Mechanical drilling rig equipMent

always ready for your business

With years of experience, Bentec is one of the world’s leading manufac-

turers of high-quality drilling and workover rigs. Our portfolio includes

mechanical and electrical main equipment and systems.

Bentec produces a full range of land rigs and drilling rig components

and has been supplying packages that are successfully operating in all

of the world’s major oil fields.

Bentec designs and manufactures a wide range of durable, cost-effec-

tive and trouble-free drilling rigs and and drilling rig components for

harsh and hostile environments ranging from light units to heavy-duty

ones with drawwork capacities of up to 3000 hp.

Bentec also provides comprehensive drilling solutions that include

technically advanced, field-proven equipment integrated into systems.

Our products increase drilling efficiency, enhance Health, Safety, and

Environmental (HSE) programs, and maximize our customers’ life cycle

economics.

Bentec possesses an unparalleled capability in the design, manufacture,

installation, commissioning, and aftermarket service for a wide variety

of drilling systems and equipment.

We deliver high-grade mechanical drilling components like Top Drives,

Drawworks, Drive Systems, Mud Pumps and Pipe Handling Equipment.

Our electrical equipment includes Power Control Rooms, infoDRILL,

Anti Collision Systems, Soft Torque Rotary Systems, and Soft Pump

Systems.

We specialize in designing and manufacturing customized solutions

tailored to your individual requirements. Our engineers continue to

develop innovative drilling rig systems that can withstand any environ-

mental challenge.

• Design and manufacture of drilling rigs for worldwide use

• Manufacture of mechanical and electrical main equipment and systems

• After Sales Service

• Service, repair and overhaul

• Spare parts supply and logistics

• Upgrades

• Recertification

• System integration and commissioning

• Global project management

bentec SolUtionS "MADe in GeRMAny"

bentecAdvanced technology for comprehensive drilling solutions.

Bentec rigs and drilling rig equipment

Bentec branches

top drivesbentec top DRiveS are specially designed for rough conditions and less rig down time. Suitable for onshore or offshore rigs.

Bentec combined all of its experience from 20 years of commissioning,

maintaining and repairing other top drives to develop a more reliable,

robust and service-friendly product for safe drilling operations. The

Bentec TOP DRIvES are exactly tuned to the needs of our customers:

25% more torque drive than others. Robustly and reliably built, even

down to -45°C, reducing downtime and maintenance costs significantly.

The Bentec TOP DRIvES are AC-powered and developed for use as a

portable or permanently installed unit on land and offshore applica-

tions. It also comes with a number of innovative features to significant-

ly improve drilling results.

The Bentec TOP DRIvE system is driven by a variable frequency drive

(vFD) control system for a wide range of torque and speed perfor-

mance. The main components include an integrated swivel, a special

high safety link tilt system, remote and manual IBOP valves, a back-up

clamp for making and breaking connections, a guide beam for drill

torque reaction, and an electrical service loop.

A compact, integrated hydraulic power unit mounted on the top drive

eliminates the need for hydraulic service loops. The compact dimensions

of Bentec TOP DRIvES ensure easy installation into existing or new rigs.

All Bentec TOP DRIvES can be delivered optionally with a vFD container

and can be equipped with a Bentec Soft Torque System.

The Bentec TOP DRIvE system complies with the strictest standards for

the drilling industry. The Bentec TOP DRIvE design conforms to the

newest European CE design standards and international API standards to

help our customers maintain a very high safety level.

