Matsushita Electric Works, Ltd.

12
Wide selection of lenses to fit your application 2007 Good Design Award * Most powerful, Smallest and Minimum in its class is according to our research as of 1st October 2007. Most powerful 8,000mW/cm 2 Head: 12 dia. ×50mm Smallest Controller: 80×130×145mm Minimum Low power consumption: 60VA Most powerful intensity 8,000mW/cm 2 in its class. Easy operation, installation, energy efficiency and environmental friendliness in a compact size. More reliable UV irradiation achieved by higher head-cooling efficiency. Standard lens Cylindrical lens Rod lens Side view lens Temperature feedback: Provides excellent and stable UV irradiation performance Fan-less controller: No need for an exhaust process or vibration-proofing measures Estimated light source life: 20,000 hours Low running cost LED for thermal distortion-less UV irradiation for distortion-less Easy UV meter UJ20 series UV Curing System LED spot type http://www.mew.co.jp/ac/e/ Matsushita Electric Works, Ltd. UV Curing System LED-Aicure UJ20 series ARCT1B282E-1 ’07.11 New

Transcript of Matsushita Electric Works, Ltd.

Wide selection of lenses to fit your application

2007Good Design Award

* Most powerful, Smallest and Minimum in its class is according to our research as of 1st October 2007.

Most powerful

8,000mW/cm2Head:

12 dia. ×50mm

SmallestController:

80×130×145mm

MinimumLow power

consumption:

60VA

Most powerful intensity 8,000mW/cm2 in its class.Easy operation, installation, energy efficiency

and environmental friendliness in a compact size.More reliable UV irradiation achieved by higher head-cooling efficiency.

Standard lens Cylindrical lens Rod lensSide view lens

Temperature feedback: Provides excellent and stable

UV irradiation performance

Fan-less controller: No need for an exhaust process

or vibration-proofing measures

Estimated light source life: 20,000 hours

Low running cost

LED for thermal distortion-less

UV irradiation for distortion-less

Easy UV meter

UJ20 series

UV Curing System

LED spot type

UV Curing System

AR

CT

1B282E

-1● In order to use this product properly, be sure to read the Installation

Instructions and Manual before use.

Safety Precautions

Specifications are subject to change without notice. Printed in JAPANARCT1B282E-1 200711-5YT

These materials are printed on ECF pulp.These materials are printed with earth-friendly vegetable-based (soybean oil) ink.

Please contact ..........

All Rights Reserved © 2007 COPYRIGHT

Matsushita Electric Works, Ltd.� Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan� Telephone: Japan (81) Osaka (06) 6903-5129http://www.mew.co.jp/ac/e/e-mail:[email protected]

http://www.mew.co.jp/ac/e/ Matsushita Electric Works, Ltd.

UV Curing System LED-Aicure UJ20 seriesARCT1B282E-1 ’07.11 New

0

10152025

50

30

40

870mW/cm2

1300mW/cm2

1910mW/cm2

1870mW/cm2

1530mW/cm2

890mW/cm2

630mW/cm2

623mW/cm2

441mW/cm2

Peak intensity

Power at edge

φ5.9

φ4.6

φ3.2φ2.9

φ3.7

φ5.5

φ6.7Irra

dia

tion

dis

tanc

e (m

m)

Extensive know-how condensed into a compact size.

UJ20

2 3

UV irradiation technology

The most powerful UV

■ Most powerful 8,000mW/cm2

Each head (smallest in its class, 12-mm dia. x 50 mm when equipped with a standard lens) has a built-in temperature feedback sensor. The controller directly reads and displays the LED temperature. Therefore, users can easily make optimum settings with a sufficient margin. This function detects breaks and short-circuits in the head and monitors individual irradiation time. In case of an abnormal temperature rise, an alarm is output, and if the temperature exceeds the maximum allowable level, an error is output to protect the LED lamp from damage.

Generally, when the LED temperature rises, the output decreases. The heads for UJ20 have improved heat radiation efficiency, which reduces such temperature rises.The heads are equipped with a temperature sensor, which gives feedback of the light source output based on the LED temperature to prevent the output from decreasing.The feedback control and the improved heat irradiation performance of the heads have achieved stable UV irradiation even during continuous lighting of the UV-LED.

The temperature feedback control operates for each head individually. Even if four heads are used in a line, a reliable and uniform irradiation is possible.When ANUJ6160 heads equipped with ANUJ6475S (cylindrical lens) are used with 18-mm pitches as shown in the figure, an area of approx. 70-mm wide can be reliably irradiated at 350 mW/cm2 or higher intensity.

Feedback control is possible at all output settings from 0 to 100%, keeping the UV intensity variations within ±3%.

When the ANUJ6423 lens is used, irradiation up to 8,000 mW/cm2 is possible.Feedback control is possible in the output setting range from 0 to 90%. At 0 to 80%, the UV intensity variations can be kept within ±3% as with the high accuracy mode.

■ Two irradiation modes with excellent irradiation stability

■ Reliable self-diagnosis function

■ Stable UV irradiation■ Precision adhesion for thermal distortion-less.

ANUJ6160, which features improved heat irradiation performance of the head, is capable of continuous high efficiency and stable UV irradiation.

The high intensity of 8,000 mW/cm2 is possible by using the ANUJ6160 LED head and ANUJ6423 lens in power mode.Even in high accuracy mode, an intensity of 6,400 mW/cm2 is possible.

Increased UV intensity equates to greater ease of use by shrinking tact time, expanding irradiation area, and allowing greater freedom in head installation. Years of experience have enabled us to create a compact size that’s equipped with an irradiation display function that works with an UV sensor. Environmentally friendly, it is CE and RoHS compliant. UJ20 (LED type Aicure) not only enables precision bonding through control over curing distortion caused by temperature rises, but offers great running cost savings.

■ Individual feedback control for reliable irradiation

■ Estimated Light Source life length of 20,000 hours

With the LED system UV irradiation turns on instantly, only when it is needed. With a duty of 1/5 (process tact time is 5 and irradiation time is 1), the LED system equates to 100,000 hours using the lamp system (approximately 33 or more times greater). This amounts to a great decrease in maintenance needed for lamp replacement and running cost.

Production tact time can be reduced, because irradiation intensity (8,000 mW/cm2) is twice that of our previous products.

Since achieving 8,000 mW/cm2, you can perform irradiation with the energy required for curing even if the irradiation output has been narrowed. By narrowing the set irradiation output, you can stretch the light-source life even further.

*Curing time depends on resin characteristics.

Temperaturefeedback control Remarks

Ideal for high-output irradiationThe feedback control functions up to 7,200 mW/cm2*

Stable irradiation with intensity variations within ±3%

PowerMode

FeedbackMode

* ANUJ6160 equipped with the ANUJ6423 lens

Max. irradiationintensity*

8,000mW/cm2Overheat,

broken wire,short circuits

6,400mW/cm2

The 365 nm wavelength enables clear UV irradiation.The irradiation beam does not contain infrared rays, minimizing the temperature rise of workpieces.This is ideal for applications that require low temperature, high precision bonding with minimum thermal distortion, such as the assembly of thin plastic lenses.

Typical characteristics

Typical chracteristics

Typical curves of ANUJ6160 when our standard bracket is used

60

40

20

00 10 20 30 40

Lamp type without a cooling filter

Lamp type with a cooling filter

LED-Aicure

53deg.

40deg.

3.4deg.

Irradiation time (sec.)

Tem

per

atur

e ri

se (d

eg.)

Conditions Workpieces: Optical pickup lensesUV intensity: 250 mW/cm2

Irradiation distance: 20 mm

Irradiationmode

Setoutput

Intensity when a3-mm dia. lens is used

Estimatedlight source life*

100%

75%

8,000mW/cm2

6,000mW/cm2

20,000 hrs.

30,000 hrs.

■ Merit of 8,000 mW/cm2

Reduced tact time

Increased light-source life

Greater positional leeway for installation.

Increased intensity and area

UJ208,000 mW/cm2 highest output in its class. More reliable UV irradiation achieved by the feedback control and high head-cooling efficiency.

15mm

2.1 dia.

5040mW/cm2

10mm

8 dia.

Area exceeding 500mW/cm2

ANUJ6160 + ANUJ6420NEW

ANUJ6160 + ANUJ6424NEW

NEW

Greater possible applications.

Sufficient power is available even for wide areas. For example, using lens: ANUJ6428 in a 5.5 mm diameter area (WD = 40 mm), an irradiation intensity on par with previous lamp systems is available: over 623 mW/cm2 in Power Mode and over 518 mW/cm2 in feedback Mode. Also, there is no drop in intensity caused by branching as seen in the lamp system.

Sufficient power is available even with special lenses. In addition to five types of standard lens (3, 4, 6, 8, and 10 dia.), side view lens, cylindrical and rod lens are available to your UV application.

Irradiation intensity range that equals the lamp type.

Conditions: Irradiation distance: WD = 10 mm

Irradiation area (mm)

Irradiation area (mm) Irradiationarea(mm)

UV

inte

nsity

(mW

/cm

2 )

UV

inte

nsity

(mw

/cm

2 )

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

Typical characteristics

ON

Est

imat

ed li

fe (h

rs.)

ANUP5204Continuously ON

ON/OFF controlDuty = 1/5

ContinuouslyON

10,000

20,000

30,000

100,000

3,000hrs.

20,000hrs.

100,000hrs.

Over6 times

Over33 times

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

Lamptype

LEDtype

LEDtype

Standard lens Rod lens

18mm

500

450

400

350

300

250

200

150

100

50

0-40 40-4 -2 0 420-36 36-32 32-28 28-24 24-20 20-16 16-12 12-8 8-4 4

18mm

70mm

18mmW

D=

25m

m

Cylindrical lensSide view lens

100

90

80

70

60

8000

7200

6400

30

20

10

0

0 5 10 15 20 25 30 35 40

Continuous lighting time (min)U

V in

tens

ity r

atio

(%)*

Lens: ANUJ6428 (Power mode)

: 70% irradiation diameter intensity at central intensity.

