MCC Duct Factory Catalog
description
Transcript of MCC Duct Factory Catalog
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v e n t i l a t i o n s y s t e m s
PRODUCTS CATALOGUE
MCI(cover)final.indd 1 10/22/2013 5:
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A. MCC Company Prole
B. Mission & Vision Statement
C. Rectangular Ducts & Fittings
D. Rectangular Ducts Technical Guidelines
E. Spiral Ducts & Round Fittings
F. Fire Rated Ducts
G. Aluminum Pre Insulated Ducts
H. Technical Data & Useful Notes
Contents
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MCC Duct factory is the manufacturing arm of Modern Contracting Co., locatedin Riyadh with over twelve years of experience as HVAC ductwork manufacturer
and HVAC contractor.
Our management and technical team has a vast experience in the eld of
ductwork manufacturing and HVAC contracting.
Our Riyadh factory produces the following products in accordance with the
relevant international industry standards such as ASHRAE, SMACNA & DW:
Rectangular Ductwork and ttings.
Plenum boxes for Air outlets. Spiral Ductwork and Round ttings.
Rectangular Aluminum pre-insulated duct.
MCC offers a full range of additional & special products such as Ductwork
accessories (Fire Dampers, Fire Smoke Dampers, Access Doors, Volume
Dampers, VAV Boxes, Silencers and Air Devices), Fire Rated Duct.
COMPANYPROFILE
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Mission StatementOur mission is to provide our community with
an established dependable company to work
with for their HVAC comfort needs. We pledge
to help our employees to excell and succeed
in delivering a positive experience for the team
member and the customer. Success is the
result of clear, concise, positive and cooperative
thinking of all team members for the common
goal of excellence.
Vision StatementOur vision is to become the premier supplier of
air distribution products in the Kingdom of Saudi
Arabia and the GCC countries. We are committed
to service our community with excellence as a
team to our highest potential, personally and
professionally for the greatest integrity and
concern of all.
Missionand
VisionState
ment
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Rectangular
ducts and ttings
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Technical Information
About the System
We present you a production range ofrectangular ducts and ttings
The catalogue includes rectangular ducts and
ttings with dimensions as required by the
standard: SMACNA (metal and exible) or
DW144 and all standards referenced therein.
They are used in low and medium pressure
building ventilation and air-conditioning
systems. Stainless steel or aluminum ducts
and ttings can be fabricated on request where
better protection against corrosion is needed.
We also offer unusual ttings, not included in
the catalogue, based on your drawing.
Dimensions
The normal dimension, which is conventionally
used to identify and calculates straight ducts
and ttings, corresponds to the internal
dimensions of sides W and H, where W
stands for the width and H for the height.
Dimension L represents the useful length of
the straight duct, i.e. a dimension that affects
the total length of the duct system. Dimension
L represents the useful length of the tting, i.e.
a dimension that affects the total length of the
duct system.
Dimensions of rectangular ducts and ttings
are treated as standard from 130 mm to 2500
mm size of any side. Ducts and ttings with a
smaller or larger size in relation to the stated
objects to a special order. Imposition of the
entire surface, and the term of the contract
shall be determined on an individual basis.
Design
The rectangular ducts and ttings aredesigned with slip-t connections, either
welded or button punched. The rectangular
components can be made of other materials
such as stainless steel, aluminum or black
steel sheet.
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Duct
RSD
DescriptionOn its ends the rectangular ducts has plain
edges for slip connection or mounting frames
with sheet metal joining proles and is
stiffened with transverse sheet corrugation. In
addition, depending on its size, it is stiffened
with galvanised rods. For the purpose
of production, transport and installation
standardization, the ducts are fabricated in
maximum standard length of 1,200 mm.
Example Identifcation
F Flanged connectionS Slip connection
GI Galvanised material
SS Stainless Steel
BS Black Steel
ALU Aluminum
W width
H height
L length
Dimensions
The duct can be supplied as follows:
1. Single wall metal duct
2. Internally lined duct with plain facing
or perforated sheet on top of lining
complete with insulation guard and
insulation pins.
3. Double wall factory insulated duct
with inner and outer sheet metal and
insulation.
W
W
H
H
L L
product code RSD F GI - 500 X 300 - 1200
type
F
S
W
H
L
GISS
BS
ALU
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Description
On its ends the 90 bend has either plain
end for slip connection or mounting frames
with sheet metal joining proles. Bends are
advisable for systems with low ow rates/
pressures and smaller side lengths.
A bend is usually used to divert the direction
of the duct system by 90 degrees without
changing the cross-section of the duct
Example Identifcationproduct code RMBF F GI - 500 X 300 - 120
type
F
S
W
H
r
GISS
BS
ALU
F Flanged Connection
S Slip Connection
GI Galvanised Material
SS Stainless Steel Material
ALU Aluminum Material
BS Black steel material
W width
H height
r radius
Bend
RMBF
W
W
H
H
H
H
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Description
On its ends the standard 90 bend has either
plain ends for slip connection or mounting
frames with sheet metal joining proles. Bends
are advisable for systems with high ow rates/
pressures and greater side lengths.
Example Identifcation
F Flanged Connection
S Slip Connection
GI Galvanised MaterialSS Stainless Steel Material
ALU Aluminum Material
BS Black Steel Material
W width
H height
r radius
Radiused Bend
RBF
Dimensions
Description
A bend is usually used to divert the direction of
the duct system by an angle while maintaining
the cross-section of the duct.
W
H
H
H
product code RBF F GI - 500 X 300 - 30
type
F
S
W
H
r
GISS
BS
ALU
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Description
The Transition is used to change the cross
section of the duct system from rectangular
to round. The tting enables to design a
ventilation system with all dimensions freely
changeable and any offset in both directions.
Example Identifcation
F Flanged Connection
S Slip Connection
GI Galvanised material
SS Stainless steel material
ALU Aluminum material
BS Black Steel material
W width
H height
d diameter
Dimension
Rectangular-to-Round Transition
RRTF
W
W
H
H
d d
L
product code RRTF F GI - 500 X 300 200
type
F
S
W
H
d
GISS
BS
ALU
Transitions can be fabricated with both centric
and eccentric construction.
Transitions length L is determined by the
drawing and site conditions.
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DescriptionThe reducer is used for joining two rectangular
ducts with different dimensions. On its ends
it has either plain end for slip connection or
mounting frames with sheet metal joining
proles. It enables to design a ventilation
system by reducing its cross section
concentrically. The axes of both dimensions
match each other.
Example Identifcationproduct code RCRF F GI - 500 X 300 X 400 - 200
type
F
S
W
H
c
d
GISS
BS
ALU
F Flanged Connection
S Slip ConnectionGI Galvanized material
SS Stainless steel material
ALU Aluminum material
BS Black Steel material
W inlet width
H inlet height
c Outlet width
d Outlet height
Dimension
Reducer
RCRF
L
W
H
H
c
d
d
c
The reducer can be fabricated in eccentric
construction RERF.