AvAilAble cApAcitieS:

275 ton 350 ton500 ton 750 ton

UniQUe FeAtUReS• 25% more torque capacity than competitors

• 2 times more link tilt capacity than competitors

• Climate range: -45 °C to +55 °C*

• Suitable for arctic&desert environment

• Suitable for onshore or offshore rigs

• Lowest possible noise emission

• HSE improvements / risk assessment

• Native pipehandling monitoring

• CE&ATEX conformity

• Optional with remote monitoring service

tecHnicAl DAtA bentec top DRiveSDescription TD-275-HT TD-350 HT TD-500-XT TD-750-HT

API load capacity:

275 ton / 250 t

350 ton / 317 t

500 ton / 453 t

750 ton / 680 t

Power rating:

672 hp /500 kW

1 030 hp/758 kW

1 140 hp/850 kW

1 609 hp/1 200 kW

Drilling torque:

35 200 ft-lbs / 47 750 Nm

46 500 ft-lbs / 63 000 Nm

52 000 ft-lbs / 70 580 Nm

73 760 ft-lbs / 100 000 Nm

Make-up/ break-out torque:

51 500 ft-lbs / 70 000 Nm

73 760 ft-lbs / 100 000 Nm

73 760 ft-lbs / 100 000 Nm

118 000 ft-lbs / 160 000 Nm

*arctic temperature kit applies from -30 °C

iron roughnecK

AvAilAble MoDelS:

iR-100-5-b – basic Design 5-ft ReachiR-100-8-b – basic Design 8-ft Reach

All models can be upgraded to a remote-controlled

premium unit comprising all unique features

the bentec iRon RoUGHnecK is built to maximise the efficiency of pipe handling operations. it provides a safe and versatile alternative to conventional pipe connection techniques for make-up/break-out operations.

UniQUe FeAtUReS• Precise high torque measurement

• A unique tool joint finder enables automatic pre-positioning

• Torque readout system for automatic make-up/break-out operations

• Hydraulically powered and electrically controlled unit

• Tool joint anti-collision system

• E-Torque List – an electronic recording and storage tool

• Central lubrication system

• Spin out sensor

• Dynamic clamping system

• Interchangeable with competitors’ iron roughnecks

• Available for onshore and offshore rigs

• Compact design

• HSE improvements due to automatic positioning

• CE & ATEX conformity

Over the last 40 years, Bentec has developed an impressive portfolio of

automated tubular running operations in order to build more robust and

reliable IrON rOugHNECk that reduce both downtime and maintenance.

The IrON rOugHNECk is available in two versions. The basic design is

simple and robust for safe drilling operations. This design includes all

essential functions for making-up and breaking-out tool joint connec-

tions.

The premium design is electrically or hydraulically operated. This design

includes automation features like the tool joint finder, positioning system,

and torque readout system for partly or fully automatic make/break

operations.

The compact dimensions of the Bentec IrON rOugHNECk make it easy

to install in existing and new rigs. The design allows for easy inter-

changeability with competitors’ iron roughnecks.

Both IrON rOugHNECk versions are developed for use as a portable unit

on land rigs or permanent installation on offshore rigs. The system is

powered by the existing rig hydraulic power unit. A separate hydraulic

power unit is also available.

Bentec’s IrON rOugHNECkS are designed to comply with the latest

European CE design standards, ATEX conformity, and international API

standards to maintain the highest level of industry safety.

Max. make-up torque: 100 000 ft-lbs/135 600 Nm

Max. break-out torque: 120 000 ft-lbs/162 700 Nm

Spinner – max. torque with 5˝ DP: 3 000 ft-lbs/4 070 Nm

Tool joint connection O.D. range: 31/8˝ to 93/4˝

Reach: 5 ft/1 524 mm or 8 ft/2 438 mm

tecHnicAl DAtA bentec iRon RoUGHnecK

gear-driven drawworKsbentec gear-driven drawworks are modular, lightweight, small-dimensioned, quiet and easy to maintain. Suitable for onshore or offshore applications. Available with bentec Feed-off control System.

