Material Master

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Master data - Overview Master Data Master Data contains the records that remain in the database over an extended period of time. SAP AG 06/23/97 R Master Data Master Data (e.g., Material Data) (e.g., Material Data) General Data General Data (common (common across client) across client) Storage Location Storage Location (unique to storage (unique to storage locations within locations within plant) plant) MRP Data MRP Data (unique to plant) (unique to plant) Master Data is centrally stored (shared across application modules) and processed to eliminate data redundancy.

description

Material Master - Ajay

Transcript of Material Master

  • Master data - Overview

    M aster D ata

    M aste r D ata con ta ins the reco rds tha t rem a in inthe database over an extended period o f tim e.M aste r D ata con ta ins the reco rds tha t rem a in inthe database over an extended pe riod o f tim e.

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    M aster D ataM aster D ata(e.g ., M aterial D a ta )(e .g ., M ateria l D ata )

    G enera l D ataG eneral D ata(com m on(com m on

    ac ro ss c lien t)ac ro ss c lien t)

    S torag e L ocationS torag e L ocation(un ique to s torag e(un ique to s to rag e

    locations w ith inlocations w ith inp lant)p lant)

    M R P D ataM R P D ata (u n iq ue to p lant) (u n iq ue to p lant)

    M aste r D ata is cen tra lly s to red (sharedacross applica tion m odules) andp rocessed to e lim inate da ta redundancy.

    M aste r D ata is cen tra lly s to red (sharedacross applica tion m odules) andp rocessed to e lim inate da ta redundancy.

  • Master Data - Overview

    M a s ter D a ta

    M aste r d a taM as te r d a taM aste r d a ta

    B O MB O M

    M ate ria l M a ste r R e co rdM ate ria l M aste r R ec o rd

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    W o rk C en te rW o rk C en te r

    M aste r da ta is com prise d o f m a te ria l m as te r reco rds , b ills o fm a te ria l, rou tings , a nd w o rk cen te rs .

    T he m a te ria l m as te r is the founda tion fo r a ll log is tics functions o fthe S A P R /3 S ys te m .

    Ite mIte m1 01 02 02 03 03 0

    B O MB O M

    O pe ra tionO pe ra tion1 01 02 02 03 03 0

    R o u tin gR o u ting

  • Material Master-Introduction

    M ateria l M aster R eco rd s

    The m ateria l m aste r is acen tral da ta ob ject in theS A P R /3 S ys tem . Them ateria l m aste r inc lu des :

    raw m ateria lsopera ting supp lies

    The m ateria l m aster is acen tral da ta ob ject in theS A P R /3 S ys tem . Them ateria l m aste r inc lu des :

    raw m ateria lsopera ting supp lies

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    The m ateria l m aste r m ateria l m as te r is a cen tra l da ta ob jec t in the S A P R /3 S ystem .

    A ll the in fo rm ation requ ired to m anage p roducts and equ ipm ent is s to red inthe m ate ria l m aste r reco rd .

    E ach user de partm ent has its ow n v iew o f the m ate ria l m aste r w h ichperm its easy access to and m a in tenance o f da ta .

    opera ting supp liessem i-fin ished productsfin ished prod ucts

    opera ting supp liessem i-fin ished productsfin ished prod ucts

  • View s of the M ateria l M aster

    M RPM RP

    B asic D ataB asic D ata

    The m ateria l m aster is aThe m ateria l m aster is acentral data object for a llcentral data object for a ll

    P urchasingP urchasing

    S alesS ales

    Material Master - Views

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    Each user function has its ow n view of the m aterial m asterw h ich pe rm its easy access and m aintenance o f data .

    E ach user function has its ow n v iew of the m ate rial m asterw h ich perm its easy access and m aintenance o f data .

    S torageS torag e

    S toc ks in p lant/S toc ks in p lant/ s torage location s torage locatio n

    C ostingC osting

    A ccoun tingA ccoun ting

    central data object for a llcentral data object for a llm ateria l types:m ateria l types:

    raw m ateria lsraw m ateria ls

    sem i-fin ished productssem i-fin ished products

    fin ished productsfin ished products

    W orkW orkschedulin gscheduling

    Q ualityQ ualitym anagem entm anagem ent

    C las sificationC lassification

    Fo recastingForecasting

  • Material Master - Data Structure

    Data Structure of the M aterial M aster

    The genera l data is valid for all p lants ofThe genera l data is valid for a ll p lants ofa client.a client.

