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Transcript of ME 320 lab 1
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2011TheBoardofTrusteesoftheUniversityofIllinois
All RightsReserved
ME 320: Heat Transfer Laboratory
Temperature Measurement Investigation
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I. ObjectiveThe objectives of this experiment are to become familiar with general temperature measurement
instrumentation used in the laboratory, and to conduct various measurements with commonly used thermometers in
order to identify the differences between them. In addition, a thermocouple reference junction will be built and
compared to an electronic one, and the basic concepts of psychometrics.
II. BackgroundTemperature measurement is involved in many fields of study including thermodynamics, fluid mechanics,
heat transfer, aerodynamics, chemistry, electronics, and physics. To measure temperature, it is necessary to measure
some physical property that changes with temperature. Any instrument used to measure temperature is called a
thermometer. Examples of different types of thermometers that you will be investigating in this laboratory exercise
are described below.
A. Liquid ThermometerA commonly used instrument which uses liquid-in-glass as the measuring device. As the temperature on the
outside of the glass-bulb section of the thermometer increases, the liquid inside the glass-bulb expands. When the
temperature decreases, the liquid contracts. Thus, the instrument uses the differential expansion or contraction of the
liquid and the glass. There is a scale on the glass that relates the expansion of the liquid in the glass to the
temperature.
B. Thermocouple
Consists of an electrical circuit, which uses two unlike metals joined together to form a complete circuit. The
junction of dissimilar metals generates a temperature-dependent electromotive force.
Thermocouples are very important and commonly used temperature measurement devices and are based on the
Seebeck effect. By definition, the Seebeck effect is the production of an electromotive force (emf) and consequently
an electric current in a loop of material consisting of at least two dissimilar conductors when two junctions are
maintained at different temperatures. As shown in Figure 1, if two wires composed of unlike metals are connected at
both ends and one of the ends is heated, a continuous current flows through the circuit. If the circuit is broken, as
shown in Figure 2, the net open circuit voltage (the Seebeck voltage) is a function of the temperature of the junction
and the composition of the two metals. A chart that correlates temperature with the corresponding open circuit
voltage can be used to determine the temperature at the thermocouple junction.
Metal A
Metal B
Metal A
Heat
Figure 1 Seebeck Effect
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All dissimilar metals exhibit this effect. There are many standard combinations of metals that have been
developed, for which voltage correlations with temperature are well established. For small changes in temperature,
the Seebeck voltage is linearly proportional to temperature, =e TAB
where , the Seebeck coefficient, is the
constant of proportionality.
Metal B
Metal A
Heat
+
-
eAB
Figure 2 Seebeck Voltage
C. RTD (Resistance Temperature Detector)
Resistance thermometers, also known as RTDs, are wire-wound and thin-film devices that work on the
physical principle of the temperature coefficient of electrical resistance of metals. They are nearly linear over a wide
range of temperature and can be made small enough to have response times of a fraction of a second. They require
an electrical current to produce a voltage drop across the sensor that can be then measured by a calibrated display
device.
D. Thermistor
Thermistors are thermally sensitive resistors whose prime function is to exhibit a large, predictable, and precise
change in electrical resistance when subjected to a corresponding change in temperature.
E. Psychrometer
This device measures both dry and wet bulb temperatures of the air. One thermometer is wrapped in cloth,
which when wet and placed in an air stream, will indicate the wet bulb temperature of the air. Using the wet bulb
and dry bulb temperatures, the amount of moisture in the air can be determined.
F. Device Selection
Selection of a temperature measurement device is a common challenge in engineering. Table 1 contains a brief
summary of the advantages and disadvantages of the more commonly used instruments. Considerations will also
include the environment in which the temperature measurement is being made, e.g. liquid, gas, oxidizing
environment; also electrical noise, such as in the presence of high energy ignition systems in engines; also the long-
term maintenance and reliability required. Sometimes the choice is simple and obvious; other times, it is very
difficult, and numerous iterations may be required until a satisfactory solution is found.
