Mechanical Courses 2012 Courses 2012.pdf · 2018. 7. 5. · 3 Mechanical Technologies Course...

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industrial work experience. Prolific provides turnkey automation solutions and training services to over 200

manufacturing firms across the globe.

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provide advanced training to working professionals and fresh engineers / technicians

Executed over 500 in‐plant training programs for well known companies including 50+ Fortune 1000 companies

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from being cost effective.

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Mechanical Technologies

Course Duration Page No.

M01 Mechanical Drawing Reading 02 04

M02 Basic Mechanics 05 04

M03 Maintenance ‐ A to Z of best practices 03 04

M04 Lubricants and Lubrication 02 05

M05 Power Transmission Equipment 02 05

M06 Bearings ‐ Maintenance, Troubleshooting & Repair 02 05

M07 Pumps ‐ Maintenance, Troubleshooting & Repair 02 06

M08 Gearbox ‐ Maintenance, Troubleshooting & Repair 02 06

M09 Hydraulic Systems 02 07

M010 Hydraulic & Electro Hydraulic 02 07

M011 Pneumatic Systems 02 08

M012 Compressor & Blower ‐ Maintenance & Repair 02 09

M013 Mechanical Seals ‐ Maintenance & Repair 02 09

M014 Valve Repair ‐ Maintenance & Repair 02 10

M015 Diesel Generator (DG) Maintenance & Troubleshooting 02 10

M016 Mechanical Induction Training for Fresh Engineers / Technician 25 11

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Mechanical Mechanical Drawing Reading

Purpose

This introductory lesson trains the

learner to identify the various parts of

mechanical drawings and their

components.

What will be covered

Introduction to Mechanical Print Reading

Lines Used in Mechanical Print Reading

Dimensions in Mechanical Print Reading

Orthographic Projection

Duration

1 Days interactive course

Batch size: 10 to 20.

Basic Mechanics

Purpose

Covers force and motion, work and

energy and fluid mechanics as applied in

industrial maintenance. Explains

principles of operation for simple

machines, such as the lever, inclined

plane, wheel and axle, pulley, and screw.

Explains the basic elements of industrial

machines, as well as common

measurement tools used to monitor and

adjust equipment. Covers hand tools,

power tools and fasteners, ending with a

discussion of ways to reduce friction and

wear.


Forces and Motion

Work, Energy, and Power

Fluid Mechanics

Simple Machines

Machine Elements

Measurement Tools and Instruments

The Safe Use of Hand Tools

The Safe Use of Portable Power Tools

Fasteners

Friction and Wear

Duration

A 2 day course, beginning

at 0900 on day 1 and

finishing at 1700 on day 2.


Maintenance ‐ A to Z of best

Purpose

It is highly recommended that all

Maintenance, Reliability, Engineering

and technical support staff including

leadership and management attend this

workshop. If you and your company are

interested in greatly increasing

productivity, this will be a very valuable

course.


Types of maintenance

Aims and Objective of Professional maintenance

Maintenance cost Verses Type of maintenance

Maintenance Strategy

How to set up a professional Maintenance Programme on manufacturing equipment

Duration

A 3 day course


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Lubricants and Lubrication

Purpose

Covers complete lubrication training

program, including functions and

characteristics of lubricants, factors

in selection of lubricants, and effects

of additives. Oils, greases, and other

compounds used for lubrication are

described, as well as their

applications. Lubrication methods

and recommended storage and

handling procedures are included.


Principles of Lubrication

Lubricant Characteristics

Additives, Lub. Action & Bearing Lub.

Oils and Their Applications

Characteristics of greases

Special‐Purpose Greases and Dry‐Film Lubricants

Lubrication Systems and Methods

Automatic Lubrication Methods

Lubricant Storage and Handling

Lubrication Management

Duration

A 2 day course


Power Transmission

Purpose

Covers belt drives, chain drives, gears and

gear drives, adjustable‐speed drives,

shaft alignment, shaft coupling devices,

and clutches and brakes.


Belt Drives

Chain Drives

Gears & Gear Drives

Adjustable‐Speed Drives

Shaft Alignment

Shaft Coupling Devices

Clutches and Brakes

Other



Bearings ‐ Maintenance, Troubleshooting & Repair

Purpose

Covers principles and applications of

various types of bearings, including plain

journal, ball, and roller bearings. Explains

installation, inspection and repair of

bearings. Covers bearing seals,

lubrication, and maintenance practices.


