McCulloch 100 Series & 160s, Eager Beaver & Eager Beaver ......Eager Beaver@ and McCulloch Chakr...
8
I 1 l U STI M TI D P f N ITS 11 ST &OO16~02 “17-1% 600016-03 17-18 6ooo16-04 17-18 60i)O16-05 17 600016-06 17 600016-07 17-16 600016-06 18 600016-11 17-18 600016-12 17 600016-13 17-18 600016-14 17-18 600016-15 17 600016-17 17 600016-20 17-18 600016-27 18 MODEL NAME EAGER BEAVER@ 600123-02 11-12 600123-03 11-12 600123-04 11-12 600123-05 11-12 600123-06 11-12 600123-07 11-12 600123-08 12 600123-09 12 600123-10 12 MODEL NAME EAGER BEr$VER@ SUPER 16 600124-04 12 600124-06 12 600124-09 12 McCULLOCH 100 SERIES & 160S EAGER BEAVER” & EAGER BEAVER@ SUPER 16 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 — CONTENTS PAGE Generel Aseembly . . . . .. . . .. .. . ...2 Servkxlools . . . . . . . . . . . . .. .. . ..3 Carburetor Assembly (Zama) . .. .. . . . . 4 carburetor Assamtrly (Walbro) . . . .. .. . . . 5 PowerlmaciAsaambly.. . . . . .. . . . ...6 Chain Broke Assembiy . .. . . . .. .. . . ..8 Spectilcstlons . . . . . . . . . . .. . .. . ...9 Eager Beaver@ and McCulloch Chakr Sawa are identified by a modal number (In this instance 600016, 600123, or 600124) fol- lowed by a suffix number (02, 03,04, etc.). Suffix numbers denote variations Inparts or assembles used In the manufacture of this product. Part numbers Iletad In thla I.P.L. which havea circled number@ or numbers preceding the descrlptlon, are used only on the modal or models identified by acircled number @ or numbers. Part numbem which have one or more dots (.) preceding their descrtptlons may be ordered Individually, but they are also ln- duded In the kit or assembly whose description begins directly above the dot(s). Part number(s) In title IPL which were not in the previous IPL cover- ing these aevva, are Indicated by e dash (-) preceding the new pert number(s). The poflcy of McCulkrch Corporation is one of continual improve- ment indesign, manufacturing and engineering advancement wherever poesibie to assure stiil finer power tools. Hence, specifications, equipment, colors, design and manufacturer’s sug- gested iist prices are subject to change without notice and Mc- Cuiioch Corporation resewes the right to make such changes without prior notification or obilgatlon tobecirfil or supply backfit L MMdmnsl sssbtmlw Is mlwkd, Ca IM td-hee hot-em: components for units previously shipped from the factory. A’- (600) 42 S-W302 Arllma ,e,ldmt, CM C099Ct (602) 453-3= t .—— —.. —— ..- ..-. .—. -J JULY 1988 McCULLOCH CORPORATION 900 Lake Havaau Ave. ● Lake Havasu City, AZ 86403-2891 219239-01 @ U.S.A. - McCulloch Corporation, 198e Printed In U.S.A. 253
Transcript of McCulloch 100 Series & 160s, Eager Beaver & Eager Beaver ......Eager Beaver@ and McCulloch Chakr...
I1lUSTIMTIDPf NITS11ST&OO16~02 “17-1%600016-03 17-186ooo16-04 17-1860i)O16-05 17600016-06 17600016-07 17-16600016-06 18600016-11 17-18600016-12 17600016-13 17-18600016-14 17-18600016-15 17600016-17 17600016-20 17-18600016-27 18
MODEL NAMEEAGERBEAVER@
600123-02 11-12600123-03 11-12600123-04 11-12600123-05 11-12600123-06 11-12600123-07 11-12600123-08 12600123-09 12600123-10 12
MODEL NAMEEAGERBEr$VER@
SUPER 16
600124-04 12600124-06 12600124-09 12
McCULLOCH100 SERIES & 160S
EAGER BEAVER” &EAGER BEAVER@
SUPER 16
FIGURE 1FIGURE 2FIGURE 3FIGURE 4FIGURE 5FIGURE 6FIGURE 7
—CONTENTS PAGE
Generel Aseembly . . . . . . . . . . . . . ...2Servkxlools . . . . . . . . . . . . . . . . . ..3Carburetor Assembly (Zama) . . . . . . . . . 4carburetor Assamtrly (Walbro) . . . . . . . . . . 5PowerlmaciAsaambly.. . . . . . . . . . ...6Chain Broke Assembiy . .. . . . . . . . . . ..8Spectilcstlons . . . . . . . . . . . . . . . . ...9
Eager Beaver@ and McCulloch Chakr Sawa are identified by amodal number (In this instance 600016, 600123, or 600124) fol-lowed by a suffix number (02, 03,04, etc.). Suffix numbers denotevariations In parts or assembles used In the manufacture of thisproduct.
