Materials Design Materials Design DivisionDivision

Warsaw University of Warsaw University of

TechnologyTechnology   

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Warsaw University of TechnologyWarsaw University of Technology

University FacultiesUniversity Faculties::1.1. ArchitectureArchitecture2.2. Chemical and Process EngineeringChemical and Process Engineering3.3. ChemistryChemistry4.4. Civil EngineeringCivil Engineering5.5. Electrical EngineeringElectrical Engineering6.6. Electronics and Information Electronics and Information

TechnologyTechnology7.7. Environmental EngineeringEnvironmental Engineering8.8. Geodesy and CartographyGeodesy and Cartography9.9. Mathematics and Information ScienceMathematics and Information Science10.10.PhysicsPhysics11.11.Power and Aeronautical EngineeringPower and Aeronautical Engineering12.12.TransportTransport13.13.Automobiles and Heavy Machinery Automobiles and Heavy Machinery

EngineeringEngineering14.14.Materials Science and Materials Science and

EngineeringEngineering15.15.MechatronicsMechatronics16.16.Production EngineeringProduction Engineering17.17.Civil Engineering, Mechanics and Civil Engineering, Mechanics and

PetrochemistryPetrochemistry

• Established in 1826• 17 Faculties• 31,800 students• 2,540 academic staff

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Faculty of Materials Science Faculty of Materials Science and Engineeringand Engineering

330 undergraduates330 undergraduates

82 Ph.D. students82 Ph.D. students

38 academic staff38 academic staff 18 professors18 professors 20 assistant professors20 assistant professors

38 technical and administrative 38 technical and administrative staffstaff

Division of Materials DesignDivision of Materials Design - - Prof. Krzysztof J. KurzydłowskiProf. Krzysztof J. Kurzydłowski

Division of Surface EngineeringDivision of Surface Engineering

Division of Functional and Structural MaterialsDivision of Functional and Structural Materials

Division of Fundamentals of Materials ScienceDivision of Fundamentals of Materials Science

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Division of Materials DesignDivision of Materials Designwww.materials.plwww.materials.pl

55 Ph.D. students55 Ph.D. students 13 academic staff13 academic staff

5 professors5 professors 8 assistant professors8 assistant professors

19 research and technical staff19 research and technical staff 14 coworkers 14 coworkers

Overall 101Overall 101 Average age: 34Average age: 34 Gender: 30:70 (F:M)Gender: 30:70 (F:M)

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Education Education

The University offers 3 levels of education:The University offers 3 levels of education:

Bachelor of Science (B.Sc.)Bachelor of Science (B.Sc.)

Master ofMaster of Science (M.Sc.)Science (M.Sc.)

Doctor of Philosophy (Ph.D.)Doctor of Philosophy (Ph.D.)

The Faculty awards Ph.D. and D.Sc. DegreesThe Faculty awards Ph.D. and D.Sc. Degrees

Post-graduate courses on application of materials Post-graduate courses on application of materials science and engineeringscience and engineering

Workshops and conferencesWorkshops and conferences: EMRS Fall Meeting

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Research ActivitiesResearch Activities

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BiomaterialsBiomaterials

Scaffolds for tissue Scaffolds for tissue engineeringengineering

Polyurethane scaffolds made by particulate leaching

Composite (polymer/ceramic) scaffold made by rapid prototyping method

(in cooperation with D.Hutmacher)

FE models of the scaffold-new bone(in cooperation with F.Rustichelli)

Bone Tissue Bone Tissue EngineeringEngineering

Modeling in Tissue Modeling in Tissue EngineeringEngineering

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BiomaterialsBiomaterials

Ceramic-polymer composites for dental Ceramic-polymer composites for dental fillingsfillings

0

50

100

150

200

250

300

glass 3um

glass 5um

glass + n-SiO2

TetricCeram

amalgam enamel

com

pre

sion s

trength

[M

Pa]

reduction of polymerisation shrinkage

improvement of wear resistance

improvement of mechanical properties

nano-composites

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NanomaterialsNanomaterials

0200400600800

100012001400

aluminium copper titanium stainlesssteel

yield

stre

ss [M

Pa]

initial HE processed

0100200300400500600700

6082 5483 2017 7475

aluminium alloys

yield

stress

[M

Pa]

initial HE processed

E(d2) =

95 nm

E(d2) = 87 nm

2017 aluminium alloy

titanium Fabrication of bulk nanometals by Fabrication of bulk nanometals by hydrostatic extrusionhydrostatic extrusion

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EnergyEnergy

New technologies and properties New technologies and properties enhancement of materials relevant for enhancement of materials relevant for fusion:fusion:

Eurofer 97 steel Eurofer 97 steel

CuCrZr alloyCuCrZr alloy

Cu-W compositesCu-W composites

0

500

1000

1500

2000

2500

-196 20 400 600

Temperature [ oC]

