MULTIPLEX W-200 MULTIPLEX W-200Y

8" through-hole chuck N08A615+Y1225-15Y 8" through-hole chuck B208A615+SR1453C 8" through-hole chuck BB208A615+SR1566C Rotary tool spindle 10000 rpm Polygon tool holderDouble foot pedal switch Gantry loader system (GL-100) Pallet conveyor Gantry loader Pitch feed conveyor Rotary conveyor Robot interface Automatic workpiece measurement Tool eye Chuck pressure program management Status light (1 color)Status light (3 colors) Machining end buzzerAutomatic power off Calendar type automatic power ON/OFF + warm-up

Automatic front door Spindle orient Automatic chuck jaws open/closeChuck air blast Automatic center partition Absolute position detection Coolant temperature control Scale feedbackChip conveyor (rear discharge / Hinge)Chip bucket (rotary)Chip bucket (fixed)Powerful coolant 1.1 kWHigh pressure coolant 1.5 MPaSuperflow coolant system 7 MPaTurret air blast Additional coolant nozzle Mist collector Preparation for mist collector Overload detection sytem Chuck jaws open/close confirmation MAZATROL SmoothG

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○○●●●●○○○○○○○○○○○○○●●

Capacity

Travel

Spindle

Turret

Rotary tool spindle

Feedrate

Motors

Power requirement

CoolantMachine size

*1 Chuck weight is included *2 Depends on chuck specifications

Max. swing Max. machining diameter Max. machining length Distance between spindles at Z-axis home positions Max. weight*1: Chuck workpiece Bar work capacity *1

X-axis Z-axis Y-axis C-axis Chuck size Number of spindles Speed *2

Number of spindle speed ranges Max. torque （25 % ED)Spindle nose / spindle bore Minimum spindle indexing increment Number of turrets Number of tools Tool shank holderTool shank height Boring bar shank diameter Turret indexing time Speed Milling capacityRapid traverse rate : X-axis Rapid traverse rate : Y-axisRapid traverse rate : Z-axis Rapid traverse rate : C-axis Spindle motor (30 min. / cont. rating)Turrets rotary tool spindle motor (40 % ED)Coolant pump motor Required power capacity (Cont. rating)Air supply Coolant tank capacity Height Floor space requirement (including chip conveyor) Machine weight

Standard Machine Specifications Φ320 mm (Φ12.6")Φ320 mm (Φ12.6")

180 mm (7.09")1220 mm (48")

300 kg (660 lbs)Φ65 mm (Φ2.5")275 mm (10.75")

Z1: 490 mm (19.125") Z2: 525 mm (20.625")

360°8"2

5000 rpm 1-Stepless

467 N・m (344 ft・lbs）A2-6 / Φ76 mm (Φ3")

0.0001°2

12 position drum turret × 2VDI

25 mm (1")40 mm (1.5")

0.23 sec / 1step 5000 rpm

Dril: Φ20 mm (Φ0.79") Endmill: Φ20 mm (Φ0.79") Tap: M12 × 1.75 (1/2 - 13UNIC) 35000 mm/min (1378 IPM)

42000 mm/min (1654 IPM)555 rpm

22 kW [30 HP] / 15 kW [20 HP]5.5 kW [7.5 HP]

0.52 kW × 2

0.5 Mpa (71 PSI), 320 L/min (11.3 ft³/min)260 L (68 gal)

2200 mm (86.61")3570 × 2645　(140.55" × 104.13")

±50 (2")

8500 kg (18739 lbs)8400 kg (18518 lbs)

56.7 kVA54.6 kVA

15000 mm/min (591 IPM)

Standard and Optional Equipment Standard: ● Option: ○

Factory Automation

Coolant / chip disposal

Safety equipment

CNC

High Accuracy

Machine

Factory Automation

S E R I E SMultiplex W-200

W-200W-200YMULTIPLEX W-200 SERIES 16.08.600 G 99J198516E0

Mu

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W-2

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Touch screen operation ― Operate similar to your smart phone / tablet

PC with Windows® 8 embedded OS

Fastest CNC in the world ― Latest hardware and software for unprecedented speed and precision

Easy conversational programming of multiple surface machining

Smooth user graphical interface and support functions for unsurpassed ease of operation

Fine tuning functions ― Easily configure machine parameters for different workpiece materials and application requirements

MTConnect® ready ― Convenient networking

Advanced features of the MAZATROL SmoothG CNC

Windows is a registered trademark of Microsoft Corporation in the United States and other countries. MTConnect is a registered trademark of AMT in the United States and other countries.