Part numbers Iletad In thla I.P.L. which havea circled number@ ornumbers preceding the descrlptlon, are used only on the modal ormodels identified by a circled number @ or numbers.
Part numbem which have one or more dots (.) preceding theirdescrtptlons may be ordered Individually, but they are also ln-duded In the kit or assembly whose description begins directlyabove the dot(s).
Part number(s) In title IPL which were not in the previous IPL cover-ing these aevva, are Indicated by e dash (-) preceding the new pertnumber(s).
The poflcy of McCulkrch Corporation is one of continual improve-ment in design, manufacturing and engineering advancementwherever poesibie to assure stiil finer power tools. Hence,specifications, equipment, colors, design and manufacturer’s sug-gested iist prices are subject to change without notice and Mc-Cuiioch Corporation resewes the right to make such changeswithout prior notification or obilgatlon to becirfil or supply backfit LMMdmnslsssbtmlwIsmlwkd,CaIMtd-heehot-em:components for units previously shipped from the factory.
A’-
(600)42 S-W302
Arllma ,e,ldmt, CM C099Ct (602) 453-3= t
.—— —.. —— ..- ..-. .—. -J
JULY 1988 McCULLOCHCORPORATION
900 Lake Havaau Ave. ● Lake Havasu City, AZ 86403-2891 219239-01
@ U.S.A. - McCulloch Corporation, 198e Printed In U.S.A.
253
● ✍- GENERAL ASSEMBLY
.
254
FIGURE1 GENERAL ASSEMBLY
ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .
1 110676 Nut-Hex Head 1/4-28 2(65-75 in. lb. torque)
110972 Screw-Hex 114-28x.75 1: Fig. 6 Brake Assembly-Chain 14 -- --0 Chain-Saw 15 -- --@ Bar-Guide6 21S886 @ Grinder Assembly :7 215447 @ Knob-Auto Sharp8 110583 @ Screw-Pn Hd 8-32x.44 ;
(35-40 in. lb. torque)9 215209 @ Bracket-Auto Sharp10 110639 Screw-Hex Hd 12-24x1 :
(55-60 in. lb. torque)11 218867 Cover-Fuel/Oil Tank 1
93194-01 Washer-Rubber 1i: 92479 Lever/Handguard 114 213278 Kit-Clutch 115 213276 . Shoe-Cl utch 216 9360S Spring-Assembly17 -- -- : Rivet-Fit. l/8x.547 ;18 -- — Plate 219 -- — ~ Rotor 120 94244 . Nut-Clutch 1
(160-170 in. lb. torque)21 94243 Plate-Dust 122 215252 &um/Sprocket/8earing Assembly 123 91222 . Bearing-Needle 124 215259 Spacer-Drum 125 110953 ;crew-Hx Hd 12-24x.625 1
(70-80 in. lb. torque)26 1106S6 Screw-Hx Hd 13-16x2 1
(35-45 in. lb. torque)27 214505 Frame/Grip Assembly28 *217761 Kit-Fuel/Oil Tank wkfi :29 9114s Seal-Fuel Vent 130 84956 : Pickup-Fuel 131 217755 Piston-Manual Oi 1 er 132 83946 : Spri rig-Piston 133 B5557 8ody-Oiler 134 216668 ~ap-Fuel /Oi 1 235 -217762 Rod/Oiler Asy 136 217759 Rod-Manual Oi 1 er 1
217755 : Piston-Manual Oiler;:
1B3946 Spri rig-Piston 1110672 ;crew-Oval Hd 4-40x1 1
: 83870 Knob-Choke 1
(l) Refer to Chain, Bar and Accessories Catalog180119-RI .