Power modeFeedback mode

ANUJ6160+

ANUJ6423

NEW

* When the temperature of the LED in the ANUJ6160 head is 60° or less.The lamp life of 20,000 hours is not a guaranteed value.

* 100: Output setting of 100% in the power mode** When equipped with the ANUJ6423 lens

Detectionfunctions

Output setting:0 to 90%

Output setting:0 to 100%

Through increased irradiation intensity, power in excess of 500 mW/cm2 is possible in an wide 8 mm dia. area.

Installation becomes easier with increasing irradiation intensity. The work distance can be increased and the irradiation area can be enlarged.

High accuracy mode

Power mode

1: Set to 100% in power mode

2: Set to 90% in power mode

3: Set to 80% in power mode = 100% in high accuracy mode

2

1

3

1

23

UV Curing SystemLED spot type

No.1

4,000mW/cm2

Conventionalproducts

8,000mW/cm2

ANUJ6160 +ANUJ6423

LED Spot type UV Curing System

Unique

LED

tem

pera

ture

rise

(deg

C)

Irrad

iatio

n in

tens

ity (m

W/c

m2 )

**

Flexible cable

Replaceable lens

■ 365 nm wavelength ideal for UV curingThe ideal wavelength for UV resin curing is 365 nm and this is used as the main wavelength. The problem of insufficient curing below the surface caused by UV energy absorption at the resin surface due to the influence of a short wavelength component, and the problem of heat generation caused by infrared radiation, are both eliminated. You can use your existing UV meter as is.

Typical chracteristics100

80

60

40

20

0340 350 360 370

Wavelength (nm)

380 390 400

Rel

ativ

e in

tens

ity (%

)

0

10152025

50

30

40

870mW/cm2

1300mW/cm2

1910mW/cm2

1870mW/cm2

1530mW/cm2

890mW/cm2

630mW/cm2

623mW/cm2

441mW/cm2

Peak intensity

Power at edge

φ5.9

φ4.6

φ3.2φ2.9

φ3.7

φ5.5

φ6.7Irra

dia

tion

dis

tanc

e (m

m)

Extensive know-how condensed into a compact size.

UJ20

2 3

UV irradiation technology

The most powerful UV

■ Most powerful 8,000mW/cm2

Each head (smallest in its class, 12-mm dia. x 50 mm when equipped with a standard lens) has a built-in temperature feedback sensor. The controller directly reads and displays the LED temperature. Therefore, users can easily make optimum settings with a sufficient margin. This function detects breaks and short-circuits in the head and monitors individual irradiation time. In case of an abnormal temperature rise, an alarm is output, and if the temperature exceeds the maximum allowable level, an error is output to protect the LED lamp from damage.

Generally, when the LED temperature rises, the output decreases. The heads for UJ20 have improved heat radiation efficiency, which reduces such temperature rises.The heads are equipped with a temperature sensor, which gives feedback of the light source output based on the LED temperature to prevent the output from decreasing.The feedback control and the improved heat irradiation performance of the heads have achieved stable UV irradiation even during continuous lighting of the UV-LED.

The temperature feedback control operates for each head individually. Even if four heads are used in a line, a reliable and uniform irradiation is possible.When ANUJ6160 heads equipped with ANUJ6475S (cylindrical lens) are used with 18-mm pitches as shown in the figure, an area of approx. 70-mm wide can be reliably irradiated at 350 mW/cm2 or higher intensity.

Feedback control is possible at all output settings from 0 to 100%, keeping the UV intensity variations within ±3%.

When the ANUJ6423 lens is used, irradiation up to 8,000 mW/cm2 is possible.Feedback control is possible in the output setting range from 0 to 90%. At 0 to 80%, the UV intensity variations can be kept within ±3% as with the high accuracy mode.

■ Two irradiation modes with excellent irradiation stability

■ Reliable self-diagnosis function

■ Stable UV irradiation■ Precision adhesion for thermal distortion-less.

ANUJ6160, which features improved heat irradiation performance of the head, is capable of continuous high efficiency and stable UV irradiation.

The high intensity of 8,000 mW/cm2 is possible by using the ANUJ6160 LED head and ANUJ6423 lens in power mode.Even in high accuracy mode, an intensity of 6,400 mW/cm2 is possible.

Increased UV intensity equates to greater ease of use by shrinking tact time, expanding irradiation area, and allowing greater freedom in head installation. Years of experience have enabled us to create a compact size that’s equipped with an irradiation display function that works with an UV sensor. Environmentally friendly, it is CE and RoHS compliant. UJ20 (LED type Aicure) not only enables precision bonding through control over curing distortion caused by temperature rises, but offers great running cost savings.

■ Individual feedback control for reliable irradiation

■ Estimated Light Source life length of 20,000 hours

With the LED system UV irradiation turns on instantly, only when it is needed. With a duty of 1/5 (process tact time is 5 and irradiation time is 1), the LED system equates to 100,000 hours using the lamp system (approximately 33 or more times greater). This amounts to a great decrease in maintenance needed for lamp replacement and running cost.

Production tact time can be reduced, because irradiation intensity (8,000 mW/cm2) is twice that of our previous products.

Since achieving 8,000 mW/cm2, you can perform irradiation with the energy required for curing even if the irradiation output has been narrowed. By narrowing the set irradiation output, you can stretch the light-source life even further.

*Curing time depends on resin characteristics.

Temperaturefeedback control Remarks

Ideal for high-output irradiationThe feedback control functions up to 7,200 mW/cm2*

Stable irradiation with intensity variations within ±3%

PowerMode

FeedbackMode

* ANUJ6160 equipped with the ANUJ6423 lens

Max. irradiationintensity*

8,000mW/cm2Overheat,

broken wire,short circuits

6,400mW/cm2

The 365 nm wavelength enables clear UV irradiation.The irradiation beam does not contain infrared rays, minimizing the temperature rise of workpieces.This is ideal for applications that require low temperature, high precision bonding with minimum thermal distortion, such as the assembly of thin plastic lenses.

Typical characteristics

Typical chracteristics

Typical curves of ANUJ6160 when our standard bracket is used

60

40

20

00 10 20 30 40

Lamp type without a cooling filter

Lamp type with a cooling filter

LED-Aicure

53deg.

40deg.

3.4deg.

Irradiation time (sec.)

Tem

per

atur

e ri

se (d

eg.)

Conditions Workpieces: Optical pickup lensesUV intensity: 250 mW/cm2

Irradiation distance: 20 mm

Irradiationmode

Setoutput

Intensity when a3-mm dia. lens is used

Estimatedlight source life*

100%

75%

8,000mW/cm2

6,000mW/cm2

20,000 hrs.

30,000 hrs.

■ Merit of 8,000 mW/cm2

Reduced tact time

Increased light-source life

Greater positional leeway for installation.

Increased intensity and area

UJ208,000 mW/cm2 highest output in its class. More reliable UV irradiation achieved by the feedback control and high head-cooling efficiency.

15mm

2.1 dia.

5040mW/cm2

10mm

8 dia.

Area exceeding 500mW/cm2

ANUJ6160 + ANUJ6420NEW

ANUJ6160 + ANUJ6424NEW

NEW

Greater possible applications.

Sufficient power is available even for wide areas. For example, using lens: ANUJ6428 in a 5.5 mm diameter area (WD = 40 mm), an irradiation intensity on par with previous lamp systems is available: over 623 mW/cm2 in Power Mode and over 518 mW/cm2 in feedback Mode. Also, there is no drop in intensity caused by branching as seen in the lamp system.

Sufficient power is available even with special lenses. In addition to five types of standard lens (3, 4, 6, 8, and 10 dia.), side view lens, cylindrical and rod lens are available to your UV application.

Irradiation intensity range that equals the lamp type.

Conditions: Irradiation distance: WD = 10 mm

Irradiation area (mm)

Irradiation area (mm) Irradiationarea(mm)

UV

inte

nsity

(mW

/cm

2 )

UV

inte

nsity

(mw

/cm

2 )

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

Typical characteristics

ON

Est

imat

ed li

fe (h

rs.)

ANUP5204Continuously ON

ON/OFF controlDuty = 1/5

ContinuouslyON

10,000

20,000

30,000

100,000

3,000hrs.

20,000hrs.

100,000hrs.

Over6 times

Over33 times

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

Lamptype

LEDtype

LEDtype

Standard lens Rod lens

18mm

500

450

400

350

300

250

200

150

100

50

0-40 40-4 -2 0 420-36 36-32 32-28 28-24 24-20 20-16 16-12 12-8 8-4 4

18mm

70mm

18mm

WD

=25

mm

Cylindrical lensSide view lens

100

90

80

70

60

8000

7200

6400

30

20

10

0

0 5 10 15 20 25 30 35 40

Continuous lighting time (min)

UV

inte

nsity

rat

io (%

)*

Lens: ANUJ6428 (Power mode)

: 70% irradiation diameter intensity at central intensity.

Power modeFeedback mode

ANUJ6160+

ANUJ6423

NEW

* When the temperature of the LED in the ANUJ6160 head is 60° or less.The lamp life of 20,000 hours is not a guaranteed value.

* 100: Output setting of 100% in the power mode** When equipped with the ANUJ6423 lens

Detectionfunctions

Output setting:0 to 90%

Output setting:0 to 100%

Through increased irradiation intensity, power in excess of 500 mW/cm2 is possible in an wide 8 mm dia. area.

Installation becomes easier with increasing irradiation intensity. The work distance can be increased and the irradiation area can be enlarged.

High accuracy mode

Power mode

1: Set to 100% in power mode

2: Set to 90% in power mode

3: Set to 80% in power mode = 100% in high accuracy mode

2

1

3

1

23

UV Curing SystemLED spot type

No.1

4,000mW/cm2

Conventionalproducts

8,000mW/cm2

ANUJ6160 +ANUJ6423

LED Spot type UV Curing System

Unique

LED

tem

pera

ture

rise

(deg

C)

Irrad

iatio

n in

tens

ity (m

W/c

m2 )

**

Flexible cable

Replaceable lens

■ 365 nm wavelength ideal for UV curingThe ideal wavelength for UV resin curing is 365 nm and this is used as the main wavelength. The problem of insufficient curing below the surface caused by UV energy absorption at the resin surface due to the influence of a short wavelength component, and the problem of heat generation caused by infrared radiation, are both eliminated. You can use your existing UV meter as is.