Multiplex W-200 seriesSymmetrical Machine Design with 2 Spindles and 2 Turrets

MULTIPLEX W-200 shown with optional GL robot (GL-100) and sampling unit

MULTIPLEX W-200Y shown

for a Real Production WorkhorseImproved Performance

Z1 Z2Y1 Y2

X1 X2

(W-200Y) (W-200Y)

Continuous / simultaneous machining by both spindles thanks to automatic workpiece transfer from one spindle to the other

New gantry loader system for improved efficiency

Variety of factory automation equipmentavailable for increased productivity

Innovative Machine Design for Higher Productivity

WEDGE Bed design for improved chip flow and operator accessibility

Faster operation for large lot production

C1 C2

030202

Innovative Machine Design for Higher Productivity The MULTIPLEX started to work in manufacturers worldwide almost 30 years ago. Since then many improvements

have been made for higher efficiency, productivity and ease of operation. The new MULTIPLEX W series incorporates

the extensive expertise accumulated over many years to provide you unsurpassed productivity.

MULTIPLEX processing is the automatic

continuous workpiece machining from the first

process to the second process on the same

machine. This is done by transferring the

workpiece from one headstock to the other while

maintaining the in phase radial positioning to

ensure high accuracy. Workpiece transfer is

made possible by having each headstock move

towards the machine center in the Z-axis. For this

reason, the MULTIPLEX was the first MAZAK

machine tool to utilize integral spindle/motors.

The first operation of a workpiece can be

simultaneously machined by one spindle and

turret while the second operation is being

performed by the other spindle and turret. Thanks

to this independent operation capability, two tools

can be simultaneously machining a much larger

percentage of time when compared to a

workpiece being processed by a single spindle

machine with two turrets.

Ergonomics design for convenient operation

High efficiency lubrication system delivers the optimum amount of grease tothe linear roller guides and ball screws with lower lubric ant consumption.

Advanced Turret Design

Direct drive motor is utilized for the turret milling spindle to minimize vibration/noise for the accuracy – No clutch for faster chip-to-chip times

12 position VDI turret

Left & Right Integral Spindle / Motors

High efficiency and unsurpassed surface finishes Full 360° C-axis brake for high accuracy C-axis po sitioningFaster chuck confirmation

New Machine Design

Wedge design for smooth flow of machined chipsHigher rigidity High speed positioning X / Y / Z : 35 / 15 / 42 m/min. (1378 / 591 / 1654 IPM)

1120

mm

450 mm

The distance from the front cover to the spindle center line is small for convenient setup and workpiece loading / unloading.

Excellent accessibility for setup

Large window is located on the operator door for convenient monitoring of machine operation.

Large window

The CNC operation panel is easily adustable to the operator’s desired position.Movable CNC operation

All units requiring frequent access for maintenance are in a convenient central location

Convenient Maintenance

Electric cables are color-coded for convenient maintenance.

Color-coded cables

04 05

Multiplex W-200 series

Machine Interference Prevention

INTELLIGENT SAFETY SHIELDIf any machine interference occurs in manual mode, the machine motion automatilcally stops. The function for use during automatic operation is optionally available.

Verbal support for machine setup and safe conditions confirmation

Verbal Message System

MAZAK VOICE ADVISER

The MULTIPLEX W-200 series is designed to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the working environment.

Intelligent MachineA variety of Intelligent Functions provides incomparable operator support for exceptional ease of operation and the optimum machine efficiency.

The INTELLIGENT THERMAL SHIELD is an automatic compensation for room temperature changes, which realizes enhanced continuous machining accuracy. MAZAK has performed extensive testing in a variety of environments in a temperature controlled room and has used the results to develop a control system that automatically compensates for temperature changes in the machining area. Changes in the room temperature and compensation data are shown visually.

Variable acceleration control is a new function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands, resulting in faster machining cycle times.

Variable Acceleration Control Function

VARIABLE ACCELERATION CONTROL

Comprehensive Maintenance Monitor

INTELLIGENT MAINTENANCE SUPPORTUseful information for improved preventative maintenance to prevent unexpected machine downtime

Improved finished surfaces and reduced cycle times by optimized acceleration/deceleration when machining corners.

Seamless Corner Control

SMOOTH CORNER CONTROL

Heat Displacement Control

INTELLIGENT THERMALSHIELD

Conventional Machining

2 OperatorsOperators

2 MachinesMachines

4 ProcessesPrograms

4 ProcessesSetups

LargeIn-process inventory

LongIn-process time

1 OperatorOperators

1 MachineMachines

1 ProcessPrograms

1 ProcessSetups

MinimumIn-process inventory

MinimumIn-process time

MaterialFinished

workpieceIn-process

material

CNC turning center Machining Center

Finished workpiece

Multiplex

Multiplex 1 Process

MULTIPLEX W-200 shown with optional GL loader (GL-100) and sampling unit

Workpiece conveyor

Machine inside operation time

Center Partition

B-axis180 mm/min. (7087 IPM)

A-a

xis

100

mm

/min

. (39

37 IP

M)

workpiecematerial Material

Sampling unitO P T I O N

Motion pattern editing function System changes such as an addition of measuring / cleaning / sampling process available at the customer's field

2-pallet workpiece conveyor positioned front and rear for next workpiece setting during of current job O P T I O N

Positioning over pallet conveyor now done by simultaneous 2-axis motion

Faster traverse speed : A-axis 100 m/min (3937 IPM), B-axis 180 m/min (7087 IPM)Faster workpiece loading / unloading : Improved workpiece seating in chuck by feeding headstock against workpiece

Workpiece loading/unloading time* 20% reduced compared to previous system (* Machine inside operation time)

Previous Gantry loader : 24.9 sec. GL-100 : 19.9 sec.