@Used on units equipped with Auto Sharp.
@Used on models with Throttle Latch onCarburetor.
ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .
3940
:;4344454647484950
5152
5354555657
5B
596061
62636465666768
697071727314
;;7718
93437 @ Latch Assembly-Throttle216440 . Screw-Throttle Lock-- -- . Latch-Throttle-- -- Spring-Compression218130 @ ;andle/Trigger/Throttle Asy
-222992 @ . . Kit-Throttle Latch fw-#-- -- @ . . . Knob-Throttle Latch w-- --@ . . . Spring-Throttle Latch ~-- -- @ . . . Rivet~Flat21790S@@. Handle/Safety Trigger68566 Screw-idle Adjustment11OBO7 Screw-Pan Hd 8-32x.312
(35-50 in. lb. torque)9329o @ Oeflector-Sawdust217015 @ Shroud-Using Auto Sharp216963 Shroud-Non Auto Sharp
Cover-Air Filter-91B539179621690584918216490
110959
-21325590425110041
213%7832038307B91255105490110953
S4520-01845192179098394083935839368393421SS53219058Fig. 5
Screw-Filter CoverFilter-AirWasher-Air SealScrew-Hex Hd 12-24x.76(70-BO in. lb. torque)Screw-Hex Hd 8-32x.50(25-30 in. lb. torque)Starter AsY
Housi rig-Starter. Screw-Pan Hd B-32x.50
(20-25 in. lb. torque). Washer-Special. Drum/Rope Assembly. . Rope-Starter
Spring-Rewind~andle Asy-Starter. Washer-Starter HandleScrew-Hex Hd 12-24x.625(20-25 in. lb. torque)Plate-WasherSleeve-HandleTrigger-ThrottleSpring-Trigger ReturnContact-SwitchProtector-SwitchButton- SwitchDecal-2.O Cu. In.Label-SafetyPowerhead AsY
Asy
1111
;1111
1111112
1
1111
@Used on models with throttle latch on handle.
@Used on units equipped with Sawdust Shield asoriginal equipment.
SERVICETOOLS
68915-01 Kit-Piston Pm installation/Removal Tool
93900 Kit-Cylinder/C’Case PresureTest215432 Tool-PresureTest214219 Wrench/Screwdriver216063 Key-Socket5/32 255
● ✍-CARBURETOR ASSEMBLY
2MA -M1-M7
/7Ffa 6
=41—8
:Ar ‘—-----3
4
5
12
3
TEM PART UNITSA:;R10. NUMBER DESCRIPTION .
; :: :3 ..- .4 -- .5 -- .6 -- .7 -- .8 --9 -- 0:10 -- @.11 -- @.12 -- .13 --14 -- @:
- 214082-01 @Carburetor Assy-Zama Ml -M7 1Screw - Plate 2Valve - ChokeValve - ThrottleSpring - ChokeBal 1 - Friction“E” RingShaft Assembly - ThrottleSpring - Throttle ReturnScrew - Idle AdjustmentScrew - Main AdjustmentSpring - Screwscrew - Cover“C” RingStrainer
1111
;1112411
ITEM PART UNITS PEINO. NU4BER DESCRIPTION ASY
15 -- .16 --17 -- &18 --19 -- @@:20 -- @@.21 -- @.22 -- @.23 -- @.24 -- @.25 -- ~.
:! :: %28 -- @.
Cover - Pump 1Screen 1Kit - Pump diaphragm 1Body - PunP 1Diaphragm - Main 1Gasket - Main 1Disk 1w rew 1Pin - Arm 1Ann - Needle Valve 1Spring - Ann 1Valve - Needle 1P1 Ug - Welch 1Valve Asy - Main Nozzle 1
NOTEIndividual parts are shown for identification anddisassembly sequence purposes only and are notavailable as service replacement parts. The onlyitems available for service are those parts listedin respective repair kits.
@ One of two carburetors used alternately. @ Contained in Repair Kit, P/N 217079.Identify carburetor before ordering repairkits.