GeAR-DRiven DRAwwoRKS GeneRAl FeAtUReS• Control system for safe operation

• Temperature-controlled blowers reduce noise level

• No hydraulics

• No water

• Air-operated spring set disc brake (failsafe)

• Local control panel for safe cut and slip operation

• Components manufactured according to API 7k

• Climate range: -40 °C to +55 °C

• Suitable for artic & desert environment

• Suitable for onshore or offshore rigs

• CE conformity

• ATEX conformity on requestGeAR-DRiven DRAwwoRKS UniQUe FeAtUReS

DoUble-SpeeD• Air-cooled eddy current brake

SinGle-SpeeD• No eddy current brake

• Single-speed gearbox for small

footprint and reduced weight

The Bentec gEAr-DrIVEN DrAWWOrkS were developed to provide

the market with more reliable technology and more hoisting perfor-

mance. Their light weight and small dimensions make them ideal for

frequent rig moves or limited offshore crane capacity. Due to our deca-

des of experience in designing and manufacturing drilling equipment,

the Bentec gEAr-DrIVEN DrAWWOrkS are equipped with modern AC

or DC motor technology developed in-house.

Bentec also reduces the number of sensors to a useful level. The Bentec

gEAr-DrIVEN DrAWWOrkS need only electrical power and air. No

water or hydraulics are necessary, which simplifies the drawworks sig-

nificantly. Bentec provides many drawworks solutions to meet our cus-

tomers’ requirements for rigs, whether existing or newly built.

AvAilAble cApAcitieS:

1 000 hp / 3 000 hp

All of these advantages make the Bentec gEAr-DrIVEN DrAWWOrkS

the best choice. A drawworks is just a winch – but equipped with modern

and reliable technology, it offers the best performance.

DW-E-200-AC-Sg

DW-E-250-AC-Sg

DW-E-300-AC-Sg

DW-E-350-AC-Sg

DW-E-450-AC-Sg

hp (kW): 1 000 (735)

1 250 (920)

1 250 (920)

1 500 (1 100)

2 000 (1 470)

Drive Technology: AC AC AC AC AC

Max. line pull1st layer lbf (kN):

49 458 (220)

61 971 (276)

74 635(332)

78 953(351)

94 196 (419)

Weight lbs (t): 63 934 (29)

66 140 (30)

66 140 (30)

70 548 (32)

77 162 (35)

DW-E-1250 AC or DC DW-E-1500 AC or DC DW-E-2000 AC or DC DW-E-2300 AC DW-E-2500 AC DW-E-3 000 AC

hp (kW): 1 250 (920) 1 500 (1 100) 2 000 (1 470) 2 300 (1 690) 2 500 (1 840) 3 000 (2 200)

Drive Technology AC or DC AC or DC AC or DC AC AC AC

Max. line pull1st layer lbf (kN)

74 983 (334)74 983 (334)

87 113 (388)83 854 (373)

105 210 (468)96 668 (430)

105 210 (468) 105 210 (468) 146 800 (653)

Weight lbs (t) 83 776 (38)83 776 (38)

92 594 (42)92 594 (42)

94 800 (43)99 200 (45)

94 800 (43) 97 000 (44) 132 277 (60)

tecHnicAl DAtA SinGle-SpeeD

tecHnicAl DAtA DoUble-SpeeD

AC-Design DC-Design

Mud puMpsbentec mud pumps stand for new technology, more reliability and reducedmaintenance.

Bentec developed the idea of mud pumps completely new. The mud pumps are

equipped with a direct-drive gearbox, a motor developed in-house, and state-of-

the-art pump housing. There is no longer any need for an internal gear with all

of its disadvantages today, and no more belt tensioning. Bentec mud pumps are

reduced to the task they are made for - pump operations.

Bentec mud pumps are light-weight and have a small footprint. The 1 600 hp

AC-powered motor is top-mounted. The pump is available with 5 000 or 7 500

PSI fluid ends and all of its parts subject to wear and tear meet API standards

AvAilAble cApAcitieS:

1 600 hp / 5 000 pSi1 600 hp / 7 500 pSi2 200 hp / 7 500 pSi

UniQUe FeAtUReS• Direct-driven external gearbox

• No internal gear

• Patented liner clamping

• Fast valve clamping

• Small footprint

• usable for on-&offshore

• Climate range: -40°C to +55°C

• Components manufactured according to API 7k

• CE conformity

hp (kW) 1 600 (1 200) 1 600 (1 200) 1 600 (1 200) 2 200 (1 640)

