ME - Ritter Dental Australia · The EXCOM central suction system can be delivered in two models: 1...

ME

TASY

S METASYS EXCOM Z2 / Z5Central Suction System with air/liquidseparation unit

GB

Installation, operation andmaintenance

2 Page GB Practice staff / technicians

Table of contentsExplanation of the pictograms

The groups of people for whom certain types of activities are relevant can be found in the footer.

1. Table of contents:

Page

1.Tableofcontents 2

2.Explanationofthepictograms 2

3.GeneralInstructions 3

4.Use 4

5.Typeoverview 4

6.Construction 5

7.Accessories 6

8.Explanationofthetypeplate 7

9.Technicaldata 8

10.Functionaldescription 9

11.Installationguidelines 10

12.Hoseconnections 11

13.Electricalconnections 12

14.Explanationoftheoperatingcomponents 13

15.ConnectionCOMPACTA8/A16withEXCOMZ2/Z5 14

16.Care,cleaninganddisinfection 15

17.Commissioning 16

18.Maintenance 17

19.Disposaloftheequipment 17

2. Explanation of the pictograms

means that if the instructions are disregarded danger

for people, operational problems or damage to the equipment or its immediate surroundings can occur.

means that the attention of operating or maintenance personnel particularly needs to be drawn to impor-tant items in this section.

�PageGBPractice staff / technicians

General Instructions

3. General Instructions:

Thesafety,reliabilityandperformanceoftheequipmentisonlyguaranteedbyMETASYSifthefollowinginstructionsarefollowed:

qInstallation,alterationsorrepairsmustonlybecarriedout byauthorisedspecialistswhoguaranteecompliance withstandardIEC601-1(internationalstandardforMedical ElectricalEquipment,particularlyPart1:GeneralSafety Requirements).

qThe electrical installation must correspond withIEC (International Electrotechnical Commission)requirements.

qTheequipmentmustonlybeusedinaccordancewiththeinstallation,operationandmaintenanceinstructions.

q OnlygenuineMETASYSsparepartsmustbeusedfor repairsorreplacement.

After commissioning, the installation proof found into the Equipment Logbook must be completed and returned to METASYS in order to determine the guarantee period.

q EveryserviceandinspectionmustberecordedintheEquipmentLogbook.

q Ifrequestedbyaqualifiedtechnician,METASYS declarestoprovideallprepareddocumentation likelytobeofusetothetechnicallyqualifiedpersonfor serviceandrepairsofthetheequipment'scomponents.

q METASYStakesnoresponsibilityfordamagesarisingfrom outside influences (inaccurate installation),incorrectinformation,useoftheequipmentforpurposesotherthantheoneintended,orforimproperrepairs.

The equipment is not suitable for use in explosive or combustible environment.

q Usersmuststudyequipmentandassurethemselvesofitsgoodconditionbeforeeveryuse.

2

1

� Page GB Practice staff / technicians

UseType overview

4. Use:

TheMETASYSEXCOMisacentralsemiwetsuctionsystemusedforcentralisedvacuumproduction,aswellasthesep-arationofairandliquidsindentistry.

The EXCOM central suction system is a vacuum engine with integrated separation. Therefore, an automatic separator with the treatment unit is no longer required.

5. Type overview:

TheEXCOMcentralsuctionsystemcanbedeliveredintwomodels:

1 Seeillustration

EXCOM Z2EXCOMZ2isacentralsuctionsystemwithintegratedliquid/solidseparationforsimulta-neousoperationof2treatmentunitsorforupto3treatmentunitswith60%efficiency.

2 Seeillustration

EXCOM Z5EXCOMZ5isacentralsuctionsystemwithintegratedliquid/solidseparationforsimulta-neousoperationof3treatmentunitsorforupto5treatmentunitswith60%efficiency.

3

3.2

3.1

3.4

3.3

5PageGBPractice staff / technicians

Construction

6. Construction:

3 Seeillustration takingEXCOMZ5asanexample

3.1 The suction engine Thesuctionengineisapowerfuldryvacuumengine

operatingaccording to theprincipleof thesidechannelvacuumpump.

3.2 Dynamic separation unit Thedynamicseparationunitcentrallyseparates

liquids and solids from the air stream withoutinterruptingtothesuction'soutput.Thiseliminatestheneedforaseparatorinthetreatmentunit.

3.3 Control unit Thecontrolunitcontainsallelectricalcomponents

necessarytocontrolandmonitortheentiredevice.

3.4 Air inlet valve Theairinletvalveoptimisesthevacuumandprotects

thesuctionequipmentfromoverheating.