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Description
The variable cross-section is used to bypass
any obstructions in the ventilation system while
changing the height of the duct, e.g. at duct
crossings. On its ends it has either plain end
for slip connection or mounting frames with
sheet metal joining proles. To ensure proper
ow, it is recommended to select appropriate
dimensions for length L and deviation e.
Example Identifcationproduct code ROF F GI - 500 X 300 X 400 - 200
type
F
S
a
b
e
L
GISS
BS
ALU
F Flanged connection
S Slip connection
GI Galvanised material
SS Stainles Steel material
BS Black Steel material
ALU Aluminum material
W width
H height
e Shift
L length
Dimension
Offset
ROF
H
W
L
H
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Description
On its ends the T-piece has either plain end for
slip connection or mounting frame with sheet
metal joining proles. The T-piece enables to
design a ventilation system with a 90 degree
tap and an outlet reduction. The inlet and
passage are xed.
Example Identifcation
F Flanged Connection
S Slip Connection
GI galvanized material
SS Stainless Steel material
ALU Aluminum material
BS black steel material
W width
H height
L length
c outlet width
d outlet Height
e longitudinal outlet shift
f transverse outlet shift
T-piece with Rectangular Outlet
RTF
Dimension
H
L
W
c
product code RTF F GI - 500 X 300 - 600 - 250 - 20 - 20
type
F
S
W
H
L
d
e
f
GISS
BS
ALU
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Description
On its ends the twin bend has either plainends for slip connection or has mounting
frames with sheet metal joining proles. It
enables to design a ventilation system with
two taps directed any angle. Turning vanes
can be used.
Example Identifcation
F Flanged Connection
S Slip Connection
GI galvanized materialSS Stainless Steel material
BS Black Steel material
ALU aluminum material
W height
H width
c outlet height 1
d outlet height 2
e base height
Dimension
Twin Bend
RTBF
W
product code RTBF F GI - 500 X 300 - 300 - 200 - 100
type
F
S
W
H
c
d
e
GISS
BS
ALU
H
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Description
On its ends the R-Fitting piece has either
plain ends for slip connection or has mounting
frames with sheet metal joining prole. The
bend tap enables uniform air distribution with
turning vanes to prevent air whirls in the duct.
Example Identifcation
F Flange Connection
S Slip Connection
GI Galvanized material
SS Stainless Steel material
BS Black Steel material
ALU Aluminum material
H height
W width
c passage height
d outlet height
L length
R-Fitting
RRF
L L
W
H
H
product code RRF F GI - 500 X 300 - 300 - 200 - 600
type
F
S
W
H
c
d
L
GISS
BS
ALU
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Description
The end cap is intended for terminating ducts.
It is made of galvanised sheet metal the
ange is made of an end cover with sheet
metal joining proles.
Example Identifcation
F Flanged Connection
S Slip ConnectionGI Galvanised material
SS Stainless Steel material
BS Black Steel material
ALU aluminum material
W width
H height
e extension (by defult, e = 30 mm)
Dimension
End Cap
RECF
W
H
W
H
product code RECF F GI - 500 X 300 - 30
type
F
S
W
H
e
GISS
BS
ALU
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Rectangular ducts
Technical Guidelines
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1
2
2
3
4
4
56 6 6 7
888
88
88
1112 13
14
15
FCU-42TX-036
500X200 500X200
BOD 2800
600X300
500X300
BOD 2800
BOD 2450
BOD 2450BOD 2450
BOD 2450
PB 300X300X30009
1010
10 10
1213
14
15
BOD 2450
BOD 2800 BOD 2800
Fabrication Procedure:
According to The Drawing / Take Off Provided by The Client, MCI Engineers The Start The Operation of Production
Following The Consequent Steps:
a) Shop Drawing to be Prepared.
b) Accurate B.O.Qs and work orders to be released
c) Fabrication Begins releasing the work order to CNC Plasma and CNC Autofold coil line
d) All Ductworks are Fabricated According to SMACNAor DW 142/144
e) Each Item to be Numbered On The Drawing Provided, Fabricated Items to be Labeled:
Each Label Shows The Project Name, Customer Name, Job Ref., Item Number, Item Description
(Straight Duct, Elbow, Tee Etc...), Size & Length, Thickness.
g) QA/QC to be Made For Each Item Before Collection (Delivery).
I - Rectangular Ducts:Fabrication Procedure
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I - Rectangular Ducts: - Slip & DriveLongitudinal seams - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 1.17/1.67/1.74
- SMACNA (3rd Edition - 2005) See Pages 2.10/2.113
- DW/144 See Page 20
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I - Rectangular Ducts: - Slip & Drive - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.3/2.9/A.42/A.43
- SMACNA (3rd Edition - 2005) See Pages 4.3/4.9/4.12/4.13
- DW/144 See Pages 55/57
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I - Rectangular Ducts: - Slip & Drive - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.8/2.9
- SMACNA (3rd Edition - 2005) See Pages 4.8/4.9
- DW/144 See Page 55/58
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I - Rectangular Ducts: - Slip & Drive - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.8/2.9/3.18
- SMACNA (3rd Edition - 2005) See Pages 3.36/4.8/4.9
- DW/144 See Pages 55/58
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I - Rectangular Ducts: - Slip & Drive - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.7
- SMACNA (3rd Edition - 2005) See Pages 4.7
- DW/144 See Page 52/55
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I - Rectangular Ducts: - Slip & DriveSplitter Damper - Slide-on Flange
- Companion Angle
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I - Rectangular Ducts: - Slip & DriveDuct Acoustic Liner - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.24/2.28
- SMACNA (3rd Edition - 2005) See Pages 7.13/7.17
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I - Rectangular Ducts:Plenum Box
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.20
- SMACNA (3rd Edition - 2005) See Pages 10.1
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I - Rectangular Ducts: - Slip & DriveAccessories - Slide-on Flange
- Companion Angle
Asper: - SMACNA (2nd Edition - 1995) See Pages 1.14/1.61
- SMACNA (3rd Edition - 2005) See Pages 2.6/2.7/2.8
- DW/142 See Page 28/31
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I - Rectangular Ducts:Accessories
Asper: - SMACNA (2nd Edition - 1995) See Pages 1.14/1.61
- SMACNA (3rd Edition - 2005) See Pages 2.6/2.7/2.8
- DW/142 See Pages 28/31
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I - Rectangular Ducts:VENTO Accessories
(BEGIUM)
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 1A / 1B / 1C - 1
Asper: - SMACNA (3rd Edition - 2005 Table 2.2) See Pages 2.16
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 2A / 2B / 2C - 2
Asper: - SMACNA (3rd Edition - 2005 Table 2-3) See Pages 2.18
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 3A / 3B / 3C - 3
Asper: - SMACNA (3rd Edition - 2005 Table 2-4) See Pages 2.20
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 4A / 4B / 4C - 4
Asper: - SMACNA (3rd Edition - 2005 Table 2-5) See Page 2.22
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 5A / 5B / 5C
- 500 Pa