PSI max. 7 500 7 500 7 500 7 500

Drive Technology AC AC DC AC

Arrangement top-mounted rear-mounted rear-mounted top-mounted

Weight lbs (t) 97 003 (44) 76 059 (34.5) 87 082 (39.5) 101 413 (46)

tecHnicAl DAtA MUD pUMpS

and are available worldwide. A handling crane makes it easy to handle the fluid

end components. Furthermore, Bentec uses patented liner and valve clamping

technology to reduce the maintenance time significantly. A quick-change liner

and piston system serves for easy maintenance. A special feature of the Bentec

mud pump is the side-mounted gear drive. This design eliminates the need for

any chain or belt tensioning systems. The two-stage helical gear feeds directly

into a forged/welded crankshaft, which is balanced and provides quiet and

vibration-reduced operation.

Liner cooling and gear oiler systems are included; a supercharge pump and a

noise reduction package can be installed upon request. Especially for noise-

sensitive environments like offshore or densely populated locations, the Bentec

mud pump is the right choice. Along with the supply of mud pumps, Bentec acts

as a system supplier. Pumps can be delivered together with a Bentec Power Con-

trol System and the Bentec Soft Pump System.

UniQUe FeAtUReS• LED Lighting System

• Spill Containment System

• utility Winch

• Walking System

• Junk Basket

• Deep-Temperature kit

• Wireless Control Console

The Bentec CATWALk SYSTEMS simplify and speed up pipe handling

from the pipe rack to the drill floor. By lifting the pipes to the drill floor,

they can be directly picked up by an elevator, no time-consuming interim

storage in the mouse hole is necessary.

Personnel on the drill floor operate the Bentec CATWALk SYSTEM by a

remote control panel, eliminating any risk to their safety. Bentec’s all-

encompassing service includes training operating crews on commission.

hydraulic cathead

catwalK systeMs

Rig floor equipment for smooth and adjustable make-up loads.

Reduces manual pipe handling.

UniQUe FeAtUReS• remote control module enables pressure regulation

• Cylinder operation from a safe and convenient location

on the rig

• Simple hydraulic circuit ensures trouble free performance

• Simplified design allows long time between maintenance

intervals

• Climate range: -40 °C to +55 °C

• Suitable for artic and desert environment

• Suitable for onshore and offshore rigs

• CE conformity

• ATEX conformity on request

This useful rig floor equipment provides smooth, adjustable make-up

loads. Due to its hydraulic operation, the Bentec HYDrAuLIC CATHEAD

eliminates electrical hazards. The system can be powered by an inde-

pendent hydraulic power unit or integrated into a centralized hydraulic

power unit.

The pulling force provided by the Bentec HYDrAuLIC CATHEAD ensures

correct and sufficient make-up and break-out torque for drill pipe, drill

collars, bit connection, or other applications.

Type Mechanized Hydraulic Eu-Design

Hydraulic Desert-Design

Max tubular diameter in (mm) 20 (508) 20 (508) 20 (508)

Max tubular length ft (m) 48 (14.6) 48 (14.6) 48 (14.6)

Max tubular weight lbs (t) 7.716 (3.5) 8.000 (3.6) 8.000 (3.6)

Weight lbs (t) 83.776 (38.0) 61.729 (28) 72.753 (33)

Operation length ft (m) 65.6 (20.0) 61.0 (18.7) 72.8 (22.2)

Min. temperature range -4 °F (-20 °C) -4 °F (-20 °C) -4°F (-20 °C)

Max. temperature range 104 °F (+40 °C) 104 °F (+40 °C) 131°F (+55 °C)

tecHnicAl DAtA cAtwAlK SySteMSmax. line pull 31 500 lbs / 140 kN

line stroke 4.92 in / 1 500 mm

tecHnicAl DAtA HyDRAUlic cAtHeAD

rig walKingsysteM

AvAilAble MoDelS:

RwS-300-eXt

bentec Rig walking System for moving mast and substructure in any direction with full setback.