Bearings and Shafts

Plain Journal Bearings

Antifriction Bearings

Ball and Roller Bearings

Specialized Bearings

Bearing Seals

Lubrication

Bearing Maintenance

Other



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Pumps ‐ Maintenance, Troubleshooting & Repair

Purpose

Covers typical applications of various

types of pumps. Describes factors

affecting pump selection. Explains

operating principles of centrifugal,

propeller, rotary, reciprocating, and

metering pumps. Includes special‐

purpose pumps, diaphragm pumps, and

others designed to handle corrosive and

abrasive substances. Covers pump

maintenance, packing gland, seal, and

bearing replacement.


Pump Development and Application Aims and Objective of Professional maintenance

Basic Pump Hydraulics

End‐Suction Centrifugal Pumps

Propeller and Turbine Pumps

Rotary Pumps

Reciprocating Pumps

Metering Pumps

Special‐Purpose Pumps

Packings and Seals

Pump Maintenance

Other



Gearbox ‐ Maintenance, Troubleshooting & Repair

Purpose

This course will cover manual

transmission diagnostic by identifying

internal gearbox faults before carrion

out a trip down and giving you the skill

base to strip and diagnose fault and

rebuild a manual transmission gearbox


What is a gear? The types of gear.

Nomenclature in respective gear

Applications of gears

Velocity ratio

Gear trains

Example problems and questions

Comparison of gears and their applications

Gear tooth parameters permissible deviation as per class of accuracy & consequence

Installation gear box system

Alignment check using different methods.

Study of drive misalignment consequence

Back lash (use of filler gauge)

Backlash & axial float adjustment in straight/Spiral Bevel & Helical gears

Starting of gear box system

Gearbox parameters checking procedure in normal working condition

Analyzing gear box failure∙

Gearbox vibration graph interpretation & permissible deviation

Maintenance of gear box.

Lubrication

Condition monitoring

Typical case study of GB failure & root cause analysis

Other



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Hydraulic Systems

Purpose

Our advanced hydraulics training

course is beneficial to mechanics as

well as those who have specializations

in other disciplines of technology.

Participants will be exposed to more

complex elements of hydraulic

design. They will become more

effective in the installation,

adjustment, and troubleshooting of

industrial hydraulic systems. Practical

circuits will be created using our

hands‐on industrial grade hydraulic

training equipment.


Physics of hydraulic mechanics

Reading hydraulic schematics

Building and analyzing hydraulic circuits

Pneumatic interfacing

Troubleshooting of hydraulic circuits

Intensifiers Accumulators

Flow Dividers

Automatic reciprocation

Circuit design considerations

Filter selection and placement

Hidden hydraulic hazards

Other



Hydraulic & Electro Hydraulic

Purpose

As with all of our courses, this is

hands‐on electro‐hydraulics training,

so make sure you come ready to get

your hands dirty! Electrical control of

hydraulics is accomplished by using

Programmable Logic Controllers and

Relay circuits for connecting

proportional valves; solenoid

operated directional control valves,

and various feedback devices.


Continuation from Hydraulic Systems (H7)

Solenoid function

Difference between servo and proportional valves

Electro hydraulic symbols

Filtration requirements of electro hydraulic valves

Dither, Null, Stiction, Ramping

AND, OR, NOT, Flip‐Flop

Building various electro hydraulic circuits including, timing, counting, latching, and automatic sequencing

Inrush current

Troubleshooting and maintenance

Safety procedures and practices

Other



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Pneumatic Systems

Purpose

Our advanced pneumatics training

course is a continuation of our Basic

Industrial Pneumatics course.

Troubleshooting is a major

component, eliminating the “trial and

error” methods through a systematic

approach. Using scenarios,

participants design and construct

circuits to accomplish the desired

results. With our hands‐on training

equipment, circuits will be developed

using compressed air and vacuum


Reading pneumatic schematics

Troubleshooting of pneumatic circuits

Safety circuits

Solenoid operated valeves

Proportional valves

Pneumatic interfacing

Filter selection

Pulse Circuits

Sequencing circuits

Vacuum generators

Pneumatifc sensors

Automatic reciprocation

Design considerations

Building and anaylizing pneumatic circuits

Other



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Compressor & Blower ‐ Maintenance & Repair

Purpose

The comprehensive course program

includes different topics, starting

from the basics of fluid dynamics and

ending with a detailed overview of

multistage centrifugal compressor

design. To provide students with a

better understanding of the materials

learned, the course features

numerous real‐life examples and

exercises.


Theory of Compressor

Reciprocating Compressors

Screw Compressor

Centrifugal Compressor

Energy Saving Opportunities on Air Compressor

Other



Mechanical Seals ‐ Maintenance & Repair

Purpose

This course is designed to educate

participants with the thorough

comprehension of Mechanical Seal

Principles, Construction, Applications,

Standards, and troubleshooting tips

often required to effectively carrying

out day to day mechanical seal

operation and maintenance.