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Table 1 Comparison between different types of thermometers
Glassthermometer Thermocouple RTD Thermistor
Advantages
Simpletouse
Inexpensive
Selfpowered
Simple
Rugged
Inexpensive
Widevariety
Widetemperature
range
Moststable
Mostaccurate
Morelinearthan
thermocouple
Highoutput
Fastresponse
Two-wireOhms
measurement
Disadvantages
Breakable
Lowresolution
Slowresponse
Noelectricaloutput
signal
Non-linear
Low-voltage
Reference
required
Leaststable
Leastsensitive
Expensive
Currentsource
required
Smallchangein
resistance
Lowabsolute
resistance
Self-heating
Non-linear
Limited
temperaturerange
Fragile
Currentsource
required
Self-heating
Applications
Commonlyusedto
measurethe
temperatureofaliquid
orgasinalow
temperaturerange
Bestoptionin
applicationswithhigh
temperatureranges
(upto1800K)suchas:
steelandiron
industry,heating
appliances,lab
environment,
medical,etc.
Precision
measurementswhere
thetemperaturesdo
notexceed600C.
Fortemperaturecontrol
ofprecisionprocesses
Automatictemperature
controlofoven,
injectionmolding,and
testchambers.
G. Thermocouple Reference Junctions
The Seebeck voltage cannot be measured directly. A voltmeter must be first connected to the thermocouple,
however the voltmeter leads themselves create two new thermoelectric circuits. Consider a voltmeter connected
across a copper-constantan (Cu-C) type T thermocouple, as shown in Figure 3.
Figure 3 Measuring Junction Voltage with a DMM
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We would like the voltmeter to read only V1, but connecting the voltmeter to measure the output ofJ1 has
resulted in the creation of two more metallic junctions:J2 and J3. SinceJ3 is a copper-copper junction, it creates no
thermal EMF (V3=0) but J2 is a copper-constantan junction, which will add an EMF (V2) in opposition to V1. The
resultant voltmeter reading Vwill be proportional to the temperature difference betweenJ1 andJ2. This says that the
temperature atJ1
cannot be found unless the temperature ofJ2
is known.
H. Ice Bath
One way to determine the temperature ofJ2 is to physically put the junction into an ice bath, forcing its
temperature to be 0C and establishingJ2as the reference junction. Since both voltmeter terminal junctions are now
copper-copper, they create no thermal EMF and the reading Von the voltmeter is proportional to the temperature
difference betweenJ1 andJ2.
Now the voltmeter reading is:
! = !! !! = !(!!! !!!) (1)
where tJ1 and tJ2 are absolute temperatures. If we define TJ as junction temperature specified in degrees
Celsius, then:
!! ! + 273.15 = !! (2)
V then becomes:
! = !! !! = ! (!!! + 273.15 (!!! + 273.15)] (3)But since TJ2=0C
! = ! !!! !!! = !(!!! 0) (4)
!=!!!! (5)
This protracted derivation is used to emphasize that the ice bath junction output, V2, is notzero volts: it is a
function of absolute temperature. By adding the voltage of the ice point reference junction, we have now referenced
the reading Vto 0C. This method is very accurate, because the ice point temperature can be precisely controlled.
The ice point is used by the National Institute of Standards and Technology (NIST) as the fundamental reference
point for their thermocouple tables, so we can now look at the NIST tables and directly convert from voltage to
temperature. Figure 4 shows a schematic of the circuit representing an ice bath reference junction.
Figure 4 External Reference Junction
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The Cu-C thermocouple shown in Figure 4 is a unique example because the copper wire is the same metal as
the voltmeter terminals. How do you think that the circuit will be affected if an iron constantan (Type J)
thermocouple were used instead?
I. Isothermal Block
Consider using an iron-constantan (Type J) thermocouple instead. The iron wire, shown in Figure 5, increases
the number of dissimilar metal junctions in the circuit, as both voltmeter terminals become Cu-Fe thermocouple
junctions.
Figure 5 Iron-Constantan Thermocouple
Figure 6 Junction Voltage Cancellation
If both voltmeter terminals are at the same temperature, the voltages cancel, as shown in Figure 6. However, if
the terminals are at different temperatures, there will be an error introduced. For a more precise measure the copper
voltmeter leads should be extended so the copper-iron junctions are made on an isothermal block, as shown in
Figure 7. An isothermal block is an electrically insulating but thermally conducting material, which serves to hold J3
and J4 at the same temperature. The absolute block temperature is unimportant because the two Cu-Fe junctions act
in opposition. We will have:
! = !(!!! !!"#) (6)
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Figure 7 Using Isothermal Block to Remove Junctions from DMM Terminals
Replacing the ice bath with another isothermal block results in the circuit shown in Figure 8:
Figure 8 Elimination of the Ice Bath
The new block is at some reference temperature, TREF, and becauseJ3 and J4 are still at the same temperature,
we can again show that:
! = !(!!!!!"#) (7)
This is still a rather inconvenient circuit because we have to connect two thermocouples. Lets eliminate the
extra Fe wire in the negative (low) lead by combining the Cu-Fe junction (J4) and the Fe-C junction (JREF). We can
do this by first joining the two isothermal blocks, as shown in Figure 9.