Typical chracteristics100

80

60

40

20

0340 350 360 370

Wavelength (nm)

380 390 400

Rel

ativ

e in

tens

ity (%

)

Estimated lamp life*3

Ambient temperature/humidity range

Storage temperature/humidity range

Light source

External control

Method

External input

External output

Operating voltage

Ambient temperature/humidity range

Storage temperature/humidity range

• ANUJ5024

• 1 to 4 head

• 1 (ANUJ6100 dedicated UV sensor sold separately)

• One pattern in Simple Mode and pattern irradiation

(up to 10 steps and 15 patterns) by programming

• Collective/Individual control of the heads

• Stores 16 patterns, selectable by external signals

• Digital intensity and irradiation control Manual or timer control (0.1 to 999.9 sec.)

• Calibration function using UJ20 dedicated sensor

• Setting by operation switches

• Power key switch

• Large color switching LED

• Large 7-segment LED

• RS232C Parallel I/O

• Individual irradiation/stop input, emergency stop, interlock, full-irradiation input,

pattern switching, manual operation switching

• READY signal, error signal, alarm output, BUSY output (each head separately),

+5VDC (for indicator)

• With AC adapter: 100 to 240VAC (±10%) 50/60Hz 60VA (AC100V)

• Controller: 0 to 35°C, 85% max. (no condensation)

• Controller: –10 to 60°C, 85% max. (no condensation)

UJ20 controller product number

Connectable heads

Connectable UV sensor

UV irradiation

Pattern switching

Intensity/irradiation control

Setting/Operation

Display

20,000 hours (When the temperature of the LED in the head is 60°C or less.) *1

Head: 5 to 35°C, 85% max. (no condensation)

Head: –10 to 60°C, 85% max. (no condensation)

Product number (head only)

Applicablelens

Irradiation intensity (mW/cm2) *1 *2

Irradiation distance (mm)

Spot radius (mm)

Product number (lens only)

ANUJ6160

Max. output: 660 mW; wavelength: 365 ±5 mm; Class 4 LED product

3 dia.

ANUJ 6423

8000mW/cm2

10mm

4 dia.

ANUJ 6424

6850mW/cm2

12mm

6 dia.

ANUJ 6426

2990mW/cm2

20mm

8 dia.

ANUJ 6428

1740mW/cm2

25mm

10 dia.

ANUJ 6420

580mW/cm2

30mm

Installationon moving part RS232C

4

■ Smallest controller head

■ Max. 10 m flexible cable

■ Fan-less structure ideal for precision bonding

■ Low power consumption, contributing for reduction of CO2 emissions: 60 VA (at 100 V AC)

A flexible cable is used for repeated head movement. It can be extended up to 10 m for each head. (If exceeding 2 m, use the controller output

and install a UV indicator.) The head moves with complete freedom, because it won’t break as with previous quartz fiber cables. (The R33 will flex over 10,000,000 times)The cable of 5 m or more is 7.6 diameter.

Even when all heads are turned on, the power consumption is 60 VA (at 100 V AC), which is one-sixth of our previous model*, contributing to a reduction of CO2.The low power consumption and heat generation allow a reduction of the power for air conditioning even in a narrow clean room.

Since the structure without a cooling fan eliminated the need for vibration-proofing and dust-proofing measures, it is ideal for precision bonding.Also, this structure does not need an exhaust ventilation duct, reducing initial costs for ducting and connection work when installing the system or changing the layout, as well as reducing the running costs of exhaust ventilation and air conditioning. Furthermore, this fan-less structure eliminated the need to replace the parts in the controller.

■ Compatible with many configurations

Equipped with RS232C port and external I/O. Usage tracking (history function) is easily performed using a PLC or PC.

This controller, which won the 2007 Good Design Award, is 80 mm wide and the smallest in its class. It can be easily installed in cell production lines or compact assembly equipment. All connector ports other than the one for the optional UV sensor are located on the rear side for higher operability and workability. The UV irradiation head is 12-mm dia. x 50 mm, which is also the smallest in its class (ANUJ6160 equipped with a standard lens, without cable dimensions).

Irradiation intensity and area are determined by the head and lens.

Precision bonding

Fan-less structure

No need for dust/vibration proofing

No need for duct work

Initial cost cutting

CO2 emissionsreduction

Low power consumptionNo need for exhaust ventilation

Running cost cutting

5.5mm dia.

Flexible headcable

Parallel I/O

PLC PC

R33

100VAC

240VAC

● UJ20 controller

ControllerUp to four heads can be connected.With an AC adapter*1 ANUJ5024

Item Product No.Specification

● Head

■ Specifications● Controller

● Head

● Connection cable

Connection cable

1.7m Cable radius 5.5 dia.

3.0m Cable radius 5.5 dia.

5.0m Cable radius 7.6 dia.

7.0m Cable radius 7.6 dia.

1 0m Cable radius 7.6 dia.

ANUJ6220

ANUJ6230

ANUJ6250

ANUJ6270

ANUJ6200

Item Product No.Specification

● Options and repair parts dedicated for UJ20

AC adapter*1

200 V AC power cable

Mounting bracket

Goggles

UV sensor UV sensor for UJ20

100 to 240 V AC adapter: Supplied with the UJ20 controller

With a 100 V AC power cable

200 V AC power cable for ANUJ6802*2

Single-piece block type*3

Split type

UV protective goggles

ANUJ6100

ANUJ6802

ANUJ6803

ANUJ6801

ANUJ6804

ANUP5001SG

Item Product No.Specification

● Lens

Standard lens

Side view lens

Cylindrical lens

Rod lens

3 dia.

4 dia.

6 dia.

8 dia.

10 dia.

6 dia. Angle: 90 degrees

8 dia. Angle: 90 degrees

10 dia. Angle: 90 degrees

Cylindrical R5

Cylindrical R7.5

4 dia. R7 L=43mm

6 dia. R7 L=43mm

ANUJ6423

ANUJ6424

ANUJ6426

ANUJ6428

ANUJ6420

ANUJ6426SV

ANUJ6428SV

ANUJ6420SV

ANUJ6450S

ANUJ6475S

ANUJ6447L

ANUJ6467L

Item Product No.Specification

LED head8-12 dia. head (with higher cooling efficiency)

8-12 dia. head

ANUJ6160

ANUJ6150

Item Product No.Specification

80mm 145mm

130mm

Standard lens

Rod lensCylindrical lens

Side view lens

■ Custom design example and a variety of lens types

A line-type irradiation head (lens width = 50 mm) and dedicated controller are available for applications such as reinforcement after COG bonding and attachment of TAB terminals. In addition to the five standard lens, we have side view, cylindrical, and rod lens.This selection provides UV irradiation ideal for the purpose.For details, please visit [email protected]

50mm

Custom design

5

■ Environmental friendliness

Unlike the lamp type, the LED type does not contain mercury in its light source. UJ20 conforms to RoHS, China RoHS, and CE, ensuring environmentally safe use.(Please follow the proper industrial waste disposal procedures.)

*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.

*2 (For China only)*3 For new purchases, please order ANUJ6804.

*1 Secured to standard installation bracket and with 100% initial output at 25°C ambient temperature. *2 When power mode *3 Not a guaranteed value.* Compares with ANUP5252L

UJ20LED Spot type UV Curing System

Easy installation and reduced running cost

SmallestExpanding the possibilities of UV curing

■ Programmable irradiation cuts distortionProgrammable irradiation controls not only heat distortion using the LED system, but also contraction distortion when curing resin. This makes it perfect for high quality curing applications that demand low temperature and high precision. This feature can be set for each head.

Program examples

Program 1 Program 15

ST

EP

=1

ST

EP

=10

Inte

rval

(clo

sed

)

Constant intensity

ST

EP

=1

ST

EP

=3

Time

UV

inte

nsity

Can work with up to 15 different programsEasy mode

Four separately installedunits for processes 1 to 4

[Lamp type] [UJ20]

Process1

Processes 1 to 4 are handled with a single controller.

10m 2m 7m 10m

Process2

Process3

Process4

Process1

Process2

Process3

Process4

■ Individually head controlFour heads can be controlled individually with one controller. Initial investment is less compared to the previous lamp system.

Fiber1m

Product number table

LED head

UV sensor

Direct reading displayW/cm2

RS232C

Calibration

1

2

3 5

7

4 6

The calibration function allows for high-repeatability settings even when the head position is displaced.

Easy to operate

■ UV sensor connectionDisplay intensity on the controller by connecting an optional UV sensor. This simple UV meter lets you easily manage intensity. Automatic calibration of the intensity is also possible.When changing the head position, a setting of high quantitative reproducibility is possible using the calibration function.

■ Easy operation

Switches are located where they are easiest to operate. The large color LED increases visibility and easy operation is achieved through a universal design that includes an ergonomic button layout. This design won the 2007 Good Design Award.

In Simple Mode, [UV-POWER] and [TIME] are set after connecting the head and irradiation is performed by simply pressing [EMISSION]. You can use the UJ20 from day one.

(1) Press [SET] and enter the TYPE00 Simple Mode. Press the head [CH1] that you will set.

(2) Set the irradiation intensity using the up and down [ ] buttons and press [SET].

(3) Set the irradiation time using the up and down [ ] buttons and then press and hold down [SET]. Press [EMISSION] to start UV irradiation.

■ Easy settingUtility software is available that lets you perform tasks with a PC such as operation, settings, copying, and saving data. Using a PC reduces the time required to get up and running. Download this software free of charge from http://www.mew.co.jp/ac/. It supports Japanese, English, Chinese, and Korean.