UniQUe FeAtUReS• Simplified moving system reduces maintenance significantly

• Walking speed 46 ft/hr (14 m/hr)

• The rig can walk in 20 different directions within 360°

• Lifting capacity of 661 387 lbs (300 t) per unit

• Total lift capacity of 2 645 547 lbs (1 200 t)

• Wireless remote control console

• Compatible with widest range of rig designs

• Integration with rig hydraulic power unit possible

• Compact design

• Climate range: -45 °C to +55 °C

• HSE improvement/risk assessment

• CE and ATEX conformity

• Optional with remote monitoring service

Bentec’s Rig Walking System provides a solution for reducing rig-

moving times on multi-well applications. The move of the complete rig

to the next well thus requires less cranes and manpower.

Compatible with a wide range of rig designs, our Rig Walking System

can be adapted to both existing and new-built rigs. It consists of four

units, which are secured directly to the substructure. The lift and slide

system is operated by hydraulic cylinders to move the rig – including

drill floor equipment and full setback –to the desired position step by

step. The Bentec Rig Walking System features a reliable and robust

design “Made in germany” and is ideal for drilling rigs on pad drilling or

cluster well operations.

The system is controlled via a remote control console and can be ope-

rated with the existing rig hydraulic power unit. If required, a separate

hydraulic power unit is also available.

The Bentec Rig Walking System complies with the latest European and

international standards, maintaining highest levels of HSE.

Total lifting capacity: 2 645 547 lbs (1 200 t)

Lifting capacity per unit: 661 387 lbs (300 t)

Walking Speed: 46’ /14 m per hour

tecHnicAl DAtA RiG wAlKinG SySteM

deadlineanchorStandard deadline anchors of different sizes and capacities as left-hand and right-hand design. custom-made deadline anchors are also available.

UniQUe FeAtUReS• Heavy-duty, high-grade structural steel

• Tapered roller anti-friction bearings

• Bronze wireline clamp

• Machined grooved drum

• Left-hand models available

• Deadline anchor manufactured according to API 8C

• CE conformity

• ATEX conformity on request

AvAilAble cApAcitieS:

60 000–100 000 pounds deadline pull traveling blocKcompact design to enhance performance and operability.

UniQUe FeAtUReS• Heavy duty, high grade structural steel

• Flame hardened grooves

• High quality tapered roller bearings for sheaves

• Shaft with individual grease passage to each roller bearing

• Traveling Block manufactured according to API 8C

• Climate range: -45 °C to +55 °C

• Suitable for artic & desert environment

• Suitable for onshore or offshore rigs

• CE conformity

• ATEX conformity on request

Designed to be used with compression load cells, the Bentec

DEADLINE ANCHOrS are made from high-grade structural steel for

operation in harsh work environments from -40 °C up to +55 °C.

The Bentec DEADLINE ANCHOrS are designed, fabricated and tested in

Bentec’s own yard with its high-quality manufacturing standard and in

accordance with API 8C.

Bentec designs and manufactures a large range of Bentec TrAVELINg

BLOCkS to meet your specific drilling requirements. Sufficient weigh-

ting ensures fast free fall. Compact and streamlined design eliminates

interference with mast or derrick components.

Long service life is achieved through quality fabrication and careful se-

lection of components. Apart from our standard range of products, low

temperature design is available on request.

tecHnicAl DAtA DeADline AncHoRModel Line Pull

lbf (kN)Wireline Size in (mm)

Drum Dia. in (mm)

Mounting

DA-100-W-1 1/2 100 000 (445)

1 1/2 (38) 28 (711) Wall

DA-100-W-1 3/8 100 000 (445)

1 3/8 (35) 28 (711) Wall

DA-100-W-1 1/4 100 000 (445)

1 1/4 (32) 28 (711) Wall

DA-60-W-1 1/4 60 000 (267)