Yie

ld S

tres

s,R

0,2

[MP

a]

Initial stateFinal state

Microstructure of Eurofer 97 steel before hydrostatic extrusion

Microstructure of Eurofer 97 steel after hydrostatic extrusion

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Materials for air transportMaterials for air transport

Blade Outer Air Seals LPT Blades STG 5 and 7 LPT vane clusters

New technology of turbine New technology of turbine blades blades for engines of commercial for engines of commercial aircraftaircraft

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CharacterisationCharacterisation

NDTNDT

PropertiesProperties DSC, DMA, DTA, TDA devicesDSC, DMA, DTA, TDA devices Impact hammer RESIL5,5Impact hammer RESIL5,5 HYSITRON TriboScratchHYSITRON TriboScratch Dynamic testing machines MTS 810 and 858Dynamic testing machines MTS 810 and 858 Static testing machine QTest 10 and Zwick Static testing machine QTest 10 and Zwick

Z005Z005 Ares Rheology System - TA InstrumentAres Rheology System - TA Instrument Brookfield DV-II+ PRO Digital Viscometer Brookfield DV-II+ PRO Digital Viscometer

HR TEM Jeol JEM3010 (+ 2 x TEM)HR TEM Jeol JEM3010 (+ 2 x TEM) HR SEM Hitachi S5500 (+ 3 x SEM)HR SEM Hitachi S5500 (+ 3 x SEM) X-ray diffractometer Bruker D8 Discover X-ray diffractometer Bruker D8 Discover

Series 2Series 2 X-ray microanalyzers CAMECA SU-30X-ray microanalyzers CAMECA SU-30 SCANNING AUGER MICROPROBE MICROLAB SCANNING AUGER MICROPROBE MICROLAB

350, VG Scientific350, VG Scientific AFM Nanoscope Multimode IIIAAFM Nanoscope Multimode IIIA FT-IR spectrometer Nicolet 6700FT-IR spectrometer Nicolet 6700

StructureStructureFIB Hitachi 2100FIB Hitachi 2100

The ion polishing system 691 PIPSThe ion polishing system 691 PIPS

Model 656 Dimple GrinderModel 656 Dimple Grinder

The ion beam thinning unit IV3 F/LThe ion beam thinning unit IV3 F/L

Double jet polisher TenupolDouble jet polisher Tenupol

Ultrasonic disc cutterUltrasonic disc cutter

Specimens Specimens preparationpreparation

Acoustic emission system Vallen AMSY-5Acoustic emission system Vallen AMSY-5 Ultrasonic flow detector Krautkramer USN 60Ultrasonic flow detector Krautkramer USN 60 Phase ArrayPhase Array Eddy current detector IZ 27 SIEddy current detector IZ 27 SI

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ModellingModelling

Continuum level

Mesoscale

Atomistic scale

Macroscopic Strain – Stress relations Grain size, shape effect

Stochastic

FEM Strain localization Internal stresses

Molecular Dynamics

Ab initio

Rotation of grains Grains sliding Dislocation creation and motion

Elastic constants Point defects

Multiscale modelling Multiscale modelling

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Services to industryServices to industry

in-service monitoring of materials degradation processesin-service monitoring of materials degradation processes

analysis of materials failureanalysis of materials failure

development and/or optimisation of new materials development and/or optimisation of new materials technologiestechnologies

• PKN ORLEN - Polish Petroleum Concern, PKN ORLEN - Polish Petroleum Concern,

• PERN „Przyjaźń”PERN „Przyjaźń”

• Fertilizer Plant in Puławy,Fertilizer Plant in Puławy,

• WSK PZL-Rzeszów,WSK PZL-Rzeszów,

• Electrim Megadex,Electrim Megadex,

• MOSTOSTAL SDL,MOSTOSTAL SDL,

• Azoty PuławyAzoty Puławy

• Rettenmaier Polska Sp. z. o. o. Rettenmaier Polska Sp. z. o. o. Manufactures Manufactures

of Fibresof Fibres

• Centralne Laboratorium Naftowe Centralne Laboratorium Naftowe

• Agaplast Sp. z. o. o.Agaplast Sp. z. o. o.and othersand others

Industrial partners:Industrial partners:

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ContactContact

Materials Design DivisionMaterials Design Division

Warsaw University of TechnologyWarsaw University of Technologyhttp://http://www.materials.plwww.materials.plWołoska 141, 02-507 WarsawWołoska 141, 02-507 Warsaw

tel + 48 22 234 85 29tel + 48 22 234 85 29 fax + 48 22 234 87 50fax + 48 22 234 87 50

Prof. Krzysztof J. KurzydłowskiProf. Krzysztof J. Kurzydłowski Dr. Małgorzata LewandowskaDr. Małgorzata Lewandowska

kjk@inmat.pw.edu.pl kjk@inmat.pw.edu.pl malew@inmat.pw.edu.pl malew@inmat.pw.edu.pl