Estimated lamp life*3

Ambient temperature/humidity range

Storage temperature/humidity range

Light source

External control

Method

External input

External output

Operating voltage

Ambient temperature/humidity range

Storage temperature/humidity range

• ANUJ5024

• 1 to 4 head

• 1 (ANUJ6100 dedicated UV sensor sold separately)

• One pattern in Simple Mode and pattern irradiation

(up to 10 steps and 15 patterns) by programming

• Collective/Individual control of the heads

• Stores 16 patterns, selectable by external signals

• Digital intensity and irradiation control Manual or timer control (0.1 to 999.9 sec.)

• Calibration function using UJ20 dedicated sensor

• Setting by operation switches

• Power key switch

• Large color switching LED

• Large 7-segment LED

• RS232C Parallel I/O

• Individual irradiation/stop input, emergency stop, interlock, full-irradiation input,

pattern switching, manual operation switching

• READY signal, error signal, alarm output, BUSY output (each head separately),

+5VDC (for indicator)

• With AC adapter: 100 to 240VAC (±10%) 50/60Hz 60VA (AC100V)

• Controller: 0 to 35°C, 85% max. (no condensation)

• Controller: –10 to 60°C, 85% max. (no condensation)

UJ20 controller product number

Connectable heads

Connectable UV sensor

UV irradiation

Pattern switching

Intensity/irradiation control

Setting/Operation

Display

20,000 hours (When the temperature of the LED in the head is 60°C or less.) *1

Head: 5 to 35°C, 85% max. (no condensation)

Head: –10 to 60°C, 85% max. (no condensation)

Product number (head only)

Applicablelens

Irradiation intensity (mW/cm2) *1 *2

Irradiation distance (mm)

Spot radius (mm)

Product number (lens only)

ANUJ6160

Max. output: 660 mW; wavelength: 365 ±5 mm; Class 4 LED product

3 dia.

ANUJ 6423

8000mW/cm2

10mm

4 dia.

ANUJ 6424

6850mW/cm2

12mm

6 dia.

ANUJ 6426

2990mW/cm2

20mm

8 dia.

ANUJ 6428

1740mW/cm2

25mm

10 dia.

ANUJ 6420

580mW/cm2

30mm

Installationon moving part RS232C

4

■ Smallest controller head

■ Max. 10 m flexible cable

■ Fan-less structure ideal for precision bonding

■ Low power consumption, contributing for reduction of CO2 emissions: 60 VA (at 100 V AC)

A flexible cable is used for repeated head movement. It can be extended up to 10 m for each head. (If exceeding 2 m, use the controller output

and install a UV indicator.) The head moves with complete freedom, because it won’t break as with previous quartz fiber cables. (The R33 will flex over 10,000,000 times)The cable of 5 m or more is 7.6 diameter.

Even when all heads are turned on, the power consumption is 60 VA (at 100 V AC), which is one-sixth of our previous model*, contributing to a reduction of CO2.The low power consumption and heat generation allow a reduction of the power for air conditioning even in a narrow clean room.

Since the structure without a cooling fan eliminated the need for vibration-proofing and dust-proofing measures, it is ideal for precision bonding.Also, this structure does not need an exhaust ventilation duct, reducing initial costs for ducting and connection work when installing the system or changing the layout, as well as reducing the running costs of exhaust ventilation and air conditioning. Furthermore, this fan-less structure eliminated the need to replace the parts in the controller.

■ Compatible with many configurations

Equipped with RS232C port and external I/O. Usage tracking (history function) is easily performed using a PLC or PC.

This controller, which won the 2007 Good Design Award, is 80 mm wide and the smallest in its class. It can be easily installed in cell production lines or compact assembly equipment. All connector ports other than the one for the optional UV sensor are located on the rear side for higher operability and workability. The UV irradiation head is 12-mm dia. x 50 mm, which is also the smallest in its class (ANUJ6160 equipped with a standard lens, without cable dimensions).

Irradiation intensity and area are determined by the head and lens.

Precision bonding

Fan-less structure

No need for dust/vibration proofing

No need for duct work

Initial cost cutting

CO2 emissionsreduction

Low power consumptionNo need for exhaust ventilation

Running cost cutting

5.5mm dia.

Flexible headcable

Parallel I/O

PLC PC

R33

100VAC

240VAC

● UJ20 controller

ControllerUp to four heads can be connected.With an AC adapter*1 ANUJ5024

Item Product No.Specification

● Head

■ Specifications● Controller

● Head

● Connection cable

Connection cable

1.7m Cable radius 5.5 dia.

3.0m Cable radius 5.5 dia.

5.0m Cable radius 7.6 dia.

7.0m Cable radius 7.6 dia.

1 0m Cable radius 7.6 dia.

ANUJ6220

ANUJ6230

ANUJ6250

ANUJ6270

ANUJ6200

Item Product No.Specification

● Options and repair parts dedicated for UJ20

AC adapter*1

200 V AC power cable

Mounting bracket

Goggles

UV sensor UV sensor for UJ20

100 to 240 V AC adapter: Supplied with the UJ20 controller

With a 100 V AC power cable

200 V AC power cable for ANUJ6802*2

Single-piece block type*3

Split type

UV protective goggles

ANUJ6100

ANUJ6802

ANUJ6803

ANUJ6801

ANUJ6804

ANUP5001SG

Item Product No.Specification

● Lens

Standard lens

Side view lens

Cylindrical lens

Rod lens

3 dia.

4 dia.

6 dia.

8 dia.

10 dia.

6 dia. Angle: 90 degrees

8 dia. Angle: 90 degrees

10 dia. Angle: 90 degrees

Cylindrical R5

Cylindrical R7.5

4 dia. R7 L=43mm

6 dia. R7 L=43mm

ANUJ6423

ANUJ6424

ANUJ6426

ANUJ6428

ANUJ6420

ANUJ6426SV

ANUJ6428SV

ANUJ6420SV

ANUJ6450S

ANUJ6475S

ANUJ6447L

ANUJ6467L

Item Product No.Specification

LED head8-12 dia. head (with higher cooling efficiency)

8-12 dia. head

ANUJ6160

ANUJ6150

Item Product No.Specification

80mm 145mm

130mm

Standard lens

Rod lensCylindrical lens

Side view lens

■ Custom design example and a variety of lens types

A line-type irradiation head (lens width = 50 mm) and dedicated controller are available for applications such as reinforcement after COG bonding and attachment of TAB terminals. In addition to the five standard lens, we have side view, cylindrical, and rod lens.This selection provides UV irradiation ideal for the purpose.For details, please visit [email protected]

50mm

Custom design

5

■ Environmental friendliness

Unlike the lamp type, the LED type does not contain mercury in its light source. UJ20 conforms to RoHS, China RoHS, and CE, ensuring environmentally safe use.(Please follow the proper industrial waste disposal procedures.)

*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.

*2 (For China only)*3 For new purchases, please order ANUJ6804.

*1 Secured to standard installation bracket and with 100% initial output at 25°C ambient temperature. *2 When power mode *3 Not a guaranteed value.* Compares with ANUP5252L

UJ20LED Spot type UV Curing System

Easy installation and reduced running cost

SmallestExpanding the possibilities of UV curing

■ Programmable irradiation cuts distortionProgrammable irradiation controls not only heat distortion using the LED system, but also contraction distortion when curing resin. This makes it perfect for high quality curing applications that demand low temperature and high precision. This feature can be set for each head.

Program examples

Program 1 Program 15

ST

EP

=1

ST

EP

=10

Inte

rval

(clo

sed

)

Constant intensityS

TE

P=

1

ST

EP

=3

Time

UV

inte

nsity

Can work with up to 15 different programsEasy mode

Four separately installedunits for processes 1 to 4

[Lamp type] [UJ20]

Process1

Processes 1 to 4 are handled with a single controller.

10m 2m 7m 10m

Process2

Process3

Process4

Process1

Process2

Process3

Process4

■ Individually head controlFour heads can be controlled individually with one controller. Initial investment is less compared to the previous lamp system.

Fiber1m

Product number table

LED head

UV sensor

Direct reading displayW/cm2

RS232C

Calibration

1

2

3 5

7

4 6

The calibration function allows for high-repeatability settings even when the head position is displaced.

Easy to operate

■ UV sensor connectionDisplay intensity on the controller by connecting an optional UV sensor. This simple UV meter lets you easily manage intensity. Automatic calibration of the intensity is also possible.When changing the head position, a setting of high quantitative reproducibility is possible using the calibration function.

■ Easy operation

Switches are located where they are easiest to operate. The large color LED increases visibility and easy operation is achieved through a universal design that includes an ergonomic button layout. This design won the 2007 Good Design Award.

In Simple Mode, [UV-POWER] and [TIME] are set after connecting the head and irradiation is performed by simply pressing [EMISSION]. You can use the UJ20 from day one.

(1) Press [SET] and enter the TYPE00 Simple Mode. Press the head [CH1] that you will set.

(2) Set the irradiation intensity using the up and down [ ] buttons and press [SET].

(3) Set the irradiation time using the up and down [ ] buttons and then press and hold down [SET]. Press [EMISSION] to start UV irradiation.

■ Easy settingUtility software is available that lets you perform tasks with a PC such as operation, settings, copying, and saving data. Using a PC reduces the time required to get up and running. Download this software free of charge from http://www.mew.co.jp/ac/. It supports Japanese, English, Chinese, and Korean.

6 7

■ Standard lens data (Typical characteristics)

The side view lens bends the light path at 90 degrees, broadening the choice of head installation locations.