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Figure 9 Joining the Isothermal Blocks
We havent changed the output voltage V. It is still
! = !(!!!!!"#) (8)
Now we call upon the law of intermediate metals to eliminate the extra junction. This empirical law states that
a third metal (in this case, iron) inserted between the two dissimilar metals of a thermocouple junction will have no
effect upon the output voltage as long as the two junctions formed by the additional metal are at the same
temperature. Figure 10 illustrates the lat of intermediate materials.
Figure 10 Law of Intermediate Metals
This is a useful conclusion, as it completely eliminates the need for the iron (Fe) wire in the low lead.
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Figure 11. Equivalent Circuit
Again,! = !(!!! !!"#) where is the Seebeck coefficient for a Fe-C thermocouple. Junctions J3 and J4 inFigure 11 take the place of the ice bath. These two junctions become the Reference Junction.
J. Software Compensation
Now we can proceed to the next logical step: directly measure the temperature of the isothermal block and use
that information to compute the unknown temperature, TJ1as indicated in Figure 12.
Figure 12 External Reference JunctionNo Ice Bath
A thermistor whose resistance RT is a function of temperature provides us a means to measure the absolute
temperature of the reference junction. Junctions J3 and J4 and the thermistor are all assumed to be at the same
temperature, due to the design of the isothermal block. Using a digital multimeter (DMM) , we simply:
Measure RT to find TREF and convert TREF to its equivalent reference junction voltage, VREF using the
NIST tables.
Measure V and subtract VREF to find V1, and convert V1 to temperature TJagain using the NIST tables.
This procedure is known as software compensation because it relies upon the software of a computer or
controller to compensate for the effect of the reference junction. The isothermal terminal block temperature sensor
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can be any device which has a characteristic proportional to absolute temperature: an RTD, thermistor, or an IC
sensor.
K. Electronic Ice Point
Rather than measuring the temperature of the reference junction and computing its equivalent voltage as we
did with software compensation, we could insert a battery to cancel the offset voltage of the reference junction. The
combination of this hardware compensation voltage and the reference junction voltage is equal to that of a 0C
junction.
The compensation voltage, e, is a function of the temperature sensor resistor, Rt. The voltage V is now
referenced to 0C and may be read directly and converted to temperature using the NIST tables.
Another name for this circuit is electronic ice point reference. These circuits are commercially available for use
with any voltmeter and with a wide variety of thermocouples. The major drawback is that a unique ice point
reference is usually needed for each individual thermocouple wire.
Figure 13 Hardware Compensation Circuit
It seems logical to ask that if we already have a device that will measure absolute temperature, like an RTD or
thermistor, why do we even bother with a thermocouple that requires reference junction compensation? The single
most important answer to this question is that the other devices are only useful over a narrow temperature range.
Thermocouples, on the other hand, can be used over a wide range of temperatures, and optimized for various
environments. They are much more rugged than thermistors, as evidenced by the fact that they are often welded to a
metal part or clamped under a screw. They can be manufactured quickly and easily, even in the field. They are the
most versatile temperature transducer available and since the measurement system performs the entire task of
reference compensation and software voltage to temperature conversion, using a thermocouple becomes as easy as
connecting a pair of wires.
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III. EquipmentApictureoftheexperimentalapparatuswithimportantfeatureslabeledisshowninFigure14.
Figure 14. Photo of the main control panel and its components
IV. Experimental ProcedureA. Air Temperature Measurement
1. Turn on the main circuit breaker. Remove the glass thermometer from its holder, and determine the
ambient room temperature. Record this value in the provided table. Place the thermometer back into
the plastic tube for safekeeping.
2. Connect a type T thermocouple (blue color code) into the thermocouple input socket labeled 1. Switch
on the Thermocouple Digital Indicator, and ensure that the rotary switch is set to #1. Use the
thermocouple to measure the ambient air temperature, displayed on the digital meter above the selector
switch, and record the data.
3. Plug the thermistor probe handle into the thermistor digital indicator socket, and insert the thermistor
with the perforated tip (used only for measuring air) into the handle. Do not use the air thermistor
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for measuring water temperature. Turn on the digital display labeled Thermistor, and measure and
record the ambient room temperature. Note that the temperature limit for the air thermistor is 100C.