Asper: - DW/142 See Page 18
- DW/144 See Page 18
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 6A / 6B / 6C
- 1000 Pa
Asper: - DW/142 See Page 19
- DW/144 See Page 19
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I - Rectangular Ducts:Ductwork Construction Schedule - Table 7A / 7B / 7C
- 2000 Pa
Asper: - DW/142 See Page 19
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II - Rectangular Ducts WeldedLongitudinal Seams & Connections
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II - Rectangular Ducts Welded
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.3/2.9/A.42/A.43
- DW/144 See Pages 55/57
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II - Rectangular Ducts Welded
Asper: - SMACNA (2nd Edition - 1995) See Pages 2.8/2.9
- DW/144 See Pages 55/58
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II - Rectangular Ducts Welded
Asper: - SMACNA (2nd Edition - 1995) See Page 2.7
- DW/144 See Pages 55/57
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II - Rectangular Ducts WeldedTables: - Coating Mass (Weight)
- Galvanized Thicknesses
- Weight of Galvanized Steel
Asper: - DW/144 See Pages 93/97/98
Weight of Galvanized Steel
ThicknessWeight per
Square meter
mm
0.5
0.6
0.8
1.0
1.2
1.6
Kg
4.42
5.64
6.86
8.08
10.52
12.96
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A1
B1
AB
L2
L1
A
B
L
B
A
L2
L1
B
A L
A
B
L
L2
A3
B3
B1
B2
A2
A1
L1
L3
AREA = 2 (A +B) L
STRAIGHT DUCT
REDUCER
RECTANGULAR TO ROUND TRANSITION
AREA = 2 (A +B) L
AREA = 2 (A +B) L
ELBOW
AREA = 2 (A +B) (L1 + L2)
OFFSET
AREA = 2 (A +B) (L1 + L2)
TEE
AREA = 2 (A1 +B1) L1
+ 2 (A2 +B2) L2
+ 2 (A3 +B3) L3
SURFACE AREA CALCULATION
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Spiral Ducts
and Round Fittings
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Single Wall
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Single Wall
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Double Wall
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Double Wall
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Fire Rated
Ducts
FireRatedD
ucts
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FIRE RESISTANT DUCTWORK SYSTEMS
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COMPANY PROFILE
Firemac was established in 1989 and has grown to become amajor provider of passive fire protection products, both in the UKand internationally.
Passive fire protection (PFP) is a key part of the structural integrityand fire safety in a building. Passive fire protection contains orslows the spread of a fire through the use of fire-resistant ductwork,walls, floors, and doors.
Firemac has been at the forefront in product design for the PFPsector for over 20 years, and has extensive experience advising a
broad range of clients on solution selection through to designingand installing ductwork protection systems, fire walls and ceilings,and fire resistant services enclosures.
Firemacs market leading product range for ductwork - FiremacFM60, Firemac FM120 and Firemac FM240 - has a proven trackrecord in builds both in the UK, and increasingly in internationalmarkets. More recently, Firemac has introduced FM Blue an im-pact resistant, steel-faced board that can be used to form fire re-sisting walls, ceilings and enclosures.
As our customers would expect of a company working in safetycritical systems Firemac is ISO 9001 registered and Third PartyAccredited.
01
Firemac FM Ductwork Systems are in place acrossmany builds in the UK and internationally, includingthe redevelopment of Terminal 2 at Heathrow Airport,London
Firemac FM Blue has beenincorporated in a number ofmajor civil engineering projectsincluding Crossrail, Europe'sbiggest construction project.
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02
FIREMAC FM60 / FM120 / FM240 DUCTWORK SYSTEMS
Building Regulations require that new buildings must be divided into firecompartments in order that the spread of fire in the building is contained. Thereare obvious areas of weakness which include doors, building services andventilation ductwork passing from one compartment to another. In particular thestandard ventilation ductwork system offers little or no protection against firespread, and to overcome this fire resistant ductwork is used.
Firemac FM ductwork systems gives ductworkers complete control of both
fabrication and installation of fire resistant ducts where required in commercialdevelopments.
Firemacs FM systems have beendesigned around the needs ofductworkers, allowing them tomanufacture fire resistantductwork in their own factories
without the need for third partysuppliers.
Using Firemacs FM systems putsall elements of a contract in thehands of the ductworker, andallows entry into a specialist andlucrative market segment, withoutthe need to develop highlyexpensive in house systems.
Full training in the fabrication offire resistant ductwork is given,and as part of Firemacs service
commitment we work with ourcustomers as the ductworkerstechnical support department.Firemac can deal directly with
specifiers and consultants on anyqueries relating to fire protection,whether at the tender, fabrication,install or sign off stage.
The National Museum of Scotland, first opened in 1866, has undergone a
complete renovation at a cost of 47.5m. Firemac FM Ductwork Systems havebeen installed in the new restaurant in the Museum, which welcomed over 1.4mvisitors last year
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03
PRODUCT DESCRIPTION
Firemac FM Ductwork Systems use a flexible glass fibre fabric, bonded both physically and mechanically onto the ductto give the required fire rating. The fabric material is only 1mm thick and adds virtually nothing to the overall weight of theduct.
The fabric is silver grey in appearance, unobtrusive and gives a neat, aesthetically pleasing finish. During the finishingprocess the fabric is overprinted with FIRE RATED to ensure it remains independent of standard ventilation ductworkand service trays.
Ductwork is made in the normal manner, broadly following the requirements of DW144 / SMACNA, and there is usuallyno requirement to upgrade the gauge of steel used to achieve the required fire resistance. Once the duct has been
fabricated the fabric is applied quickly and easily, and bonded to the duct using a contact adhesive. The fabric ismechanically fixed using mild steel rivets or screws along a single longitudinal edge. Flanges are then tapped on andfixed mechanically to the duct - no curing time is required and the duct is then ready to ship to site for installation.
TESTING AND THIRD PARTY CERTIFICATION
With standard ventilation ductwork offering limitedprotection against fire spread it is an easy way forfire and smoke to spread rapidly through abuilding, penetrating fire compartment walls andfloors and cutting off means of escape. Thereforeit is critical that any safety critical product isrigorously tested.
Firemac FM systems have been tested andassessed to BS476, Part 24, and demonstratedfire resistance of up to four hours. A full appraisalof Firemac FM duct systems, which includes asummary of the supporting test evidence, hasbeen issue by the Building ResearchEstablishment (BRE) and is available on request.