@ Contained in Gasket/Diaphragm Kit, P/N216722.@ Contained in Needle Kit, P/N 217086.
A
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CARBURETOR ASSEMBLY - 0 ●
I Walbro - MDC 16u-
ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .
214082-02(0 CARBURETOR ASSY - WALBRO MDC 161 -- --G.2 -- --
--@:: :: -- @ .5 -- -- .6 -- -- .7 -- -- .8 -- --
-. --@:1: ----@.
-- --@.:! -- -- @ .13 -- -- .
SCREW - PLATEPLATE - CHOKE8ALL - CHOKE FRICTIONSPRING - CHOKE FRICTIOhPLATE - THROTTLESCREW - CLIPCLIP - THROTTLE SHAFTSHAFT ASSEM8LY - THROTTLENEEDLE - IDLENEEDLE - HIGH SPEEDSPRING - NEEDLESCREW ASSEMBLY - 80DYCOVER ASSEMBLY - PUMP
--~. RING - VENT SCREEN;: =: --@@ . VENT - SCREEN ;16 -- --@@ . DIAPHRAGM - FUEL PUMP 1
NOTEIndividual parts are shown for identification anddisassembly sequence purposes only and are notavailable as service replacement parts. The onlyitems available for service are those listed inrespective repair kits.
m PARTo.
UNITS PERNUMBER DESCRIPTION ASY.
17 --18 --19 --20 --21 --22 --23 --24 --25 --26 --27 --28 --
:: ::31 --32 --
--@@. GASKET -METERING DIAPHRAGM 1-- - FUEL P(JNP--~: !!!JHRAGMASSEt48Ly
1-METERING 1
--@@ . GASKET - FUEL PUMP--@@. SCREW - METERING LEVER PIN ;--@@. PIN - METERING LEVER--@@. VALVE - INLET NEEDLE--@@. LEVER - METERING
;1
--@@. SPRING -METERING LEVER 1--@@. PLUG - WELCH 7/1 6--@@. SCREEN - INLET
11
-- @ . RING - INLET SCREEN--@@. PLUG - WELCH 1/2 :--@@. SCREEN--@@. RING - RETAINING
11
-- . SPRING - THROTTLE RETURN 1
One of two Carburetors were used alternately.When Ordering Repair Kits identify Carburetor.Because Walbro Carburetor, P/N 214082-02, isnolonger available, it is necessary to orderZama Carburetor, PIN 214082-01 as servicereplacement.
Contained in Major Repair Kit, P/N 217084. ”
Contained in Minor Repair Kit, P/N 216727.
c
257
~ POWERHEAD ASSEMBLY● -io
258
FIGURE5 POWERHEADASSEMBLY
ITEM PART UNITS PERNO. NUMBER DESCRIPTION MY.
86438 @) Valve-Check 1: 217156 @Connector-Oil Tank/Bar Pad 1
105603 @Ring- “O” Spacer 1: 217168 @Connector-Pump/Bar Pad 15 217167 @Connector-Pump/Oil Tank6 83896 @Bail-Pump Retaining i7 -219989 @Pump Assembly-Oil 18 83891 @. Spring-Return9 l10651@. Screw-Oil Flow Adjustment ;10 -- --@. Body-Pump 111 216426@. Kit-Oil Pump Repair 112 105603 @.. Ring- “O” .114x .070 113 -- -- @.. Ring-Oi? Pump Piston I14 -- --@.. Piston Assembly-Oiler 115 -216423 @ . . Sleeve-Oil Pump 116 -216422 @.. Eyelet 117 110653 @Ring- “O” 118 215411 @Muffler Assembly 119 l10681@. Screw-Skt. Hd. 1O-24X.25O 2
(40-45 in. lb. torque)20 92961 @ . Oeflector-Exhaust 121 215394@ . Screw-Special 2
(70-80 in. lb. torque)22 214204 @Kit-Spark Arrestor Screen 123 101987@ . Screw-6-32x.25024 215871 @ Nut-Muff 1 er ;
(40-60 in. lb. torque)25 215471 @ PI ate-Lock 126 215472 @ Deflector-Exhaust 1
216805 @Screen-Spark Arrestor;:
1215774 @ Cover 1
29 215776 @ Baffle 130 2i3369 @Screw-Hex Wsh M6 1
(70-85 in. lb. torque)31 215757 @ Bolt-Shoulder 2
(65-85 in. lb. torque)32 215773 @ Base 133 62345 Plug-Spark OJ8J Champion