For participants involved in the

design, repair, maintain, operate or

some work with Mechanical Seals in

any way, this course will provide them

with the information required to

perform designated tasks effectively.


Mechanical Seal Parts

Mechanical Seal Classification

Mechanical Seal Materials

Mechanical Seal Operation

Mechanical Seal Environmental Controls

Mechanical Seal Generation Design

Mechanical Seal Troubleshooting

Other



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Valve Repair ‐ Maintenance & Repair

Purpose

This program is excellent both for the

training of maintenance personnel and

equipment operators as well as for the

multi‐craft training needs of process and

manufacturing facilities.


Gate Valve Repair

This lesson addresses the procedures for

disassembly, inspection, and reassembly of a

typical gate valve. The lesson covers the

locations and functions of valve components.

Procedures for disassembling, inspecting, and

measuring valve parts and procedures for

lapping the disc and checking seat contact are

also covered.

Globe and Control Valve Repair

This lesson provides guidelines for

repairing globe and control valves

including procedures for disassembling,

inspecting, and reassembling both globe

and control valves.

Other



Diesel Generator (DG) Maintenance & Troubleshooting

Purpose

This comprehensive course is prepared for

application engineers, sales engineers, design

engineers, consultants, production engineers,

service engineers, project engineers,

contractors and installation teams.


Introduction to diesel generators

Generator Construction and operation

Generator Synchronisation

Loading/Unloading

Power Factor

Generator Load Testing & Rejection

Commissioning guidelines

Voltage Regulators and Excitation systems

Generator Protection and Maintenance Generator Protection Generator Fault Finding Rotor Earth Fault Shorted Turns

Stator Winding Faults

Other



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Mechanical Induction Training for Fresh Engineers / Technician

Mechanical Training for Non Mechanical Professional

Duration of the course: 10 ‐ 15 days

LEVEL ONE

Day ‐ 1 Introduction & Pre Test ‐Mechanical Drawing Reading

Day 2‐ 3 Mechanical Drawing Reading

Introduction to Mechanical Print Reading Lines Used in Mechanical Print Reading Dimensions in Mechanical Print Reading Orthographic Projection

Day ‐ 4 Post Test – Mechanical Drawing Reading.

Pre Test ‐ Lubricants and Lubrication

Day – 5 – 6 Lubricants and Lubrication

Principles of Lubrication Lubricant Characteristics Additives, Lub. Action & Bearing Lub. Oils and Their Applications Characteristics of greases Special‐Purpose Greases and Dry‐Film Lubricants Lubrication Systems and Methods Automatic Lubrication Methods Lubricant Storage and Handling Lubrication Management

Day – 7 Post Test – Lubricants and Lubrication

Pre Test ‐ Gears & type of gears

Day 8‐9 Gears & type of gears

Important points while installation. Important points to be check. Calculation of gear reducer with capacity. Maintenance & PM points for gears.

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Day 10 Post Test – Gears & type of gears

Pre Test ‐ Types of couplings

Day 11 Types of couplings

Important points for selection of coupling type & its size calculation. Changing & checking of coupling.

Day 12 Post Test – Types of couplings

Pre Test ‐ Types of Bearings

Day 13‐ 14 Types of Bearings

How to fit bearing & Selection of bearing. Maintenance of bearing.

Day 15 Post Test – Types of Bearings

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LEVEL TWO

Day 1 Pre Test – Hydraulic Systems

Physics of hydraulic mechanics Reading hydraulic schematics

Day 2‐ 5 Hydraulic Systems – contd.

Building and analyzing hydraulic circuits Troubleshooting of hydraulic circuits Accumulators Flow Dividers Filter selection and placement Hidden hydraulic hazards Valves theory & Operation.

Day 6 Post Test – Hydraulic Systems

Pre Test – Pneumatic Systems

Day 7 – 10 Reading pneumatic schematics Troubleshooting of pneumatic circuits Safety circuits Solenoid / All types of operated valves Proportional valves Filter selection Sequencing circuits Vacuum generators Design considerations Building and analyzing pneumatic circuits Pneumatic circuit actual preparation on basis of circuit drawing

followed by simulation check

Post Test‐ Pneumatic Systems

Mechanical Courses 2012 Courses 2012.pdf · 2018. 7. 5. · 3 Mechanical Technologies Course...

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Transcript of Mechanical Courses 2012 Courses 2012.pdf · 2018. 7. 5. · 3 Mechanical Technologies Course...