The head length and the cable leading direction are different from those of the standard type, significantly reducing the required space.Power mode Feedback mode

New head: ANUJ6160

■ Side view lens

Power mode Feedback mode

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

-5 -4 -3 -2 -1 0 1 2 3 4 5

UV

inte

nsity

(m

w/c

m2 )

WD=12WD=15WD=20WD=25WD=30

8000

7000

6000

5000

4000

3000

2000

1000

0-5 -4 -3 -2 -1 0 1 2 3 4 5

UV

inte

nsity

(m

w/c

m2 )

WD=12WD=15WD=20WD=25WD=30

8000

7000

6000

5000

4000

3000

2000

1000

0

-4-5 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

WD=10WD=12WD=14WD=16WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=12WD=14WD=16WD=20

ANUJ6423

ANUJ6426SV

ANUJ6428SV

ANUJ6420SV

-5 -4 -3 -2 -1 0 1 2 3 4 5

-5 -4 -3 -2 -1 0 1 2 3 4 5

800

700

600

500

400

300

200

100

0

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6426SV

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6428SV2000

1800

1600

1400

1200

1000

800

600

400

200

0

2000

1800

1600

1400

1200

1000

800

600

400

200

0

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6420SV800

700

600

500

400

300

200

100

0

ANUJ6420

ANUJ6424

ANUJ6423

ANUJ6426

ANUJ6428

ANUJ6420

ANUJ6424

ANUJ6426

ANUJ6428

-5 -4 -3 -2 -1 0 1 2 3 4 5

30002800260024002200200018001600140012001000

800600400200

0

30002800260024002200200018001600140012001000

800600400200

0

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm)Irradiation area (mm)

ANUJ6428 (Power mode)

ANUJ6160 (Power mode)+ANUJ6423

Irradiation area (mm)

Standardf lens Side view lens

UV irradiation direction

Irradiation area (mm) Irradiation area (mm)

0

1012

15

20

25

30

5860mW/cm2

5900mW/cm2

4060mW/cm2

2010mW/cm2

1030mW/cm2

610mW/cm2

Peak intensity

φ1.8φ1.6

φ2.0

φ2.7

φ3.5

φ3.9Ir

radi

atio

n di

stan

ce (

mm

)Ir

radi

atio

n di

stan

ce (

mm

)

0

1210

1416

20

5280mW/cm2

2610mW/cm2

1320mW/cm2

Peak intensity

φ1.4φ1.6φ2.0φ2.2

φ2.6

3640mW/cm2

6880mW/cm2

0

1012

15

20

25

30

7280mW/cm2

7360mW/cm2

5040mW/cm2

2510mW/cm2

1280mW/cm2

740mW/cm2

Peak intensity

φ1.7φ1.5

φ2.1

φ2.6

φ3.2

φ3.9

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

1330mW/cm2

2700mW/cm2

2560mW/cm2

1830mW/cm2

1230mW/cm2

610mW/cm2

360mW/cm2

Peak intensity

φ4.4φ2.5φ2.5φ3.1φ4.1

φ5.5

φ6.8

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

700mW/cm2

1070mW/cm2

1530mW/cm2

1540mW/cm2

1240mW/cm2

740mW/cm2

520mW/cm2

Peak intensity

φ6.0φ4.6φ3.0φ3.0φ3.7

φ5.5

φ6.2

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

400mW/cm2

430mW/cm2

480mW/cm2

490mW/cm2

500mW/cm2

380mW/cm2

Peak intensity

φ8.0φ7.8φ7.1φ7.0φ6.3

φ5.8

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

500mW/cm2

540mW/cm2

580mW/cm2

610mW/cm2

610mW/cm2

470mW/cm2

Peak intensity

φ8.0φ7.6φ7.2φ6.7φ6.3

φ5.5

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

870mW/cm2

1300mW/cm2

1910mW/cm2

1870mW/cm2

1530mW/cm2

890mW/cm2

630mW/cm2

Peak intensity

φ5.9φ4.6φ3.2φ2.9φ3.7

φ5.5

φ6.7

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

1660mW/cm2

3330mW/cm2

3210mW/cm2

2250mW/cm2

1520mW/cm2

700mW/cm2

380mW/cm2

Peak intensity

φ4.4φ2.5φ2.5φ3.3φ4.0

φ5.9

φ7.7

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

1210

1416

20

6580mW/cm2

3190mW/cm2

1620mW/cm2

Peak intensity

φ1.4φ1.6φ2.1φ2.2

φ3.1

4520mW/cm2

8600mW/cm2

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

1210

1416

20

6580mW/cm2

3190mW/cm2

1620mW/cm2

Peak intensity

φ1.4φ1.6φ2.1φ2.2

φ3.1

4520mW/cm2

8600mW/cm2

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

800

700

600

500

400

300

200

100

0

UV

inte

nsity

(m

w/c

m2 )

-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

800

700

600

500

400

300

200

100

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=50

WD=10WD=15WD=20WD=25WD=30WD=50

500

Reducedspace

Reducedspace

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20

WD=5WD=10WD=15

12 dia.

39m

m

11 mm

50m

m

60mm

39mm21mm

Head

Head

Lens

Lens

UJ20LED Spot type UV Curing System

■ How to read UV intensity data

When ANUJ6160 and ANUJ6423 are used in combination in power mode, the peak intensity in the center position at an irradiation distance of 10 mm is 8,600 mW/cm2.A 1.4-mm-diameter area can be irradiated at 70% of the center intensity (6020 mW/cm2).

Intensity vs head distance

If an intensity of 500 mW/cm2 and irradiation area of 6 mm diameter are required, draw a line on the graph that covers the ±3 and 500 mW/cm2 positions. This determines the lens that will satisfy the area this line surrounds and the lens irradiation distance. In this case, we can see that the ANUJ6428 (in Power Mode) can maintain an intensity of 500 mW/cm2 or higher with an irradiation distance of 40 mm and area of 6 mm diameter.

Irradiation distance vs intensity and area

■ ApplicationsIdeal for applications needing reduced heat and curing distortion.

● Optical pickups assemblyBonding of lenses and prisms for Blu-ray Disc recorders, DVD-HD recorders, etc.

● Lens module assemblyBonding of lens units and filters for mobile phones, digital cameras, etc.

● Ferrule parts assemblyPart fixation after alignment

● Coil wire processingCoil wire fixation and end processing

● Injection needle fixation

■ Side view lens data (Typical characteristics)

New head: ANUJ6160

0

5

10

15

20

25

30

40

2800mW/cm2

2840mW/cm2

1850mW/cm2

1260mW/cm2

900mW/cm2

640mW/cm2

370mW/cm2

Peak intensityφ2.6

φ2.8

φ4.1

φ5.0

φ5.5

φ6.4

φ7.8

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

2280mW/cm2

2280mW/cm2

1500mW/cm2

1020mW/cm2

730mW/cm2

520mW/cm2

300mW/cm2

Peak intensityφ2.5

φ2.7

φ4.1

φ4.9

φ5.6

φ6.4

φ7.8

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

5

10

15

20

25

30

40

1280mW/cm2

1830mW/cm2

1750mW/cm2

1290mW/cm2

940mW/cm2

690mW/cm2

470mW/cm2

Peak intensityφ4.5

φ3.0

φ3.1

φ4.5

φ5.8

φ6.7

φ8.3

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

1040mW/cm2

1490mW/cm2

1410mW/cm2

1040mW/cm2

760mW/cm2

550mW/cm2

380mW/cm2

Peak intensityφ4.4

φ3.0

φ3.0

φ4.3

φ5.7

φ6.8

φ8.2

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

5

10

15

20

25

30

40

510mW/cm2

530mW/cm2

540mW/cm2

530mW/cm2

540mW/cm2

510mW/cm2

370mW/cm2

Peak intensityφ7.4

φ6.8

φ6.4

φ6.2

φ5.6

φ5.2

φ5.9

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

410mW/cm2

430mW/cm2

430mW/cm2

430mW/cm2

430mW/cm2

410mW/cm2

300mW/cm2

Peak intensityφ7.3

φ6.8

φ6.5

φ6.3

φ5.5

φ5.0

φ6.0

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

6 7

■ Standard lens data (Typical characteristics)

The side view lens bends the light path at 90 degrees, broadening the choice of head installation locations.

The head length and the cable leading direction are different from those of the standard type, significantly reducing the required space.Power mode Feedback mode

New head: ANUJ6160

■ Side view lens

Power mode Feedback mode

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

-5 -4 -3 -2 -1 0 1 2 3 4 5

UV

inte

nsity

(m

w/c

m2 )

WD=12WD=15WD=20WD=25WD=30

8000

7000

6000

5000

4000

3000

2000

1000

0-5 -4 -3 -2 -1 0 1 2 3 4 5

UV

inte

nsity

(m

w/c

m2 )

WD=12WD=15WD=20WD=25WD=30

8000

7000

6000

5000

4000

3000

2000

1000

0

-4-5 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

WD=10WD=12WD=14WD=16WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=12WD=14WD=16WD=20

ANUJ6423

ANUJ6426SV

ANUJ6428SV

ANUJ6420SV

-5 -4 -3 -2 -1 0 1 2 3 4 5

-5 -4 -3 -2 -1 0 1 2 3 4 5

800

700

600

500

400

300

200

100

0

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6426SV

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6428SV2000

1800

1600

1400

1200

1000

800

600

400

200

0

2000

1800

1600

1400

1200

1000

800

600

400

200

0

-5 -4 -3 -2 -1 0 1 2 3 4 5

ANUJ6420SV800

700

600

500

400

300

200

100

0

ANUJ6420

ANUJ6424

ANUJ6423

ANUJ6426

ANUJ6428

ANUJ6420

ANUJ6424

ANUJ6426

ANUJ6428

-5 -4 -3 -2 -1 0 1 2 3 4 5

30002800260024002200200018001600140012001000

800600400200

0

30002800260024002200200018001600140012001000

800600400200

0

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm)

UV

inte

nsity

(m

w/c

m2 )

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm) Irradiation area (mm)

Irradiation area (mm)Irradiation area (mm)

ANUJ6428 (Power mode)

ANUJ6160 (Power mode)+ANUJ6423

Irradiation area (mm)

Standardf lens Side view lens

UV irradiation direction

Irradiation area (mm) Irradiation area (mm)

0

1012

15

20

25

30

5860mW/cm2

5900mW/cm2

4060mW/cm2

2010mW/cm2

1030mW/cm2

610mW/cm2

Peak intensity

φ1.8φ1.6

φ2.0

φ2.7

φ3.5

φ3.9

Irra

diat

ion

dist

ance

(m

m)

Irra

diat

ion

dist

ance

(m

m)