4

1

2

3


7. Optional accessories available:

1 Seeillustration

External place selsection valveOrdernumber:40050048 Aircanbeentrainedthroughunusedopenhoseconnectionpointswithoutintegratedselectivecontrolwhencentralsuction systems are operating. Distracting noises andlossofsuctionpowercanresult.Theinstallationofaplaceselectionvalvepreventsthiseffect.

2 Seeillustration

Spittoon valveOrdernumber:40050002

Ifthetreatmentunithasaspittoonbowl,thewaterfromthebowlmustbedischargedthroughthesuctionhose.Theinstallationofaspittoonvalvepreventsdistractingsuckingnoisesandlossofsuctionthroughthebowl.Thespittoonvalveoperatesautomaticallyandsetsoffthecentralsuctionsystem.

3 Seeillustration

Covering hood:

Covering hood for EXCOM Z2:Ordernumber:40030002Covering hood for EXCOM Z5: Ordernumber:40030003

Thecoveringhoodminimizesthesoundlevelfromthevacuummotorandprotectsthesuctionsystemfromexter-nalinfluences.

4Seeillustration

Air bio filter.

Air bio filter for EXCOM Z2:ordernumber:40060002Air bio filter for EXCOM Z5:ordernumber:40060003

Forreasonsofhygieneandnoisereductionwerecommendtheintregrationofanairbiofilterintotheair-dischargeconnectionandtoleaditoutofdoors.

Accessories

5

EXCOM Z5

METASYS Medizintechnik GmbHA-6063 Rum bei Innsbruck, Florianistr. 3

Un = 230 V, 50 Hz

Mad

e in

Aus

tria

TK

20

03-

45B

Pmax = 2,1 kw

pmax = 180 mbar

reguliert

*

*

3.1

3.83.2 3.4 3.7

3.3 3.5

7

6

5

5.1

5.2

6.2

6.1

Z5-12345 000

3.6


Type’s plate

8. Explanation of the type plate:

5 Seeillustration

Type plate of EXCOM Z2:Thetypeplateisfixedontheoutsideofthefittingpanel

5.1 ,upsidetheprefilter 5.2 .

6 Seeillustration

Type plate of EXCOM Z5:Thetypeplateisfixedatthebottomofthefittingpanel

6.1 ,undertheprefilter 6.2 .

7 Seeillustration

Explanation of the type plate, taking EXCOM Z5 as an example:

3.1 Equipmentname

3.2 Connectiondata

3.3 Serialnumber

3.4 Manufacturer’saddress

3.5 CEmark

3.6 Separatecollectionelectrical/electronicequipment

3.7 ÜZVOconformitymark

3.8 Protectionclass1

2

1


Technical data

9. Technical data:

1 EXCOM Z2

Mainsvoltage: 230VAC

Frequency: 50/60Hz

Maximumcurrentconsumption: 6A

Equipmentfuses: 2x10A

Electricalshaftpower: 1.4kW

Suctionmotorrotationspeed: 2850/3450rpm

Vacuum: 180mbar,regulated

Maximumambienttemperature: 40ºC

Operatingtime: 100%ED

Weight: 50kg

Noiselevelwithoutcoveringhood: 63dB(A)

Noiselevelwithcoveringhood: 58dB(A)

Overalldimensions(LxWxH): 60x40x60cm

2 EXCOM Z5

Mainsvoltage: 230VAC

Frequency: 50/60Hz

Maximumcurrentconsumption: 9A

Equipmentfuses: 2x10A

Electricalshaftpower: 2.1kW

Suctionmotorrotationspeed: 2850/3450rpm

Vacuum: 180mbar,regulated

Maximumambienttemperature: 40ºC

Operatingtime: 100%ED

Weight: 65kg

Noiselevelwithoutcoveringhood: 65dB(A)

Noiselevelwithcoveringhood: 58dB(A)

Overalldimensions(LxWxH): 65x40x60cm

3

3.6

3.4

3.2

3.1

3.33.1

3.2 3.5

3.7


10. Functional description:

3 Seeillustration

Onremovingasuctionhosefromitsrestinthetreatmentunit,thedynamicseparation 3.1 andtheEXCOMcentralsystemsuctionengine 3.2 start.Afterthevacuumhasbeendeveloped,theoptionallyavailableplaceselectionvalveforthetreatmentplaceinuseopens.Thewaterfromthecuspidororspittoonrunsthroughthespittoonbowlintothesuctionhose,whichalsostartstheEXCOMcentralsuctionsystem.