92879 Plug-Spark RDJB Champion ;34 -89274 Rod-Throttle 135 89059 Hose-Fuel 136 90660 Adaptor-Fuel Hose 137 110908 Ring- “O” Adaptor 135A -90661 @Kit-Fuel Hose 136 90660 @ . Adaptor-Fuel Hose 137 1109O8CZ) . Ring- “O” 138 -87826 0. Clamp-Fuel Hose 139 216640 Nut-Hex 5/16-24 1
(200-220 in. lb. torque)40 94737 Flywheel /Pawl Assembly 1
2169846. Pin-Pawl 2:; 2169820. Spring-Pawl 243 93469 @. Washer-Pawl 244 216983 @ . Pawl -Starter 245 102164 Key-Woodruff46 -222866 Screw-Pan Head 8-32x1.75 :47 105976 Washer-Flat 11/64” 348 67117 Washer-Insulating 3
68198 Tube-Insulating 3:; Fig. 3,4 Carburetor Assemblies 151 68197 Gasket-Carburetor 152 219389 @Connector/Insulator Assy 1
219754 Insulatof-Carburetor:: --
1--@: ScrewConnector 1
55 219390 . Connector-Stop Switch 1
~ Usadonunl@wlth msnualoller only.
@ Used on units equlppad with eutomatlc oiler
@ One of two Muffler Assembles used. ldenMy which one you have priorto orrferlng replacement parta.
@ Used with Walbro Carburetors only.
@See Sewfce BulletlnlS33, When replacing metal pav.lswlthp[sstlcpawls, order these components.
@ One of two 8top Svdtch Connectors Instslled by the factory.NOTE: Itsm 52, PIN 2 183s0 IS usad as repiacament for item numbers 64,56, 57, and 5e.
@ Used on units equipped with Points and C@,
ITEM PART UNITS PERNO. NUMBER DESCRIPTION A.SY:
56 -- -- ~ Screw-Hex HO 8-32xl/2 157 -- -- @ Connector-Stop Switch 158 -- -- @ Eyel et-Connector 1
90714 Gasket- Insulator:: 84957@ Coil-Lamination Assembly ;61 215351 @ . Wire Assembly-Spark P1 ug 162 -95266@ . . Boot 163 -102556@@.. COIIneCtOr 164 110364 @ Screw-Pan Head 6-32x.625 165 69344 @Wire Assembkbi 1 166 110041 @ Screw-Pan Head 8-32x.50
85358 @ Condenser ::; lfX)035 @ Nut-Hex 6-32 169 84502 0 Connector-StoP Switch 170 67841 @ Cover-Breaker Box 171 69323 @ Seal-Breaker 80X72 213032 @) Screw-Hex Head 8-32x.50 ;73 69322 @ Washe~Special 174 105976 @ Washer-Flat 11/64” 175 88811 @ Breaker-Assembly 176 @84505-01 Ki t-Sreaker Box 177 92037 @ . Washer78 217033@@Igniti on Assembl y-CO I :
-95266 ~. Boot 1:; - 10255B. Connector 179 -- -- @ . Wire-Spark Plug 180 217190 @Wire Assembly-StoP Switch 1S1 217165 @ Cyl i rider/Crankcase 1
Using Auto Sharp82 83856 . Bol t-8ar Mounting83 110914 . P1 Ug-cup i81 216935 @ Cyli rider/Crankcase 1
Using Automatic Oiler82 83856 Bolt-8ar Mounting83 110914 : Plug-cup ;81 217067 @ Cylinder/Crankcase 1
Without Automatic OilerS2 83856 Bolt-8ar Mounting 1B3 110914 : Plug-cup 484 120097 . Screw-Hex M5x25 4
(70-80 in. lb. torque)B1 216950 @Cylinder/Crankcase (Plated) 1
Using Automatic Oi 1 er82 83856 8olt-8ar Mounting 183 110914 : P1 Ug-cup 484 120097 . Screw-Hex M5x25 4
(70-80 in. lb. torque)85 213327 @ . Screw_ Special 2S6 94662 Piston AssemblyS7 95143 . Ring-Piston ;B8 92836 . Pin-Piston ‘1B9 111026 . .Ring-Snap 286 216713 @ PI ston Assembly (Non-Pi atefi) 187 216705 . Ri rig-Piston 188 92836 . Pin-Piston89 111026 Ring-Snap ;90 94135 ~od Assembly-Connecting 191 94654 Screw-Connecting Rod 292 68095 : Roller-Needle (set of 20) 1
110984 Bearing-Needle;: 213282 @ ;eari rig-Crankshaft ;95 83859 @ Seal-Crankshaft 296 -217042@Xrankshaf t 1
-91932 @Crankshaft 1
@ Usad on units equlppad with COI Igrdtlon. 2??574@Usad on units equipped wlfh Auto Sham. .