Independent inspection of Firemac FM DuctworkSystems has been carried out by IFC, a UKAS
accredited and internationally recognised providerof Third Party Certification.
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04
FIREMAC SYSTEMS: YOUR PARTNER FOR FIRE RESISTANT DUCTWORK
For companies who have not installed fire rated ductwork before, or have limited experience, initial entry into this marketcan seem daunting. As it is a safety critical area of the industry, the technical knowledge required can be off putting.
Firemac acts as your in-house technical department, and will answer any questions you or a consultant has regardingfire rated ductwork, and the performance of Firemac's range of systems. Our technical team include some of the UKsleading experts on passive fire protection and Firemac's systems have been designed to be a straightforward addition tothe range of services you offer.
BENEFITS FOR DUCTWORKERS
The process of becoming a Firemac installer is simple and involves no set up costs, or licencing agreement.
Using Firemac systems allows a ductworker to bring all aspects of a project under their control without the need to outsourceto third party contractors.
The benefits of using Firemacs range of ductwork systems include:
l System proven in UK and Middle East in a number of high profile builds
l The fabric is applied by ductworkers themselves, quickly and easily, with minimum wastage, and at the point offabrication, giving them complete control of the whole contract, without the need to resort to any third partysuppliers for fire rated ductwork.
l There is no loss of time on site, continuity is guaranteed and any plan changes are easily accomplished.
l Cuts out the need to develop costly in-house systemsl Allows the ductworker to build a reputation for fire resistant ductworkl Full training given at customers premises
l Complete technical back up and site sign offl The fabric itself is extremely strong, while its flexibility means it is easy to apply, usually by one worker.l No curing time is required, meaning that fire resisting ductwork can be built, delivered and installed within hours.
l There is usually no need to upgrade the duct to achieve the required fire resistance.
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05
TRAINING AND ONGOING SUPPORT
All of Firemacs customers receive full training prior to the fabrication or installation of fire resistant ductwork. The trainingpackage is delivered at the customers factory and is a combination of technical presentations, training videos and handson manufacture if fire resistant ductwork.
At the completion of the training each company is certificated as an Accredited Installer. An annual training refresher isalso given and any changes to the Technical Manual is communicated directly to the customer.
Each customer is listed on www.firemac.com and can access their own secure area of the website where the trainingpackages are hosted. Completed projects and photographs can be listed within the customers details on the website, al-lowing them to build a portfolio of successful projects and a reputation for the manufacture and installation of fire resist-ant ductwork.
Firemac recognises that specifiers and building control officers can interpret the requirements around the installation of
fire resistant ductwork in different ways. We will work directly with specifiers and other key influencers to ensure anytechnical submission meets their requirements, and become our customers in house technical department.
Firemac inspectors will visit the instalation of the ductwork on site to ensure it is fitted to the requirements of the Techni-cal Manual, and issue a Certificate of Conformity in the name of the ductworker.
FIREMAC TRAINING PACKAGE
The training is a mixture of presentations, videoand hands on fabrication designed to give ourcustomers an introduction into the purpose andrequirements of fire resistant ductwork.
The training will include the fabrication of standardfire resistant ductwork, flanges and mechanicalfixings, transitions and bends, patches, accesspanels and installation.
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06
APPLICATIONS
Suitable for a wide range of environments, Firemacs fireresistant ductwork has been successfully installed infactories, commercial kitchens, schools, hospitals, shoppingcentres and a wide range of other projects for the purposesof safeguarding life and property from fire.
Firemac fire resisting ductwork can be used in any area of abuilding to protect life and property and to aid the emergencyservices in the event of a fire. Typical areas include:
l Ventilation Ductworkl Smoke Extract Ductwork Systemsl Non Domestic Kitchen Extract Ductwork
l Basement and Enclosed Car Park Duct Systemsl Escape Route Ductsl Pressurisation Ductwork Systemsl Basement Smoke Extract Systemsl Dual Ventilation / Smoke Extract Systemsl Fume Cupboard Extract Systemsl High Risk Areas
BENEFITS FOR SPECIFIERS
The fabric itself is extremely strong, while its flexibility means it is easy to apply, usually by one worker. It is applied afterthe duct has been manufactured by a combination of adhesive and mechanical fixings - no curing time is required,meaning that fire resisting ductwork can be built, delivered and installed within hours without the need to use any thirdparty contractors. This ensures any plan amendments can be easily and quickly accommodated, without any loss oftime on site. There is usually no need to upgrade the duct to achieve the required fire rating.
l Proven track record in major buildsl Industry leading technical expertise in passive fire protectionl Tested to British and European standardsl Fire resistance from 1-4 hoursl No need to upgrade ductwork or hangers reducing time, wastage and costl Delivered on site, fire rated and ready to installl No requirements for second tradesl Firemac is a ISO 9001 accredited company
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UK PROJECTS
Firemacs range of systems have been successfully installed in a range of builds including schools and universities,restaurants, shopping complexes, hospitals, offices and other commercial developments
Recent customers include a wide range of blue chip private sector organisations including Holiday Inn, Marks andSpencer, Premier Inn, Burger King, Wagamama, TGI Friday, Easy Jet, Tesco Bank, Next, Boots, Debenhams and ASDA.
Public sector clients include a number of NHS Hospital Trusts, universities, schools and colleges, the MOD and theNuclear Decommissioning Authority.
An up to date list of recent projects is available at www.firemac.com
07
UK EXHIBITIONS
Firemac has attended a number of UK basedexhibitions including Firex International in order topromote the brand to specifiers and otherinfluencers.
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08
INTERNATIONAL PROJECTS
Firemac has partnerships in a number of international markets in the Middle East and Southern Asia, includingMalaysia, India, UAE, Qatar and Saudi Arabia. In each market Firemacs range of products complies with local CivilDefence requirements.
As in the UK full training is given to Firemacs international partners alongside ongoing technical and sales support.
Hamad Medical City inDoha, Qatar, is a worldclass medical facility.
The project is spreadover 500,000 squaremetres and comprisesthree hospitals with atotal bed capacity of1,100. It is the secondlargest healthcaredevelopment in theMiddle East.
When completed over25,000 square metres ofFiremac FM DuctworkSystems will form anintegral part of thebuildings fire protection.
INTERNATIONAL EXHIBITIONS
Firemac also exhibits alongside our partners at the key tradeshows in the region, including The Big 5 series ofconstruction exhibitions and Project Qatar.
This allows Firemac to meet key buyers and specifiers withour partners, promote the range of products and answer anytechnical queries.