    The description can be entered in asThe description can be entered in asmany languages as desiredm any languages as desired .General dataGeneral data

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    many languages as desiredMaterial numberM aterial numberDescriptionDescriptionUnits of measureUnits of measureTechnical dataTechnical data

    Plant dataPlant data

    MRP typeMRP typePlanned delivery timePlanned delivery timePurchasing groupPurchasing groupBatch indicatorBatch indicator

    Storage location dataStorage location data

    Storage timeStorage timeStock fieldsStock fields

    ValuationValuation

    Valuation price Valuation price Valuation procedureValuation procedureValuation quantityValuation quantity

    W arehouse ManagementW arehouse M anagement

    Unit of measureUnit of measurePalletizationPalletizationinstructionsinstructions

    Sales dataSales data

    Forecast dataForecast data

    Consumption dataConsumption data

    Delivering plantDelivering plantSales textsSales texts

  • Material Master - DataData in the M aterial M aster Record

    All the inform ation your com pany needs tom anage a m aterial is stored in the m ateria lm aster record in one of two form s:

    Data of a purely descriptive nature(e.g., nam e, size, or dim ension)

    r = 0.8 mr = 0.8 m

    h =

    1.2

    mh

    = 1

    .2 m

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    (e.g., nam e, size, or dim ension)

    Data the system uses to perform acontrol function (e.g., M RP type)

    h =

    1.2

    mh

    = 1

    .2 m

  • Material Types

    M aterials w ith the sam e basic attributes are groupedtogether and assigned to a m aterial type.

    This perm its the user to m anage d ifferent m aterials

    M aterial Types D efin ition

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    This perm its the user to m anage d ifferent m aterialsin a uniform m anner in accordance w ith yourcom panys requirem ents.

    W hen creating a m aterial m aster record, the userm ust assign the m aterial to a m aterial type.

    The m aterial type determ ines certain attributes of them aterial and has im portant control functions.

  • Material Types

    E xam ples o f M ateria l T ypesS A P R /3 M ateria l T ypes - D escriptions

    R O H - R aw M ateria ls

    H A LB - S em i-fin ished P roducts

    FE R T - F in ished G oods

    H A W A - T rad ing G oodsR aw m ateria lsR aw m ateria ls

    T rad ing G o odsT rad ing G o ods

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    H A W A - T rad ing G oods

    H IBE - O pera ting S upplies

    N LA G - N on-stock M ate ria l

    D IEN - S erv ices

    U N B W - N on-va lua ted M a teria ls

    FH M I - P roduction R esou rces/Too ls

    V E R P - P ackag ing M ateria ls

    W E TT - C om petitive P roducts

    K M A T - C onfigurab le M a te ria l

    O p eratin g S up pliesO p eratin g S up plie s

    T rad ing G o odsT rad ing G o ods

    S em i-fin . p ro du ctsS em i-fin . p ro du cts

    F in is hed prod uctsF inished prod ucts N o n-s tock M ateria lN o n-s toc k M ateria l

    O therO ther O therO ther

  • Material Types

    F u n ctio n s o f M a teria l T yp es

    T h e m ate ria l typ e de term in es :

    w hich fie lds a re re qu ired in the m ate ria lm aste r reco rd

    w hich use r dep a rtm en ts can m a in ta in them ate ria l m aste r reco rd

    R aw m ater ia lsR aw m ateria ls

    T rad ing G o odsT rad ing G o ods

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    m ate ria l m aste r reco rd

    w hethe r qua n tity and /o r va lue upda ting isca rried ou t in in ven to ry m anagem en t

    by w h ich p roced ures the va lua tion o f goodsm ovem ents can o r m u st be ca rried ou t

    how num ber a ss ignm ent is ca rried ou t

    w hich p rocu rem en t types a re a llow ed (in te rna lo r ex te rna l)

    w hich G /L accou n ts a re au tom atica llyde te rm ined

    O p eratin g S up p lie sO p eratin g S up p lie s

    T rad ing G o odsT rad ing G o ods

    S em i-fin . p ro du ctsS em i-fin . p ro du cts

    F inis hed prod uctsF in ished prod ucts N o n-s toc k M ater ia lN o n-s toc k M a te ria l

    O therO ther O therO ther

  • Material Requirements Planning

    M R P 1 V iew o f the M ateria l M aster

    D isp lay M a te ria l: M R P 1 M FE R TD isp lay M ate ria l: M R P 1 M FE R T

    T he d escrip tion an d un it o fm easure va lues are cop ied fromth e B as ic da ta v iew .

    Th e descrip tion and un it o fm easure va lues are cop ied fromthe B as ic data v iew .

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    T he M R P type d es igna tesw h e the r the m ate ria l isp lanned by M PS or M R P .

    T he M R P typ e des ignatesw he the r the m ate ria l isp lanned by M P S or M R P .

