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    Customer Training Material

    ec ure

    Stead -State

    Heat Transfer

    Heat Transfer

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    ANSYS Mechanical Heat Transfer

    Customer Training MaterialChapter Contents

    Steady State Heat Transfer:

    A. Steady State Theory

    B. Model Setu

    C. Steady State ExampleD. Multiple Step Solutions

    . ,

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    ANSYS Mechanical Heat Transfer

    Customer Training MaterialA. Steady State Theory

    When the flow of heat does not vary with time, heat transfer is

    referred to as steady-state.

    Since the flow of heat does not var with time the tem erature of

    the system and the thermal loads on the system also do not varywith time.

    From the First Law of Thermod namics the stead -state heat

    balance can be expressed simply as:

    - =

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Theory

    For steady-state heat transfer, the differential equation expressing thermal

    equilibrium is:

    0...

    =+

    +

    +

    qT

    kT

    kT

    k zzyyxx

    The corresponding finite element equation expressing equilibrium is:

    =

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    ANSYS Mechanical Heat Transfer

    Customer Training MaterialB. Model Setup

    General Notes on Thermal Loads and Boundary Conditions:

    In Mechanical, model boundaries that have no applied loads are

    Symmetry boundary conditions are imposed by letting theboundaries be adiabatic (exception is symmetry models using

    , .

    Reaction heat flow rates are available at fixed temperature DOFs,

    convective boundaries and radiation regions.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Model Setup

    Analysis Settings:

    Step Controls: control multiple steps

    as wells as auto time stepping.

    Nonlinear Controls: specifyconvergence criteria and control line

    search solver option.

    Output Control: controls content and

    frequency with which results are

    saved.

    Analysis Data Management: general

    options controlling file management

    and solver units.

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    ANSYS Mechanical Heat Transfer

    Customer Training MaterialC. Steady State Example

    This example presents a walk through

    for a steady state analysis.

    The model represents and electrical coil

    composed of an iron core surrounded by

    a copper coil separated by a plastic

    insulator. The assembly rests on a steel

    mounting plate.

    We assume the coil is in operation for

    sufficient time to reach a steady state.

    Boundary Conditions:

    The iron core generates heat at 0.001

    W/mm^3.

    The copper coil is experiencing forcedconvective heat loss at a rate of 0.1

    W/mm^2 in a 30 C ambient environment.

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    and assumed to be at a fixed 25 C.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    After specifying a Steady State Thermal analysis type, selecting the

    desired geometry and adding or creating the necessary materials in

    Workbench, we begin the model setup in Mechanical.

    The materials are assigned in the details of each part as shown here:

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    After evaluating the default mesh, several mesh controls are added to

    modify element size and shape:

    Note, the DesignModeler geometry was assembled as a multi-body part,

    thus the mesh is continuous across parts which means no contact is

    necessary.

    Multi-body Part MeshDetail Showing Shared

    Nodes

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    RMB and Generate Mesh to

    Evaluate Any Changes

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    The boundary conditions detailed earlier are applied to the

    appropriate regions of the model:

    Highlighting the Steady-State Thermal (A5) branch allows all BCs to be

    displayed on a common plot.

    Since the model is steady state and linear we will leave the Analysis

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    ett ngs n t e r e au t con gurat on an so ve t e mo e .

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    When the solution is finished its good practice to

    check the validity of the solution before proceeding:

    By inspecting the core details we can see that the

    cores volume is 44698 mm^3.

    Since the heat generation load is 0.001 W/mm^3, we

    can calculate the heat generation as 44.698 W.

    e s ea y s a e assump on means a e

    temperature and convection boundary conditions must

    equal the heat input.

    and dropping both boundary conditions onto the

    Solution branch.

    An RMB to Evaluate All Results will update the

    reaction probes.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    By summing the probe results we find good

    agreement:

    Hgen - Rtemp - Rconv = 0

    44.698 10.532 34.165 = 0.001

    Having verified an energy balance we can

    proceed to postprocess other results.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    Results Can BeScoped to Individual

    Parts to Refine the

    Solution Display for

    Each

    Directional Results, Heat

    Temperature Plot for

    All Bodies Gives a

    Good Overview of the

    Distribution

    Flux Here, Can Be Displayed

    as Vectors to Enhance the

    Interpretation of Heat Flow

    Throughout theAssembly

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Steady State Example

    In addition to the default results, user defined results can be

    requested. These results may be combined in expressions as well.

    Worksheet View for

    Solution Branch

    Shows User Results

    Available

    User Defined Result Definitions:

    TEMP = temperature. ENERGY (kinetic) = N/A .

    TF = thermal flux.

    ENERGY (Potential) = thermal heat dissipation

    energy.

    TERR = thermal error energy.

    HEAT = heat flow.

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    VOLUME = displays the volume of all elements

    attached to scoped region.

    N command).

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    Customer Training MaterialD. Multiple Step Solutions

    Multiple steady state solutions can be setup and solved sequentially

    from the Analysis Settings:

    The graph and table display solution points.

    By changing the Current Step Number each step is configured

    independently.

    Note this is not a transient analysis.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Multiple Step Solutions

    Loads can be varied for each solution bychoosing the Current Step Number.

    Example, temperature load:

    ga n e grap an a e sp ay e npu

    variation. Loads will ramp from the previous step:

    Note: for linear anal ses sin le solution there is nodifference between ramped or step applied loads.

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    ANSYS Mechanical Heat Transfer

    Customer Training Material. . . Multiple Step Solutions

    The Analysis Settings

    can be set up for multiple

    steps rather than one at a

    time.

    Worksheet view allows

    review of all settings in a

    sin le a e.

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    Customer Training Material

    or s op

    Solenoid

    Heat Transfer

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