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AluminumP
reInsulated
Ducts
Aluminum
Pre Insulated
Ducts
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Technical Data &
Useful Notes
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Face Velocity,
fpm
Louvers
Intake
1. 7000 cfm and greater 400
2. 2000 to 7000 cfm 250 to 400
Exhaust
1. 5000 cfm and greater 500
2. Less than 5000 cfm 300 to 400
Filters
Panel filters
1. Viscous impingement 200 to 800
2. Dry-type extended-surface
Flat (low-efficiency) Duct velocity
P leated medi a (medi um effi ciency) up to 750
HEPA 250
Renewable media filters1. Moving-curtain viscous impingement 500
2. Moving-curtain dry-media 200
Electronic air cleaners, ionizing-type 150 to 350
Heating coils
Steam and hot water 400 to 600
(200 min., 1500
max.)
Dehumidifying coils 500 to 600
Air washers
Spray type 300 to 700
High-velocity spray type 1200 to 1800
Duct element
es gn e oc es or r- an ng ys em
Components
Source: ASHRAE Handbook 1989, Fundamentals
Main Ducts Supply Return Supply Return
Residences 600 1000 800 600 600
Apartments
Hotel Bedrooms
Hospital Bedrooms
Private Offices
Directors Rooms
Libraries
Theaters
Auditoriums
General OfficesHigh Class Restaurants
High Class Stores
Banks
Average Stores
Cafeterias
Industrial 2500 3000 1800 2200 1500
2000 1500 1600 1200
Recommended Maximum Duct Velocities for Low Velocity Systems (fpm)
1100 1000 800
2000 1500 1600 1200
1800
1500 1300 1200 1000
2000 1500 1600 1200
1300
1000
1200
800
1500
CONTROLLING FACTOR
NOISE GENERATIONAPPLICATION Main Ducts Branch Ducts
CONTROLLING FACTOR-DUCT FRICTION
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VELOCITY
PRESSURE (in.
w
VELOCITY
(fpm)
VELOCITY
PRESSURE (in.
w
VELOCITY
(fpm)
0.01 400 0.58 30500.02 565 0.60 3100
0.03 695 0.62 3150
0.04 800 0.64 3200
0.05 895 0.66 3250
0.06 980 0.68 3300
0.07 1060 0.70 3350
0.08 1135 0.72 3400
0.09 1200 0.74 3450
0.10 1265 0.76 3490
0.11 1330 0.78 3540
0.12 1385 0.80 3580
0.13 1445 0.82 3630
0.14 1500 0.84 3670
0.15 1550 0.86 3710
0.16 1600 0.88 3760
0.17 1650 0.90 38000.18 1700 0.92 3840
0.19 1745 0.94 3880
0.20 1790 0.96 3920
0.21 1835 0.98 3960
0.22 1880 1.00 4010
0.23 1920 1.04 4080
0.24 1960 1.08 4160
0.25 2005 1.12 4240
0.26 2040 1.16 4310
0.27 2080 1.20 4390
0.28 2120 1.24 4460
0.29 2160 1.28 4530
Velocity Pressures
0.30 2190 1.32 4600
0.31 2230 1.36 4670
0.32 2270 1.40 4740
0.33 2300 1.44 48100.34 2340 1.48 4870
0.35 2370 1.52 4940
0.36 2400 1.56 5000
0.37 2440 1.60 5070
0.38 2470 1.64 5130
0.39 2500 1.68 5190
0.40 2530 1.72 5250
0.41 2560 1.76 5310
0.42 2600 1.80 5370
0.43 2630 1.84 5430
0.44 2660 1.88 5490
0.45 2690 1.92 5550
0.46 2720 1.96 5610
0.47 2750 2.00 5660
0.48 2770 2.04 5720
0.49 2800 2.08 5780
0.50 2830 2.12 5830
0.51 2860 2.16 5890
0.52 2890 2.20 5940
0.53 2920 2.24 5990
0.54 2940 2.28 6050
0.55 2970
0.56 3000
NOTES: 1. Data for standard air (29.92 in. Hg and 70F)
2. Data derived from the following equation:
V = velocity in fpmwhere:
H = pressure difference
termed "velocity head" (in.
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6 6.6
8 7.6 8.7
10 8.4 9.8 10.9
12 9.1 10.7 12.0 13.1
14 9.8 11.5 12.9 14.2 15.3
16 10.4 12.2 13.7 15.1 16.4 17.5
18 11.0 12.9 14.5 16.0 17.3 18.5 19.7
20 11.5 13.5 15.2 16.8 18.2 19.5 20.7 21.9
22 12.0 14.1 15.9 17.6 19.1 20.4 21.7 22.9 24.0
24 12.4 14.6 16.5 18.3 19.9 21.3 22.7 23.9 25.1 26.2
26 12.8 15.1 17.1 19.0 20.6 22.1 23.5 24.9 26.1 27.3 28.4
28 13.2 15.6 17.7 19.6 21.3 22.9 24.4 25.8 27.1 28.3 29.5 30.6
30 13.6 16.1 18.3 20.2 22.0 23.7 25.2 26.6 28.0 29.3 30.5 31.7
32 14.0 16.5 18.8 20.8 22.7 24.4 26.0 27.5 28.9 30.2 31.5 32.7
34 14.4 17.0 19.3 21.4 23.3 25.1 26.7 28.3 29.7 31.1 32.4 33.7
36 14.7 17.4 19.8 21.9 23.9 25.7 27.4 29.0 30.5 32.0 33.3 34.6
38 15.0 17.8 20.2 22.4 24.5 26.4 28.1 29.8 31.3 32.8 34.2 35.6
40 15.3 18.2 20.7 22.9 25.0 27.0 28.8 30.5 32.1 33.6 35.1 36.4
42 15.6 18.5 21.1 23.4 25.6 27.6 29.4 31.2 32.8 34.4 35.9 37.344 15.9 18.9 21.5 23.9 26.1 28.1 30.0 31.8 33.5 35.1 36.7 38.1
46 16.2 19.3 21.9 24.4 26.6 28.7 30.6 32.5 34.2 35.9 37.4 38.9
48 16.5 19.6 22.3 24.8 27.1 29.2 31.2 33.1 34.9 36.6 38.2 39.7