0

1210

1416

20

5280mW/cm2

2610mW/cm2

1320mW/cm2

Peak intensity

φ1.4φ1.6φ2.0φ2.2

φ2.6

3640mW/cm2

6880mW/cm2

0

1012

15

20

25

30

7280mW/cm2

7360mW/cm2

5040mW/cm2

2510mW/cm2

1280mW/cm2

740mW/cm2

Peak intensity

φ1.7φ1.5

φ2.1

φ2.6

φ3.2

φ3.9

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

1330mW/cm2

2700mW/cm2

2560mW/cm2

1830mW/cm2

1230mW/cm2

610mW/cm2

360mW/cm2

Peak intensity

φ4.4φ2.5φ2.5φ3.1φ4.1

φ5.5

φ6.8

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

700mW/cm2

1070mW/cm2

1530mW/cm2

1540mW/cm2

1240mW/cm2

740mW/cm2

520mW/cm2

Peak intensity

φ6.0φ4.6φ3.0φ3.0φ3.7

φ5.5

φ6.2

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

400mW/cm2

430mW/cm2

480mW/cm2

490mW/cm2

500mW/cm2

380mW/cm2

Peak intensity

φ8.0φ7.8φ7.1φ7.0φ6.3

φ5.8

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

500mW/cm2

540mW/cm2

580mW/cm2

610mW/cm2

610mW/cm2

470mW/cm2

Peak intensity

φ8.0φ7.6φ7.2φ6.7φ6.3

φ5.5

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

870mW/cm2

1300mW/cm2

1910mW/cm2

1870mW/cm2

1530mW/cm2

890mW/cm2

630mW/cm2

Peak intensity

φ5.9φ4.6φ3.2φ2.9φ3.7

φ5.5

φ6.7

Irra

diat

ion

dist

ance

(m

m)

0

10152025

50

30

40

1660mW/cm2

3330mW/cm2

3210mW/cm2

2250mW/cm2

1520mW/cm2

700mW/cm2

380mW/cm2

Peak intensity

φ4.4φ2.5φ2.5φ3.3φ4.0

φ5.9

φ7.7

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

1210

1416

20

6580mW/cm2

3190mW/cm2

1620mW/cm2

Peak intensity

φ1.4φ1.6φ2.1φ2.2

φ3.1

4520mW/cm2

8600mW/cm2

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

1210

1416

20

6580mW/cm2

3190mW/cm2

1620mW/cm2

Peak intensity

φ1.4φ1.6φ2.1φ2.2

φ3.1

4520mW/cm2

8600mW/cm2

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-4 -3 -2 -1 0 1 2 3 4 5

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

WD=10WD=15WD=20WD=25WD=30WD=40WD=50

-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

800

700

600

500

400

300

200

100

0

UV

inte

nsity

(m

w/c

m2 )

-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

800

700

600

500

400

300

200

100

0

UV

inte

nsity

(m

w/c

m2 )

WD=10WD=15WD=20WD=25WD=30WD=50

WD=10WD=15WD=20WD=25WD=30WD=50

500

Reducedspace

Reducedspace

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20WD=25WD=30WD=40

WD=5WD=10WD=15WD=20

WD=5WD=10WD=15

12 dia.

39m

m

11 mm

50m

m

60mm

39mm21mm

Head

Head

Lens

Lens

UJ20LED Spot type UV Curing System

■ How to read UV intensity data

When ANUJ6160 and ANUJ6423 are used in combination in power mode, the peak intensity in the center position at an irradiation distance of 10 mm is 8,600 mW/cm2.A 1.4-mm-diameter area can be irradiated at 70% of the center intensity (6020 mW/cm2).

Intensity vs head distance

If an intensity of 500 mW/cm2 and irradiation area of 6 mm diameter are required, draw a line on the graph that covers the ±3 and 500 mW/cm2 positions. This determines the lens that will satisfy the area this line surrounds and the lens irradiation distance. In this case, we can see that the ANUJ6428 (in Power Mode) can maintain an intensity of 500 mW/cm2 or higher with an irradiation distance of 40 mm and area of 6 mm diameter.

Irradiation distance vs intensity and area

■ ApplicationsIdeal for applications needing reduced heat and curing distortion.

● Optical pickups assemblyBonding of lenses and prisms for Blu-ray Disc recorders, DVD-HD recorders, etc.

● Lens module assemblyBonding of lens units and filters for mobile phones, digital cameras, etc.

● Ferrule parts assemblyPart fixation after alignment

● Coil wire processingCoil wire fixation and end processing

● Injection needle fixation

■ Side view lens data (Typical characteristics)

New head: ANUJ6160

0

5

10

15

20

25

30

40

2800mW/cm2

2840mW/cm2

1850mW/cm2

1260mW/cm2

900mW/cm2

640mW/cm2

370mW/cm2

Peak intensityφ2.6

φ2.8

φ4.1

φ5.0

φ5.5

φ6.4

φ7.8

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

2280mW/cm2

2280mW/cm2

1500mW/cm2

1020mW/cm2

730mW/cm2

520mW/cm2

300mW/cm2

Peak intensityφ2.5

φ2.7

φ4.1

φ4.9

φ5.6

φ6.4

φ7.8

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

5

10

15

20

25

30

40

1280mW/cm2

1830mW/cm2

1750mW/cm2

1290mW/cm2

940mW/cm2

690mW/cm2

470mW/cm2

Peak intensityφ4.5

φ3.0

φ3.1

φ4.5

φ5.8

φ6.7

φ8.3

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

1040mW/cm2

1490mW/cm2

1410mW/cm2

1040mW/cm2

760mW/cm2

550mW/cm2

380mW/cm2

Peak intensityφ4.4

φ3.0

φ3.0

φ4.3

φ5.7

φ6.8

φ8.2

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

0

5

10

15

20

25

30

40

510mW/cm2

530mW/cm2

540mW/cm2

530mW/cm2

540mW/cm2

510mW/cm2

370mW/cm2

Peak intensityφ7.4

φ6.8

φ6.4

φ6.2

φ5.6

φ5.2

φ5.9

Irra

diat

ion

dist

ance

(m

m)

LED headφ12mm

0

5

10

15

20

25

30

40

410mW/cm2

430mW/cm2

430mW/cm2

430mW/cm2

430mW/cm2

410mW/cm2

300mW/cm2

Peak intensityφ7.3

φ6.8

φ6.5

φ6.3

φ5.5

φ5.0

φ6.0

LED headφ12mm

Irra

diat

ion

dist

ance

(m

m)

8 9

An oval-shaped irradiation area results from a cylindrical lens. Using the directionality of the irradiation area, you can do things such as irradiate wide areas simultaneously or reduce the number of heads by crossing the irradiation area.

Power mode Feedback mode

● Bonding of miniature prisms

■ Cylindrical lens

Power mode Feedback mode

■ Rod lens

Cylindrical lens

Standard lens

2 places simultaneously

OLB

Rod lensAdjustment opening

Electromechanical component

Adjustment opening Rod lens

Potentiometer

12 dia.

12 dia.

Head

Head

Lens

Lens

Rod

4 mm or 6 mm dia.

43mm

50mm

Liquid crystal filler port

This is an elongated version of the standard lens. It is ideal when the head size is large and head placement is difficult.

-5 -4 -3 -2 -1 0 1 2 3 4 5

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=5WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=5WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=7WD=10WD=15WD=20

Longitudinal direction Width direction Longitudinal direction Width direction

Rod lensφ4mm

Rod lensφ6mm

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

Rod lensφ4mm

Rod lensφ6mmANUJ6467L

Irradiation area (mm)

ANUJ6467L

Irradiation area (mm)

ANUJ6447LANUJ6447L

Irradiation area (mm)

φ3.5φ2.0φ1.2

φ1.5

φ2.2

φ3.7

3540mW/cm2

4750mW/cm2

1880mW/cm2

Peak intensity

7040mW/cm2

1570mW/cm2

690mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

53

7

10

15

20

φ2.5

φ1.2

φ1.6

φ2.5

φ3.5

2330mW/cm2

1100mW/cm2

Peak intensity

1310mW/cm2

3350mW/cm2

560mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

3

7

10

15

20

φ2.5

φ1.2

φ1.7

φ2.5

φ2.8

1690mW/cm2

790mW/cm2

Peak intensity

1070mW/cm2

2450mW/cm2

410mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

3

7

10

15

20

φ3.4φ2.1φ1.3

φ1.6

φ2.1

φ3.6

2930mW/cm2

3700mW/cm2

1510mW/cm2

Peak intensity

5500mW/cm2

1330mW/cm2

550mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

53

7

10

15

20

Irradiation area (mm) Irradiation area (mm)

ANUJ6450S

Irradiation area (mm) Irradiation area (mm)

ANUJ6450S

Irradiation area (mm) Irradiation area (mm)

ANUJ6475S

Irradiation area (mm) Irradiation area (mm)

ANUJ6475S

Irradiation area (mm)-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

UJ20LED Spot type UV Curing System

● Bonding miniature bearing parts

● Sealing of liquid crystal filler ports and OLB reinforcement

● Bonding parts with irregular shapes such as optical switches and relays.

■ Cylindrical lens data (Typical characteristics)

High power head: ANUJ6160

Rod lens Standard lens

● Securing a potentiometer

● Bonding of electromechanical components

● Head installation n high density situations and bonding of minute parts.

■ Rod lens data (Typical characteristics)

High power head: ANUJ6160

100%

90%

80%

70%

60%

50%

40%0 1000 2000

Typical characteristics: Measured data

3000

Inte

nsity

cha

nges

fro

m t

he in

itial

val

ue (=

100

%)

ANUP5204 = auto-control on Elapsed time (hr)

ANUP5204: Vertical placement

ANUP5204: Horizontal placement

Both LED and Lamp type UV curing systems are included in the lineup to meet a wide variety of applications

International standard spot-type model

ANUP5204

Verticalplacement

Horizontalplacement

■ The UV auto control function provides stable, high output UV irradiation over the entire lamp life.