Themixtureofliquids,solidsandairsuckedfromthetreat-mentunitsflowsthroughthesuctionconnection 3.3 andprefilter 3.4 intotheseparationchamber 3.1 .Themixtureisacceleratedintoacircularmovementbytherapidlyrotatingimpellerblades.Theliquidsandsolidsaretangentiallycentrifuged,whilsttheairflowsthroughthebladeshaftsintothehoseconnectionwiththeair inletvalve 3.5 intothesuctionengine 3.2 .Thedryairisdischargedviatheoptionalbio-filterintotheatmospherethroughtheexhaustairconnection 3.6 .Thedynamicwater/airseparationprocessrunsforapproximately20sec-ondsafterthesuctionenginehasswitchedoff.

Thecentrifugedliquidsandsolidparticlessmallerthanthemeshofthepre-filters 3.4 areeitherledintothenormalsewagesystemviathewateroutlet 3.7 andthedrainageconnectionordirectedintoanamalgamseparator(COM-PACTA8/A16).

Theequipmentfunctionismonitoredbyanelectronicmoni-toringsystemwhichsignalstheoperatingconditionsonthedisplaysonthehousingandthepractise'scentraldisplay.

Functional description

2

1

1/1

2.1

15 c

m


Installation guidelines

11. Installation guideline:

qThe EXCOM suction system is designed to be installed only in dry, adequately ventilated rooms.

Their use in areas subject to explosive and fire hazards is not permitted.

qThe permitted room temperature ranges from between +10°C and + 40°C. The relative humidity must not exceed 70%.

qInstallation can be on the same level as the treatment units, in a side room or one floor lower.

In order to avoid vibrations, the suction system must be installed on a firm base.

1 See illustration

qWhen the EXCOM suction system is installed, the con-nection side must be placed at least 15 cm from the wall in order so that the hoses can be connected.

2 See illustration

qThe front of the device must be easily accessible. If the EXCOM system is installed with the covering hood, the device must not be covered or have objects placed on top of it. To allow the removal of the covering hood, a free space above equal to the equipment's height equal to half its width at the sides. There must be clear space of approx. 5 cm around the device to guarantee ade-quate air circulation.

Prefilter:

2.1 Prefilter already installed

Air inlet valve:

To ensure a complete flush of all material, liquid and par-ticles, even when the suction tube is on, an air inlet valve needs to be installed into the unit fastest away from the central unit.

Pipe and hose installation:

Any pipe or hose used must be resistant to all chemicals normally used in a dental practise (e.g. HT discharge pipes made from PP, PVC-C, PVC-U, PE-HD)

GB Practice staff / technicians

3

4

3.2 3.3 3.1

4.2 4.3 4.1

11PageGBPractice staff / technicians GBPractice staff / technicians

Installation guidelinesHose connections

qOnlyflexiblespiralhosesmadefromPVCorequivalentmaterialsmaybeused.

qConnectionstotheEXCOMcentralsuctionsystemmustbemadebyflexiblehosesandbeasshortaspossible.

qWerecommendapipediametersof40mmtoavoidright-anglebendsinordernottolosesuctionpower(recom-mendation:2x45ºdegreebends).

qDischargepipesmustmeetapplicablelocallegislation orDIN1986,Parts1and2.

qWastewatermustbeallowedtodrainofffreelywithoutanybackup.Wastewaterpipesmusthaveahydraulicgradientofatleast2%.

qTheairmustbedischargedout-of-doors.Forreasonsofhygieneandinordertoavoidnoisepollutionwerecom-mendthattheoutgoingairconnectionisfittedwithabio-filter.

qThediameterofthesuctionconnectionmustbeequaltoorsmallerthanthediameterofthedischargeaircon-nection.

12. Hose connections

3 EXCOM Z2

3.1 Connectionforthesuctionhose(fromthetreatmentunits),40mmdiameter

3.2 Connectionforoutgoingair,40mmdiameter

3.3 Connectionforwastewater(cleanwaterdischarge)15mmdiameter.

4 EXCOM Z5

4.1 Connectionforthesuctionhose(fromthetreatmentunits),40mmdiameter

4.2 Connectionforoutgoingair,50mmdiameter(option-al40mmdiameter

4.3 Connectionforwastewater(cleanwaterdischarge)15mmdiameter.

All hose connections must be secured with hose clamps!

1

2


Electrical connections

13. Electrical connections

Mains connection:

Themainsconnectionmustonlybecarriedoutbyatrainedelectricians.