50 16.8 19.9 22.7 25.2 27.6 29.8 31.8 33.7 35.5 37.2 38.9 40.5
52 17.1 20.2 23.1 25.7 28.0 30.3 32.3 34.3 36.2 37.9 39.6 41.2
54 17.3 20.6 23.5 26.1 28.5 30.8 32.9 34.9 36.8 38.6 40.3 41.9
56 17.6 20.9 23.8 26.5 28.9 31.2 33.4 35.4 37.4 39.2 41.0 42.7
58 17.8 21.2 24.2 26.9 29.4 31.7 33.9 36.0 38.0 39.8 41.6 43.3
60 18.1 21.5 24.5 27.3 29.8 32.2 34.4 36.5 38.5 40.4 42.3 44.0
62 21.7 24.8 27.6 30.2 32.6 34.9 37.1 39.1 41.0 42.9 44.7
64 22.0 25.1 28.0 30.6 33.1 35.4 37.6 39.6 41.6 43.5 45.3
66 22.3 25.5 28.4 31.0 33.5 35.9 38.1 40.2 42.2 44.1 46.0
68 22.6 25.8 28.7 31.4 33.9 36.3 38.6 40.7 42.8 44.7 46.6
70 22.8 26.1 29.1 31.8 34.4 36.8 39.1 41.2 43.3 45.3 47.2
72 23.1 26.4 29.4 32.2 34.8 37.2 39.5 41.7 43.8 45.8 47.8
74 23.3 26.7 29.7 32.5 35.2 37.7 40.0 42.2 44.4 46.4 48.4
76 23.6 27.0 30.0 32.9 35.6 38.1 40.5 42.7 44.9 47.0 48.9
78 23.8 27.3 30.4 33.3 36.0 38.5 40.9 43.2 45.4 47.5 49.5
80 24.1 27.5 30.7 33.6 36.3 38.9 41.4 43.7 45.9 48.0 50.182 27.8 31.0 33.9 36.7 39.3 41.8 44.1 46.4 48.5 50.6
84 31.3 34.3 37.1 39.7 42.2 44.6 46.9 49.0 51.1
86 31.6 34.6 37.4 40.1 42.6 45.0 47.3 49.6 51.7
88 31.9 34.9 37.8 40.5 43.1 45.5 47.8 50.0 52.2
90 32.2 35.3 38.2 40.9 43.5 45.9 48.3 50.5 52.7
92 32.5 35.6 38.5 41.3 43.9 46.4 48.7 51.0 53.2
94 32.8 35.9 38.8 41.6 44.3 46.8 49.2 51.5 53.7
96 33.0 36.2 39.2 42.0 44.7 47.2 49.6 52.0 54.2
98 33.3 36.5 39.5 42.4 45.0 47.6 50.1 52.4 54.7
100 36.8 39.8 42.7 45.4 48.0 50.5 52.9 55.2
102 37.1 40.2 43.1 45.8 48.4 50.9 53.3 55.6
104 37.4 40.5 43.4 46.2 48.8 51.3 53.8 56.1
106 37.7 40.8 43.7 46.5 49.2 51.7 54.2 56.6
108 38.0 41.1 44.1 46.9 49.6 52.2 54.6 57.0
110 38.3 41.4 44.4 47.3 50.0 52.6 55.1 57.5
112 41.7 44.7 47.6 50.3 53.0 55.5 57.9
114 42.0 45.1 48.0 50.7 53.4 55.9 58.3
116 42.3 45.4 48.3 51.1 53.7 56.3 58.8
118 42.6 45.7 48.6 51.4 54.1 56.7 59.2120 42.9 46.0 49.0 51.8 54.5 57.1 59.6
122 43.2 46.3 49.3 52.2 54.9 57.5 60.0
124 43.5 46.6 49.6 52.5 55.3 57.9 60.4
126 43.8 46.9 50.0 52.9 55.6 58.3 60.9
128 44.0 47.3 50.3 53.2 56.0 58.7 61.3
130 47.5 50.6 53.5 56.4 59.1 61.7
132 47.8 50.9 53.9 56.7 59.4 62.1
134 48.1 51.2 54.2 57.1 59.8 62.4
136 48.4 51.6 54.5 57.4 60.2 62.8
138 48.7 51.9 54.9 57.8 60.5 63.2
140 49.0 52.2 55.2 58.1 60.9 63.6
142 49.3 52.5 55.5 58.4 61.3 64.0
144 49.6 52.8 55.8 58.8 61.6 64.3a
Table based on De= 1.3[(ab)0.625
/(a+b)0.250
] Length adjacent side of rectangular duct (b), in.
Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya
Length of One Side of Rectangular Duct (a), inches
6 8 10 12 14 16 18 20 22 24 26 28
Circular Duct Diameter, inches
Lgth
Adj.b
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30 32.8
32 33.9 35.0
34 34.9 36.1 37.2
36 35.9 37.1 38.2 39.4
38 36.8 38.1 39.3 40.4 41.5
40 37.8 39.0 40.3 41.5 42.6 43.7
42 38.7 40.0 41.3 42.5 43.7 44.8 45.9
44 39.5 40.9 42.2 43.5 44.7 45.8 47.0 48.1
46 40.4 41.8 43.1 44.4 45.7 46.9 48.0 49.2 50.3
48 41.2 42.6 44.0 45.3 46.6 47.9 49.1 50.2 51.4 52.5
50 42.0 43.5 44.9 46.2 47.5 48.8 50.0 51.2 52.4 53.6 54.7
52 42.8 44.3 45.7 47.1 48.4 49.7 51.0 52.2 53.4 54.6 55.7 56.8
54 43.5 45.1 46.5 48.0 49.3 50.7 52.0 53.2 54.4 55.6 56.8 57.9
56 44.3 45.8 47.3 48.8 50.2 51.6 52.9 54.2 55.4 56.6 57.8 59.0
58 45.0 46.6 48.1 49.6 51.0 52.4 53.8 55.1 56.4 57.6 58.8 60.0
60 45.7 47.3 48.9 50.4 51.9 53.3 54.7 56.0 57.3 58.6 59.8 61.0
62 46.4 48.0 49.6 51.2 52.7 54.1 55.5 56.9 58.2 59.5 60.8 62.0
64 47.1 48.7 50.4 51.9 53.5 54.9 56.4 57.8 59.1 60.4 61.7 63.0
66 47.7 49.4 51.1 52.7 54.2 55.7 57.2 58.6 60.0 61.3 62.6 63.968 48.4 50.1 51.8 53.4 55.0 56.5 58.0 59.4 60.8 62.2 63.6 64.9
70 49.0 50.8 52.5 54.1 55.7 57.3 58.8 60.3 61.7 63.1 64.4 65.8
72 49.6 51.4 53.2 54.8 56.5 58.0 59.6 61.1 62.5 63.9 65.3 66.7
74 50.3 52.1 53.8 55.5 57.2 58.8 60.3 61.9 63.3 64.8 66.2 67.5
76 50.9 52.7 54.5 56.2 57.9 59.5 61.1 62.6 64.1 65.6 67.0 68.4
78 51.4 53.3 55.1 56.9 58.6 60.2 61.8 63.4 64.9 66.4 67.9 69.3
80 52.0 53.9 55.8 57.5 59.3 60.9 62.6 64.1 65.7 67.2 68.7 70.1
82 52.6 54.5 56.4 58.2 59.9 61.6 63.3 64.9 66.5 68.0 69.5 70.9
84 53.2 55.1 57.0 58.8 60.6 62.3 64.0 65.6 67.2 68.7 70.3 71.7
86 53.7 55.7 57.6 59.4 61.2 63.0 64.7 66.3 67.9 69.5 71.0 72.5
88 54.3 56.3 58.2 60.1 61.9 63.6 65.4 67.0 68.7 70.2 71.8 73.3
