Material Lab Guide (Busan Laboratory)

July 4th, 2012

Contact : Changsu Jeong (010.2582.1757) / Dongju Lee(010.8525.1635)

Test Item & Test Machine

Test Item Test StandardTest M/C

& EquipmentRemark

Metal & Alloy-. Fe-Base

-. AISI 4140,SM45C…

(Carbon Steel,Casting, Tool Steel,Low Alloy Steel)

Emission Metal & AlloyInconel X750,

1) Chemical Composition

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KSASTMISO

EmissionSpectrometer(33 Elements)

Nitrogen & OxygenDeterminator

Solide StateSpecimen or

Products

Metal & Alloy-. Ni-Base

Inconel X750,NiCu30…

Metal & Alloy-. Cu-Base C1100, C3604…

Metal & Alloy-. Al-Base

A2024, ALDC12S…

Test Item & Test Machine

Test Item Test StandardTest M/C

& EquipmentRemark

Tension Test-. Tensile Strength-. Yield Strength-. Elongation-. Reduction Area

CompressionTest

Bend Test

-. Metal& Related Products(Ferrous,Nonferrous)

UTM(60Ton Capa.)

-. Mechanicaltype

-. AccuracyUTM

2) Physical & Mechanical

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Bend Test

KSASTMISO

Impact Test-. Impact Strength-, Fracture Face

-. Metal& Related Products(Steel)

Charphy ImpactTester(542 J Capa.)

-. AutomaticPendulum& Equipped

Low Temp.Chamber

HardnessTest-. Brinell Hardness-. Rockwell Hardness-. Vickers Hardness

-. Metal, Plastic,Ceramic & RelatedProducts

HardnessTester(HB,HR,HV)

-. All LoadcellType Hardness

-. All Scale

Test Item & Test Machine

Test Item Test StandardTest M/C

& EquipmentRemark

Hydrogen InducedCracking (HIC)

Four PointBend Test (FPBT)

-. Petroleum & GasRelated Part,

-. API Steel Material(Pipe, Tube, Plate)

NACE TM 0284

ASTM G 39 HIC Test System

SSCC Test System

Drill Rig / FPSORiser Pipe

3) Corrosion

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Sulfide StressCorrosion Cracking(SSCC)

-. Welded PartPitting Part, ValvePart…)

NACE TM 0177 SSCC Test System

Salt Spray Test(SST)

Cyclic CorrosionTest (CCT)

-. All Material(Ship, Auto, Military,Electric Part…)

ASTM B 117KS D 9505IEC 68-2-52SAE J 2334GMW 14872

CCT Test System

SST Test System

Specimen& Product(UnlimitedMaterial)

Test Item & Test Machine

Test Item Test StandardTest M/C

& EquipmentRemark

Microstructure

-. Raw Material Micro/Macro Structure

-. Heat TreatmentInspection

-. Grain size

-. Nonmetallic Incl. Microscopy

4) Microscopic

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Macrostructure -. Fracture FaceObservation

-. Welding & Brazing,PCB Layer Cross-

Section Inspection

KSASTMISO

Microscopy

Stereo ZoomScope

SamplePreparation System

Ship, Auto,Military,Electric/Electric Part…

Plating Thickness Carburizing-depth Nitriding-depth Decarburizing-

depth High Frequency

Hardening-depth

-. Cr,Ni,Zn,Sn,Au,Ag-Plating & Plastic

-. Anodizing-. Effective-Hardening Depth

Emission Spectrometer

C : 0.001~5.5 / Si : 0.002~6.0

Mn : 0.003~30 / P : 0.000 5~1.0

S : 0.000 2~0.5 / Ni : 0.002~40

Cr : 0.002~40 / Mo : 0.001~1.0

W : 0.01~25 / V : 0.001~6.0

Co : 0.001~20 / Ti : 0.000 5~3.0

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Co : 0.001~20 / Ti : 0.000 5~3.0