Shutter open

Finished workpiece unloading

Center Partition open

Workpiece transfer

Material loading

Sutter close

06 07

Multiplex W-200 series

MULTIPLEX Processing for Higher Productivity Improved Automation Performance for Enhanced Productivity

MULTIPLEX W-200 MULTIPLEX W-200Y

8" through-hole chuck N08A615+Y1225-15Y 8" through-hole chuck B208A615+SR1453C 8" through-hole chuck BB208A615+SR1566C Rotary tool spindle 10000 rpm Polygon tool holderDouble foot pedal switch Gantry loader system (GL-100)

Pallet conveyor Gantry loader Pitch feed conveyor

Rotary conveyor Robot interface Automatic workpiece measurement Tool eye Chuck pressure program management Status light (1 color)Status light (3 colors) Machining end buzzerAutomatic power off Calendar type automatic power ON/OFF + warm-up

Automatic front door Spindle orient Automatic chuck jaws open/closeChuck air blast Automatic center partition Absolute position detection Coolant temperature control Scale feedbackChip conveyor (rear discharge / Hinge)Chip bucket (rotary)Chip bucket (fixed)Powerful coolant 1.1 kWHigh pressure coolant 1.5 MPaSuperflow coolant system 7 MPaTurret air blast Additional coolant nozzle Mist collector Preparation for mist collector Overload detection sytem Chuck jaws open/close confirmation MAZATROL SmoothG

○●○○○○○○○○○○○○○○○●●

○○●●●●○○○○○○○○○○○○○●●

Capacity

Travel

Spindle

Turret

Rotary tool spindle

Feedrate

Motors

Power requirement

CoolantMachine size

*1 Chuck weight is included *2 Depends on chuck specifications

Max. swing Max. machining diameter Max. machining length Distance between spindles at Z-axis home positions Max. weight*1: Chuck workpiece Bar work capacity *1

X-axis Z-axis Y-axisC-axis Chuck size Number of spindles Speed *2

Number of spindle speed ranges Max. torque （25 % ED)Spindle nose / spindle bore Minimum spindle indexing increment Number of turrets Number of tools Tool shank holderTool shank height Boring bar shank diameter Turret indexing time Speed Milling capacityRapid traverse rate : X-axis Rapid traverse rate : Y-axisRapid traverse rate : Z-axis Rapid traverse rate : C-axis Spindle motor (30 min. / cont. rating)Turrets rotary tool spindle motor (40 % ED)Coolant pump motor Required power capacity (Cont. rating)Air supply Coolant tank capacity Height Floor space requirement (including chip conveyor) Machine weight

Standard Machine Specifications Φ320 mm (Φ12.6")Φ320 mm (Φ12.6")

180 mm (7.09")1220 mm (48")

300 kg (660 lbs)Φ65 mm (Φ2.5")275 mm (10.75")

Z1: 490 mm (19.125") Z2: 525 mm (20.625")

360°8"2

5000 rpm 1-Stepless

467 N・m (344 ft・lbs）A2-6 / Φ76 mm (Φ3")

0.0001°2

12 position drum turret × 2VDI

25 mm (1")40 mm (1.5")

0.23 sec / 1step 5000 rpm

Dril: Φ20 mm (Φ0.79") Endmill: Φ20 mm (Φ0.79") Tap: M12 × 1.75 (1/2 - 13UNIC) 35000 mm/min (1378 IPM)

42000 mm/min (1654 IPM)555 rpm

22 kW [30 HP] / 15 kW [20 HP]5.5 kW [7.5 HP]

0.52 kW × 2

0.5 Mpa (71 PSI), 320 L/min (11.3 ft³/min)260 L (68 gal)

2200 mm (86.61")3570 × 2645　(140.55" × 104.13")

±50 (2")

8500 kg (18739 lbs)8400 kg (18518 lbs)

56.7 kVA54.6 kVA

15000 mm/min (591 IPM)

Standard and Optional Equipment Standard: ● Option: ○

Factory Automation

Coolant / chip disposal

Safety equipment

CNC

High Accuracy

Machine

Factory Automation

S E R I E SMultiplex W-200

W-200W-200YMULTIPLEX W-200 SERIES 16.08.600 G 99J198516E0

Mu

ltip

lex

W-2

00

se

rie

s