4. Plug the RTD handle into the RTD Digital Indicator socket, and insert the probe into the handle.
Switch on the RTD display meter and measure and record the ambient room temperature using the
RTD digital display.
5. Turn the air heater on using the toggle switch, and set the Air Heater Temperature Control to 3.
Toggle the Hot/Cold switch to the Hot position. The air blower will discharge hot air across the brass
thermowell located at the blower outlet.
6. Individually place the temperature measurement devices (glass thermometer, type T thermocouple, air
thermistor, and RTD) in the thermowell. After ensuring that steady state has been reached, record the
temperature using all four devices. Switch the Cold/Hot selector switch to Cold when all data have
been collected and allow the blower to run for a couple of minutes to cool the heater. Switch OFF the
air heater switch. Caution: The thermowell may remain hot after the blower is turned off.
B. Water Temperature Measurements
1. Fill the water heater tank approximately full of water, and turn the heater control to 10. Be careful
not to touch this as it heats, as you could get burned. When the water begins to boil, reduce the setting
to 7just enough to keep the water boiling. Note: Do not turn the water heater on until you have
finished the hot air temperature measurements, since the water vapor could affect the
experimental results.
2. Change the thermistor probe from the air thermistor to the water thermistor, which has a sealed or
closed probe tip. Take temperature measurements of the vessel of ambient temperature water with all
four devices, and record.
3. The water in the heater tank should be boiling by now. Individually insert the temperature
measurement devices into the boiling water, taking care not to allow the probes to touch the bottom of
the tank. Record the temperature using all four devices. Turn down the water heater control when
measurements are complete.
4. Prepare an ice water bath by placing crushed ice with a small amount of water into the Thermos
container. Allow this to stand for a few minutes before proceeding with measurements.
5. Individually insert the four devices into the ice water bath. Measure and record each observed
temperature.
C. Thermocouple Reference Junction
1. Fill the water heater tank approximately full of water, and turn the heater control to 10. Be careful
not to touch this as it heats, as you could get burned. When the water begins to boil, reduce the
setting to 7just enough to keep the water boiling.
2. Prepare an ice water bath by placing crushed ice with a small amount of water into the Thermos
container. Allow this to stand for a few minutes before proceeding with measurements.
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3. In order to use the Millivolt Digital Meter, connect the white extension lead into the socket using the
red line (+) and black line (-). Measure and record the voltage indicated for ice water. Compare this
value with handbook values. A picture of the experimental setup and a circuit schematic are shown in
Figures 15 and Figure 16.
Figure15Photoofsetupforexperiment3-step3
Figure16EquivalentcircuitcorrespondingtoFigure15
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4. In order to use the ice bath reference assembly, disconnect the white extension lead with
thermocouple probe then connect the white lead to the male socket (white) on the hand-held reference
junction assembly.. Insert the type T thermocouple probe into the thermocouple female socket (blue)
on the hand-held reference junction assembly. Measure and record voltage readings in millivolts for
ambient, ice bath, and boiling water. Compare your measurements with the type T thermocouple
table in Appendix A, which relates millivolts to temperature. A picture of the experimental setup and
the corresponding circuit schematic are shown in Figures 17 and Figure 18.
Figure 17 Setup for Experiment 3-step 4
Figure18EquivalentcircuitcorrespondingtoFigure17
5. Connect one end of the red extension wire to the output socket of the Thermal Reference Junction
labeled (+). Connect the other end to the red wire to the (+) input of the Millivolt Digital Meter.
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Connect the black extension wire to the (-) terminals. Switch on the MIllivolt Digital Meter and
switch on the panel-mounted Thermal Ref. Junction. Using the type T thermocouple probe, measure
and record voltage readings for the room temperature, ice water, and boiling water. Compare these
readings to those published in Appendix A and those recorded in step (d). A picture of the
experimental setup and a circuit schematic are shown in Figures 19 and Figure 20.
Figure19SetupforExperiment3-step5
Figure20EquivalentcircuitcorrespondingtoFigure19
D. Psychrometrics
1. Make sure the center glass tube is filled with water and that the cloth around the wet-bulb
thermometer is wet.
2. Wait until the temperature measurement on the wet-bulb thermometer comes to a steady state.
Record the dry-bulb and wet-bulb temperatures in the data table
3. Use the data table on the front panel of the thermometers to find relative humidity.
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V. Technical ReportFor this experiment, a full written report is not required. Please answer the following questions and present
your results using tables as indicated. Your submission must be prepared using a computerhandwritten
documents are not acceptable.