1 1/4 (32) 24 (610) Wall

DA-60-W-1 1/8 60 000 (267)

1 1/8 (28) 24 (610) Wall

tecHnicAl DAtA tRAvelinG blocK

Model Load ratington (t)

Number of sheaves

Sheave O.Din (mm)

Line sizein (mm)

TB-250-5-36 250 (227) 5 36 (914) 1 1/8 (29) 1 1/4 (32)

TB-350-5-42 350 (318) 5 42 (1 067) 1 1/8 (29) 1 1/4 (32)

TB-350-6-42 350 (318) 6 42 (1 067) 1 1/8 (29) 1 1/4 (32)

TB-400-5-50 400 (363) 5 50 (1 270) 1 1/4 (32) 1 3/8 (35)

TB-400-6-50 400 (363) 6 50 (1 270) 1 1/4 (32) 1 3/8 (35)

TB-500-6-52 550 (500) 6 52 (1 321) 1 1/2 (38) 1 3/8 (35)

TB-500-6-60 550 (500) 6 60 (1 524) 1 3/8 (35) 1 1/2 (38)

TB-500-7-60 550 (500) 7 60 (1 524) 1 3/8 (35) 1 1/2 (38)

TB-650-7-60 650 (590) 7 60 (1 524) 1 1/2 (38) 1 5/8 (42)

TB-750-7-60 750 (680) 7 60 (1 524) 1 1/2 (38) 1 5/8 (42)

pipe guidearMthe bentec pipe GUiDe ARM is specially designed to improve the HSe level of onshore and offshore rigs by reducing hands- on tubular handling.

UniQUe FeAtUReS• HSE improvement – individuals are kept out of harm’s way

• Teachable stabbing function & positioning

• Climate range: -20 °C to +45 °C

• Available for arctic & desert environments

• Suitable for onshore or offshore rigs

• CE & ATEX conformity

• Increases Hands-off operation during vertical pipe handling

Bentec combined its experience from 20 years of commissioning,

maintaining, and repairing drilling equipment to develop a more reliable,

robust, and service-friendly product for safe drilling operations. The Ben-

tec PIPE guIDE ArM is precisely tuned to the needs of our customers.

The pipe guide arm is designed exclusively for use on deep drilling rigs.

It guides the drill pipe or casing from the handover position at the

v door to the center of the well, but can also be arranged to move the

drill pipe from the center of the well back to the handover position at the

v door.

The Bentec PIPE guIDE ArM is moved via a hydraulic and telescopic

cylinder. It is specially designed for rough conditions and provides a

higher HSE level.

Hands-on manipulation of the tubes is no longer necessary: The pipe

guide arm significantly reduces possible accidents according to IADC

Safety Statistics Report.

The pipe guide arm is suitable for all onshore and offshore rigs.

min. pipe handling diameter: 2 7/8 in / 73 mm

max. pipe handling diameter: 20 in / 508 mm

max. drillpipe weight: 6 614 lbs / 3.0 t

tecHnicAl DAtA pipe GUiDe ARM

bentec GmbH Drilling & oilfield Systems

Deilmannstrasse 1

48455 Bad Bentheim

germany

llc bentec tyumen, Russia

2 km from Stary Tobolsky Trakt 8 a

625014 Tyumen | Russia

Phone: +7 3452 6839 00

Service Hotline: +7 922 007 6554

E-mail: tyumen@bentec.com

www.bentec.ru

llc iDtec, oman office Muskat

P.O. Box 12 78

Al kuwair Postal Code 133 | Sultanate of Oman

Phone: +968 2449 4367

E-mail: mick@idtecoman.com

www.idtecoman.com

Russia Representation office

1. kasatschij per. 7

119017 Moscow | Russia

Phone: +7 495 2344 238

Fax: +7 495 2344 240

E-mail: moscow@bentec.com

Phone: +49 5922 72 80

E-mail: info@bentec.com

www.bentec.com

Issue: November 2016