For uniform irradiation of wider areas

For lens adhesion and stamp UV curing, etc., this system can be added to existing facilities. The slim controller takes up narrow space.

ANUP5256 offers the convenience you get with a spot type.

ANUP5256

To meet your needs, power supply units ranging from 1kW to 12 kW are also available for the irradiation units you are using such as integrated belt-conveyor types, batch types, and separate lamp house types.

Power supply units up to 12 kW available.Supports irradiation widths from 4 cm up to 120 cm.

Wavelength (nm)

■ Low temperature filter for reducing distortion

■ Ideal UV wavelengthThe 365 nm wavelength is supported as the main wavelength. Short wavelengths are also supported, so surface tacking caused by different resin types can be quickly removed.

Filters are available that apply the right amount of heat to suit the resin type.

45

40 40.9(+16.2)

36.2(+12.2)

35

30

25

20

Tem

p. (

deg

.)

0 5 10 15 20 25 30Irradiation-Time (sec.)

Terget = Al (30 × t 0.5mm)Distance = 30mmIntensity = 400W/cm2

Fiber = ANUP5052BS

ANUP5001F

Without filter

100

80

60

40

20

0200 250 300 350 400 450 500 550 600

Rel

ativ

e in

tens

ity (%

)

● High output of 4,000 mW/cm2

● Worldwide compatible power supply range from 100 to 240 V AC

● By consuming 40% less power than conventional models, this unit reduces electric power costs.

● Low temperature filters to prevent temperature rises are available.

● Instructions manuals are available in Chinese and English.

■ Wide variationIn addition to 1 to 4 branches and 3.5, 5 and 8 mm diameters, a wide range of other irradiation fibers are available.

AS lens (Short range converging lens) ANUP505011

BS lens (Long range converging lens) 50mm

100mm

8 9

An oval-shaped irradiation area results from a cylindrical lens. Using the directionality of the irradiation area, you can do things such as irradiate wide areas simultaneously or reduce the number of heads by crossing the irradiation area.

Power mode Feedback mode

● Bonding of miniature prisms

■ Cylindrical lens

Power mode Feedback mode

■ Rod lens

Cylindrical lens

Standard lens

2 places simultaneously

OLB

Rod lensAdjustment opening

Electromechanical component

Adjustment opening Rod lens

Potentiometer

12 dia.

12 dia.

Head

Head

Lens

Lens

Rod

4 mm or 6 mm dia.

43mm

50mm

Liquid crystal filler port

This is an elongated version of the standard lens. It is ideal when the head size is large and head placement is difficult.

-5 -4 -3 -2 -1 0 1 2 3 4 5

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=5WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

8000

7000

6000

5000

4000

3000

2000

1000

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=5WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=7WD=10WD=15WD=20

-5 -4 -3 -2 -1 0 1 2 3 4 5

3600

3200

2800

2400

2000

1600

1200

800

400

0

UV

inte

nsity

(m

w/c

m2 )

WD=3WD=7WD=10WD=15WD=20

Longitudinal direction Width direction Longitudinal direction Width direction

Rod lensφ4mm

Rod lensφ6mm

: 70% irradiation diameter intensity at central intensity.

: 70% irradiation diameter intensity at central intensity.

Rod lensφ4mm

Rod lensφ6mmANUJ6467L

Irradiation area (mm)

ANUJ6467L

Irradiation area (mm)

ANUJ6447LANUJ6447L

Irradiation area (mm)

φ3.5φ2.0φ1.2

φ1.5

φ2.2

φ3.7

3540mW/cm2

4750mW/cm2

1880mW/cm2

Peak intensity

7040mW/cm2

1570mW/cm2

690mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

53

7

10

15

20

φ2.5

φ1.2

φ1.6

φ2.5

φ3.5

2330mW/cm2

1100mW/cm2

Peak intensity

1310mW/cm2

3350mW/cm2

560mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

3

7

10

15

20

φ2.5

φ1.2

φ1.7

φ2.5

φ2.8

1690mW/cm2

790mW/cm2

Peak intensity

1070mW/cm2

2450mW/cm2

410mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

3

7

10

15

20

φ3.4φ2.1φ1.3

φ1.6

φ2.1

φ3.6

2930mW/cm2

3700mW/cm2

1510mW/cm2

Peak intensity

5500mW/cm2

1330mW/cm2

550mW/cm2 Irra

diat

ion

dist

ance

(m

m)

0

53

7

10

15

20

Irradiation area (mm) Irradiation area (mm)

ANUJ6450S

Irradiation area (mm) Irradiation area (mm)

ANUJ6450S

Irradiation area (mm) Irradiation area (mm)

ANUJ6475S

Irradiation area (mm) Irradiation area (mm)

ANUJ6475S

Irradiation area (mm)-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

-10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 -1 0 1 2 3 4

UV

inte

nsity

(m

w/c

m2 )

UV

inte

nsity

(m

w/c

m2 )

0

200

400

800

600

1200

1400

1000

0

200

400

800

600

1200

1400

1000

WD=10WD=15WD=20

WD=10WD=15WD=20

UJ20LED Spot type UV Curing System

● Bonding miniature bearing parts

● Sealing of liquid crystal filler ports and OLB reinforcement

● Bonding parts with irregular shapes such as optical switches and relays.

■ Cylindrical lens data (Typical characteristics)

High power head: ANUJ6160

Rod lens Standard lens

● Securing a potentiometer

● Bonding of electromechanical components

● Head installation n high density situations and bonding of minute parts.

■ Rod lens data (Typical characteristics)

High power head: ANUJ6160

100%

90%

80%

70%

60%

50%

40%0 1000 2000

Typical characteristics: Measured data

3000

Inte

nsity

cha

nges

fro

m t

he in

itial

val

ue (=

100

%)

ANUP5204 = auto-control on Elapsed time (hr)

ANUP5204: Vertical placement

ANUP5204: Horizontal placement

Both LED and Lamp type UV curing systems are included in the lineup to meet a wide variety of applications

International standard spot-type model

ANUP5204

Verticalplacement

Horizontalplacement

■ The UV auto control function provides stable, high output UV irradiation over the entire lamp life.

For uniform irradiation of wider areas

For lens adhesion and stamp UV curing, etc., this system can be added to existing facilities. The slim controller takes up narrow space.

ANUP5256 offers the convenience you get with a spot type.

ANUP5256

To meet your needs, power supply units ranging from 1kW to 12 kW are also available for the irradiation units you are using such as integrated belt-conveyor types, batch types, and separate lamp house types.

Power supply units up to 12 kW available.Supports irradiation widths from 4 cm up to 120 cm.

Wavelength (nm)

■ Low temperature filter for reducing distortion

■ Ideal UV wavelengthThe 365 nm wavelength is supported as the main wavelength. Short wavelengths are also supported, so surface tacking caused by different resin types can be quickly removed.

Filters are available that apply the right amount of heat to suit the resin type.

45

40 40.9(+16.2)

36.2(+12.2)

35

30

25

20

Tem

p. (

deg

.)

0 5 10 15 20 25 30Irradiation-Time (sec.)

Terget = Al (30 × t 0.5mm)Distance = 30mmIntensity = 400W/cm2

Fiber = ANUP5052BS

ANUP5001F

Without filter

100

80

60

40

20

0200 250 300 350 400 450 500 550 600

Rel

ativ

e in

tens

ity (%

)

● High output of 4,000 mW/cm2

● Worldwide compatible power supply range from 100 to 240 V AC

● By consuming 40% less power than conventional models, this unit reduces electric power costs.

● Low temperature filters to prevent temperature rises are available.

● Instructions manuals are available in Chinese and English.

■ Wide variationIn addition to 1 to 4 branches and 3.5, 5 and 8 mm diameters, a wide range of other irradiation fibers are available.

AS lens (Short range converging lens) ANUP505011

BS lens (Long range converging lens) 50mm

100mm

10 11

● Head

● Connection cable

● Standard lens, Cylindrical lens ● Side view lens

● UV sensor

● Mounting bracketSplit type

( ) mm

( ) mW/cm2 ( ) sec.

( ) mJ/cm2

( ) mm × ( ) mm

φ ( ) mm

● Rod lens

Panasonic

Panasonic

Panasonic

Panasonic

Panasonic

21

14

φ8

φ12

φ12

φ10

φ10

φ11.

5φ1

1.5

φ11.

5

φ12

φ12

1543

φ6

1543

φ4

φ12

φ20

5

Connector

φ4

39.1

20 20413

4020

M6 depth 5

2-M4 depth 5

25

550

38

37.614

1.5

25

32.5

14080

125

26 98 2-M3 for installation

φ5.5

Connector Connector1700

0-50

+0.05 0

φ20+0.10+0.05

ANUJ6220

ANUJ6467L

ANUJ6160

ANUJ6150

ANUJ6100

ANUJ6804

ANUJ6447L

φ5.5

ConnectorHeadStandard lens

200Approx. 35

5011 39

+0.

05-

0.1

LE

D h

ead

Irradiation distance

Irradiation intensityIrradiation area

oror

φ10

φ12

φ5.5

ConnectorHeadStandard lens

200Approx. 35

5011 39

+0.

05-

0.1

Customer Inquiry SheetUV curing systemMatsushita Electric Works, Ltd.

Automation Control Device Division

representativeFAX: +81-(0)6-6908-0628

Tel: +81-(0)6-6908-1019Email: [email protected]

Day:

Month:

Year

To request consultation, please fill in this inquiry sheet and fax it to us.

Company name

Address

TEL.

Curing Bonding Other ( )

FAX.

e-mail:

Intended dateof installation

Person in charge

Budget

Application

Workpieceallowable

temperature

UV resin name

■ Production tact or UV irradiation time

■ Irradiation area

■ Irradiation intensity

■ Irradiation distance

■ Simultaneous irradiation points

■ Other

Workpiece name

Workpiece type

Workpiecematerial

sec./pc.

mm × mm

USD

USD

Hours

hrs./day

mm

1, 2, 3, 4, ( ) points

orpc./sec.