Theelectricalinstallationmustbecarriedoutinaccordancewithapplicablelocalregulations.

Beforeconnectingwiththemains,thenominalvoltagestat-edonthetypeplateontheequipmentmustbecomparedwiththemainsvoltage.

TheEXCOMsuctionsystemmustonlybeconnectedtothepowersupplywiththesuppliedpowercable.Extensioncablesmustnotbeused.

Main switch:

Inordertoallowself-diagnosis,theEXCOMsuctionsystemmustbeswitchedoffatleastonceperworkingday.

Connectiontothemainsmustbeestablishedaftertheprac-tise'smainswitch.

The hose rest signal light:

Thecontrolcableforthehoserestsignallightisalreadyconnectedinternallybya2polecable,3metreslong.

Thesuctionsystemstartswhenthetwocontactsarecon-nected.

Thecontrolcableistobeproperlyfixedintoajunctionbox.

External display module:

A15metrelongconnectionforthecentraldisplaymoduleisalreadyincludedinthescopeofsupply.

Suction engine:

Thesuctionenginecontinuestorun90secafterthesuctiontubesareon,P2.Byturningthepotentiometerthisrunningtimecanbereduced.

Electrical connections EXCOM Z2 1 / EXCOM Z5 2 :

13.1 EXCOM z5:

ConnectionseparationEXCOM(EXCOMM12/M13;EXCOMThermoschutz(=protectionoverheating):�10/�11)

EXCOM z2:

ConnectionseparationEXCOM(EXCOMx7-1/2;EXCOMThermoschutz(=protectionoverheating):�10/�11)

13.2 ConnectionSchütz(vacuum:M8/M9;VacuumThermoschutz:�6/�7)

13.3 Connectionmainswitchofcentralsuctionsystem(mainswitch)

13.4 Connectionpowersupply(mains/Netz)

13.5 Connectionsuctionengine(SchützK1:2/4)

Technicians

4

3

3.1 3.2 3.3

1�PageGBPractice staff / technicians

Operating components

14. Explanation of the operating components:

3 Seeillustration.

External central display:

Theexternalcentraldisplaymustbeinstalledinareadilyvisiblepositioninthepractise.

Thepurposeoftheexternalcentraldisplayistoinformprac-tisestaffoftheoverallconditionofallEXCOMsystemcom-ponents.

ShouldtheEXCOMcentralsuctionsystemnotworkduetoatechnicaldefect,theexternaldisplaywillshowamalfunc-tionmessage.IftheamalgamseparatorCOMPACTA8/A16isinstalled,thecollectioncontainerwillbeshowntobe95%or100%full.Themalfunctionscanonlybeacknowl-edgeddirectlyattheequipment.

3.1 Indicator light 1 green -power connected. Suction system ready for operation

3.2 Indicator light 2 red - malfunction. It is necessary to check the suction system

3.3 Indicator light 3 yellow (if COMPACT A8 / A16 is installed) -warning about the collection container level. It is necessary to change the collection con-tainer very soon.

4 Seeillustration.

EXCOM suction system operating component:

Displayforthesuctionengineandthedynamicseparator:

Indicator light 1 - ready for operation.

qContinuous green - power connected.

Indicator light 2 - motor malfunction (motor over-heating)

qFlashing red and buzzer sounds - malfunction.

q2 flashes followed by a pause; repeated sequence suc-tion engine malfunction.

q3 flashes followed by a pause; repeated sequence - sep-arator unit malfunction.

Switchthedeviceoffatitsmainswitch;waitfor10minutesandswitchonagain.

If the malfunction is reappears, contact a service engineer!

2.1

2.4

1

2

max. 0,4 m

min. 2%

2.2 2.3

2.5

2.6 2.7 2.8

1� Page GB Practice staff / technicians

Connection COMPACT A8/A16with EXCOM Z2/Z5

15. Connection of the amalgam separators COMPACT A8/ A16 with EXCOM Z2/Z5:

1 Connection of the tubes and pipes

2 Electrical connections

2.1 circuitboardCOMPACTA8/2

2.2 circuitboardCOMPACTA8/1

2.3 controlunitA8/1

2.4 controlunitA8/2

2.5 AdditionalmainboardonCOMPACTA8/A16forcon-nections

2.6 circuitboardEXCOM,cable3-polar

2.7 DisplayEXCOM,cable6-polar

2.8 Externaldisplay,cable6-polar

9

6 7

8

10

15PageGBPractice staff / technicians

† Changing the collection container: see COMPACT A8 / A16 "Installation, Operating and Maintenance Manual"

† Disposal of the collection container when full: see COMPACT A8 / A16 "Installation, Operating and Main-tenance Manual"

Care, cleaning and disinfection withGreen&Clean M2

16. Care, cleaning and disinfection:with METASYS Green&Clean M2 cleaning and disinfection agent for suction equipment and amalgam separators.