  • Material Requirements Planning

    Im portant Fields M RP1 View

    M RP Type: A key that determ ines if a m aterial isplanned during M PS or M RP, and how the m aterial isplanned.

    Planning Tim e Fence: The num ber of days in w hich

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    Planning Tim e Fence: The num ber of days in w hichautom atic changes cannot be m ade to the m aster plan.

    M RP Controller: A unique num ber that identifies theM RP controller or group of M RP controllersresponsible for planning m aterial requirem ents.

    Lot Size Key: A key that specifies the strategy , (e.g.,Lot-for-Lot, Fixed order quantity, Part period balancing,etc.) the system uses during MRP to calculate thequantity to be produced or procured.

  • Material Requirements Planning

    Im portant Fields M RP1 Contd.

    Procurem ent Type: A n alphanum eric key that signifieshow the m aterial is procured either in-house (E),externally (F), or both in-house and externally (X).

    In-house Production: N um ber of days required to

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    In-house Production: N um ber of days required toproduce the m aterial in-house, independent of lot size.

    Scheduling M argin Key: A num eric key that determ inesthe floats and opening period required for scheduling anorder.

  • Material Requirements Planning

    M R P 2 V iew of the M ateria l M aster

    D isp lay M ate ria l: M R P 2 M FE R TD isp lay M ateria l: M R P 2 M FE R T

    The S tra tegy g roup ind icatesthe p lann ing stra tegy that w illbe used for th is m a te ria l, suchas m ake-to -s tock.

    The S tra tegy g roup ind icatesthe p lann ing s trategy that w illbe used for th is m a te ria l, suchas m ake-to -s tock .

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    The A va ilability check fie ld ind ica tes howthe system checks m ate ria l ava ilab ility anddete rm ines requ irem ents for M R P .

    The A va ilab ility check fie ld ind ica tes howthe sys tem checks m ate ria l ava ilab ility anddete rm ines requ irem ents for M R P .

    The consum p tion fie lds dete rm ine hownew sa les orde rs w ill consum efo recasted independent requ irem ents .

    The consum p tion fie lds dete rm ine hownew sa les orde rs w ill consum eforecasted independent requirem ents .

  • Material Requirements Planning

    Im portant F ields M R P2 V iew

    Strategy G roup: A num eric key that contains a ll thepossib le p lanning strateg ies (e .g ., m ake-to-stock, m ake-to-order, etc .) for a m ateria l

    A vailability C heck: A key that specifies if and how thesystem checks availability and generates requirem ents for

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    system checks availability and generates requirem ents forM RP.

    C onsum ption M ode: A num eric key that ind icatesw hether forw ard or backw ard consum ption is perform ed.

    C onsum ption Periods (B ackw ard/Forw ard): These fie ldsspecify the length o f tim e (in days) o f the consum ptionperiod for backw ard and forw ard consum ptionrespectively.

  • Material Requirements Planning

    Im portant F ields M R P2 V iew

    Ind iv idual/C ollective: A num eric key that ind icatesw hether ind ividual custom er requ irem ents p lanning (1),co llective requ irem ents p lanning (2), or both (b lank) areallow ed for the dependent requ irem ents o f the m ateria l.

    D iscontinuation Ind icator: A n indicator that iden tifies the

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    D iscontinuation Ind icator: A n indicator that iden tifies them ateria l as a m ateria l/part to be d iscontinued and contro lsthe d iscontinuation process in m ateria ls p lanning.

  • Work Scheduling

    W ork Scheduling V iew

    ???M aterialsM aterials

    EngineeringEngineeringShop FloorShop Floor

    ProductionProduction W hich departm ents use this view?W hich departm ents use this view ?

    EngineeringEngineering

    Shop Floor ProductionShop Floor Production

    M aterials M anagem entM aterials M anagem ent

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    W hy is th is view used?W hy is th is view used? To record data re lated toTo record data re lated to

    production such as:production such as:

    Units of m easureUnits of m easure In-houseIn-house

    production tim eproduction tim e

    DeliveryDeliveryto lerancestolerances

    M aterials

    M anagem entM anagem ent

    ???

  • Costing & Accounting

    Costing and Accounting View s

    ???C ostC ost

    F inanceFinance PurchasingPurchasing W hich departm ents use this view?W hich departm ents use this view ? FinanceFinance

    PurchasingPurchasing

    Cost AccountingCost Accounting

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    W hy is th is view used?W hy is th is view used? To m ainta in standard costTo m ainta in standard cost

    To m ainta in average costTo m ainta in average cost

    C ostC ostA ccountingA ccounting

    ???

    Cost AccountingCost Accounting