Price of purchasing the main unit and fiber of a lamp-based UV curing system:

ormW/cm2 mJ/cm2

We will give you a simulation of the costs involved for switching from a lamp-based UV curing system to an UJ20 LED UV curing system

Lamp purchase price

Lamp replacement timing

Equipment running time

■ Dimensions● Controller (weight: 1.0kg)

(Unit: mm)Protruding portion not included.

ANUJ5024

■ I/O specificationsInput specifications

Foot switch

SIG SIG

SIG

UJ20

UJ20 UJ20 UJ20

UJ20 UJ20

COM COMCOM

SIGSIG

IN

COM

PLCPLC

SIG

+5VDC +5VDC

COM COM

Tr output from PLC

Open collector (Tr) or non-voltage input such as relay

Rated operation voltage: 5 to 24 VDCOutput capacity: 100 mA (max.) 5 to 24VDC

Output specifications With external power supply With internal power supply

Contact input Non-contact input

● I/O list

- +

INPUT OUTPUTNo. of terminal

123456789101112

SignalSTART1START2START3START4

TYPE Chg1TYPE Chg2TYPE Chg4TYPE Chg8

STOPMNL ONEMER.COM

No. of terminal131415161718192021222324

SignalREADYBUSY1BUSY2BUSY3BUSY4ERRORALARMCOMCOMFG+5VGND

■ Safety precautionsThis LED UV curing system uses a Class-3B ultraviolet LED. Safety labels are affixed to the product.

Japanese

English

Chinese (Simplified)

■ Configuration diagram

UV sensor

Head only Connection cable

UJ20 controller

Lens

10 11

● Head

● Connection cable

● Standard lens, Cylindrical lens ● Side view lens

● UV sensor

● Mounting bracketSplit type

( ) mm

( ) mW/cm2 ( ) sec.

( ) mJ/cm2

( ) mm × ( ) mm

φ ( ) mm

● Rod lens

Panasonic

Panasonic

Panasonic

Panasonic

Panasonic

21

14

φ8

φ12

φ12

φ10

φ10

φ11.

5φ1

1.5

φ11.

5

φ12

φ12

1543

φ6

1543

φ4

φ12

φ20

5

Connector

φ4

39.1

20 20413

4020

M6 depth 5

2-M4 depth 5

25

550

38

37.614

1.5

25

32.5

14080

125

26 98 2-M3 for installation

φ5.5

Connector Connector1700

0-50

+0.05 0

φ20+0.10+0.05

ANUJ6220

ANUJ6467L

ANUJ6160

ANUJ6150

ANUJ6100

ANUJ6804

ANUJ6447L

φ5.5

ConnectorHeadStandard lens

200Approx. 35

5011 39

+0.

05-

0.1

LE

D h

ead

Irradiation distance

Irradiation intensityIrradiation area

oror

φ10

φ12

φ5.5

ConnectorHeadStandard lens

200Approx. 35

5011 39

+0.

05-

0.1

Customer Inquiry SheetUV curing systemMatsushita Electric Works, Ltd.

Automation Control Device Division

representativeFAX: +81-(0)6-6908-0628

Tel: +81-(0)6-6908-1019Email: [email protected]

Day:

Month:

Year

To request consultation, please fill in this inquiry sheet and fax it to us.

Company name

Address

TEL.

Curing Bonding Other ( )

FAX.

e-mail:

Intended dateof installation

Person in charge

Budget

Application

Workpieceallowable

temperature

UV resin name

■ Production tact or UV irradiation time

■ Irradiation area

■ Irradiation intensity

■ Irradiation distance

■ Simultaneous irradiation points

■ Other

Workpiece name

Workpiece type

Workpiecematerial

sec./pc.

mm × mm

USD

USD

Hours

hrs./day

mm

1, 2, 3, 4, ( ) points

orpc./sec.

Price of purchasing the main unit and fiber of a lamp-based UV curing system:

ormW/cm2 mJ/cm2

We will give you a simulation of the costs involved for switching from a lamp-based UV curing system to an UJ20 LED UV curing system

Lamp purchase price

Lamp replacement timing

Equipment running time

■ Dimensions● Controller (weight: 1.0kg)

(Unit: mm)Protruding portion not included.

ANUJ5024

■ I/O specificationsInput specifications

Foot switch

SIG SIG

SIG

UJ20

UJ20 UJ20 UJ20

UJ20 UJ20

COM COMCOM

SIGSIG

IN

COM

PLCPLC

SIG

+5VDC +5VDC

COM COM

Tr output from PLC

Open collector (Tr) or non-voltage input such as relay

Rated operation voltage: 5 to 24 VDCOutput capacity: 100 mA (max.) 5 to 24VDC

Output specifications With external power supply With internal power supply

Contact input Non-contact input

● I/O list

- +

INPUT OUTPUTNo. of terminal

123456789101112

SignalSTART1START2START3START4

TYPE Chg1TYPE Chg2TYPE Chg4TYPE Chg8

STOPMNL ONEMER.COM

No. of terminal131415161718192021222324

SignalREADYBUSY1BUSY2BUSY3BUSY4ERRORALARMCOMCOMFG+5VGND

■ Safety precautionsThis LED UV curing system uses a Class-3B ultraviolet LED. Safety labels are affixed to the product.

Japanese

English

Chinese (Simplified)

■ Configuration diagram

UV sensor

Head only Connection cable

UJ20 controller

Lens

■Features1. Signifi cantly improved heat

radiation effi ciency. Available without a mounting bracket!!

Extended head of 120mm based on the ANUJ6160 head featuring improved heat radiation effi ciency.In addition to its unique temperature feedback control, ANUJ6160 features further enhanced heat radiation effi ciency and continuous use without a radiation bracket. (The efficiency changes according to actual conditions of use. Check it by using the real head.)

2. The installation of the head by its tip improved and become easier even in diffi cult areas.

If the head is short, it can be only stabilized by its tip when installed in a jig, which makes it diffi cult to connect other sensors.However, ANUJ6161 can be instal led and stabilized by its back, providing a larger space for placing other devices around the head tip.

Signifi cantly enhanced heat radiation effi ciencyProvides more space for placing other devices around the head tip.

LED type UV Curing System

UJ20 Long head

LED UV Curing System UJ20 Long Head

■Product number table

LED type UV Curing System

RoHS Directive compatibility informationhttp://www.mew.co.jp/ac/e/environment/

UV sensor

Head only

Connection cable

UJ20 controller

Lens

●UJ20 controller

Controller Up to four heads can be connected.With an AC adapter*1 ANUJ5024

Item Product No.Specification

●Head

LED head8-12 dia. –L50 head (with higher cooling efficiency)8-12 dia. –L120 head (with higher cooling efficiency)

ANUJ6160ANUJ6161

Item Product No.Specification

●Lens

Standard lens

Side view lens

Cylindrical lens

Rod lens

3 dia.4 dia.6 dia.8 dia.10 dia.6 dia. Angle: 90 degrees8 dia. Angle: 90 degrees10 dia. Angle: 90 degreesCylindrical R5Cylindrical R7.54 dia. R7 L=43mm 6 dia. R7 L=43mm

ANUJ6423ANUJ6424ANUJ6426ANUJ6428ANUJ6420ANUJ6426SVANUJ6428SVANUJ6420SVANUJ6450SANUJ6475SANUJ6447LANUJ6467L

Item Product No.Specification

●Connection cable

Connection cable

1.7m Cable radius 5.5 dia.3.0m Cable radius 5.5 dia.5.0m Cable radius 7.6 dia.7.0m Cable radius 7.6 dia.10m Cable radius 7.6 dia.

ANUJ6220ANUJ6230ANUJ6250ANUJ6270ANUJ6200

Item Product No.Specification

ANUJ6160 High cooling efficiency by implementing a heat radiation fin in the area where heat is generated.

Long head enabling higher heat radiation efficiency that facilitates enhanced UV stabilityANUJ6161

ANUJ6160ANUJ6161

Proposed to eliminate the limited space for placing other devices around the head tip by introducing ANUJ6161 featuring a long head.

More space that enables other devices to be placed easily

Maintains compatibility.The conventional UJ20 controller, connection cables and lens are also available for the ANUJ6161 head. The UV irradiation characteristics of this head are the same as those currently available for ANUJ6160.The installation and the temperature can be stabilized by only replacing the head.

Refer to the catalog “ARCT1B282E” for details of UJ20. ●Options and repair parts dedicated for UJ20

AC adapter*1

200 V AC power cableMounting bracketGoggles

UV sensor UV sensor for UJ20100 to 240 V AC adapter: Supplied with the UJ20 controllerWith a 100 V AC power cable200 V AC power cable for ANUJ6802*2

Split typeUV protective goggles

ANUJ6100

ANUJ6802

ANUJ6803ANUJ6804ANUP5001SG

*1 The ANUJ6802 AC adapter is supplied with the UJ20 controller.The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only.For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately.

*2 (For China only)

Item Product No.Specification

■Confi guration diagram

New

Standard head (ANUJ6160)

Long head (ANUJ6161)

New

COPYRIGHT © 2008 All Rights ReservedSpecifications are subject to change without notice.

Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, JapanTelephone: +81-6-6908-1050Facsimile: +81-6-6908-5781

Matsushita Electric Works, Ltd. Automation Controls Business Unit

100

90

80

70

6050

40

30

20100

100

90

80

70

6050

40

30

20100

UV

inte

nsity

rat

io (%

)

LED tem

perature rise (deg)

Continuous irradiation at 100% UV intensity in power mode

0 5 10 15 20 25 30 35 40 45 50 55 60Continuous lighting time (min)

Intensity ratio of ANUJ6161 (with bracket)

Controller: ANUJ5024 LED head: ANUJ6160, ANUJ6161 Lens: ANUJ6423 Room temperature:

Intensity ratio of ANUJ6161 (without bracket)LED temperature rise of ANUJ6161 (with bracket)

LED temperature rise of ANUJ6160 (with bracket)

Intensity ratio of ANUJ6160 (with bracket)LED temperature rise of ANUJ6161 (without bracket)