90 54.8 56.8 58.8 60.7 62.5 64.3 66.0 67.7 69.4 71.0 72.6 74.1
92 55.3 57.4 59.3 61.3 63.1 64.9 66.7 68.4 70.1 71.7 73.3 74.9
94 55.8 57.9 59.9 61.9 63.7 65.6 67.3 69.1 70.8 72.4 74.0 75.6
96 56.4 58.4 60.5 62.4 64.3 66.2 68.0 69.7 71.5 73.1 74.8 76.3
98 56.9 59.0 61.0 63.0 64.9 66.8 68.6 70.4 72.1 73.8 75.5 77.1
100 57.4 59.5 61.6 63.6 65.5 67.4 69.2 71.0 72.8 74.5 76.2 77.8
102 57.9 60.0 62.1 64.1 66.1 68.0 69.9 71.7 73.4 75.2 76.9 78.5
104 58.3 60.5 62.6 64.7 66.7 68.6 70.5 72.3 74.1 75.8 77.5 79.2106 58.8 61.0 63.2 65.2 67.2 69.2 71.1 72.9 74.7 76.5 78.2 79.9
108 59.3 61.5 63.7 65.8 67.8 69.8 71.7 73.5 75.4 77.1 78.9 80.6
110 59.8 62.0 64.2 66.3 68.3 70.3 72.3 74.1 76.0 77.8 79.5 81.3
112 60.2 62.5 64.7 66.8 68.9 70.9 72.8 74.7 76.6 78.4 80.2 81.9
114 60.7 63.0 65.2 67.3 69.4 71.4 73.4 75.3 77.2 79.1 80.8 82.6
116 61.1 63.4 65.7 67.8 69.9 72.0 74.0 75.9 77.8 79.7 81.5 83.3
118 61.6 63.9 66.2 68.3 70.5 72.5 74.5 76.5 78.4 80.3 82.1 83.9
120 62.0 64.4 66.6 68.8 71.0 73.1 75.1 77.1 79.0 80.9 82.7 84.5
122 62.5 64.8 67.1 69.3 71.5 73.6 75.6 77.6 79.6 81.5 83.3 85.2
124 62.9 65.3 67.6 69.8 72.0 74.1 76.2 78.2 80.2 82.1 84.0 85.8
126 63.3 65.7 68.0 70.3 72.5 74.6 76.7 78.7 80.7 82.7 84.6 86.4
128 63.8 66.2 68.5 70.8 73.0 75.1 77.2 79.3 81.3 83.2 85.2 87.0
130 64.2 66.6 69.0 71.3 73.5 75.7 77.8 79.8 81.8 83.8 85.7 87.6
132 64.6 67.0 69.4 71.7 74.0 76.2 78.3 80.4 82.4 84.4 86.3 88.2
134 65.0 67.5 69.9 72.2 74.5 76.7 78.8 80.9 82.9 84.9 86.9 88.8
136 65.4 67.9 70.3 72.6 74.9 77.1 79.3 81.4 83.5 85.5 87.5 89.4
138 65.8 68.3 70.7 73.1 75.4 77.6 79.8 81.9 84.0 86.1 88.0 90.0
140 66.2 68.7 71.2 73.6 75.9 78.1 80.3 82.5 84.6 86.6 88.6 90.6
142 66.6 69.1 71.6 74.0 76.3 78.6 80.8 83.0 85.1 87.1 89.2 91.1144 67.0 69.5 72.0 74.4 76.8 79.1 81.3 83.5 85.6 87.7 89.7 91.7
aTable based on De= 1.3[(ab)
0.625/(a+b)
0.250] Length adjacent side of rectangular duct (b), in.
Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya(Cont.)
Lgth
Adj.b
Length of One Side of Rectangular Duct (a), inches
4230 32 34 36 38 40 46 48 50 52
Circular Duct Diameter, inches
44
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36
38
40
42
44
46
48
50
52
54 59.0
56 60.1 61.2
58 61.2 62.3 63.4
60 62.2 63.4 64.5 65.6
62 63.2 64.4 65.5 66.7
64 64.2 65.4 66.6 67.7 70.0
66 65.2 66.4 67.6 68.8 71.0
68 66.1 67.4 68.6 69.8 72.1 74.3
70 67.1 68.3 69.6 70.8 73.2 75.4
72 68.0 69.3 70.5 71.8 74.2 76.5 78.774 68.9 70.2 71.5 72.7 75.2 77.5 79.8
76 69.8 71.1 72.4 73.7 76.2 78.6 80.9 83.1
78 70.6 72.0 73.3 74.6 77.1 79.6 81.9 84.2
80 71.5 72.9 74.2 75.5 78.1 80.6 82.9 85.2 87.5
82 72.3 73.7 75.1 76.4 79.0 81.5 84.0 86.3 88.5
84 73.2 74.6 76.0 77.3 80.0 82.5 85.0 87.3 89.6 91.8
86 74.0 75.4 76.8 78.2 80.9 83.5 85.9 88.3 90.7 92.9
88 74.8 76.3 77.7 79.1 81.8 84.4 86.9 89.3 91.7 94.0 96.2
90 75.6 77.1 78.5 79.9 82.7 85.3 87.9 90.3 92.7 95.0 97.3
92 76.4 77.9 79.3 80.8 83.5 86.2 88.8 91.3 93.7 96.1 98.4 100.6
94 77.1 78.7 80.1 81.6 84.4 87.1 89.7 92.3 94.7 97.1 99.4 101.7
96 77.9 79.4 80.9 82.4 85.3 88.0 90.7 93.2 95.7 98.1 100.5 102.7
98 78.7 80.2 81.7 83.2 86.1 88.9 91.6 94.2 96.7 99.1 101.5 103.8
100 79.4 81.0 82.5 84.0 86.9 89.7 92.4 95.1 97.6 100.1 102.5 104.8
102 80.1 81.7 83.3 84.8 87.7 90.6 93.3 96.0 98.6 101.1 103.5 105.9
104 80.8 82.4 84.0 85.6 88.5 91.4 94.2 96.9 99.5 102.0 104.5 106.9
106 81.6 83.2 84.8 86.3 89.3 92.2 95.1 97.8 100.4 103.0 105.5 107.9
108 82.3 83.9 85.5 87.1 90.1 93.1 95.9 98.7 101.3 103.9 106.4 108.9
110 83.0 84.6 86.2 87.8 90.9 93.9 96.7 99.5 102.2 104.8 107.4 109.9112 8 3.6 85.3 86.9 88.5 91.7 94.7 97.6 100.4 103.1 105.8 108.3 110.8
114 84.3 86.0 87.7 89.3 92.4 95.5 98.4 101.2 104.0 106.7 109.3 111.8
116 8 5.0 86.7 88.4 90.0 93.2 96.2 99.2 102.1 104.9 107.6 110.2 112.7
118 85.7 87.4 89.1 90.7 93.9 97.0 100.0 102.9 105.7 108.4 111.1 113.7
120 86.3 88.0 89.7 91.4 94.6 97.8 100.8 103.7 106.6 109.3 112.0 114.6
122 87.0 88.7 90.4 92.1 95.4 98.5 101.6 104.5 107.4 110.2 112.9 115.5
124 87.6 89.4 91.1 92.8 96.1 99.3 102.4 105.3 108.2 111.0 113.8 116.4
126 88.2 90.0 91.8 93.5 96.8 100.0 103.1 106.1 109.1 111.9 114.6 117.3
128 88.9 90.6 92.4 94.1 97.5 100.7 103.9 106.9 109.9 112.7 115.5 118.2