@ USed on Mac 160S and Eagar Beaver Super 16 only.
@ If the Crankshaft Beerfng end S.s1 have been installed MO a h4.fal
Sleeve, order part number 93763 which Incdudaa the Sleeve arrdkernnumbers 94 and 86
@ Used as original equipment only.
.
@l ~Jg~mJatlom Assembly, P/N S4957 can only be usad with Ctankahaft,259
@ :y;ylc IgnitionW 217031 can o.lY be used with Cmnksfwdt, PIN ....
BRAKE HOUSING ASSEMBLIES
ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .
A 216551 @Brake Assembly-Chain 1B 216416 @Brake Assembly-Chain 1
111047 . Screw-Pan Hd 8-32x.625 1i 94709 Band-Brake 1
215758 ; Kit-Latch 1: 216755 . . Latch 15 -215721 Spring-Compression6 93602 :“Pivot-Latch :7 216549 . Pivot-Lever 1
ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .
8 .92867 . Lever 19 213907 . Pin-Roller 110 214368 . Bearing-Roller 111 90656 . Screw-Adjusting 112 110907 . Ring-Retaining13 84929 Nut-Bar Adjusting :14A 2165530: Housing-Brake 114B 2164140. Housing-Brake 1
@One of two Brake Housings used. Identify which Brake you have prior toordering replacement parts.
SERVICE NOTE:This Brake Housing Assembly is now made with the Sawdust Deflector molded intothe Housing. If your Chain Saw was originally equipped with the SawdustDeflector attached to the Powerhead, it must be removed and discarded prior toinstallation of your replacement Brake Housing.
● ✍- SPECIFICATIONSDisplacement . . . . . . . . . . . . . . . . . . . .2.Ocu.in.Bore&Stroke . . . . . . . . . . . . . . . . . . . .1.430 x 1.201 in. (36.5x 30.5mm)Bearings-Main &ConRod . . . . . . . . . . . . .NeedleIntake System . . . . . . . . . . . . . . . . . . . .3rdPort,PistonTimedFuel Capacity . . . . . . . . . . . . . . . . . . ..1O.8OZ.(32OCC)Oil Capacity . . . . . . . . . . . . . . . . . . . ..3.20z.(95cc)ClutchE ngagingSpeed . . . . . . . . . . . . . .3800t04200r.p.m.IdleSpeed . . . . . . . . . . . . . . . . . . . . ..2700t02900r.p.m.Ignition . . . . . . . . . . . . . . . . . . . . . . ..SoiidStateEiectronicCarburetor . , . . . . . . . . . . . . . . . . . . . .0taphragmType,2NeedieFuelType . . . . . . . . . . . . . . . . . . . . . .Regular Grade LeadedorUnieadedFuei/OiiMixture .. . . . . . . . . . . . . . . . . . .40:l UsingMcCuilochOilFilterSystem-Fuei . . . . . . . . . . . . . . . . . .FeitFNterSystem-Air . .FiockedScreenLsminationGap.IIIIjIl j:::::::: . ..006” to .012 (.203 to .304m@Piston Rings (2) . . . . . . . . . . . . . . . . . . .Cast Iron CompressionWeight (Power Unit oniy) . . . . . . . . . . . . . .10.1 it)s (4.6 kg)
u
260