6 Seeillustration

Activatethespittoonflushforashortperiodaftereachtreatment.

7 Seeillustration

Sucksomewaterthroughthesuctionhoseaftereachtreat-ment.

8 Seeillustration

Afterhavingsuckedsomewaterfirst,useGreen&Clean M2 twiceaday.

IdeallyGreen&CleanM2disinfectantshouldalsobeusediftheequipmenthasremainedunusedforawhile(lunchbreak,holiday).

9 Seeillustration

AlsocleanandflushthespittoonbowlusingtheMETASYSspittooncleanerGreen&CleanMBtwiceaday.

qCleaning the filter

Atleastonceaweekcleantheandemptythefilter.Thecleanoutcanalsobecarriedoutmorefrequentlyifneces-sary.

10 Seeillustration

CollecttheresiduescontainingamalgamfromtheprimaryfilterinMETASYS’sownECOCentercollectioncontainerandrecyclethroughDental ECO Service’s ECOTransform.

3

1

2

4


Commissioning

17. Commissioning:

1 Seeillustration

qSwitchonpractiseandtheequipmentmainswitch.

2 Seeillustration

qRemovethesuctionhosefromitsholder.

qCheckthatallhoseconnectionsandotherconnectionsinthesuctionpipeareair-tight.

3 Adjust the air-inlet valve – seeillustration

qThesuctionflowatthelargesuckershouldbeatleast 300l/min.

qAdjustmentsaremadebyturningtheadjustmentscrewontheair-inletvalvewhilstmeasuringtheairflowatthelargesuckerusingaflowmeter.

4 Seeillustration

qSuck3litresofwaterandcheckthattheEXCOMcentralsuctionsystemisoperatingcorrectly.

qUndertakeelectricalsafetychecksasrequiredbylocallegislation,andrecordthatthecheckshavebeenmade.

5

5.2

5.1


18. Maintenance:

5 Seeillustration

qThe following filters must be checked and cleaned every week:

áThefilterinthehoserestorthesuctionhose–notillustrated.

áThefilterinspittoonbowloutletandthespittoonvalve 5.1

áThebasefilter 5.2

qCleaning the filters:Theprefiltersmustbecleanedatleastonceaweek.How-ever,dependingonthemethodofworking,thismaybenecessaryeveryday.

Acloggedprefilterisperceivablebyareductionofsuctionpower.

qExhaust air filters:Theoptionalexhaustairbio-filtermustbechangedatleastonceayear.

1�. Disposal of the equipment:

The devices may be contaminated. Please inform the dis-posal company of this so that the necessary precautions can be taken.

Disposal of amalgam separator components, such as sieves, filters, hoses etc., must also comply with local regulations.

Uncontaminatedplasticcomponentsofthesuctionsystemmaybere-cycled.Thebuilt-incontrolunit,electroniccircuitboardsandcom-ponentsmaybedisposedofaselectro-technicalscrap.Othermetalcomponentsmaybedisposedofasordinarymetalscrap.

If the devices is returned, for example to the dealer or METASYS Medizintechnik GmbH, all connections must be sealed so that they are water-tight.

MaintenanceEquipment disposal


Notes

AustriaMETASYS

Medizintechnik GmbHFlorianistraße 3

A-6063 Rum bei Innsbruck

1 0 512 /20 54 20-0

5 0 512 /20 54 20-7

GermanyMETASYS

Medizintechnik GmbHAhornstraße 19

D-85614 Kirchseeon1089 / 613874-0 5089 / 6135829

METASYS

FranceMETASYS France S.a.r.l.

9, bd E. MicheletF-69008 Lyon104-37 90 22 15504-37 90 22 47

e-mail: [email protected]://www.metasys.fr

email: [email protected]

http://www.metasys.com

Dental Eco Service Italia S.r.l.Via Torricelli 47I-37136 Verona

1 +39/045/981/4477 · 54475

Italy

Ihr METASYS Berater:/Your METASYS agent:

EBW

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ME - Ritter Dental Australia · The EXCOM central suction system can be delivered in two models: 1...

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Transcript of ME - Ritter Dental Australia · The EXCOM central suction system can be delivered in two models: 1...