Study the Different Control System for Vapour.

8. Performance Testing of a 1.5 Tr Window Air Conditioning System.

9. Performance Analysis of the Solar Vapour Absorption Refrigeration System.

10. Performance Analysis of a Domestic Evaporative Cooler.

PRODUCTION & INDUSTRIAL ENGINEERING LAB.

M 442 S.No. Name of Experiment

1. Design of Dril ling J ig.

2. Design of a Milling Fixture.

3. Rigidity Test of Lathe Machine.

4. Part Programming on CNC Lathe/ Milling.

5. Preparation of Tool Layout on Capstan/Turret Lathe.

6. Types of Chips under different cutting conditions.

7. Study of oil hydraulic power press system.

8. Peg board experiment.

9. Determination of rating factor.

10. Preparation of control charts for variables.

11. Control charts for attributes.

12. Time study using stop watch on a lathe / drilling machine.

13. Time study using PMTS.

MAJOR PROJECT & SEMINAR

M 448

EDUCATION TOUR & TRAINING

M 449

6 week training to be undertake in relevant industry suggested by the

DEPARTMENT of MECHANICAL ENGINEERING.

MAINTENANCE ENGINEERING & MANAGEMENT

M 451

UNIT - I Introduction -Fundamentals of Maintenance Engineering. Maintenance Engineering its importance in

material & energy conservation, inventory control, productivity, safety, pollution control etc.

Safety Regulations, pollution problems, human reliability, total quality management (TQM), total

productivity maintenance (TPM), environmental issues in maintenance, ISO 9000.

UNIT - II Maintenance Management - types of maintenance strategies, Planned and unplanned maintenance,

breakdown, preventive & predictive maintenance.Their comparison, advantages & disadvantages.

Limitations , computer aided maintenance, maintenance scheduling, spare part management, inventory

control, organisation of maintenance department.

UNIT - III

Tribology in Maintenance, friction wear and lubrication, friction & wear mechanisms, prevention of

wear, types of lubrication mechanisms, lubrication processes. Lubricants - types, general and special

purpose, additives, testing of lubricants, degradation of lubricants, seal & packings.

UNIT- IV

Machine Health Monitoring - Condition based maintenance, signature analysis, oil analysis, vibration,

noise and thermal signatures, on line & off line techniques, Instrumentation & equipment used in machine

health monitoring. Instrumentation in maintenance, signal processing, data acquisition and analysis,

application of intelligent systems, data base design.

UNIT - V

Reliability, availability & maintainability (RAM) Analysis - Introduction to RAM failure mechanism,

failure data analysis, failure distribution, reliability of repairable and non repairable systems,

Improvement in reliability , reliability testing, reliability prediction, utilisation factor, system reliability

by Monte Carlo Simulation Technique.


1. Maintenance Engineering Hand Book Higgins

2. Maintenance & Spare parts Management Gopal Krishnan

3. Industrial Maintenance Management S.K. Shrivastava

4. Hand book of Condition Monitoring CNR Rao

ADVANCED MACHINE DESIGN

M452 Note: Weightage of Unit I and Unit II is 25% each and that of Unit III is 50% in the final examinations.

UNIT I

Residual stresses, causes, manufacturing process causing thermal gradient, impact etc. Contact stresses

and Hertzian stresses.Optimization in design, economic consideration, human considerations, stiffness

and rigidity considerations in design, shock and impact considerations in design.

UNIT II

Wear consideration in design, tribology, concept of friction, wear and lubrication, effect of surface films,

designing for wear life, erosive and corrosive wear. Creativity in design and alternative design. Product

design, different modules of design theory. Aesthetic form, shape and colour. Design against fracture.

UNIT III

Detailed design and working drawing:

Petrol Engine/Diesel Engine

Lathe/ Milling /Drilling Machine

and, computer aided design of one assembly from the above.


1. Engineering Design G.E. Deiter

2. Handbook of Mechanical Design G.M.Maitra and L.V. Prasad

3. Machine Tool Design N.K. Mehta

4. Machine Design Robert L. Norton

5. Engineering Tribology J.A.Williams

6. I.C. Engines Richard Stone

7. Mechanical Engineering Design J.E. Shigley

8. Product Design Chitale & Gupta

ELECTIVE - III INSTRUMENTATION & AUTOMATIC CONTROL

M 461 UNIT-I:

Instrumentation: Basic principles pressure measurement, liquid and gas flow measurement. accuracy,

Precision & errors, Temperaturement instruments, static & dynamic temp., devices, transducers for

temperature & pressure measurement.

UNIT-II: Liquid level measurement, temperature measurement, indicating and registering equipment as applied

to engines, humidity measurement.