A. Experiments 1 & 2
1. Prepare a data table using Excel or other similar application which contains all of the temperature
measurements. Show the average temperature measured for each case.
2. Do all of the temperature measurements agree? Report the greatest observed difference from the
average for each case in a table. Report these both in terms of percentage and C. Which device
exhibited the greatest deviation from the average? Offer an explanation as to why
3. According to your results, is it better to report the observed difference from the average in terms of
percentage, C or Kelvin?
4. Which thermometer seemed to respond faster/slower in each situation? Offer an explanation regarding
the characteristics of each device.
B. Experiment 3
5. Prepare a table as above with the recorded data and add the corresponding temperature as determined
from the NIST table in Appendix A.
6. To which temperature does the recorded value in mV from Experiment 3.1 of the Data Sheet
corresponds? Is this value different from 0C? Why?
7. Do the ice water compensation and electronic cold reference junction temperature measurements
agree? Which technique do you think is more accurate, and why?
C. Experiment 4
8. Using the psychrometric chart provided in Appendix B of your lab manual or another source such as
your thermodynamics text book or the internet, determine the following parameters for the wet-bulb
and dry-bulb temperatures you recorded:
a. Relative Humidity
b. Humidity Ratio
c. Specific Volume
d. Enthalpy
9. If the wet-bulb temperature is kept constant but the dry bulb temperature increased by 5 degrees, what
would you expect the change to the above parameters to be? Would they increase, decrease, or
remain the same?
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Thermoelectric Voltage (absolute mV)
C 0 1 2 3 4 5 6 7 8 9 10
C
-40 -1.475 -1.510 -1.544 -1.579 -1.614 -1.648 -1.682 -1.717 -1.751 -1.785 -1.819 -40
-30 -1.121 -1.157 -1.192 -1.228 -1.263 -1.299 -1.334 -1.370 -1.405 -1.440 -1.475 -30
-20 -0.757 -0.794 -0.830 -0.867 -0.903 -0.940 -0.976 -1.013 -1.049 -1.085 -1.121 -20
-10 -0.383 -0.421 -0.458 -0.496 -0.534 -0.571 -0.608 -0.646 -0.683 -0.720 -0.757 -10
0 0.000 -0.039 -0.077 -0.116 -0.154 -0.193 -0.231 -0.269 -0.307 -.0345 -0.383 0
0 0.000 0.039 0.078 0.117 0.156 0.195 0.234 0.273 0.312 0.351 0.391 0
10 0.391 0.430 0.470 0.510 0.549 0.589 0.629 0.669 0.709 0.749 0.789 10
20 0.789 0.830 0.870 0.911 0.951 0.992 1.032 1.073 1.114 1.155 1.196 20
30 1.196 1.237 1.279 1.320 1.361 1.403 1.444 1.486 l.528 1.569 1.611 30
40 1.611 1.653 1.695 l.738 1.780 1.822 1.865 1.907 1.950 1.992 2.035 40
50 2.035 2.078 2.121 2.164 2.207 2.250 2.294 2.337 2.380 2.424 2.467 50
60 2.467 2.511 2.555 2.599 2.643 2.6872.731 2.775 2.819 2.864 2.908
60
70 2.908 2.953 2.997 3.042 3.087 3.131 3.176 3.221 3.266 3.312 3.357 70
80 3.357 3.402 3.447 3.493 3.538 3.584 3.630 3.676 3.721 3.767 3.813 80
90 3.813 3.859 3.906 3.952 3.998 4.044 4.091 4.137 4.184 4.231 4.277 90
100 4.277 4.324 4.371 4.418 4.485 4.512 4.559 4.607 4.654 4.701 4.749 100
110 4.749 4.796 4.844 4.891 4.939 4.987 5.035 5.083 5.131 5.179 5.227 110
120 5.227 5.275 5.324 5.372 5.420 5.469 5.517 5.566 5.615 5.663 5.712 120
130 5.712 5.761 5.810 5.859 5.908 5.957 6.007 6.056 6.105 6.155 6.204 130
140 6.204 6.254 6.303 6.353 6.403 6.452 6.502 6.552 6.602 6.652 6.702 140
150
6.702 6.753 6.803 6.853 6.903 6.954 7.004 7.055 7.106 7.156 7.207 150
C 0 1 2 3 4 5 6 7 8 9 10
C
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Appendix B. Psychrometric Chart