130 89.5 91.3 93.1 94.8 98.2 101.5 104.6 107.7 110.7 113.6 116.4 119.1
132 90.1 91.9 93.7 95.5 98.9 102.2 105.4 108.5 111.5 114.4 117.2 120.0
134 90.7 92.5 94.3 96.1 99.6 102.9 106.1 109.2 112.3 115.2 118.1 120.8
136 91.3 93.2 95.0 96.8 100.2 103.6 106.8 110.0 113.0 116.0 118.9 121.7
138 91.9 93.8 95.6 97.4 100.9 104.3 107.6 110.7 113.8 116.8 119.7 122.5
140 92.5 94.4 96.2 98.0 101.6 105.0 108.3 111.5 114.6 117.6 120.5 123.4
142 93.1 95.0 96.8 98.7 102.2 105.7 109.0 112.2 115.3 118.4 121.3 124.2
144 93.6 95.6 97.4 99.3 102.9 106.3 109.7 112.9 116.1 119.2 122.1 125.0a
Table based on De= 1.3[(ab)0.625
/(a+b)0.250
] Length adjacent side of rectangular duct (b), in.
Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya(Cont.)
Lgth
Adj.b
Length of One Side of Rectangular Duct (a), inches
54
Circular Duct Diameter, inches
76 80 84 88 9256 58 60 64 68 72
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Friction Loss Chart for Round Duct
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FRICTION OF ROUND DUCT SYSTEM ELEMENTS
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FRICTION OF RECTANGULAR DUCT SYSTEM ELEMENTS
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FRICTION OF RECTANGULAR DUCT SYSTEM ELEMENTS (Cont)
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FRICTION OF ROUND ELBOWS
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FRICTION OF RECTANGULAR ELBOWS
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FRICTION OF RECTANGULAR ELBOWS(Cont)
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USEFUL FORMULAS
1. Airside System Equa onHS= 1.08 x CFM x THS= 1.1 x CFM x T
HL= 0.68 x CFM X WGR.
HL= 4840 x CFM X WLB.
HT= 4.5 x CFM X h
HT= HS+ HL
SHR = HS =
HS
HT HS+ HL
HS = Sensible Heat (Btu/hr.)
HL = Latent Heat (Btu/hr.)
HT = Total Heat (Btu/hr.)
T = Temperature Difference (F)
WGR.= Humidity Ra o Difference (Gr.H2O/lbs.DA)
WLB.= Humidity Ra o Difference (lbs.H2O/lbs.DA)
h = Enthalpy Difference (Btu/lbs.DA)
CFM = Air Flow Rate (Cubic Feet per Minute)
SHR = Sensible Heat Ra o
m = Mass flow (lbs.DA/hr.)
DA = Dry Air
2. Air Change Rate Equa onsAC
= CFM x 60
HR VOLUME
CFM = (AC/HR) x VOLUME
60
AC/HR = Air Change Rate per Hour
CFM = Air Flow Rate (Cubic Feet per Minute)
VOLUME = Space Volume (Cubic Feet)
3. Fan LawsCFM2 = RPM2
CFM1 RPM1
SP2 = CFM22 = RPM2
2
SP1 CFM1 RPM1
BHP2 = CFM23 = RPM2
3 = SP2
1.5
BHP1 CFM1 RPM1 SP1
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Cont. Useful Formulas
BHP = CFM x SP x SP.GR.
6356 x FANEFF.
MHP = BHP
M / DEFF.
CFM = Cubic Feet/Minute Air Density = Constant
RPM = Revolutions/Minute SP.GR.(Air) = 1.0
SP = in. W.G. FANEFF = 65-85%
BHP = Break Horsepower M/DEFF = 80-95%
Fan Size = Constant M/D = Motor/Drive
4. Ductwork EquationsTP = SP + VP
VP = V2
4005
V = Q = Q x 144
A W x H
DBQ = 1.3 x (A x B)0.625
(A + B)0.25
TP = Total Pressure
SP = Static Pressure, Friction Losses
VP = Velocity, ft./min.
Q = Flow through Duct, CFM
A = Area of Duct, sq.ft.
W = Width of Duct, in.
H = Height of Duct, in.
DBQ = Equivalent Round Duct Size for Rectangular Duct, in.
A = One Dimension of Rectangular Duct, in.
B = Adjacent Side of Rectangular Duct, in.
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To convert From To Multiply by
Length In. m 0.0254
Length Ft m 0.3048
Length m In. 39.3701
Length m Ft 3.28084
Area In. m 0.00064516
Area Ft m 0.092903
Area m In. 1550
Area m Ft 10.7639
To convert From To Multiply by
Velocity Ft/min M/s 0.00508Velocity M/s Ft/min 196.850
Pressure Psi Pa 6894.76
Pressure Ft of water Pa 2988.98
Pressure In. of water Pa 249.082
Pressure Pa Psi 0.000145038
Pressure Pa Ft of water 0.000334562
Pressure Pa In. of water 0.00401474
Flow Rate Cfm L/s 0.4719
Flow Rate Cfm m/s 0.000471947
Flow Rate Gpm L/s 0.0630902
Flow Rate m/s Cfm 2118.88
Flow Rate L/s Cfm 2.1191
Flow Rate L/s Gpm 15.8503
Conversions of length and Area
Conversions of velocity, pressure, and flow rate
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v e n t i l a t i o n s y s t e m s
Modern Contracting Co.
P.O. Box 9677 - Riyadh 11423
Tel.: (011) 4653234 - Fax: 4658566
Email: [email protected]