UNIT-III: Motion measurement vibration m pickups, noise level measurement.

UNIT-IV:

Automatic Controls: Introduction to the concept of automatic control, fundamentals of two position

control.

UNIT-V:

Proportional controls, floating controls, rate controls, pneumatic control circuits, hydraulic control

circuits.


1. Mechanical Measurements Backwith & Buck

2. Mechanical Measurements Sirohi & Radhakrishnan

3. Instrumentation Measurements & Analysis Nakra & Choudhary

4. Automatic Control

ELECTIVE III ROBOTICS, PRACTICES & PRINCIPLES

M 462 UNIT I: Introduction: Robot, classification of robot, characteristics of robot, performance, advantages and

disadvantages of robot, application of robot.

UNIT II: Fundamentals of robot: Various system, structure and definition, terms relating to type of industrial

robots, basic term relating to robot performance and characteristics

UNIT III: Controlling the robot systems: Introduction to drives, mechanical, hydraulic, pneumatic drives, electric

drive, feed back control

UNIT IV: Sensing System: Introduction, types of sensor, machine vision, artificial intelligence, control techniques,

robot language features.

UNIT V: Robot safety: Introduction, potential safety hazards, safety planning check list, safety guide lines, latest

development in safety measurement.


1.) John J. Craig, Introduction to robotics: mechanics and control, Perason ed.

2.) Y. Koren , Robotics for Engineers, McGraw Hill.

ELECTIVE III -EXPERIMENTAL STRESS ANALYSIS

M 463

UNIT I : Photo-elasticity: Theories of light, polarized light, methods of getting polarized, double refraction,

quarter wave plate, plane and circular polariscope, dark and bright fields arrangement.

UNIT II : Stress-optic law, expression for light emergent from plane and circular polariscopes containing, loaded

model, isoclinios and ischromaischromatics. Fringo constant and its determination by tension, disc

compression and beam methods.

Determination of fractional fringe orders, Babinet-Soleil compensator, tension specimen as compensator,

tension specimen as compensator, use of analyser for franctional fringe order determination.

UNIT III : Requirements of good photoelastic material, properties of commonly used materials such as Bakelite,

CR-39, Araldits, Gelatin etc.

Separation of principle stresses by lateral strain measurement,by shear difference method and by electrical

analogy.

Principle of three dimensional photo elastic analysis techniques of casting, stress freezing, slicing and

stress pattern analysis.

UNIT IV : Strain gauges:Mechanical, optical, acoustical, electrical inductance and electrical capacitance type strain

gauges, electrical resistance type strain gauges, details of construction, method of fixing, gauges factor,

gauge length, circuits for measurement of strain, temperature compensation. Strain rosettes of

rectangular, delta and T-delta types, evaluation of stress from strain readings obtained from rosettes.

UNIT V : Miscellaneous topics: Moire fringes technique, brittle lacquro,method, membrances analogy, methods

for non destructive testing of materials, model analysis.


1. Experimental Stresses Analysis Rilley & Dally

2. Experimental Stresses Analysis Sadhu Singh

Elective III : TECHNOLOGY ENTREPRENEURSHIP

M 464 UNIT-I : The Entrepreneurial Perspective

Introduction to entrepreneurship, need and importance of entrepreneurship, charms of becoming

entrepreneur, evolution of entrepreneurship, characteristics of an entrepreneur, barriers of

entrepreneurship, achievement motivation to become entrepreneur, creativity & innovation, decision

making and other behavioral aspects of entrepreneurship.

UNIT-II : Opportunity Recognition and Planning to establish SSI

Opportunity identification process, opportunity evaluation process, market reaserch,market survey,

Identification of relevant resources, Steps in establishing an enterprise / industry, procedure and

formalities to establish a SSI or business enterprise, Incentives and benefits available to SSI units and new

entrepreneurs, Information about various support agencies.

UNIT-III : Formulation of Business Plan

Preparation of market survey report, techno economic feasibility assessment, preparation of preliminary

and detailed business plan,

UNIT IV : Marketing Management

Marketing and sales management, demand forecasting, advertising, product mix, characteristics of a good

sales person, Govt support in marketing.

UNIT-V : Financial Management of small scale industries

Sources of finance, Debt financing, Venture capital sources, Lease finance, Banking policies &

incentives available to entrepreneurs, Loans-types and benefits, Book keeping and accountancy, working

capital management, various financial ratios, Costing, Break-Even-Analysis


1. Managing innovation and entrepreneurship in

technology-based firms : Martin, Michael J.C

2. Technological entrepreneurism : enterprise

formation, financing and

Mechanical Full Syllabus

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