Al : 0.001~5.0 / As : 0.001~0.3

Sn : 0.000 6~0.3 / B : 0.000 05~0.5

Pb : 0.001~0.5 / Zr : 0.001~1.0

Nb : 0.001~2.0 / Mg : 0.001~0.2

Ca : 0.000 1~0.01 / Ta : 0.02~0.2

Sb : 0.008~0.5 / Se : 0.003~0.1

Te : 0.003~0.1 / La : 0.002~0.05

Ce : 0.005~0.05

Nitrogen / Oxygen Determinator

N (Nitrogen)

: 0.01 ppm ↑~

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: 0.01 ppm ↑~

O (Oxygen)

: 0.01 ppm ↑~

Universal Test Machine(U.T.M)

Load Capa : 60Ton

Stroke : 1035mm

Speed : 0.01~200mm/Min

Speed Accuracy : 0.5% ↓

Position Accuracy :0.025㎛

Specimen Thick. : 0~100

Tensile Strength

Elongation

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Elongation

Yield strength

Reduction Area

Tension Test

Compression Test

Transverse Test

Bend Test

Flattening Test

Drift Expanding Test

Charphy Impact Tester

Motorized PendulumReturn

Impact Value Display

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Impact Value Display

High Capacity : 542 J

Low Temperature

Chamber: -10 ~ -50℃

Hardness Tester

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All Scale: HRA,B,C,D…30 Scale Loadcell Type

: Direct Loading Measure Height

: 245 mm

Vicker / Knoop: 0.1~10 kg(Micro & Macro) Loadcell Type

: Direct Loading Full Auto Measuring

System(Auto Focusing)

All Scale: HBW 2.5/187.5~10/3000 Loadcell Type

: Direct Loading Measure Height

: 280 mm

Hydrogen Induced Cracking Tester

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3 Test Cabinet 9 Vessel(Glass), 9 Trap Dissolved Oxygen Remove System Remote Control System

(Controlled By Program)Automatic Heating System

Perfect Hood SystemBig Scrubber & Turbo Fan Auto Gas-Detecting & Alarming System

Sulfide Stress Corrosion Cracking

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6 Test Vessel(Glass) Equipped Loadcell Real-Weight Monitoring System Dissolved Oxygen Remove System Remote Control System

(Controlled By Program)

Automatic Heating System Perfect Hood System Big Scrubber & Turbo Fan Auto Gas-Detecting & Alarming System

Salt Spray Tester

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(W x D x H : 1100 x 1000 x 1400) Chamber Vol : 1000 L Compressed Air :

min 4 bar / max 10 bar Solution Reservoir : 200 L

Salt Spray : Ambient to 50℃ Condensation Test : Ambient to 60℃ Continuous Salt Spray Test Condensation Water Test

Cyclic Corrosion Tester

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(W x D x H : 1560 x 570 x 1190) Chamber Vol : 950 L Compressed Air :

min 4 bar / max 10 bar Solution Reservoir : 180 L Salt Spray : +5k ~ 50℃ Condensation Test : +5k ~ 45℃ Climate Working : 23℃ ~ 60℃,

-. Humidity : 20~98 %R.H Drying/Ventilation : +5k ~ 60℃,

-. Humidity : ≤ 30 %R.H Dew Point Range : +12…..+59℃(PVW 1210, Nissan NES M0158 + M0007,CCTⅠ,Ⅱ,Ⅲ,Ⅳ…GM14872, Renault D172028/B;ECC 1)

Microscop & Stereo Zoom Scope

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5 Optical Lens – ICS Optic(x 50, x100, x200, x500, x1000) Digital Microscopy CameraOperation Software ( Axio-vision)

5 Optical Lens – ICS Optic (x 5 ~ x80) Digital Microscopy CameraOperation Software

Sample Preparation Machine

Auto Polisher

Auto Cutter

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MountingPressure

SurfaceGrinder